4
The Certified Quality Technician is a paraprofessional who, in support of and under the direction of quality engineers or supervisors, analyzes and solves quality problems, prepares inspection plans and instructions, selects sampling plan applications, prepares procedures, trains inspectors, performs audits, analyzes quality costs and other quality data, and applies fundamental statistical methods for process control. Proof of Professionalism Proof of professionalism may be demonstrated in one of three ways: Membership in ASQ, an international affiliate society of ASQ, or another society that is a member of the American Association of Engineering Societies or the Accreditation Board for Engineering and Technology. Registration as a Professional Engineer. The signatures of two persons—ASQ members, members of an international affiliate society, or members of another recognized professional society— verifying that you are a qualified practitioner of the quality sciences. Examination Each certification candidate is required to pass a written examination that consists of multiple choice questions that measure comprehension of the Body of Knowledge. The Certified Quality Technician examination is a one-part, 100-question, four-hour exam and is offered in English. Education and/or Experience You must have at least four years of higher education and/or work experience in one or more of the areas of the Certified Quality Technician Body of Knowledge. If you are now or were previously certified by ASQ as a Quality Engineer, Quality Auditor, Reliability Engineer, Software Quality Engineer or Manager, experience used to qualify for certification in those fields applies to certification as a Quality Technician. If you have completed a degree from a college, university, or technical school with accreditation accepted by ASQ, part of the four-year experience requirement will be waived as follows (only one of these waivers may be claimed): Certificate/diploma from a technical or trade school—one year waived. Associate degree—two years waived. Bachelor’s, master’s, or doctorate—three years waived. Degrees or diplomas from educational institutions outside the United States must be equivalent to degrees from U.S. educational institutions. Minimum Expectations for a Certified Quality Technician Must be able to define quality concepts and quality processes, including Six Sigma basics, cost of quality, etc.; must be able to apply quality tools; must be able to interpret information and data; must be able to apply team concepts both as a member and leader. Information Certified Quality Technician Certification from ASQ is considered a mark of quality excellence in many industries. It helps you advance your career, and boosts your organization’s bottom line through your mastery of quality skills. Becoming certified as a Quality Technician confirms your commitment to quality and the positive impact it will have on your organization. CERTIFIED QUALITY TECHNICIAN Certified Quality Technician Quality excellence to enhance your career and boost your organization’s bottom line

certified quality technician.pdf

Embed Size (px)

DESCRIPTION

Information on becoming a Certified Quality Technician

Citation preview

Page 1: certified quality technician.pdf

The Certified Quality Technician is a paraprofessional who, insupport of and under the direction of quality engineers or supervisors, analyzes and solves quality problems, preparesinspection plans and instructions, selects sampling plan applications, prepares procedures, trains inspectors, performsaudits, analyzes quality costs and other quality data, andapplies fundamental statistical methods for process control.

Proof of ProfessionalismProof of professionalism may be demonstrated in one of three ways: • Membership in ASQ, an international affiliate society of ASQ, or another

society that is a member of the American Association of Engineering Societies or the Accreditation Board for Engineering and Technology.

• Registration as a Professional Engineer. • The signatures of two persons—ASQ members, members of an international

affiliate society, or members of another recognized professional society—verifying that you are a qualified practitioner of the quality sciences.

ExaminationEach certification candidate is required to pass a written examination that consists of multiple choice questions that measure comprehension of the Body of Knowledge. The Certified Quality Technician examination is a one-part, 100-question, four-hour exam and is offered in English.

Education and/or ExperienceYou must have at least four years of higher education and/or work experience inone or more of the areas of the Certified Quality Technician Body of Knowledge. If you are now or were previously certified by ASQ as a Quality Engineer, Quality Auditor, Reliability Engineer, Software Quality Engineer or Manager, experience used to qualify for certification in those fields applies to certification as a Quality Technician. If you have completed a degree from a college, university, or technical school withaccreditation accepted by ASQ, part of the four-year experience requirement willbe waived as follows (only one of these waivers may be claimed): • Certificate/diploma from a technical or trade school—one year waived. • Associate degree—two years waived. • Bachelor’s, master’s, or doctorate—three years waived. • Degrees or diplomas from educational institutions outside the United States must

be equivalent to degrees from U.S. educational institutions.

Minimum Expectations for a Certified Quality Technician• Must be able to define quality concepts and quality processes, including Six

Sigma basics, cost of quality, etc.; must be able to apply quality tools; must beable to interpret information and data; must be able to apply team concepts both as a member and leader.

InformationCertified Quality Technician

Certification from ASQ is considered a mark of quality excellence in manyindustries. It helps you advance your career, and boosts your organization’sbottom line through your mastery of quality skills. Becoming certified as aQuality Technician confirms your commitment to quality and the positiveimpact it will have on your organization.

