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People’s Energy Cooperative December 11, 2014 Lunch and Learn: Energy Efficient Dairy Production

CERTs Dairy Energy Efficiency Event at People’s Energy Coop

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Page 1: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

People’s Energy CooperativeDecember 11, 2014

Lunch and Learn: Energy Efficient Dairy Production

Page 2: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Welcome

Introductions

Clicker Trial Run

Farmer Feedback on Energy Efficient Dairy Production Technologies

Milk Harvesting

Milk Cooling

Cow Comfort

Agenda

People’s Energy Cooperative Rebates

Other Funding Options

USDA NRCS

USDA REAP

MDA Livestock Investment Grant

Looking Ahead

Page 3: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

CERTs thanks People’s Energy Cooperative for generously hosting the location for today’s event

People’s Energy Cooperative

Page 4: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

State your:

Name

Affiliation, Company or Organization

Location

Introductions

Page 5: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Mission: We connect individuals and their communities to the resources they need to identify and implement community-based clean energy projects

CERTs: Minnesotans Building a Clean Energy Future

Page 6: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Regional focus: Staff in seven regions with diverse teams that share common goals

How Does CERTs Work?

Learn: Blog, website, case studies

Connect: Events, local groups, conference

Act: Community-based projects, research-based campaigns

Page 7: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What’s a CERTified campaign?

Provide Minnesotans with clear, actionable ways to implement energy efficiency

How is CERTs helping?

Sharing information about poultry-specific lighting

Guiding farmers through multiple funding options

Campaign:Gobbling Up Savings

Goal: Help upgrade 20 barns to LED

Page 8: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Right Light Guide

Created 2011, Updated 2014

2 page educational guide on light bulb brightness, color, cost

Included utility representatives on design team

Customized by over 90 utilities with their own branding

Over 80,000 copies distributed in 2014

Page 9: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Light on remote blinks green when answer is logged

Yes/No questions you can respond once, and the last thing you click is saved

Multiple choice questions you can pick as many as you like

Answers are anonymous

Clicker Instructions

Page 10: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Trial: Who do you root for?

A. VikingsB. Packers

Vikings

Packers

10%

90%

Page 11: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Trial: What do you like to eat? (select all that apply)

A. CheeseB. TurkeyC. Doritos

Cheese

Turkey

Doritos

56%

22%22%

Page 12: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Feedback on Energy Efficient Dairy Production Technologies

Milk Harvesting

Milk Cooling

Cow Comfort

Page 13: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

MN Dept. of Commerce Conservation Applied Research & Development Grant

Partnered with Hastings Creamery Field Staff to learn about on-farm energy use

Surveyed 57 farms (MN-side) and energy audited 30 with CEMs and PEs

Now implementing upgrades

Hastings Creamery Coop Study

Page 14: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Hastings Creamery Coop Study

Page 15: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Technology Adoption

Page 16: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

HPS10

CFL8

T-55

T-89

LED6

Energy Efficient Lighting Adoption

Sample Size: 38

Page 17: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Discussion Roadmap

Page 18: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Do you have VFD on your vacuum pump?

A. YesB. No

Yes No

50%50%

Page 19: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Able to ramp the motor speed up and down to match the actual vacuum level needed

Usually replace a single-phase motor with a three-phase motor

You can de-rate a VFD for single-phase motor

Approx Cost: $7,000

Payback ranges: 6 to 26 yrs

VFD on Vacuum Pump

Page 20: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What are the barriers to having VFD on your vacuum pump?

A. Ready to retireB. Limited capital

fundsC. No timeD. Herd size doesn’t

justifyE. Upfront costF. Don’t want to

rewireReady to

retire

Limite

d capita

l funds

No time

Herd size doesn’t j

ustify

Upfront co

st

Don’t want to

rewire

8%

4%

16%

28%

40%

4%

Page 21: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Discussion Roadmap

Page 22: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Do you have VFD on yourmilk pump?

A. YesB. No

Yes No

68%

32%

Page 23: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Able to ramp motor speed up and down to match vacuum level

Used in combination with a plate cooler for additional milk cooling

Approx Cost: $3,600

Payback: 3.6 to 11

VFD on Milk Pump

Page 24: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What are the barriers to having VFD on your milk pump?

A. Ready to retireB. Limited capital

fundsC. No time

Ready to re

tire

Limite

d capita

l funds

No time

23%15%

62%

Page 25: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Discussion Roadmap

Page 26: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Do you have a plate cooler?

