13
CERTIFICATE OF CONFORMANCE This is to confirm that Honeywell Airports Business have verified Tinned Copper Braided Screened Primary Cable supplied by PT Jembo Cable Company Tbk (Indonesia) for airfield lighting applications. Parameter Description Application Airfield Lighting Cable Description Underground Primary Cable for Airport Lighting Circuits Type FAA-L-824 Standards FAA AC 150/5345-7E Type Tinned Copper Wire Braided Working Voltage 5KV Test Voltage 35KV DC (15min) Conductor 7 Stranded Insulation Thickness 2.53 mm Screen Covering >80% Sheath Thickness 1.68 mm Overall Dia 13.23 mm Conductor Resistance 2.9 Ohms/Km @ 20C Min Insulation Resistance 37051 Megohms/Km @ 20*C Screen Resistance 4.55 Ohms/Km @ 20*C Partial Discharge 1.2 pC @4KV Service temp -40*C to +85*C Min Bending Radius 148 mm Construction a) Round Stranded Tinned Copper Conductor b) Semi Conducting Compound (Extruded) c) XLPE Insulation d) Semi Conducting Tape (Helically Applied) e) Tinned Copper Wire Braided f) Separation Tape g) PE-Outer Sheath (BlacK) Properties Abrasion, Oil, UV & Deicer Resistant Halogen Free Based on technical details provided and independent test reports, these cables are compliant with requirements for usage with Honeywell Single Lamp Control & Monitoring system. This Certificate of Conformity is valid only if the material and performance specification of the supplied cable is as above and per test reports attached. Date: May 30, 2018 Authorized Signatory

CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

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Page 1: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

CERTIFICATE OF CONFORMANCE

This is to confirm that Honeywell Airports Business have verified Tinned Copper Braided Screened Primary Cable supplied

by PT Jembo Cable Company Tbk (Indonesia) for airfield lighting applications.

Parameter Description

Application Airfield Lighting Cable

Description Underground Primary Cable for Airport Lighting Circuits

Type FAA-L-824

Standards FAA AC 150/5345-7E

Type Tinned Copper Wire Braided

Working Voltage 5KV

Test Voltage 35KV DC (15min)

Conductor 7 Stranded

Insulation Thickness 2.53 mm

Screen Covering >80%

Sheath Thickness 1.68 mm

Overall Dia 13.23 mm

Conductor Resistance 2.9 Ohms/Km @ 20C

Min Insulation Resistance 37051 Megohms/Km @ 20*C

Screen Resistance 4.55 Ohms/Km @ 20*C

Partial Discharge 1.2 pC @4KV

Service temp -40*C to +85*C

Min Bending Radius 148 mm

Construction

a) Round Stranded Tinned Copper Conductor

b) Semi Conducting Compound (Extruded)

c) XLPE Insulation

d) Semi Conducting Tape (Helically Applied)

e) Tinned Copper Wire Braided

f) Separation Tape

g) PE-Outer Sheath (BlacK)

Properties Abrasion, Oil, UV & Deicer Resistant

Halogen Free

Based on technical details provided and independent test reports, these cables are compliant with requirements for usage

with Honeywell Single Lamp Control & Monitoring system. This Certificate of Conformity is valid only if the material and

performance specification of the supplied cable is as above and per test reports attached.

Date: May 30, 2018 Authorized Signatory

Page 2: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

Schedule of Technical Data I/N : DTSXC7PE001006MC

AIRFIELD LIGHTING PRIMARY CABLESXC7Pe 1 x 6 mm² 5 kV

Ref. Spec : FAA Spec for L-824, AC 150/5345-7E

Cable Construction1 Conductor : Round stranded tinned copper wire

Number of wire : 7Appr. Outer Diameter : 3.12 mm

Helically Overlapped Semi-conductive TapeInsulation Screen

Tinned Copper Wire Braided Metallic Screen

Helically Overlapped Polyester Tape

Extruded PE Outer Sheath ( Black Colour )

