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CERTIFICATE OF CONFORMANCE
This is to confirm that Honeywell Airports Business have verified Tinned Copper Braided Screened Primary Cable supplied
by PT Jembo Cable Company Tbk (Indonesia) for airfield lighting applications.
Parameter Description
Application Airfield Lighting Cable
Description Underground Primary Cable for Airport Lighting Circuits
Type FAA-L-824
Standards FAA AC 150/5345-7E
Type Tinned Copper Wire Braided
Working Voltage 5KV
Test Voltage 35KV DC (15min)
Conductor 7 Stranded
Insulation Thickness 2.53 mm
Screen Covering >80%
Sheath Thickness 1.68 mm
Overall Dia 13.23 mm
Conductor Resistance 2.9 Ohms/Km @ 20C
Min Insulation Resistance 37051 Megohms/Km @ 20*C
Screen Resistance 4.55 Ohms/Km @ 20*C
Partial Discharge 1.2 pC @4KV
Service temp -40*C to +85*C
Min Bending Radius 148 mm
Construction
a) Round Stranded Tinned Copper Conductor
b) Semi Conducting Compound (Extruded)
c) XLPE Insulation
d) Semi Conducting Tape (Helically Applied)
e) Tinned Copper Wire Braided
f) Separation Tape
g) PE-Outer Sheath (BlacK)
Properties Abrasion, Oil, UV & Deicer Resistant
Halogen Free
Based on technical details provided and independent test reports, these cables are compliant with requirements for usage
with Honeywell Single Lamp Control & Monitoring system. This Certificate of Conformity is valid only if the material and
performance specification of the supplied cable is as above and per test reports attached.
Date: May 30, 2018 Authorized Signatory
Schedule of Technical Data I/N : DTSXC7PE001006MC
AIRFIELD LIGHTING PRIMARY CABLESXC7Pe 1 x 6 mm² 5 kV
Ref. Spec : FAA Spec for L-824, AC 150/5345-7E
Cable Construction1 Conductor : Round stranded tinned copper wire
Number of wire : 7Appr. Outer Diameter : 3.12 mm
Helically Overlapped Semi-conductive TapeInsulation Screen
Tinned Copper Wire Braided Metallic Screen
Helically Overlapped Polyester Tape
Extruded PE Outer Sheath ( Black Colour )
Extruded XLPE Insulation
Extruded Semi-conductive Conductor Screen
Round Stranded Tinned Copper Conductor
Appr. Outer Diameter : 3.12 mm2 Conductor Screen : Extruded Semi-conductive
Nom. thickness : 0.3 mm3 Insulation : Extruded XLPE
Min. Average Thickness : 2.3 mmMin. Point Thickness : 1.97 mm
4 Insulation Screen : Helically Overlapped Semi-conductive Tape5 Metallic screen : Tinned copper wire braided
Covering : 80 %6 Core Wrapping : Helically Overlapped Polyester Tape7 Outer Sheath : Extruded PE ( Black Colour )
Min. Average Thickness : 1.6 mmMin. Point Thickness : 1.08 mmOuter Diameter : 12.3 mm
8 Cable Marking : JEMBO CABLE SXC7Pe 1 x 6 mm² 5 kV "Year"Minimum bending radius : 148 mm
Electrical Characteristic1 Max. DC Conductor Resistance at 20°C : 3.08 Ohm/km2 Max. DC Screen Resistance at 20°C : 5 Ohm/km3 AC Dielectric Strength at 12.5 kV/ 5 min : No Break Down Shall Occur4 Min. Insulation resistance : 4000 Meg.Ohm.km5 Max. Current Rating in Ground at 30ºC : 95 A6 Short Circuit Current at,
1 sec. : 0.85 kA0.5 sec. : 1.20 kA0.3 sec : 1.56 kA0.1 sec : 2.69 kA
Packing Packing1 Type of Packing : Wooden Drum2 Standard Length : 1000 m3 Dimension of Drum : 960 mm x 570 mm4 Net Weight : 185 kg5 Gross Weight : 254 kg
Certificate No. 32122/DBBPAKDate: October 23, 2017
@ -i^ - -I - . II @ '
SUGOFIBMDQIssuing Office:
Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, IndonesiaPhone/Facs: +62 21 88321176/88321166
Email: [email protected]
REPORT OF TESTING
The sample was submitted by client with the following identification:CLIENTADDRESS
TYPE & SIZE OF CABLE
JEMBO CABLE COMPANY Tbk, PT.JL. PAJAJARAN KEL GANDASARI,KEC. JATIUWUNG, TANGERANG 15137 - INDONESIA
AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm25 kV
MERK/BRAND
REFERENCE STANDARD
DRUM NUMBER
DATE AND PLACE OF1NTERVENSION
TEST REQUIRED
SAMPLING PROCEDURE
QUALITY
RESULT
CONCLUSION
JEMBO CABLE
- ICEAT-27-581/NEMA WC 53-2008 - ASTM D412
- ICEAS-93-639/NEMAWC74 - ICEAT-28-562
- IEC 60092-350 - ASTM D1693
- AC No: 150/5345-7F - ASTM D1505
- IEC 60228 - ASTM D 792
090-01
October 3'"-11th, 2017 at JEMBO CABLE COMPANY Tbk, PT.Jl. Pajajaran Kel. Gandasari, Kec. Jatiuwung, Tangerang 15137 @
Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP)BPPT, Gedung 460 Kawasan Puspitek Serpong, Muncul, Setu, KotaTangerang Selatan, Banten 15314
Construction and Dimension Test
Electrical TestNon Electrical Test
Sample were drawn by JEMBO CABLE COMPANY Tbk, PT.
