Upload
mohd-salleh-zainal
View
222
Download
0
Embed Size (px)
Citation preview
8/8/2019 Ch4[1]. General Piping Design
1/21
GENERAL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
2/21
GENERL PIPING DESIGN
Feasibility studyPlans of route:
Environmental considerations.
Safety considerations.
Service conditions:
Substance to be transported.
Pressure, temperature, flow.
Surge conditions (liquid, two phase or dry gas).
Pressure drop, selection of pipe diameter.
Quality plan.
8/8/2019 Ch4[1]. General Piping Design
3/21
Why dose the feasibility study isrequired?
Because it is the
procedure todetermine the preliminary design
factor.
Feasibility study
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
4/21
Feasibility study
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
5/21
Feasibility study
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
6/21
Feasibility study
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
7/21
Feasibility study
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
8/21
Feasibility study
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
9/21
GENERL PIPING DESIGN
Preliminary EngineeringDesign factor :
Refinement factor.
Service conditions.
Detailed classification of locations..
Design criteria :
Pressure\temperature design.
Stress criteria.
Expansion and flexibility.
8/8/2019 Ch4[1]. General Piping Design
10/21
GENERL PIPING DESIGN
Preliminary EngineeringMaterials :
Selection of pipe wall thickness.
Selection of materials.
8/8/2019 Ch4[1]. General Piping Design
11/21
GENERL PIPING DESIGN
Preliminary EngineeringDesign factor:
It is the ratio of the Hoop stress in the pipe at the design pressure
to the yield stress of the pipe material.
It is a function of:
Design pressure.
Pipe diameter.
Pipe wall thickness.The design factor determines the probability of a pipeline rupturing
if it has been damaged or is corroded.
8/8/2019 Ch4[1]. General Piping Design
12/21
Why dose the preliminary engineering is
required?
Because it is the procedure to determine the
submission for construction authorization.
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
13/21
Detailed DesignCrossings :
Environmental factors.Crossing design.
Review of design factor.
Pipeline installations :
Pipeline design.
Pressure design.
Equipment selection.
Review of design factor.
Safety systems.Stress criteria.
Expansion & flexibility.
Hazardous studies.
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
14/21
Corrosion :
External corrosion.
Corrosion survey.
Cathodic protection.
Testing and commissioning :
environmental factors.
Testing plan.
Commissioning plan.
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
15/21
Why dose the detailed design is required?
Because it is the procedure to make the
project documents.
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
16/21
DESIGN FLOWCHART
Route Quality Assurance Service Conditions
Crossing
Internal Corrosion
Design Factor
External
Corrosion
Terminals & Stations
Testing &
Commissioning
Materials
Design Criteria
Chosen
Design
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
17/21
SMYS
0.5% 100%
Plastic
UTS
Strain
St
res
s
YS
Elastic Failure
SMYS
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
18/21
Design factor ( f )
t d
The pipe wall thickness is a function of:
Design pressure ( P ) t P
Pipe diameter ( d )
Yield strength of the pipematerial ( SY)
fs 1/SY
t (P x d)/SYt = Constant x ( P x d/ SY )
t=1/fx(P x d/ SY)
f =( P x d/ SY x t)
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
19/21
P
t
d
Hoop stress
Sh= P d / 2t
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
20/21
P
t
d
Longitudinal stress
Sh= P d / 4t
GENERL PIPING DESIGN
8/8/2019 Ch4[1]. General Piping Design
21/21
API 5L: 1991 SPECIFIED MINIMUM YIELD STRENGTH
SPECIFIED MINIMUM YIELD STRENGTH
lbf/ in2
N/mm2
GRADE OF MATERIAL
B
X42
X46
X52
X56
X60
X65
X70
X80
35000
42000
46000
52000
56000
60000
65000
70000
80000
240
289
317
358
55
386
413
448
482
PIPE MATERIALS
Yield strength
GENERL PIPING DESIGN