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ČEZ Group, ČEZ, a. s. Supplier management system Strategy Management system / Suppliers Inspections 17.12.2014| Vilém Berka

ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

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Page 1: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

ČEZ Group, ČEZ, a. s.

Supplier management system Strategy

Management system / Suppliers Inspections

17.12.2014| Vilém Berka

Page 2: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

PARENT COMPANY- ČEZ, A. S.,

THE CEZ GROUP CONSISTS OF MORE THAN 120 COMPANIES

1

Electricity generated GWh 69 209

Installed capacity MW 15 122

Heat sold TJ 15 249

Work force head count Pers. 31 420

CEZ Group, EUROPE web

Page 3: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

2

ČEZ GROUP - CZECH REPUBLIC

Page 4: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

3

NPP Temelín (558 empl.)

ETE 1, 2,

2 × VVER 1000,

2 × 1060 MW, PWR (2002, 2003)

Spent nuclear fuel intermediary storage

ETE 1×

NPP Dukovany (719 empl.)

EDU 1, 2, 3, 4,

4 × VVER 440,

4 × 510 MW, PWR (1985 – 1988)

Spent nuclear fuel intermediary storage

EDU 2×

NUCLEAR POWER - LICENSE HOLDER ČEZ,

A. S.

Page 5: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

ORGANIZATIONAL STRUCTURE LEVELS

GROUP | CORPORATE| DIVISIONAL | NPP

4

NPP Temelín

1000 1000 510 510 510 510

NPP Dukovany

Plant line mng.

Production Division

Director = CNO

CEO

BoD

SAC

NOS

15 Coal PP

34 Hydro PP

3 wind

7 solar

NPP - Licensees per unit

holder is ČEZ, a. s. (Corporate)

PD Safety

department

Plant line mng. SAC

ETE

SAC

EDU

SAC

EDU Safety

department

ETE Safety

department

ČEZ Group

Prod. Division

other units

Corporate

Other Divisions

Page 6: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

G E N E R A L M E E T I N G

A U D I T C O M M I T T E E S U P E R V I S O R Y B O A R D

B O A R D O F D I R E C T O R S

901000010

CEO´s Office

Zlata Hřibová

901009000

Quality and

Management System

Iva Kubáňová

90100A000

ČEZ Group Safety

Inspectorate

Karel Böhm

901008000

Security of ČEZ Group

Daniel Rous

901002000

Internal Audit

Petr Vobořil

90A000000

International Division

Tomáš Pleskač

90C000000

Public and Regulatory

Affairs Division Ivo Hlaváč

905000000

Production Division

Ladislav Štěpánek

908000000

Administration

Division

Michaela Chaloupková

902000000

Finance Division

Martin Novák

90B001000

Engineering Design

Dávid Hajmán

90A001000

Foreign Acquisition

Management

Jaroslav Macek

90A002000

Foreign Acquisition

Bulgaria

Petr Dokládal

90A003000

Foreign Acquisition

Romania

Martin Zmelík, acting

90A004000

Foreign Acquisition

Poland

Bohdana Horáčková

90A005000

Foreign Acquisition

Turkey

Vratislav Domalíp

90A006000

Foreign Acquisition

Albania

90A000500

Foreign Acquisition

MOL

90B009000

Trading

Michal Skalka

90B000100

Foreign Commercial

Representation

Jan Hruška

90B000200

Portfolio Optimizing

Pavel Jordák

90B000300

Long – term contracts

David Viduna

905002000

Safety

Bohdan Zronek

9053DU000

Dukovany NPP

Jaroslav Jakub

905004000

Production

Management

Jiří Pačovský

9053TE000

Temelín NPP

Miloš Štěpanovský

905005000

Asset Management

Martin Jašek

9053ME000

Mělník PP

Miroslav Krpec

905006000

Central Engineering

Petr Zlámal

905007000

Contractor´s System

Management

Ondřej Povalač

9053PL000

Počerady a Ledvice PP

František Strach

90B008000

Combined Heat and

Power

Michal Rzyman

9053TP000

Tušimice a Prunéřov PP

Otakar Tuček

9053VT000

Hodonín,

Poříčí, Tisová, Trmice

Heat Sttion

Petr Kreissl

9053VD000

Hydro PP

Petr Maralík

905000100

Analytical Support

Production Division

Jana Loučková

90B005000

Nuclear Power Plant

Construction

Petr Závodský

908001000

Procurement

for Production and Mining.

