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EOQ and ROP EOQ and ReOrder Point This template can be used to calculate different values for an EOQ model. It can also be used for models involving stochastic demand patterns. INPUT: Annual Demand: D/year D 21900 Cost per Unit C Inventory charge (% of unit cost) i Holding cost: H (if not given,H = i*C) H $0.50 Ordering Cost S $10.00 Length of year: N(months,weeks,days) N 365 demand per (month,week,day) d 60 Std. Deviation/(month,week,day) σ d 7 Lead TimeL L(months,weeks,days)) L 6 Lead-time Standard Deviation: σ L 17.15 Service Level P 95% Safety Stock(if given) SS 0 OUTPUT: Optimal Order Quantity (Q opt ) = 935 Annual Inventory Holding Cost = $233.75 Annual Ordering Cost = $234.22 Annual Unit Cost = Total Cost = $467.97 Safety Factor - z: (use E(z) & table below) = 1.64 E(z) = 0.092 Cycle Time - T(in days) = 15.58 Number of Orders per year = 23 Safety Stock = 28.1201422 Reorder Point, R = 388 Expected Number Out of Stock versus Sta (Normalized to a Standard Deviation of 1) SL z E(z) 0.0000 -4.50 4.5000 Page 1

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Page 1: Ch17 Inventory Control Template

EOQ and ROP

EOQ and ReOrder Point

This template can be used to calculate different values

for an EOQ model. It can also be used for models involving

stochastic demand patterns.

INPUT:

Annual Demand: D/year D 21900

Cost per Unit C

Inventory charge (% of unit cost) i

Holding cost: H (if not given,H = i*C) H $0.50

Ordering Cost S $10.00

Length of year: N(months,weeks,days) N 365

demand per (month,week,day) d 60

Std. Deviation/(month,week,day) σd 7

Lead TimeL L(months,weeks,days)) L 6

Lead-time Standard Deviation: σL 17.15

Service Level P 95%

Safety Stock(if given) SS 0

OUTPUT:

Optimal Order Quantity (Qopt) = 935

Annual Inventory Holding Cost = $233.75

Annual Ordering Cost = $234.22

Annual Unit Cost =

Total Cost = $467.97

Safety Factor - z: (use E(z) & table below) = 1.64

E(z) = 0.092

Cycle Time - T(in days) = 15.58

Number of Orders per year = 23

Safety Stock = 28.1201422Reorder Point, R = 388

Expected Number Out of Stock versus Standard Deviation

(Normalized to a Standard Deviation of 1)

SL z E(z)

