Ch4[1]. General Piping Design

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    GENERAL PIPING DESIGN

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    GENERL PIPING DESIGN

    Feasibility studyPlans of route:

    Environmental considerations.

    Safety considerations.

    Service conditions:

    Substance to be transported.

    Pressure, temperature, flow.

    Surge conditions (liquid, two phase or dry gas).

    Pressure drop, selection of pipe diameter.

    Quality plan.

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    Why dose the feasibility study isrequired?

    Because it is the

    procedure todetermine the preliminary design

    factor.

    Feasibility study

    GENERL PIPING DESIGN

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    Feasibility study

    GENERL PIPING DESIGN

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    Feasibility study

    GENERL PIPING DESIGN

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    Feasibility study

    GENERL PIPING DESIGN

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    Feasibility study

    GENERL PIPING DESIGN

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    Feasibility study

    GENERL PIPING DESIGN

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    GENERL PIPING DESIGN

    Preliminary EngineeringDesign factor :

    Refinement factor.

    Service conditions.

    Detailed classification of locations..

    Design criteria :

    Pressure\temperature design.

    Stress criteria.

    Expansion and flexibility.

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    GENERL PIPING DESIGN

    Preliminary EngineeringMaterials :

    Selection of pipe wall thickness.

    Selection of materials.

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    GENERL PIPING DESIGN

    Preliminary EngineeringDesign factor:

    It is the ratio of the Hoop stress in the pipe at the design pressure

    to the yield stress of the pipe material.

    It is a function of:

    Design pressure.

    Pipe diameter.

    Pipe wall thickness.The design factor determines the probability of a pipeline rupturing

    if it has been damaged or is corroded.

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    Why dose the preliminary engineering is

    required?

    Because it is the procedure to determine the

    submission for construction authorization.

    GENERL PIPING DESIGN

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    Detailed DesignCrossings :

    Environmental factors.Crossing design.

    Review of design factor.

    Pipeline installations :

    Pipeline design.

    Pressure design.

    Equipment selection.

    Review of design factor.

    Safety systems.Stress criteria.

    Expansion & flexibility.

    Hazardous studies.

    GENERL PIPING DESIGN

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    Corrosion :

    External corrosion.

    Corrosion survey.

    Cathodic protection.

    Testing and commissioning :

    environmental factors.

    Testing plan.

    Commissioning plan.

    GENERL PIPING DESIGN

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    Why dose the detailed design is required?

    Because it is the procedure to make the

    project documents.

    GENERL PIPING DESIGN

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    DESIGN FLOWCHART

    Route Quality Assurance Service Conditions

    Crossing

    Internal Corrosion

    Design Factor

    External

    Corrosion

    Terminals & Stations

    Testing &

    Commissioning

    Materials

    Design Criteria

    Chosen

    Design

    GENERL PIPING DESIGN

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    SMYS

    0.5% 100%

    Plastic

    UTS

    Strain

    St

    res

    s

    YS

    Elastic Failure

    SMYS

    GENERL PIPING DESIGN

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    Design factor ( f )

    t d

    The pipe wall thickness is a function of:

    Design pressure ( P ) t P

    Pipe diameter ( d )

    Yield strength of the pipematerial ( SY)

    fs 1/SY

    t (P x d)/SYt = Constant x ( P x d/ SY )

    t=1/fx(P x d/ SY)

    f =( P x d/ SY x t)

    GENERL PIPING DESIGN

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    P

    t

    d

    Hoop stress

    Sh= P d / 2t

    GENERL PIPING DESIGN

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    P

    t

    d

    Longitudinal stress

    Sh= P d / 4t

    GENERL PIPING DESIGN

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    API 5L: 1991 SPECIFIED MINIMUM YIELD STRENGTH

    SPECIFIED MINIMUM YIELD STRENGTH

    lbf/ in2

    N/mm2

    GRADE OF MATERIAL

    B

    X42

    X46

    X52

    X56

    X60

    X65

    X70

    X80

    35000

    42000

    46000

    52000

    56000

    60000

    65000

    70000

    80000

    240

    289

    317

    358

    55

    386

    413

    448

    482

    PIPE MATERIALS

    Yield strength

    GENERL PIPING DESIGN