Tomáš Vachtl

90500A000

Resources Recovery

Václav Matys

908003000

Procurement

for Distribution

Vladimír Marek

908004000

Procurement of

Noncore Services

and Materials

Barbora Dvořáková

908007000

Fuel Cycles

Vojtěch Příman

908008000

PD support

Milan Chotěborský

902001000

Finance Division

Petr Roháček

902002000

Planning

and Controlling

Jan Klaus

902003000

Financing

Jan Brožík

902004000

Taxes

Vít Martinovský

902006000

ICT Management

Vítězslav Bogač

902009000

Mergers, Acquisitions

and Equity Interests

Andrzej Martynek

902005000

Risk Management

Radim Sladkovský

908009000

Human Resources

Josef Lejček

90B000000

Sales and Strategy

Division

Pavel Cyrani

90B003000

Analysis of Markets

And Prognosis

Pavel Řežábek

90B002000

Development of Business

Petr Štulc

90A007000

Performance Management

Petr Sedlák

905009000

Staff Training Centre

Tomáš Polák

90100C000

legal and corporate

compliance

Juraj Szabó

90C001000

ČEZ Group

Public Affairs

901004000

Communication and

Marketing

of ČEZ Group

Filip Sirotek

901000000

Chief Executive Officer

Division

Daniel Beneš

905000001

Office of the

Director of

Production Division

Kateřina Tausche

9053VI000

Vítkovice Heat Station

Vlastimír Kontrik

901007000

Ombudsman ČEZ

Josef Sedlák

ORGANIZATIONAL STRUCTURE ČEZ, A. S.

5

Page 7: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

MANAGAMENT SYSTEM (IMS)

LEGISLATION FRAME

Czech legislation relevant to Nuclear:

1) Act No. 18/1997 Coll. (Atomic act)

2) Regulation No. 195/1999 Coll. (Requirements on Nuclear Installations for

Assurance of Nuclear Safety)

3) Regulation No. 132/2008 (Management systems for Nuclear installations)

International standards

1) IAEA SF-1, GS-R-3, GS-G-3.1, GS-G-3.5

2) WANO PO&C, INPO

3) ASME NQA-1 (some suppliers)

4) ISO 9001, 14001, 18001, 19011, 17025 ...

6

Page 8: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

LEGAL REQUIREMENTS

(NPP SUPPLIERS)

NPP equipment

Selected equipment

132/08

Specially designed

equipment 309/05

7

Act no. 18/1997 collection

Peaceful usage of Nuclear equipment

Decree no. 132/2008 coll.

management system for quality

assurance of activities relevant to

nuclear energy, radiation protection

and selected equipment

Decree no. 309/2005 coll.

technical safety of specially designed

equipment

Page 9: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

8

Own Inspection

(Self assessment)

Independent

inspections

/ Audits

External insp.

Internal Insp.

Process management

Line management

Project management

National Insp.

International missions

Internal audit

Audit of Quality, EMS

Internal SMS audits

Safety inspections

INSPECTIONS SYSTEM

APPLIED IN CEZ GROUP IMS

Suppliers audits

Page 10: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

AUDITS – SUPPLIERS MANAGEMENT SYSTEM

Definition:

An “independent”, objective assurance and consulting activity designed to add value and

improve an Supplier‘s organization operation. Comprehensive review of Design

requirements fulfilment and relevant standards. Review the systematic, disciplined

approach, evaluate and improve the Supplier IMS effectiveness.

Reference to IMS audits plan

9

Page 11: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

SUPPLIERs AUDIT MODEL

10

1

2. Collection - Formulation needed information's

- Determination parent of information

- Prepare of plan and collection of inf.