0.0000 -4.50 4.5000

Page 1

Page 2: Ch17 Inventory Control Template

EOQ and ROP

0.0000 -4.49 4.4900

0.0000 -4.48 4.4800

0.0000 -4.47 4.4700

0.0000 -4.46 4.4600

0.0000 -4.45 4.4500

0.0000 -4.44 4.4400

0.0000 -4.43 4.4300

0.0000 -4.42 4.4200

0.0000 -4.41 4.4100

0.0000 -4.40 4.4000

0.0000 -4.39 4.3900

0.0000 -4.38 4.3800

0.0000 -4.37 4.3700

0.0000 -4.36 4.3600

0.0000 -4.35 4.3500

0.0000 -4.34 4.3400

0.0000 -4.33 4.3300

0.0000 -4.32 4.3200

0.0000 -4.31 4.3100

0.0000 -4.30 4.3000

0.0000 -4.29 4.2900

0.0000 -4.28 4.2800

0.0000 -4.27 4.2700

0.0000 -4.26 4.2600

0.0000 -4.25 4.2500

0.0000 -4.24 4.2400

0.0000 -4.23 4.2300

0.0000 -4.22 4.2200

0.0000 -4.21 4.2100

0.0000 -4.20 4.2000

0.0000 -4.19 4.1900

0.0000 -4.18 4.1800

0.0000 -4.17 4.1700

0.0000 -4.16 4.1600

0.0000 -4.15 4.1500

0.0000 -4.14 4.1400

0.0000 -4.13 4.1300

0.0000 -4.12 4.1200

0.0000 -4.11 4.1100

0.0000 -4.10 4.1000

0.0000 -4.09 4.0900

0.0000 -4.08 4.0800

0.0000 -4.07 4.0700

0.0000 -4.06 4.0600

0.0000 -4.05 4.0500

0.0000 -4.04 4.0400

0.0000 -4.03 4.0300

0.0000 -4.02 4.0200

0.0000 -4.01 4.0100

0.0000 -4.00 4.0000

0.0000 -3.99 3.9900

0.0000 -3.98 3.9800

Page 2

Page 3: Ch17 Inventory Control Template

EOQ and ROP

0.0000 -3.97 3.9700

0.0000 -3.96 3.9600

0.0000 -3.95 3.9500

0.0000 -3.94 3.9400

0.0000 -3.93 3.9300

0.0000 -3.92 3.9200

0.0000 -3.91 3.9100

0.0000 -3.90 3.9000

0.0001 -3.89 3.8900

0.0001 -3.88 3.8800

0.0001 -3.87 3.8700

0.0001 -3.86 3.8600

0.0001 -3.85 3.8500

0.0001 -3.84 3.8400

0.0001 -3.83 3.8300

0.0001 -3.82 3.8200

0.0001 -3.81 3.8100

0.0001 -3.80 3.8000

0.0001 -3.79 3.7900

0.0001 -3.78 3.7800

0.0001 -3.77 3.7700

0.0001 -3.76 3.7600

0.0001 -3.75 3.7500

0.0001 -3.74 3.7400

0.0001 -3.73 3.7300

0.0001 -3.72 3.7200

0.0001 -3.71 3.7100

0.0001 -3.70 3.7000

0.0001 -3.69 3.6900

0.0001 -3.68 3.6800

0.0001 -3.67 3.6700

0.0001 -3.66 3.6600

0.0001 -3.65 3.6500

0.0001 -3.64 3.6400

0.0001 -3.63 3.6300

0.0001 -3.62 3.6200

0.0002 -3.61 3.6100

0.0002 -3.60 3.6000

0.0002 -3.59 3.5900

0.0002 -3.58 3.5800

0.0002 -3.57 3.5700

0.0002 -3.56 3.5600

0.0002 -3.55 3.5500

0.0002 -3.54 3.5400

0.0002 -3.53 3.5301

0.0002 -3.52 3.5201

0.0002 -3.51 3.5101

0.0002 -3.50 3.5001

0.0002 -3.49 3.4901

0.0003 -3.48 3.4801

0.0003 -3.47 3.4701

0.0003 -3.46 3.4601

Page 3

Page 4: Ch17 Inventory Control Template

EOQ and ROP

0.0003 -3.45 3.4501

0.0003 -3.44 3.4401

0.0003 -3.43 3.4301

0.0003 -3.42 3.4201

0.0003 -3.41 3.4101

0.0003 -3.40 3.4001

0.0003 -3.39 3.3901

0.0004 -3.38 3.3801

0.0004 -3.37 3.3701

0.0004 -3.36 3.3601

0.0004 -3.35 3.3501

0.0004 -3.34 3.3401

0.0004 -3.33 3.3301

0.0005 -3.32 3.3201

0.0005 -3.31 3.3101

0.0005 -3.30 3.3001

0.0005 -3.29 3.2901

0.0005 -3.28 3.2801

0.0005 -3.27 3.2701

0.0006 -3.26 3.2601

0.0006 -3.25 3.2502

0.0006 -3.24 3.2402

0.0006 -3.23 3.2302

0.0006 -3.22 3.2202

0.0007 -3.21 3.2102

0.0007 -3.20 3.2002

0.0007 -3.19 3.1902

0.0007 -3.18 3.1802

0.0008 -3.17 3.1702

0.0008 -3.16 3.1602

0.0008 -3.15 3.1502

0.0008 -3.14 3.1402

0.0009 -3.13 3.1302

0.0009 -3.12 3.1202

0.0009 -3.11 3.1103

0.0010 -3.10 3.1003

0.0010 -3.09 3.0903

0.0010 -3.08 3.0803

0.0011 -3.07 3.0703

0.0011 -3.06 3.0603

0.0011 -3.05 3.0503

0.0012 -3.04 3.0403

0.0012 -3.03 3.0303

0.0013 -3.02 3.0204

0.0013 -3.01 3.0104

0.0013 -3.00 3.0004

0.0014 -2.99 2.9904

0.0014 -2.98 2.9804