A. YesB. No

Yes No

12%

88%

Page 27: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

9 Uses cold well water to pre-cool the milk before entering refrigeration system

Reduces heat refrig system has to remove

Approx Cost: $3,600

Payback: 5-6 years

Plate Cooler (Pre-Cooler)

Page 28: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What are the barriers tohaving a plate cooler?

A. Ready to retireB. Limited capital

fundsC. No time

Ready to re

tire

Limite

d capita

l funds

No time

0%

50%50%

Page 29: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Discussion Roadmap

Page 30: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Do you have a scroll compressor?

A. YesB. No

Yes No

79%

21%

Page 31: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Newer type of compressor. 15-20% more efficient

Fewer moving parts

Digital or variable lobe reciprocating

Approx Cost: $3,200

Payback: 8-9 years

Scroll Compressors

Page 32: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What are the barriers tohaving a scroll compressor?

A. Ready to retireB. Limited capital

fundsC. No timeD. Slow payback

Ready to re

tire

Limite

d capita

l funds

No time

Slow payback

5%

32%

5%

58%

Page 33: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Discussion Roadmap

Page 34: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Do you have heat recovery?

A. YesB. No

Yes No

52%48%

Page 35: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Used to capture waste heat from refrigerant

Increases life of water heater

Increases compressor efficiency

Approx Cost: $3,100

Payback: 9.6 years

Refrigeration Heat Recovery for Water Heating

Page 36: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What are the barriers to having heat recovery water heating?

A. Ready to retireB. Limited capital

fundsC. No timeD. Parlor size

Ready to re

tire

Limite

d capita

l funds

No time

Parlor si

ze

10%20%

0%

70%

Page 37: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Discussion Roadmap

Page 38: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Do you have high volumelow speed (HVLS) fans?

A. YesB. No

Yes No

88%

13%

Page 39: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

BIG fans with VFD and temp sensors

Down draft to keep cows cool

Approx Cost: $5,000 installed.

Payback: Varies

High Volume Low Speed Fans

Page 40: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What are the barriers tohaving a HVLS fan?

A. Ready to retireB. Limited capital fundsC. No timeD. Barn limitations/not

a free stall barnE. Not right raftersF. Prefer circulation

fansReady to

retire

Limite

d capita

l funds

No time

Barn limita

tions/n

ot a fre

e ...

Not right ra

fters

Prefer circu

lation fa

ns

4%

22% 22%

33%

15%

4%

Page 41: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Do you have circulation fans?

A. YesB. No

Yes No

9%

91%

Page 42: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Efficient fans with VFD and temp sensors

Maintenance

Approx Cost: $3,500

Payback: Depends!

Circulation Fans with VFDs

Page 43: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What are the barriers to having a circulation fan with VFD?

A. Ready to retireB. Limited capital

fundsC. No time to

investigateD. Would require barn

reconfigurationE. Not an issue

Ready to re

tire

Limite

d capita

l funds

No time to

investig

ate

Would require

barn reconfi..

.

Not an iss

ue

0%

100%

0%0%0%

Page 44: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Do you have a low/no energy waterer?

A. YesB. No

Yes No

57%

43%

Page 45: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Better insulation prevents freezing and avoids heating

Must be properly installed – out of wind, 12” heat tube above frost line…

Approx Cost: $1,300

Payback: 2-5 yrs depending on condition of old waterers.

Low/No-Energy Waterers

Page 46: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What are the barriers to having low/no-energy waterers?

A. Ready to retireB. Limited capital

fundsC. No timeD. Freezes up in winter

Ready to re

tire

Limite

d capita

l funds

No time

Freezes up in winter

7%

71%

0%

21%

Page 47: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Do you have energy efficient lighting?

A. YesB. No

Yes No

18%

82%

Page 48: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Replacement of metal halides, incandescent or high pressure sodium lamps for T-8s, CFLs, or LEDs

Approx Cost: Varies $1500-$2500

Payback: 2.2

Energy Efficient Lighting

Page 49: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

What are the barriers to having energy efficient lighting?