- Implementation of the plan

1. Plan - Definition needs of client

- Clearing of the problem

- Estimation availability of

the data

3

3. Compare and evaluate - notice and processing of information

- Compare information

- Evaluate information

Audit objective

- Collection of work hypothesis

- Evaluation of hypothesis

- Repeat steps of 1-4 with reason

of modification

- Make ending hypothesis

- Construct conclusions

- describing

4 4. The Analysis - integrating

- interpreting

5

5. Reports - End technical report

- Presentation to audit subject

- Presentation to governance of

company

2

Analytical

output /

improvement

- Develop of information

system

- Obtaining chose

information

Page 12: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

CONTRACTOR`S EVALUATION SYSTEM

IT TECHNICAL SUPPORT

List of Suppliers

database SAP

Subsidiary AUDIS

Suppliers database

External audits

Result of the

Evaluation

List of the qualified

Suppliers /

sub suppliers

Result of the Audits

SW Support

Criteria of the

Supplier Evaluation

CEZ certificate

11

Page 13: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

SUPPLIERS AUDITS

12

• Suppliers of safety relevant equipment/material are qualified “NPP supply fulfilling decr. 132/2008“

Target:

• Suppliers audits – designed process V04.03, V04.02 - Suppliers evaluation How:

• Shortlist of Qualified suppliers SW AUDIS Output:

Page 14: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

SUPPLIER‘s IMS

IMPROVEMENT

13

1. Identification, classification ... (record)

2. Immediate action

(protection to reduce hazards)

3. Investigation

(Causes/Root Causes identification)

4. Forming CA

(preventing reoccurrence)

5. Prevention

(sharing the knowledge)

6. Effectiveness review

(closing of the NC)

operation

fin

din

g / N

C

operation (better)

imp

rovem

en

t

Page 15: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

CEZ IMS INTERFACE

SUPPLIER MANAGEMENT × PROCUREMENT

14

Process ID Description CEZ IMS

documents

IT

system Relevant SW support

Supplier

manage

ment

V04.02

V04.03

Evaluation,

Qualification,

Selection,

ČEZ_PP_0362

ČEZ_PP_0111

AUDIS

2010

Qualified NPP suppliers

database

Procure

ment N01.01

Procurement

process SKČ_PP_0077

SAP

SRM

General Suppliers

database

Page 16: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

SUPPLIER INITIAL EVALUATION

BEFORE THE FIRST ENTERING TO

NPP

15

Nuclear item procurement decr. 132/08

Qualified suppliers database

Initial evaluation

Audit, assessment

Other supplier, Individual quality oversight

Procurement

No

Yes Yes No

Page 17: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

LIST OF QUALIFIED SUPPLIERS

SUPPLIER CLASSIFICATON

The list of qualified suppliers is stored in AUDIS Software

Relevant data are accessible for all employees on intranet

http://iportal.cezdata.corp:8080/nav/wicket/ssologin

Continuous list updates (monthly base)

The list is also attached to QA-Plan

(CEZ manual, agreed by the regulatory body - SUJB)

Suppliers classification to classes A, B, C:

A > 90% accepted

B 75% - 90% acceptable, additional risk assessment required

C < 75% unacceptable, safety relevant risks identified

16

Page 18: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

LESSONS LEARNED

NPP LOGICAL COMPLEXES MAINTENANCE

We realized the needs and have built:

Minimal requirements for Qualification of employees, Requirements on

contractor employees / Maintenance of NPP logical complexes (LC)

ČEZ agrees on NPP LC Maintenance sub-contractors (Procurement dept.,

Maintenance dept.)

List of qualified NPP Suppliers (and updates) - Supplier management dept.

On/line system and data stored in AUDIS software

Acceptable other standards: GS-R-3, ASME NQA-1, NSQ-100 and others,

when suppliers declare their conformity... (proven by CEZ Audit)

17

Page 19: ČEZ Group, ČEZ, a. s. - International Atomic Energy Agency · ČEZ Group, ČEZ, a. s. Supplier management system Strategy ... Pavel Řežábek 90B002000 Development of Business

18

QUESTIONS BEFORE COFFEE BREAK ?

[email protected]