0.0015 -2.97 2.9704

0.0015 -2.96 2.9604

0.0016 -2.95 2.9505

0.0016 -2.94 2.9405

Page 4

Page 5: Ch17 Inventory Control Template

EOQ and ROP

0.0017 -2.93 2.9305

0.0018 -2.92 2.9205

0.0018 -2.91 2.9105

0.0019 -2.90 2.9005

0.0019 -2.89 2.8906

0.0020 -2.88 2.8806

0.0021 -2.87 2.8706

0.0021 -2.86 2.8606

0.0022 -2.85 2.8506

0.0023 -2.84 2.8407

0.0023 -2.83 2.8307

0.0024 -2.82 2.8207

0.0025 -2.81 2.8107

0.0026 -2.80 2.8008

0.0026 -2.79 2.7908

0.0027 -2.78 2.7808

0.0028 -2.77 2.7708

0.0029 -2.76 2.7609

0.0030 -2.75 2.7509

0.0031 -2.74 2.7409

0.0032 -2.73 2.7310

0.0033 -2.72 2.7210

0.0034 -2.71 2.7110

0.0035 -2.70 2.7011

0.0036 -2.69 2.6911

0.0037 -2.68 2.6811

0.0038 -2.67 2.6712

0.0039 -2.66 2.6612

0.0040 -2.65 2.6512

0.0041 -2.64 2.6413

0.0043 -2.63 2.6313

0.0044 -2.62 2.6214

0.0045 -2.61 2.6114

0.0047 -2.60 2.6015

0.0048 -2.59 2.5915

0.0049 -2.58 2.5816

0.0051 -2.57 2.5716

0.0052 -2.56 2.5617

0.0054 -2.55 2.5517

0.0055 -2.54 2.5418

0.0057 -2.53 2.5318

0.0059 -2.52 2.5219

0.0060 -2.51 2.5119

0.0062 -2.50 2.5020

0.0064 -2.49 2.4921

0.0066 -2.48 2.4821

0.0068 -2.47 2.4722

0.0069 -2.46 2.4623

0.0071 -2.45 2.4523

0.0073 -2.44 2.4424

0.0075 -2.43 2.4325

0.0078 -2.42 2.4226

Page 5

Page 6: Ch17 Inventory Control Template

EOQ and ROP

0.0080 -2.41 2.4126

0.0082 -2.40 2.4027

0.0084 -2.39 2.3928

0.0087 -2.38 2.3829

0.0089 -2.37 2.3730

0.0091 -2.36 2.3631

0.0094 -2.35 2.3532

0.0096 -2.34 2.3433

0.0099 -2.33 2.3334

0.0102 -2.32 2.3235

0.0104 -2.31 2.3136

0.0107 -2.30 2.3037

0.0110 -2.29 2.2938

0.0113 -2.28 2.2839

0.0116 -2.27 2.2740

0.0119 -2.26 2.2641

0.0122 -2.25 2.2542

0.0125 -2.24 2.2444

0.0129 -2.23 2.2345

0.0132 -2.22 2.2246

0.0136 -2.21 2.2147

0.0139 -2.20 2.2049

0.0143 -2.19 2.1950

0.0146 -2.18 2.1852

0.0150 -2.17 2.1753

0.0154 -2.16 2.1655

0.0158 -2.15 2.1556

0.0162 -2.14 2.1458

0.0166 -2.13 2.1360

0.0170 -2.12 2.1261

0.0174 -2.11 2.1163

0.0179 -2.10 2.1065

0.0183 -2.09 2.0966

0.0188 -2.08 2.0868

0.0192 -2.07 2.0770

0.0197 -2.06 2.0672

0.0202 -2.05 2.0574

0.0207 -2.04 2.0476

0.0212 -2.03 2.0378

0.0217 -2.02 2.0280

0.0222 -2.01 2.0183

0.0228 -2.00 2.0085

0.0233 -1.99 1.9987

0.0239 -1.98 1.9890

0.0244 -1.97 1.9792

0.0250 -1.96 1.9694

0.0256 -1.95 1.9597

0.0262 -1.94 1.9500

0.0268 -1.93 1.9402

0.0274 -1.92 1.9305

0.0281 -1.91 1.9208

0.0287 -1.90 1.9111

Page 6

Page 7: Ch17 Inventory Control Template

EOQ and ROP

0.0294 -1.89 1.9013

0.0301 -1.88 1.8916

0.0307 -1.87 1.8819

0.0314 -1.86 1.8723

0.0322 -1.85 1.8626

0.0329 -1.84 1.8529

0.0336 -1.83 1.8432

0.0344 -1.82 1.8336

0.0351 -1.81 1.8239

0.0359 -1.80 1.8143

0.0367 -1.79 1.8046

0.0375 -1.78 1.7950

0.0384 -1.77 1.7854

0.0392 -1.76 1.7758

0.0401 -1.75 1.7662

0.0409 -1.74 1.7566

0.0418 -1.73 1.7470

0.0427 -1.72 1.7374

0.0436 -1.71 1.7278

0.0446 -1.70 1.7183

0.0455 -1.69 1.7087

0.0465 -1.68 1.6992

0.0475 -1.67 1.6897

0.0485 -1.66 1.6801

0.0495 -1.65 1.6706

0.0505 -1.64 1.6611

0.0516 -1.63 1.6516

0.0526 -1.62 1.6422

0.0537 -1.61 1.6327

0.0548 -1.60 1.6232

0.0559 -1.59 1.6138

0.0571 -1.58 1.6044

0.0582 -1.57 1.5949

0.0594 -1.56 1.5855

0.0606 -1.55 1.5761

0.0618 -1.54 1.5667

0.0630 -1.53 1.5574

0.0643 -1.52 1.5480

0.0655 -1.51 1.5386

0.0668 -1.50 1.5293

0.0681 -1.49 1.5200

0.0694 -1.48 1.5107

0.0708 -1.47 1.5014

0.0721 -1.46 1.4921

0.0735 -1.45 1.4828

0.0749 -1.44 1.4736