CER

TIFI

ED Q

UA

LITY

TEC

HN

ICIA

N

Certified Quality Technician Quality excellence to enhance your careerand boost your organization’s bottom line

Page 2: certified quality technician.pdf

I Quality Concepts and Tools (20 Questions)A. Quality Concepts

1. Customers and suppliersDefine internal and external customers, identify their expectations, and determine theirsatisfaction levels; define internal and externalsuppliers and key elements of relations withthem. (Comprehension)

2. Quality principles for products and processesIdentify basic quality principles related to products (such as features, fitness-for-use, freedom from defects, etc.) and processes (such as monitoring, measuring, continuousimprovement, etc.). (Comprehension)

3. Quality standards, requirements, and specificationsDefine and distinguish between quality standards, requirements, and specifications.(Comprehension)

4. Cost of quality (COQ) Describe the four classic cost of quality (COQ)categories and their uses. (Comprehension) [NOTE: Specific distinctions between prevention,appraisal, internal and external failure costs willnot be covered].

5. Six SigmaIdentify key components of Six Sigma such asbelt levels, tools, types of projects, processesused, etc. (Knowledge)

6. Continuous improvement techniquesDefine and apply the principles of various continuous improvement techniques including thePDCA cycle, lean manufacturing, brainstorming,benchmarking, etc., to solve various qualityproblems. (Application)

B. Quality ToolsSelect, construct, apply, and interpret the sevenquality tools: cause and effect diagrams, flowcharts(process maps), check sheets, Pareto diagrams, scatter diagrams, control charts, and histograms.(Synthesis)

C. Team Functions1. Meeting management

Define, describe, and apply various meetingmanagement techniques such as creating andfollowing an agenda, recording and distributingminutes, establishing ground rules and protocols,etc. (Application)

2. Team development Define, describe, and train team members in thebasic elements of team building, which includethe importance of diversity and team memberparticipation, how to use creative-thinking toolslike brainstorming, and how to use various toolsto achieve consensus, etc. (Application)

3. Team stages Describe the evolutionary stages of teams: forming, storming, norming, and performing.(Application)

4. Globalization Define and describe the impact globalization hason team-related issues such as developing andparticipating on virtual teams, using electroniccommunications to support distant collaboration,etc. (Comprehension)

II Statistical Techniques (21 Questions)A. General Concepts

1. Terminology Identify and differentiate between statistical terms such as population, sample, parameter,statistic, statistical process control, statistical quality control, etc. (Comprehension)

2. Frequency distributionsDefine and compute normal, Poisson, and binomial frequency distributions. (Application)

3. Design of experiments (DOE)Define and recognize the basic elements of DOE,including terms such as blocking, randomization,etc. (Knowledge)

4. Reliability Define concepts such as mean time to failure(MTTF), mean time between failures (MTBF), and mean time between maintenance actions(MTBMA), and recognize failure models such as bathtub curve, prediction, growth, etc.(Knowledge)

B. Calculations1. Measures of central tendency

Define, compute, and interpret mean, median,and mode. (Application)

2. Measures of dispersion Define, compute, and interpret standard deviation, range, and variance. (Application)

3. Statistical inference Determine, calculate, and apply confidence levelsin various situations. (Analysis)

4. Confidence limits Determine, calculate, and apply confidence limitsin various situations. (Application)

5. ProbabilityCalculate probability using the basic concepts ofcombinations, permutations, and area under thenormal curve. (Application)

6. Student’s tDescribe how and why t tests are used.(Comprehension)

7. Analysis of variance (ANOVA) Define and determine the applicability ofANOVAs. (Comprehension)

C. Control Charts 1. Techniques and applications

Select control charts that are appropriate formonitoring or analyzing a process and explaintheir construction and use. (Application)

2. Control limits vs. specification limitIdentify and describe the different uses of controllimits and specification limits. (Comprehension)

3. Variables chartsIdentify, select, construct, and interpret variablescharts such as X–R, X–s, etc. (Analysis)

4. Attributes chartsIdentify, select, construct, and interpret attributescharts such as p, np, c, u, etc. (Analysis)

5. Rational subgroupsDefine and describe the principles of rationalsubgroups. (Comprehension)

6. Process capability measures Define the prerequisites for capability, and calculate and interpret Cp, Cpk, and capabilityratio (CR) in various situations. (Analysis)

7. Machine capability measures Determine machine capability in various situations, and describe its contribution toprocess capability. (Application)

8. PRE-control chartDescribe the concept of PRE-control and constructand interpret PRE-control charts. (Application)

9. Common and special cause variationInterpret various control chart patterns (runs,hugging, trends, etc.) and use rules for determining statistical control to distinguishbetween common cause and special cause variation. (Analysis)

• Must be able to define statistical techniques, including basic elements of designof experiments (DOE) and reliability; must be able to determine what data to collect for a specific technique, how to apply it to various statistical methods, and how to analyze results.