The above sample had been tested under our presence for Testingwith following results
See attached sheets
Test results of Airfield Lighting Primary Cable SXC7Pe1x6 mm2 5 kV was conformed to the standard requirements
The Attachment available is an integral part of this certificate.
This test result (s) related to the sample (s) submitted only and the report / certificate cannot be reproduced in any way, except in full context and with the prior approval inwriting from Sucofindo Laboratory.This Certificate/report is issued under our General Terms and Conditions, copy of which is available upon request or may be accessed at www.sucofiiido.co.id
SBU Laboi
CBT200227617-002 Fandi
2692757SC I-2007A
AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017
Page 1 of 10
SUCQFfl^OQIssuing Office:
Phone/Facs: +62 21 88321176/88321166Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia
Email: [email protected]
REPORT OF TESTING
NO
II
2.1
2.2
2.3
2.4
2.5
Ill
3.1
3.2
3.3
3.4
3.5
"TEST ITEM
Visual
Visual
Construction and Dimension
Test
Conductor
Conductor shape
Number of wire
Outer diameter
Conductor Screen
Conductor shield thickness
XLPE Insulation
Nominal thickness
Tinned Copper Braided wireearth screen
Number of wire
Outer Sheath
Nominal thickness
Outer diameter
Electrical Test
Resistance of conductor
at 20C
Rresistance of insulation
at 20C
Partial discharge test at 4 kV
High voltage test at 12.5 kV for 5minutes
Resistance of tinned copperbraided wire earth screen at
20C
UNIT
n
mm
mm
mm
Q/km
M.Q.km
pC
Q/km
TEST- RESULT
Good
Round stranded
7
Avg. 3.12
Avg. 0.41
Avg. 2.53
24
Avg. 1.68
Avg. 13.23
2.90
37 051
1.2
No Breakdown
4.55
STANDARD REQUIREMENT
Good
Round stranded
Min. 7
Approx. 3.12
Norn. 0.3
Nom. 2.3
24
Nom. 1.6
Approx. 12.5
Max. 3.08
Min. 4000
Max. 5
No Breakdown
Max. 5 jf
1312618
SCI-2007P
AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017
Page 2 of 10
SUCOFINOOIssuing Office-
Phone/Facs: +62 21 88321176/88321166Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia
Email: [email protected]
REPORT OF TESTING
NO TEST ITEM UNIT TEST RESULT STANDARD.REQUIREMENT
IV4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.2
4.2.1
4.2.2
Non Electrical Test
Mechanical test of XLPEinsulation
Before ageing
Tensile strength
Elongation at break
After ageing in air ovenwithout conductor
Temperature
Duration
Tensile strength
Value after ageing
Percentage
Elongation at break
Value after ageing
Percentage
Mechanical test of HDPEouter sheath
Before ageing
Tensile strength
Elongation break
After ageing in air ovenwithout conductor
Temperature
Duration
MPa
%
c
h
MPa
MPa
%
c
h
21.83
494.4
121
168
22.80
104.4
481.4
97.37
20.10
787.4
100
48
Min. 12.5
Min. 250
121
168
Not Applicable
Min. 75
Not Applicable
Min. 75
Min. 17.2
Min. 350
1266386
SCI-2007P
AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017
Page 3 of 10
SUCOFINDOIssuing Office:
Phone/Facs: +62 21 88321176/88321166Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia
Email: [email protected]
REPORT OF TESTING
1266387
SC! -2007 P
NO
4.2.3
4.2.4
4.3
4.4
TEST ITEM
Tensilestrength
Valueafterageing
Percentage
Elongationatbreak
Valueafterageing
Percentage
HeatdistortionofXLPEinsulationfor1hour
Diameterofinsulation
Diameterofinnersemicond
Finaloutsidediameterafterheating
Temperature
Load
Thicknessbeforeheating
Thicknessafterheating
Maximumdistortion
Heatdeformationofoutersheathfor1hour
Temperature
Load
Thicknessbeforeheating
Thicknessafterheating
Maximumdeformation
UNIT
MPa
%
%
%
mm