0.0764 -1.43 1.4643

0.0778 -1.42 1.4551

0.0793 -1.41 1.4459

0.0808 -1.40 1.4367

0.0823 -1.39 1.4275

0.0838 -1.38 1.4183

Page 7

Page 8: Ch17 Inventory Control Template

EOQ and ROP

0.0853 -1.37 1.4092

0.0869 -1.36 1.4000

0.0885 -1.35 1.3909

0.0901 -1.34 1.3818

0.0918 -1.33 1.3727

0.0934 -1.32 1.3636

0.0951 -1.31 1.3546

0.0968 -1.30 1.3455

0.0985 -1.29 1.3365

0.1003 -1.28 1.3275

0.1020 -1.27 1.3185

0.1038 -1.26 1.3095

0.1056 -1.25 1.3006

0.1075 -1.24 1.2917

0.1093 -1.23 1.2827

0.1112 -1.22 1.2738

0.1131 -1.21 1.2650

0.1151 -1.20 1.2561

0.1170 -1.19 1.2473

0.1190 -1.18 1.2384

0.1210 -1.17 1.2296

0.1230 -1.16 1.2209

0.1251 -1.15 1.2121

0.1271 -1.14 1.2034

0.1292 -1.13 1.1946

0.1314 -1.12 1.1859

0.1335 -1.11 1.1773

0.1357 -1.10 1.1686

0.1379 -1.09 1.1600

0.1401 -1.08 1.1514

0.1423 -1.07 1.1428

0.1446 -1.06 1.1342

0.1469 -1.05 1.1257

0.1492 -1.04 1.1172

0.1515 -1.03 1.1087

0.1539 -1.02 1.1002

0.1562 -1.01 1.0917

0.1587 -1.00 1.0833

0.1611 -0.99 1.0749

0.1635 -0.98 1.0665

0.1660 -0.97 1.0582

0.1685 -0.96 1.0499

0.1711 -0.95 1.0416

0.1736 -0.94 1.0333

0.1762 -0.93 1.0250

0.1788 -0.92 1.0168

0.1814 -0.91 1.0086

0.1841 -0.90 1.0004

0.1867 -0.89 0.9923

0.1894 -0.88 0.9842

0.1922 -0.87 0.9761

0.1949 -0.86 0.9680

Page 8

Page 9: Ch17 Inventory Control Template

EOQ and ROP

0.1977 -0.85 0.9600

0.2005 -0.84 0.9520

0.2033 -0.83 0.9440

0.2061 -0.82 0.9360

0.2090 -0.81 0.9281

0.2119 -0.80 0.9202

0.2148 -0.79 0.9123

0.2177 -0.78 0.9045

0.2206 -0.77 0.8967

0.2236 -0.76 0.8889

0.2266 -0.75 0.8812

0.2296 -0.74 0.8734

0.2327 -0.73 0.8658

0.2358 -0.72 0.8581

0.2389 -0.71 0.8505

0.2420 -0.70 0.8429

0.2451 -0.69 0.8353

0.2483 -0.68 0.8278

0.2514 -0.67 0.8203

0.2546 -0.66 0.8128

0.2578 -0.65 0.8054

0.2611 -0.64 0.7980

0.2643 -0.63 0.7906

0.2676 -0.62 0.7833

0.2709 -0.61 0.7759

0.2743 -0.60 0.7687

0.2776 -0.59 0.7614

0.2810 -0.58 0.7542

0.2843 -0.57 0.7471

0.2877 -0.56 0.7399

0.2912 -0.55 0.7328

0.2946 -0.54 0.7257

0.2981 -0.53 0.7187

0.3015 -0.52 0.7117

0.3050 -0.51 0.7047

0.3085 -0.50 0.6978

0.3121 -0.49 0.6909

0.3156 -0.48 0.6840

0.3192 -0.47 0.6772

0.3228 -0.46 0.6704

0.3264 -0.45 0.6637

0.3300 -0.44 0.6569

0.3336 -0.43 0.6503

0.3372 -0.42 0.6436

0.3409 -0.41 0.6370

0.3446 -0.40 0.6304

0.3483 -0.39 0.6239

0.3520 -0.38 0.6174

0.3557 -0.37 0.6109

0.3594 -0.36 0.6045

0.3632 -0.35 0.5981

0.3669 -0.34 0.5918

Page 9

Page 10: Ch17 Inventory Control Template

EOQ and ROP

0.3707 -0.33 0.5855

0.3745 -0.32 0.5792

0.3783 -0.31 0.5730

0.3821 -0.30 0.5668

0.3859 -0.29 0.5606

0.3897 -0.28 0.5545

0.3936 -0.27 0.5484

0.3974 -0.26 0.5424

0.4013 -0.25 0.5363

0.4052 -0.24 0.5304

0.4090 -0.23 0.5244

0.4129 -0.22 0.5186

0.4168 -0.21 0.5127

0.4207 -0.20 0.5069

0.4247 -0.19 0.5011

0.4286 -0.18 0.4954

0.4325 -0.17 0.4897

0.4364 -0.16 0.4840

0.4404 -0.15 0.4784

0.4443 -0.14 0.4728

0.4483 -0.13 0.4673

0.4522 -0.12 0.4618

0.4562 -0.11 0.4564

0.4602 -0.10 0.4509

0.4641 -0.09 0.4456

0.4681 -0.08 0.4402

0.4721 -0.07 0.4349

0.4761 -0.06 0.4297

0.4801 -0.05 0.4244

0.4840 -0.04 0.4193

0.4880 -0.03 0.4141

0.4920 -0.02 0.4090

0.4960 -0.01 0.4040

0.5000 0.00 0.3989

0.5040 0.01 0.3940

0.5080 0.02 0.3890

0.5120 0.03 0.3841

0.5160 0.04 0.3793

0.5199 0.05 0.3744

0.5239 0.06 0.3697

0.5279 0.07 0.3649

0.5319 0.08 0.3602

0.5359 0.09 0.3556

0.5398 0.10 0.3509