Extruded XLPE Insulation

Extruded Semi-conductive Conductor Screen

Round Stranded Tinned Copper Conductor

Appr. Outer Diameter : 3.12 mm2 Conductor Screen : Extruded Semi-conductive

Nom. thickness : 0.3 mm3 Insulation : Extruded XLPE

Min. Average Thickness : 2.3 mmMin. Point Thickness : 1.97 mm

4 Insulation Screen : Helically Overlapped Semi-conductive Tape5 Metallic screen : Tinned copper wire braided

Covering : 80 %6 Core Wrapping : Helically Overlapped Polyester Tape7 Outer Sheath : Extruded PE ( Black Colour )

Min. Average Thickness : 1.6 mmMin. Point Thickness : 1.08 mmOuter Diameter : 12.3 mm

8 Cable Marking : JEMBO CABLE SXC7Pe 1 x 6 mm² 5 kV "Year"Minimum bending radius : 148 mm

Electrical Characteristic1 Max. DC Conductor Resistance at 20°C : 3.08 Ohm/km2 Max. DC Screen Resistance at 20°C : 5 Ohm/km3 AC Dielectric Strength at 12.5 kV/ 5 min : No Break Down Shall Occur4 Min. Insulation resistance : 4000 Meg.Ohm.km5 Max. Current Rating in Ground at 30ºC : 95 A6 Short Circuit Current at,

1 sec. : 0.85 kA0.5 sec. : 1.20 kA0.3 sec : 1.56 kA0.1 sec : 2.69 kA

Packing Packing1 Type of Packing : Wooden Drum2 Standard Length : 1000 m3 Dimension of Drum : 960 mm x 570 mm4 Net Weight : 185 kg5 Gross Weight : 254 kg

Page 3: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

Certificate No. 32122/DBBPAKDate: October 23, 2017

@ -i^ - -I - . II @ '

SUGOFIBMDQIssuing Office:

Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, IndonesiaPhone/Facs: +62 21 88321176/88321166

Email: [email protected]

REPORT OF TESTING

The sample was submitted by client with the following identification:CLIENTADDRESS

TYPE & SIZE OF CABLE

JEMBO CABLE COMPANY Tbk, PT.JL. PAJAJARAN KEL GANDASARI,KEC. JATIUWUNG, TANGERANG 15137 - INDONESIA

AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm25 kV

MERK/BRAND

REFERENCE STANDARD

DRUM NUMBER

DATE AND PLACE OF1NTERVENSION

TEST REQUIRED

SAMPLING PROCEDURE

QUALITY

RESULT

CONCLUSION

JEMBO CABLE

- ICEAT-27-581/NEMA WC 53-2008 - ASTM D412

- ICEAS-93-639/NEMAWC74 - ICEAT-28-562

- IEC 60092-350 - ASTM D1693

- AC No: 150/5345-7F - ASTM D1505

- IEC 60228 - ASTM D 792

090-01

October 3'"-11th, 2017 at JEMBO CABLE COMPANY Tbk, PT.Jl. Pajajaran Kel. Gandasari, Kec. Jatiuwung, Tangerang 15137 @

Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP)BPPT, Gedung 460 Kawasan Puspitek Serpong, Muncul, Setu, KotaTangerang Selatan, Banten 15314

Construction and Dimension Test

Electrical TestNon Electrical Test

Sample were drawn by JEMBO CABLE COMPANY Tbk, PT.

The above sample had been tested under our presence for Testingwith following results

See attached sheets

Test results of Airfield Lighting Primary Cable SXC7Pe1x6 mm2 5 kV was conformed to the standard requirements

The Attachment available is an integral part of this certificate.