• Must know which measurement and test equipment (M&TE) tools are appropriate for various tasks and how to assess tool accuracy and precision;must understand the concept of standards traceability for M&TE.

• Must understand and be able to apply basic inspection and testing techniques,including various types of sampling plans; must be able to read and interpretblueprints (drawings), including geometric dimensioning and tolerancing (GD&T).

• Must understand and be able to apply various quality audit types and their components, tools, and techniques.

• Must understand and be able to apply the elements of corrective and preventiveactions, including root cause analysis, failure mode and effects analysis (FMEA),and the control of nonconforming material.

For comprehensive exam information on Quality Technician, visit www.asq.org/certification .

The topics in this Body of Knowledge (BOK) include additional detail in the form of subtextexplanations and the cognitive level at which the questions will be written. This informationwill provide useful guidance for both the Exam Development Committee and the candidatepreparing to take the exam. The subtext is not intended to limit the subject matter or beall-inclusive of what might be covered in an exam. It is meant to clarify the type of contentto be included in the exam. The descriptor in parentheses at the end of each entry refersto the maximum cognitive level at which the topic will be tested. A complete descriptionof cognitive levels is provided at the end of this document.

Body of KnowledgeCertified Quality Technician

Page 3: certified quality technician.pdf

10.Data plottingIdentify the advantages and limitations of usingthis method to analyze data visually instead ofnumerically. (Comprehension)

III Metrology and Calibration (19 Questions)A. Measurement and Test Equipment (M&TE)

Describe, select, and use the following types oftools, and evaluate their measurement results todetermine conformance to specifications.(Evaluation)1. Hand tools (e.g., calipers, micrometers,

linear scales)2. Gages (e.g., pins, thread, custom gages)3. Optical tools (e.g., comparators, profiles,

microscopes)4. Coordinate measuring machines (CMM)5. Electronic measuring equipment (e.g., digital

displays, output)6. Weights, balances, and scales7. Hardness testing equipment (e.g., Brinell,

Rockwell)8. Surface plate methods and equipment9. Surface analyzers (e.g., optical flats, roughness

testers)10. Force measurement tools (e.g., torque wrenches,

tensiometers)11. Angle measurement tools (e.g., protractors,

sine bars, angle blocks)12. Color measurement tools

(e.g., spectrophotometer, color guides, lightboxes)

13. Gage maintenance, handling, and storageB. Calibration

1. Measurement and test equipment (M&TE) identification and inventoryDescribe methodologies for M&TE identification,control, and traceability to specific standards.(Application)

2. Gage repeatability and reproducibility (R&R) studiesDescribe the purpose and use of gage R&R studies. (Application) [NOTE: The components of gage R&R are covered in area IV.B.3.]

3. Calibration intervalsUse M&TE usage history and gage R&R data to establish calibration intervals. (Application)

4. Calibration errorIdentify the causes of calibration error (i.e., environmental influences) and its effect onprocesses and products. (Comprehension)

5. Customer-supplied M&TEDescribe and apply requirements for validationand control of customer-supplied equipment.(Application)

IV Inspection and Test (21 Questions)A. Blueprint Reading and Interpretation

1. Blueprint symbols and componentsInterpret drawings and apply requirements invarious test and inspection activities. (Analysis)

2. Geometric dimensioning and tolerancing(GD&T) terminology Define and use GD&T terms covered in theASME Y14.5M standard. (Application)

3. Classification of product or component characteristicsDefine and distinguish between product defectcharacteristics and their classifications in terms of critical, major, minor, etc. (Analysis)

B. Inspection Concepts1. Types of measurements

Define and distinguish between direct, differential, and transfer measurements.(Comprehension)

2. Gage selection Determine which measurement instrument to use in various situations based on considerationssuch as the characteristic to be measured, the10:1 rule, the required accuracy level, uncertainty, etc. (Analysis)

3. Gage R&R Define and distinguish between accuracy, precision, repeatability, reproducibility, etc., as used in measurement. (Analysis)[NOTE: Gage R&R studies are covered in areaIII.B.2.]