0.5438 0.11 0.3464

0.5478 0.12 0.3418

0.5517 0.13 0.3373

0.5557 0.14 0.3328

0.5596 0.15 0.3284

0.5636 0.16 0.3240

0.5675 0.17 0.3197

0.5714 0.18 0.3154

Page 10

Page 11: Ch17 Inventory Control Template

EOQ and ROP

0.5753 0.19 0.3111

0.5793 0.20 0.3069

0.5832 0.21 0.3027

0.5871 0.22 0.2986

0.5910 0.23 0.2944

0.5948 0.24 0.2904

0.5987 0.25 0.2863

0.6026 0.26 0.2824

0.6064 0.27 0.2784

0.6103 0.28 0.2745

0.6141 0.29 0.2706

0.6179 0.30 0.2668

0.6217 0.31 0.2630

0.6255 0.32 0.2592

0.6293 0.33 0.2555

0.6331 0.34 0.2518

0.6368 0.35 0.2481

0.6406 0.36 0.2445

0.6443 0.37 0.2409

0.6480 0.38 0.2374

0.6517 0.39 0.2339

0.6554 0.40 0.2304

0.6591 0.41 0.2270

0.6628 0.42 0.2236

0.6664 0.43 0.2203

0.6700 0.44 0.2169

0.6736 0.45 0.2137

0.6772 0.46 0.2104

0.6808 0.47 0.2072

0.6844 0.48 0.2040

0.6879 0.49 0.2009

0.6915 0.50 0.1978

0.6950 0.51 0.1947

0.6985 0.52 0.1917

0.7019 0.53 0.1887

0.7054 0.54 0.1857

0.7088 0.55 0.1828

0.7123 0.56 0.1799

0.7157 0.57 0.1771

0.7190 0.58 0.1742

0.7224 0.59 0.1714

0.7257 0.60 0.1687

0.7291 0.61 0.1659

0.7324 0.62 0.1633

0.7357 0.63 0.1606

0.7389 0.64 0.1580

0.7422 0.65 0.1554

0.7454 0.66 0.1528

0.7486 0.67 0.1503

0.7517 0.68 0.1478

0.7549 0.69 0.1453

0.7580 0.70 0.1429

Page 11

Page 12: Ch17 Inventory Control Template

EOQ and ROP

0.7611 0.71 0.1405

0.7642 0.72 0.1381

0.7673 0.73 0.1358

0.7704 0.74 0.1334

0.7734 0.75 0.1312

0.7764 0.76 0.1289

0.7794 0.77 0.1267

0.7823 0.78 0.1245

0.7852 0.79 0.1223

0.7881 0.80 0.1202

0.7910 0.81 0.1181

0.7939 0.82 0.1160

0.7967 0.83 0.1140

0.7995 0.84 0.1120

0.8023 0.85 0.1100

0.8051 0.86 0.1080

0.8078 0.87 0.1061

0.8106 0.88 0.1042

0.8133 0.89 0.1023

0.8159 0.90 0.1004

0.8186 0.91 0.0986

0.8212 0.92 0.0968

0.8238 0.93 0.0950

0.8264 0.94 0.0933

0.8289 0.95 0.0916

0.8315 0.96 0.0899

0.8340 0.97 0.0882

0.8365 0.98 0.0865

0.8389 0.99 0.0849

0.8413 1.00 0.0833

0.8438 1.01 0.0817

0.8461 1.02 0.0802

0.8485 1.03 0.0787

0.8508 1.04 0.0772

0.8531 1.05 0.0757

0.8554 1.06 0.0742

0.8577 1.07 0.0728

0.8599 1.08 0.0714

0.8621 1.09 0.0700

0.8643 1.10 0.0686

0.8665 1.11 0.0673

0.8686 1.12 0.0659

0.8708 1.13 0.0646

0.8729 1.14 0.0634

0.8749 1.15 0.0621

0.8770 1.16 0.0609

0.8790 1.17 0.0596

0.8810 1.18 0.0584

0.8830 1.19 0.0573

0.8849 1.20 0.0561

0.8869 1.21 0.0550

0.8888 1.22 0.0538

Page 12

Page 13: Ch17 Inventory Control Template

EOQ and ROP

0.8907 1.23 0.0527

0.8925 1.24 0.0517

0.8944 1.25 0.0506

0.8962 1.26 0.0495

0.8980 1.27 0.0485

0.8997 1.28 0.0475

0.9015 1.29 0.0465

0.9032 1.30 0.0455

0.9049 1.31 0.0446

0.9066 1.32 0.0436

0.9082 1.33 0.0427

0.9099 1.34 0.0418

0.9115 1.35 0.0409

0.9131 1.36 0.0400

0.9147 1.37 0.0392

0.9162 1.38 0.0383

0.9177 1.39 0.0375

0.9192 1.40 0.0367

0.9207 1.41 0.0359

0.9222 1.42 0.0351

0.9236 1.43 0.0343

0.9251 1.44 0.0336

0.9265 1.45 0.0328

0.9279 1.46 0.0321

0.9292 1.47 0.0314

0.9306 1.48 0.0307

0.9319 1.49 0.0300

0.9332 1.50 0.0293

0.9345 1.51 0.0286

0.9357 1.52 0.0280

0.9370 1.53 0.0274

0.9382 1.54 0.0267

0.9394 1.55 0.0261

0.9406 1.56 0.0255

0.9418 1.57 0.0249

0.9429 1.58 0.0244

0.9441 1.59 0.0238

0.9452 1.60 0.0232

0.9463 1.61 0.0227

0.9474 1.62 0.0222

0.9484 1.63 0.0216

0.9495 1.64 0.0211

0.9505 1.65 0.0206

0.9515 1.66 0.0201

0.9525 1.67 0.0197

0.9535 1.68 0.0192

0.9545 1.69 0.0187

0.9554 1.70 0.0183

0.9564 1.71 0.0178