@mm
mm
C
gr
mm
mm
%
C
gr
mm
mm
%
TESTRESULT
22.29
110.8
801.5
101.7
8.984
3.837
8.865
100
2000
2.574
2.514
2.3
110
2000
1.987
1.628
18.1
STANDARD;REQUIREMENT
NotApplicable
Min.75
NotApplicable
Min.75
NotApplicable
NotApplicable
NotApplicable
100 1
2000
NotApplicable
NotApplicable
Max.30
110 2
2000
NotApplicable
NotApplicable
Max.jS @~^\
UCOBNOO
AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017
Page 4 of 10
BUCOFIIMQQIssuing Office:
Phone/Facs:+62 21 88321176/88321166Jl. ArteriTol Cibitung No. 1. Cibitung Bekasi 17520. Indonesia
Email: [email protected]
REPORT OF TESTING
NO
4.5
4.6
TEST ITEM
Hotcreeptestforinsulation
Airtemperature
Timeunderload
Elongationunderload
Permanentelongation
EnvironmetalStress
CrackingResistanceTest
TestingDuration
TestingTemperature
Chemical
SampleCondition
AfterTesting
*)NoDefectOccuredonallsamples(10piece
UNIT
Cminutes
%
%
h
C
%
%
s)
TESTRESULT
150
1529.70
0.4
60
50Detergent1%-volume
Defect0/10*
NoDiscoloration
OnSampleSurface
STANDARDREQUIREMENT
150+2
15Max.175
Max.10
60
50Detergent1%-volume
Defect0/10*
NoDiscoloration
OnSampleScrape@@1-..
)!
AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017
Page 5 of 10
!S!30k.
SUCOFINDO
Issuing Office:Phone/Facs: +62 21 88321176/88321166
Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, IndonesiaEmail: [email protected]
ATTACHMENT OF CERTIFICATE
@Ill1266389
SC 1-2007 P
flKMHjB*AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017
Page 6 of 10
5UCORNDQIssuing Office.
Phone/Facs: +62 21 88321 176/88321166Jl. Arteri Tol Cibitung No. I, Cibitung Bekasi 17520, Indonesia
Email: [email protected]
ATTACHMENT OF CERTIFICATE
CONDUCTOR SCREENAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV
HIGH VOLTAGE TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV
1266395
SC I-2007P
AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017
MimgEgHE
Page 7 of 10
SUCOFINDO
Issuing Office:Phone/Facs: +62 21 86321176/88321166
Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520. IndonesiaEmail: [email protected]
ATTACHMENT OF CERTIFICATE
PARTIAL DISCHARGE TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV
RESISTANCE OF TIN COPPER WIRE TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV
1266396
SC I -2007 P
AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017
Page I of 10
SUCOFINDO
Issuing Office:Phone/Facs: +6221 88321176/88321166
Jl. Arteri Tol Cibitung No. 1. Cibitung Bekasi 17520, IndonesiaEmail: [email protected]
ATTACHMENT OF CERTIFICATE
HEAT DISTORTION TEST FOR INSULATIONAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV
HEAT DEFORMATION TEST FOR SHEATHAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV
1266397
SC I-2007P
AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017
Page ! of 10
SUCOFBNQO
Issuing Office:Phone/Facs: +62 2 1 88321176/88321 166
Jl. Arteri Tol Cibitung No. I. Cibitung Bekasi 17520, IndonesiaEmail: [email protected]
ATTACHMENT OF CERTIFICATE
HOT CREEP TEST FOR INSULATIONAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV
AGEING TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV
AttachmentTo Certificate No 32122/DBBPAKDate: October 23, 2017
Page 10 of 10
wesssrSUCOFINDO
Issuing Office:Phone/Facs +62 21 88321176/88321166
Jl Arten Tol Cibitung No. 1. Cibitung Bekasi 17520, IndonesiaEmail' [email protected] id
ATTACHMENT OF CERTIFICATE
TENSILE TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm25 kV
CRACKING TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV
1266399
S CI - 2 00 7 P