A. Ready to retireB. Limited capital

fundsC. No timeD. Ladder too shortE. Never thought

about itReady to

retire

Limite

d capita

l funds

No time

Ladder too sh

ort

Never thought a

bout it

0%

82%

18%

0%0%

Page 50: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

1. Call your electric utility– Find out rebates available

– Share your project plans

2. Get started!

3. Save the project’s invoice & send to utility

Brandon Johnson

[email protected]

507-367-7050

People’s Energy Cooperative

Page 51: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

People’s Energy Cooperative Rebates

Dairy-related Upgrades Criteria Rebate AmountDairy Plate Cooler $500 eachDairy Refrigeration Heat Recovery $300 eachHigh Volume Low Speed Fan >= 12 ft, >= 1HP, VFD motor $1 per inchVariable Frequency Drive (VFD) $1,000 cap, >= 1HP $30 per HPScroll Refrigerant Compressor $1,000 cap $30 per HPCirculation Fan See details $1 per inchLow/No-energy Waterer <=500 watts, insulated tank $50 eachHigh Efficiency Water Heater(100 gallons or greater)

As above $400/unit

Custom Rebates Based on energy savings Contact Coop

Page 52: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

People’s Energy Cooperative Rebates

Custom Rebate Issued AmountMilk Pasteurizer $344 Air Compressor $6,746 Energy Star Commercial Washing Machine $274

Commercial Refrigeration Equipment $4,035

VFD on 115 HP Motor $10,000 27.5 HP Reduction on Grain Setup $738

LED Light Fixtures $76 VFD on 45 HP Motor $770 Efficient Water Pump $843

Other Examples:

• Efficient Grain Dryers

• Livestock Environmental Controls

• Ultra Efficiency Three Phase Motors

• Beverage and Vending Machine Controls

• Building Envelope Improvements

Page 53: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

People’s Energy Cooperative Rebates

Lighting Upgrades Criteria Rebate AmountCFL lamp <60watt $1 per lampCFL lamp >=60watt $3 per lampLED lamp $3 per lampCFL or LED fixture hardwired Energy Star $5 per fixtureT5 fixture $6 per lampT8 fixture Retrofit only $4 per lampLED Linear Lamps $6 per lamp

Page 54: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

USDA NRCS EQIP

USDA REAP

MDA Livestock Investment Grant

Other Funding Available

Image Credit: Tech Guru Daily

Page 55: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

CAP Conservation Activity Plan

EQIP Environmental Quality Incentives Program

MDA Minnesota Department of Agriculture

NRCS Natural Resources Conservation Service

RD Rural Development

REAP Rural Energy for America Program

TSP Technical Service Provider

USDA U.S. Department of Agriculture

Glossary

Page 56: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

USDA NRCS: You’ve got options

NRCS Audit

NRCS Assistance

NRCS Audit

Any or No Assistance

NRCS Audit

1

2

3

(NRCS Audit Required)

Page 57: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

100% of comprehensive audit

Apply anytime

Multiple application review cut-off dates per year

December 19, 2014

Conduct audit after funding is approved

USDA NRCS EQIP Audit

Get Started: Visit local USDA office

http://offices.sc.egov.usda.gov/

Page 58: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Cost-share audit-recommended energy efficiency projects

LED upgrades approx 35%

Apply anytime

Multiple application review cut-off dates per year

December 19, 2014

Start project after funding is approved

USDA NRCS EQIP Project

Get Started: 1. EQIP or other qualified

audit completed 2. Visit local USDA office,

if no audit

Page 59: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Grants 25% of project costs

Guaranteed Loans 75% of project costs

Single applicant:

1 Energy Efficiency Project

1 Renewable Energy Project

Apply anytime

Funding cycles typically 1/yr

Start project after application is submitted

USDA RD REAP

Get Started: 1. Review application

& scoresheet2. Keep eye on NOFA

http://www.rurdev.usda.gov/MN-RBS-REAP.html

Page 60: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Grant 10% of project cost

Min investment of $4,000

Any improvements, including energy efficiency

Funding cycle once per year

Deadline: December 10, 2014

Award by: February 1, 2015

Start project after funding is awarded

MDALivestock Investment Grant

Get Started: Stay tuned for next cycle

http://www.mda.state.mn.us/livestockinvestmentgrant

Page 61: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Would you be interested in any of the following in the future?

A. Plate Cooler Bulk-BuyB. HVLS Fan Bulk-BuyC. Workshop on

FundingD. Follow-up from

CERTsE. Follow-up from

People’sPlate Cooler B

ulk-Buy

HVLS Fan Bulk-Buy

Workshop on Funding

Follow-up fro

m CERTs

Follow-up fro

m People’s

5%

16%

46%

19%14%

Page 62: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Thank you to People’s Energy Cooperative for making a drawing possible for two $50 winners for completing the dairy farm survey.

Please take the event survey.

Thank you for coming!

The Lucky Winners Are…

Page 63: CERTs Dairy Energy Efficiency Event at People’s Energy Coop

Ask questions and contact us!

CERTs Resources

Fritz [email protected]

Alexis [email protected]