0.9573 1.72 0.0174

0.9582 1.73 0.0170

0.9591 1.74 0.0166

Page 13

Page 14: Ch17 Inventory Control Template

EOQ and ROP

0.9599 1.75 0.0162

0.9608 1.76 0.0158

0.9616 1.77 0.0154

0.9625 1.78 0.0150

0.9633 1.79 0.0146

0.9641 1.80 0.0143

0.9649 1.81 0.0139

0.9656 1.82 0.0136

0.9664 1.83 0.0132

0.9671 1.84 0.0129

0.9678 1.85 0.0126

0.9686 1.86 0.0123

0.9693 1.87 0.0119

0.9699 1.88 0.0116

0.9706 1.89 0.0113

0.9713 1.90 0.0111

0.9719 1.91 0.0108

0.9726 1.92 0.0105

0.9732 1.93 0.0102

0.9738 1.94 0.0100

0.9744 1.95 0.0097

0.9750 1.96 0.0094

0.9756 1.97 0.0092

0.9761 1.98 0.0090

0.9767 1.99 0.0087

0.9772 2.00 0.0085

0.9778 2.01 0.0083

0.9783 2.02 0.0080

0.9788 2.03 0.0078

0.9793 2.04 0.0076

0.9798 2.05 0.0074

0.9803 2.06 0.0072

0.9808 2.07 0.0070

0.9812 2.08 0.0068

0.9817 2.09 0.0066

0.9821 2.10 0.0065

0.9826 2.11 0.0063

0.9830 2.12 0.0061

0.9834 2.13 0.0060

0.9838 2.14 0.0058

0.9842 2.15 0.0056

0.9846 2.16 0.0055

0.9850 2.17 0.0053

0.9854 2.18 0.0052

0.9857 2.19 0.0050

0.9861 2.20 0.0049

0.9864 2.21 0.0047

0.9868 2.22 0.0046

0.9871 2.23 0.0045

0.9875 2.24 0.0044

0.9878 2.25 0.0042

0.9881 2.26 0.0041

Page 14

Page 15: Ch17 Inventory Control Template

EOQ and ROP

0.9884 2.27 0.0040

0.9887 2.28 0.0039

0.9890 2.29 0.0038

0.9893 2.30 0.0037

0.9896 2.31 0.0036

0.9898 2.32 0.0035

0.9901 2.33 0.0034

0.9904 2.34 0.0033

0.9906 2.35 0.0032

0.9909 2.36 0.0031

0.9911 2.37 0.0030

0.9913 2.38 0.0029

0.9916 2.39 0.0028

0.9918 2.40 0.0027

0.9920 2.41 0.0026

0.9922 2.42 0.0026

0.9925 2.43 0.0025

0.9927 2.44 0.0024

0.9929 2.45 0.0023

0.9931 2.46 0.0023

0.9932 2.47 0.0022

0.9934 2.48 0.0021

0.9936 2.49 0.0021

0.9938 2.50 0.0020

0.9940 2.51 0.0019

0.9941 2.52 0.0019

0.9943 2.53 0.0018

0.9945 2.54 0.0018

0.9946 2.55 0.0017

0.9948 2.56 0.0017

0.9949 2.57 0.0016

0.9951 2.58 0.0016

0.9952 2.59 0.0015

0.9953 2.60 0.0015

0.9955 2.61 0.0014

0.9956 2.62 0.0014

0.9957 2.63 0.0013

0.9959 2.64 0.0013

0.9960 2.65 0.0012

0.9961 2.66 0.0012

0.9962 2.67 0.0012

0.9963 2.68 0.0011

0.9964 2.69 0.0011

0.9965 2.70 0.0011

0.9966 2.71 0.0010

0.9967 2.72 0.0010

0.9968 2.73 0.0010

0.9969 2.74 0.0009

0.9970 2.75 0.0009

0.9971 2.76 0.0009

0.9972 2.77 0.0008

0.9973 2.78 0.0008

Page 15

Page 16: Ch17 Inventory Control Template

EOQ and ROP

0.9974 2.79 0.0008

0.9974 2.80 0.0008

0.9975 2.81 0.0007

0.9976 2.82 0.0007

0.9977 2.83 0.0007

0.9977 2.84 0.0007

0.9978 2.85 0.0006

0.9979 2.86 0.0006

0.9979 2.87 0.0006

0.9980 2.88 0.0006

0.9981 2.89 0.0006

0.9981 2.90 0.0005

0.9982 2.91 0.0005

0.9982 2.92 0.0005

0.9983 2.93 0.0005

0.9984 2.94 0.0005

0.9984 2.95 0.0005

0.9985 2.96 0.0004

0.9985 2.97 0.0004

0.9986 2.98 0.0004

0.9986 2.99 0.0004

0.9987 3.00 0.0004

0.9987 3.01 0.0004

0.9987 3.02 0.0004

0.9988 3.03 0.0003

0.9988 3.04 0.0003

0.9989 3.05 0.0003

0.9989 3.06 0.0003

0.9989 3.07 0.0003

0.9990 3.08 0.0003

0.9990 3.09 0.0003

0.9990 3.10 0.0003

0.9991 3.11 0.0003

0.9991 3.12 0.0002

0.9991 3.13 0.0002

0.9992 3.14 0.0002

0.9992 3.15 0.0002

0.9992 3.16 0.0002

0.9992 3.17 0.0002

0.9993 3.18 0.0002

0.9993 3.19 0.0002

0.9993 3.20 0.0002

0.9993 3.21 0.0002

0.9994 3.22 0.0002

0.9994 3.23 0.0002

0.9994 3.24 0.0002

0.9994 3.25 0.0002

0.9994 3.26 0.0001

0.9995 3.27 0.0001

0.9995 3.28 0.0001

0.9995 3.29 0.0001

0.9995 3.30 0.0001

Page 16