4. Rounding rules Determine when truncation and rounding rulesapply to both positive and negative numbers.(Application)

5. Conversion of measurementsConvert between metric and English units.(Application)

6. Inspection points Define, distinguish between, and determinewhich inspection point functions (such as receiving, in-process, final, source, first-article,etc.) should be used at different stages of inspection and test. (Analysis)

7. Inspection error Identify various types of inspection error including parallax, fatigue, flinching, distraction,etc. (Comprehension)

8. Measurement scales Read and interpret measurements obtained fromanalog, digital, and vernier scales. (Application)

9. Product traceability Describe the requirements for preserving theidentity of a product and its origins.(Comprehension)

10. Certificates of compliance (COC) and analysis(COA)Define and distinguish between these two typesof certificates. (Comprehension)

C. Inspection Techniques and Processes 1. Nondestructive testing (NDT) techniques

Identify various NDT techniques (X-ray, eddy current, ultrasonic, dye penetrant, electromagnetic, magnetic particle) for specific applications. (Comprehension)

2. Destructive testing techniques Identify various destructive tests (tensile, fatigue,flammability) for specific applications.(Comprehension)

3. Other testing techniques Identify characteristics of testing techniques suchas those used for electrical measurement (DC,AC, resistance, capacitance, etc.), chemicalanalysis (pH, conductivity, chromatography, etc.),physical/mechanical measurement (pressure

tests, vacuum, flow, etc.), and softwaretesting/verification (safeguarding, functionalchecks, comparison of test results, identificationof attributes and parameters, etc.). (Knowledge)

D. Sampling 1. Characteristics

Identify and define sampling characteristics suchas operating characteristic (OC) curve, lot size,sample size, acceptance number, switching rules,etc. (Comprehension)

2. Sampling types Define and distinguish between fixed sampling,100% inspection, attributes and variables sampling, etc. (Comprehension)

3. Selecting samples from lotsDetermine sample size (e.g., AQL), selectionmethod, and accept/reject criteria (e.g., zero-defect sampling) in various situations.(Application)

V Quality Audits (9 Questions)A. Audit types

Define basic audit types such as internal, external,system, product, process, etc. (Comprehension)

B. Audit ComponentsDescribe and apply various elements of the auditprocess, including audit preparation, performance,record keeping, closure, and verification.(Application)

C. Tools and techniques Define and apply various auditing tools such aschecklists, record/document review, forward- and backward-tracing, etc., and identify and use interview techniques appropriate to various situations. (Application)

VI Preventive and Corrective Action (10 Questions)

A. Preventive action Identify and apply various preventive methodsincluding both design and process failure mode and effects analysis (DFMEA and PFMEA), mistake-proofing, etc., for products and processes.(Application)

B. Corrective action1. Elements of corrective action

Describe various steps to ensure correctiveaction, including interim action, permanentaction, verification, etc. (Comprehension)

2. Failure analysis and root cause analysisDescribe how and when these analyses are conducted. (Comprehension)

C. Nonconforming material 1. Identifying and segregating

Determine whether products or material meetconformance requirements, and use variousmethods to label and segregate nonconformingmaterials. (Application)

2. Material review processDescribe various elements of this process, including the function of the material reviewboard (MRB), the steps in determining fitness-for-use and product disposition, etc.(Comprehension) Math Note: Approximately 20% of the questions in each CQT exam will require calculation.

Page 4: certified quality technician.pdf

Enhance your career with ASQ certification today! Visit www.asq.org/certification for additional certification information including: • Applications

• Available certifications and international language options

• Reference materials

• Study guides and test-taking tips

• Comprehensive exam information

• ASQ Sections

• International contacts

• Endorsements

Visit www.asq.org/certification for comprehensive exam information.

Levels of CognitionBased on Bloom’s Taxonomy (1956)In addition to the content specifics, the subtext detailalso indicated the intended complexity level of the testquestions for that topic. These levels are based on the“Levels of Cognition” (from Bloom’s Taxonomy, 1956)and are presented below in rank order, from leastcomplex to most complex.Knowledge Level (Also commonly referred to as recognition, recall, or rote knowledge.) Be able toremember or recognize terminology, definitions, facts,ideas, materials, patterns, sequences, methodologies,principles, etc.Comprehension Level Be able to read and understand descriptions, communications, reports,tables, diagrams, directions, regulations, etc. Application Level Be able to apply ideas, procedures,methods, formulas, principles, theories, etc., in job-related situations.Analyze Be able to break down information into itsconstituent parts and recognize the parts’ relationshipto one another and how they are organized; identifysublevel factors or salient data from a complex scenario.Synthesis Be able to put parts or elements together in such a way as to show a pattern or structure not clearly there before; identify which data or informationfrom a complex set are appropriate to examine furtheror from which supported conclusions can be drawn.Evaluation Be able to make judgments regarding thevalue of proposed ideas, solutions, methodologies, etc.,by using appropriate criteria or standards to estimateaccuracy, effectiveness, economic benefits, etc.

Item B0090