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CFD Analysis Report CFD Analysis of Building Screen 7/17/2019 FEAmax LLC. Engineering Design, Analysis & Manufacturing Services. Email: [email protected] ; Web: www.FEAmax.com

CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

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Page 1: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

CFD Analysis ReportCFD Analysis of Building Screen

7/17/2019FEAmax LLC. Engineering Design, Analysis & Manufacturing Services. Email: [email protected]; Web: www.FEAmax.com

Page 2: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

2FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

“The information contained in this document is proprietary and

confidential to FEAmax LLC. FEAmax submits this document with the

understanding that it will be held in the strictest confidence and will

not be disclosed, duplicated or used, in whole or in part [for any

purpose other than evaluation of FEAmax qualifications] without the

prior explicit written consent of FEAmax.”

FEAmax LLC.

Page 3: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

3FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

Change History:

PRO

JEC

T IN

FO.

FEA Requestor Info.:

Contact name: Casey Pope

Email: [email protected]

Company name: AMICO

Address: 245 Fayette Ave, Birmingham, AL 35208

Version Number Date Prepared by Reviewed by Contact

V 1.0 7/17/2019 Bill Bin Frank Wang [email protected]

Page 4: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

4FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

CO

NTE

NTS

Contents -------------------------------------------------------------------- page 4

Description -------------------------------------------------------------------- page 5

CFD Analysis Model -------------------------------------------------------- page 6

Load condition -------------------------------------------------------- page 7

Analysis types and mesh -------------------------------------------- page 11

CFD result -------------------------------------------------------------------- page 12

Summary -------------------------------------------------------------------- page 15

Conclusion -------------------------------------------------------------------- page 16

Page 5: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

5FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

Project Description:PR

OJE

CT

DES

CR

IPTI

ON 1. Perform CFD analysis to simulate the water and vapor flow moving through the

greendrain design, and determine the flow rate.

2. Total 4 CFD steady flow analysis:• Case#1: water moving downward, 10mm thick greendrain, room temp

• Case#2: water moving downward, 6mm thick greendrain, room temp

• Case#3: vapor moving upward, 10mm thick greendrain, 40F

• Case#4: vapor moving upward, 6mm thick greendrain, 100F

3. All related documents were received by 6/10/2019

Page 6: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

6FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

CAD ModelsC

AD

MO

DEL

We choose the CAD model with typical size 10” X 11” for the FEA analysis.

Two models would be analyzed: the designs with 10mm and 6mm thick green drain.

10mm thick greendrain 6mm thick greendrain

Page 7: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

7FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

Load Conditions:LO

AD

CO

ND

ITIO

N

Case#1: water moving downward, 10mm thick greendrain, room temp:1. Gravity is in the vertical downward direction.

2. Room temperature.

3. Ignore the surface tension force of the water.

4. Apply inlet water velocity = 0.1 m/s = 0.9144 m3/h

5. Fill the inlet water about 4s, and then turnoff the inlet water.

Page 8: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

8FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

Load Conditions:LO

AD

CO

ND

ITIO

N

Case#2: water moving downward, 6mm thick greendrain, room temp:1. Gravity is in the vertical downward direction.

2. Room temperature.

3. Ignore the surface tension force of the water.

4. Apply inlet water velocity = 0.1 m/s = 0.9144 m3/h

5. Fill the inlet water about 4s, and then turnoff the inlet water.

Page 9: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

9FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

Load Conditions:LO

AD

CO

ND

ITIO

N

Case#3: vapor moving upward, 10mm thick greendrain, 40F:1. Gravity is in the vertical downward direction.

2. Assume the temperature change would generate about 1Pa Convective pressure difference.

3. Assume these two surfaces would generate continual vapor (mass fraction = 5%)

Page 10: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

10FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

Load Conditions:LO

AD

CO

ND

ITIO

N

Case#4: vapor moving upward, 6mm thick greendrain, 100F:1. Gravity is in the vertical downward direction.

2. Assume the temperature change would generate about 1Pa Convective pressure difference.

3. Assume these two surfaces would generate continual vapor (mass fraction = 5%)

Page 11: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

11FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

Analysis Type:A

NA

LYSI

S TY

PE A

ND

MES

H

Steady CFD flow analysis

Analysis Tool:Choose Flow3D for water flow analysis

Choose Fluent16 for vapor flow analysis

Mesh:Mesh Type: 3D Solid elementElement Shape: Hex & Tet Total Element Number:1. About 1,120,000 for water flow analysis

2. About 764,000 for vapor flow analysis

Page 12: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

12FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

CFD Result #1 (Water flow, 10mm design)C

FD R

ESU

LT

Some water would stay inside, the water height would be about 69mm

The flow rate at outlet is about 0.92 m3/h (for the design width of 10”).

Page 13: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

13FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

CFD Result #2 (Water flow, 6mm design)C

FD R

ESU

LT

Water would come out through the drain holes, no water would stay inside.

The flow rate at outlet is about 0.92 m3/h (for the design width of 10”).

Page 14: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

14FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

CFD Result #3 (Water flow, 10mm design)C

FD R

ESU

LT

The vapor distribution. The flow rate at outlet is about 0.0375 kg/h (for the design width of 10”).

Page 15: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

15FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

CFD Result #4 (Water flow, 6mm design)C

FD R

ESU

LT

The vapor distribution. The flow rate at outlet is about 0.0311 kg/h (for the design width of 10”).

Page 16: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

16FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

SummarySU

MM

ARY

Load case Green drain thick Flow temperature Flow rate

Case #1 10 mm Water Room 0.92 m3/h

Case #2 6 mm water Room 0.92 m3/h

Case #3 10 mm Vapor 40F 0.0375kg/h

Case #4 6 mm Vapor 100F 0.0311kg/h

Page 17: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

17FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

Conclusions:C

ON

CLU

SIO

N

1. When we choose the same inlet water flow rate as 0.92m3/h for the 6mm and 10mm designs:

• The stacked water height is about 69mm for the 10mm design, and about 85mm for the 6mm design. the 6mm design would stack

more water height than the 10mm design.

• Since the water height of 6mm is higher than the 10mm design, the outlet pressure of 6mm design would be higher. And then when

we turnoff the inlet water, the water evacuation time for the 6mm would be shorter than the 10mm design.

• The CFD result showed that the water evacuation time for the 10mm is about 1.82 second, and the evacuation for the 6mm design

is about 1.6 seconds.

2. If we choose the same stacked water height for the 6mm and 10mm design, the max flow rate for the

10mm design is 0.92 m3/h, and the max flow rate for the 6mm design would be about 0.80 m3/h.

3. The temperature would not affect the flow rate result of water.

4. The effect of temperature to the flow rate of vapor is very small.

5. The 10mm thick greendrain design is better than the 6mm thick greendrain design.

Page 18: CFD Analysis Report - AMICO Products...Jul 17, 2019  · CFD Analysis Report CFD A nalysis of Building Screen 7/17/2019. FEAmaxLLC. Engineering Design, Analysis & Manufacturing Services

18FEAmax LLC. Engineering Design & Analysis Service - Confidentialhttps://www.FEAmax.com Version 1.0

Comments:C

OM

MEN

TS

1. For the vapor CFD analysis, we did not count the phase change (evaporation or condensation) in the

analysis program, and then the predicted flow rate result is not much related with the temperature. If

count the effect of phase change, the result would be more related with the temperature, but the CFD

analysis would be much more complicated for this project.