Page 17: Ch17 Inventory Control Template

EOQ and ROP

0.9995 3.31 0.0001

0.9995 3.32 0.0001

0.9996 3.33 0.0001

0.9996 3.34 0.0001

0.9996 3.35 0.0001

0.9996 3.36 0.0001

0.9996 3.37 0.0001

0.9996 3.38 0.0001

0.9997 3.39 0.0001

0.9997 3.40 0.0001

0.9997 3.41 0.0001

0.9997 3.42 0.0001

0.9997 3.43 0.0001

0.9997 3.44 0.0001

0.9997 3.45 0.0001

0.9997 3.46 0.0001

0.9997 3.47 0.0001

0.9997 3.48 0.0001

0.9998 3.49 0.0001

0.9998 3.50 0.0001

0.9998 3.51 0.0001

0.9998 3.52 0.0001

0.9998 3.53 0.0001

0.9998 3.54 0.0000

0.9998 3.55 0.0000

0.9998 3.56 0.0000

0.9998 3.57 0.0000

0.9998 3.58 0.0000

0.9998 3.59 0.0000

0.9998 3.60 0.0000

0.9998 3.61 0.0000

0.9999 3.62 0.0000

0.9999 3.63 0.0000

0.9999 3.64 0.0000

0.9999 3.65 0.0000

0.9999 3.66 0.0000

0.9999 3.67 0.0000

0.9999 3.68 0.0000

0.9999 3.69 0.0000

0.9999 3.70 0.0000

0.9999 3.71 0.0000

0.9999 3.72 0.0000

0.9999 3.73 0.0000

0.9999 3.74 0.0000

0.9999 3.75 0.0000

0.9999 3.76 0.0000

0.9999 3.77 0.0000

0.9999 3.78 0.0000

0.9999 3.79 0.0000

0.9999 3.80 0.0000

0.9999 3.81 0.0000

0.9999 3.82 0.0000

Page 17

Page 18: Ch17 Inventory Control Template

EOQ and ROP

0.9999 3.83 0.0000

0.9999 3.84 0.0000

0.9999 3.85 0.0000

0.9999 3.86 0.0000

0.9999 3.87 0.0000

0.9999 3.88 0.0000

0.9999 3.89 0.0000

1.0000 3.90 0.0000

1.0000 3.91 0.0000

1.0000 3.92 0.0000

1.0000 3.93 0.0000

1.0000 3.94 0.0000

1.0000 3.95 0.0000

1.0000 3.96 0.0000

1.0000 3.97 0.0000

1.0000 3.98 0.0000

1.0000 3.99 0.0000

1.0000 4.00 0.0000

1.0000 4.01 0.0000

1.0000 4.02 0.0000

1.0000 4.03 0.0000

1.0000 4.04 0.0000

1.0000 4.05 0.0000

1.0000 4.06 0.0000

1.0000 4.07 0.0000

1.0000 4.08 0.0000

1.0000 4.09 0.0000

1.0000 4.10 0.0000

1.0000 4.11 0.0000

1.0000 4.12 0.0000

1.0000 4.13 0.0000

1.0000 4.14 0.0000

1.0000 4.15 0.0000

1.0000 4.16 0.0000

1.0000 4.17 0.0000

1.0000 4.18 0.0000

1.0000 4.19 0.0000

1.0000 4.20 0.0000

1.0000 4.21 0.0000

1.0000 4.22 0.0000

1.0000 4.23 0.0000

1.0000 4.24 0.0000

1.0000 4.25 0.0000

1.0000 4.26 0.0000

1.0000 4.27 0.0000

1.0000 4.28 0.0000

1.0000 4.29 0.0000

1.0000 4.30 0.0000

1.0000 4.31 0.0000

1.0000 4.32 0.0000

1.0000 4.33 0.0000

1.0000 4.34 0.0000

Page 18

Page 19: Ch17 Inventory Control Template

EOQ and ROP

1.0000 4.35 0.0000

1.0000 4.36 0.0000

1.0000 4.37 0.0000

1.0000 4.38 0.0000

1.0000 4.39 0.0000

1.0000 4.40 0.0000

1.0000 4.41 0.0000

1.0000 4.42 0.0000

1.0000 4.43 0.0000

1.0000 4.44 0.0000

1.0000 4.45 0.0000

1.0000 4.46 0.0000

1.0000 4.47 0.0000

1.0000 4.48 0.0000

1.0000 4.49 0.0000

1.0000 4.50 0.0000

Page 19

Page 20: Ch17 Inventory Control Template

EOQ and ROP

Expected Number Out of Stock versus Standard Deviation

(Normalized to a Standard Deviation of 1)

Page 20

Page 21: Ch17 Inventory Control Template

Single Period Model - Full Marginal Cost Analysis Approach

Co = 0.20$ Cost per unit of demand overestimated

Cu = 0.20$ Cost per unit of demand underestimated

Units

DemandedProbability 1800 2000 2200 2400 2600 2800 3000

1800 0.050 - 40 80 120 160 200 240

2000 0.100 40 - 40 80 120 160 200

2200 0.200 80 40 - 40 80 120 160

2400 0.300 120 80 40 - 40 80 120

2600 0.200 160 120 80 40 - 40 80

2800 0.100 200 160 120 80 40 - 40

3000 0.050 240 200 160 120 80 40 -

Total Cost 120 84 56 44 56 84 120

Number of Units Purchased

0

20

40

60

80

100

120

140

1800 2000 2200 2400 2600 2800 3000

Exp

ecte

d C

os

t ($

)