This test result (s) related to the sample (s) submitted only and the report / certificate cannot be reproduced in any way, except in full context and with the prior approval inwriting from Sucofindo Laboratory.This Certificate/report is issued under our General Terms and Conditions, copy of which is available upon request or may be accessed at www.sucofiiido.co.id

SBU Laboi

CBT200227617-002 Fandi

2692757SC I-2007A

Page 4: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017

Page 1 of 10

SUCQFfl^OQIssuing Office:

Phone/Facs: +62 21 88321176/88321166Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia

Email: [email protected]

REPORT OF TESTING

NO

II

2.1

2.2

2.3

2.4

2.5

Ill

3.1

3.2

3.3

3.4

3.5

"TEST ITEM

Visual

Visual

Construction and Dimension

Test

Conductor

Conductor shape

Number of wire

Outer diameter

Conductor Screen

Conductor shield thickness

XLPE Insulation

Nominal thickness

Tinned Copper Braided wireearth screen

Number of wire

Outer Sheath

Nominal thickness

Outer diameter

Electrical Test

Resistance of conductor

at 20C

Rresistance of insulation

at 20C

Partial discharge test at 4 kV

High voltage test at 12.5 kV for 5minutes

Resistance of tinned copperbraided wire earth screen at

20C

UNIT

n

mm

mm

mm

Q/km

M.Q.km

pC

Q/km

TEST- RESULT

Good

Round stranded

7

Avg. 3.12

Avg. 0.41

Avg. 2.53

24

Avg. 1.68

Avg. 13.23

2.90

37 051

1.2

No Breakdown

4.55

STANDARD REQUIREMENT

Good

Round stranded

Min. 7

Approx. 3.12

Norn. 0.3

Nom. 2.3

24

Nom. 1.6

Approx. 12.5

Max. 3.08

Min. 4000

Max. 5

No Breakdown

Max. 5 jf

1312618

SCI-2007P

Page 5: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017

Page 2 of 10

SUCOFINOOIssuing Office-

Phone/Facs: +62 21 88321176/88321166Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia

Email: [email protected]

REPORT OF TESTING

NO TEST ITEM UNIT TEST RESULT STANDARD.REQUIREMENT

IV4.1

4.1.1

4.1.2

4.1.3

4.1.4

4.2

4.2.1

4.2.2

Non Electrical Test

Mechanical test of XLPEinsulation

Before ageing

Tensile strength

Elongation at break

After ageing in air ovenwithout conductor

Temperature

Duration

Tensile strength

Value after ageing

Percentage

Elongation at break

Value after ageing

Percentage

Mechanical test of HDPEouter sheath

Before ageing

Tensile strength

Elongation break

After ageing in air ovenwithout conductor

Temperature

Duration

MPa

%

c

h

MPa

MPa

%

c

h

21.83

494.4

121

168

22.80

104.4

481.4

97.37

20.10

787.4

100

48

Min. 12.5

Min. 250

121

168

Not Applicable

Min. 75

Not Applicable

Min. 75

Min. 17.2

Min. 350

1266386

SCI-2007P

Page 6: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017

Page 3 of 10

SUCOFINDOIssuing Office:

Phone/Facs: +62 21 88321176/88321166Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia

Email: [email protected]

REPORT OF TESTING

1266387

SC! -2007 P

NO

4.2.3

4.2.4

4.3

4.4

TEST ITEM

Tensilestrength

Valueafterageing

Percentage

Elongationatbreak

Valueafterageing

Percentage

HeatdistortionofXLPEinsulationfor1hour

Diameterofinsulation

Diameterofinnersemicond

Finaloutsidediameterafterheating

Temperature

Load

Thicknessbeforeheating

Thicknessafterheating

Maximumdistortion

Heatdeformationofoutersheathfor1hour

Temperature

Load

Thicknessbeforeheating

Thicknessafterheating

Maximumdeformation

UNIT

MPa

%

%

%

mm

@mm

mm

C

gr

mm

mm

%

C

gr

mm

mm

%

TESTRESULT

22.29

110.8

801.5

101.7

8.984

3.837

8.865

100

2000

2.574

2.514

2.3

110

2000

1.987

1.628

18.1

STANDARD;REQUIREMENT

NotApplicable

Min.75

NotApplicable

Min.75

NotApplicable

NotApplicable

NotApplicable

100 1

2000

NotApplicable

NotApplicable

Max.30

110 2

2000

NotApplicable

NotApplicable

Max.jS @~^\

UCOBNOO

Page 7: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017

Page 4 of 10

BUCOFIIMQQIssuing Office:

Phone/Facs:+62 21 88321176/88321166Jl. ArteriTol Cibitung No. 1. Cibitung Bekasi 17520. Indonesia

Email: [email protected]

REPORT OF TESTING

NO

4.5

4.6

TEST ITEM

Hotcreeptestforinsulation

Airtemperature

Timeunderload

Elongationunderload

Permanentelongation

EnvironmetalStress

CrackingResistanceTest

TestingDuration

TestingTemperature

Chemical

SampleCondition

AfterTesting

*)NoDefectOccuredonallsamples(10piece

UNIT

Cminutes

%

%

h

C

%

%

s)

TESTRESULT

150

1529.70

0.4

60

50Detergent1%-volume

Defect0/10*

NoDiscoloration

OnSampleSurface

STANDARDREQUIREMENT

150+2

15Max.175

Max.10

60

50Detergent1%-volume

Defect0/10*

NoDiscoloration

OnSampleScrape@@1-..

)!

Page 8: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017

Page 5 of 10

!S!30k.

SUCOFINDO

Issuing Office:Phone/Facs: +62 21 88321176/88321166

Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, IndonesiaEmail: [email protected]

ATTACHMENT OF CERTIFICATE

@Ill1266389

SC 1-2007 P

Page 9: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

flKMHjB*AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017

Page 6 of 10

5UCORNDQIssuing Office.

Phone/Facs: +62 21 88321 176/88321166Jl. Arteri Tol Cibitung No. I, Cibitung Bekasi 17520, Indonesia

Email: [email protected]

ATTACHMENT OF CERTIFICATE

CONDUCTOR SCREENAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV

HIGH VOLTAGE TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV

1266395

SC I-2007P

Page 10: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017

MimgEgHE

Page 7 of 10

SUCOFINDO

Issuing Office:Phone/Facs: +62 21 86321176/88321166

Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520. IndonesiaEmail: [email protected]

ATTACHMENT OF CERTIFICATE

PARTIAL DISCHARGE TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV

RESISTANCE OF TIN COPPER WIRE TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV

1266396

SC I -2007 P

Page 11: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017

Page I of 10

SUCOFINDO

Issuing Office:Phone/Facs: +6221 88321176/88321166

Jl. Arteri Tol Cibitung No. 1. Cibitung Bekasi 17520, IndonesiaEmail: [email protected]

ATTACHMENT OF CERTIFICATE

HEAT DISTORTION TEST FOR INSULATIONAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV

HEAT DEFORMATION TEST FOR SHEATHAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV

1266397

SC I-2007P

Page 12: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

AttachmentTo Certificate No. 32122/DBBPAKDate: October 23, 2017

Page ! of 10

SUCOFBNQO

Issuing Office:Phone/Facs: +62 2 1 88321176/88321 166

Jl. Arteri Tol Cibitung No. I. Cibitung Bekasi 17520, IndonesiaEmail: [email protected]

ATTACHMENT OF CERTIFICATE

HOT CREEP TEST FOR INSULATIONAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV

AGEING TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV

Page 13: CERTIFICATE OF CONFORMANCEhardelec-airportlighting.com/Hardelec/(02)Jembo-Cables/... · 2018. 6. 11. · Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT,

AttachmentTo Certificate No 32122/DBBPAKDate: October 23, 2017

Page 10 of 10

wesssrSUCOFINDO

Issuing Office:Phone/Facs +62 21 88321176/88321166

Jl Arten Tol Cibitung No. 1. Cibitung Bekasi 17520, IndonesiaEmail' [email protected] id

ATTACHMENT OF CERTIFICATE

TENSILE TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm25 kV

CRACKING TESTAIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 mm2 5 kV

1266399

S CI - 2 00 7 P