Number Purchased

Page 22: Ch17 Inventory Control Template

- - - -

Number of Units Purchased

Page 23: Ch17 Inventory Control Template

Fixed Quantity Model

Annual demand (D ) 1000

Ordering cost (S ) $5.00

Holding cost per unit per year (H ) $1.25

Days in operation per year = 360

Lead time (L ) 5

Cost per unit (C ) $12.50

Total Annual Holding and Ordering Cost =

Total Cost =

Q0 =

Average Inventory =

Reorder point =

Days per cycle =

Number of cycles per year =

0.0

50.0

100.0

0 20 40 60 80 100 120

Qu

an

tity

Time Horizon

Page 24: Ch17 Inventory Control Template

X ROP

0 13.9

162.0 13.9

T CumProd Q y

63 0 0 1000

63 300.0 162.0

Time InvLevel Usage CumProd

CumInv 0.0 90.0 0

CumInv 0.0 90.0 0.0 0

UseInv 0.0 90.0 90.0 0

UseInv 32.4 0.0 0

CumInv 32.4 90.0 0

CumInv 32.4 90.0 0.0 0

UseInv 32.4 90.0 90.0 0

UseInv 64.8 0.0 0

CumInv 64.8 90.0 0.0 0

CumInv 64.8 90.0 90.0 0

UseInv 64.8 90.0 0

UseInv 97.2 0.0 0

CumInv 97.2 90.0 0.0 0

CumInv 97.2 90.0 90.0 0

UseInv 97.2 90.0 0

UseInv 129.6 0.0 0

CumInv 129.6 90.0 0.0 0

CumInv 129.6 90.0 90.0 0

UseInv 129.6 90.0 0

UseInv 162.0 0.0 0

Page 25: Ch17 Inventory Control Template

90

45.0

13.9

32.4

11.1

111.81$

12,611.81

Total Annual Holding and Ordering Cost =

Total Cost =

Q0 =

Average Inventory =

Reorder point =

Days per cycle =

Number of cycles per year =

90.0

13.9

140 160 180

Order Received

Usage Rate

Reorder Point

Page 26: Ch17 Inventory Control Template

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

13.9

Page 27: Ch17 Inventory Control Template

Fixed Time Period Model with Safety Stock

30 T Number of days between reviews

14 L Lead time in days

10 d-bar Forecast average daily demand (d-bar)

3 s d Standard deviation of demand

98% L Service Level

150 I Current inventory level

19.900 s T+L Standard deviation of demand over the review and lead time

2.054 z z-value for the stated service level

440 Average demand over the vulnerable period

40.87 Safety stock

330 q Order Quantity

Page 28: Ch17 Inventory Control Template

EOQ and Total Cost Graph

Annual demand (D ) 1000

Per Order cost (S ) $5.00

Holding cost per unit per year (H ) $1.25

Qopt = 90

$150.0

0

100

200

300

400

500

600

0 50 100 150 200 250 300 350 400

Co

st

($)

Order Quantity

Q

Total Holding Cost

Total Setup Cost

Total Cost

Page 29: Ch17 Inventory Control Template

Increment Q 10

Q CumProd QBEP TC

200 0 0 90 0 150

200 150 112 90 200 150

Q THC TSC TC

0 0.0 0 0.0

10 6.3 500.0 506.3

20 12.5 250.0 262.5

30 18.8 166.7 185.4

40 25.0 125.0 150.0

50 31.3 100.0 131.3

60 37.5 83.3 120.8

70 43.8 71.4 115.2

80 50.0 62.5 112.5

90 56.3 55.6 111.8

100 62.5 50.0 112.5

110 68.8 45.5 114.2

120 75.0 41.7 116.7

130 81.3 38.5 119.7

140 87.5 35.7 123.2

150 93.8 33.3 127.1

160 100.0 31.3 131.3

170 106.3 29.4 135.7

180 112.5 27.8 140.3

190 118.8 26.3 145.1

200 125.0 25.0 150.0

210 131.3 23.8 155.1

220 137.5 22.7 160.2

230 143.8 21.7 165.5

240 150.0 20.8 170.8

250 156.3 20.0 176.3

260 162.5 19.2 181.7

270 168.8 18.5 187.3

280 175.0 17.9 192.9

290 181.3 17.2 198.5

300 187.5 16.7 204.2

310 193.8 16.1 209.9

320 200.0 15.6 215.6

330 206.3 15.2 221.4

340 212.5 14.7 227.2

350 218.8 14.3 233.0

360 225.0 13.9 238.9

370 231.3 13.5 244.8

380 237.5 13.2 250.7

390 243.8 12.8 256.6

Page 30: Ch17 Inventory Control Template

400 250.0 12.5 262.5

410 256.3 12.2 268.4

420 262.5 11.9 274.4

430 268.8 11.6 280.4

Page 31: Ch17 Inventory Control Template

450 500

Total Holding Cost

Total Setup Cost

Total Cost