CENTUM VP

< ISD-MASP-S07011 Rev.1 >

Copyright © Yokogawa Electric Corporation<October 2008>

October 2008

Sales Promotion Group

PA PMK Dept.

Introduction

Revision 1



Page 2

Overview of CENTUM VPTechnical Features of HISTurbomachinery Control SolutionsMigration StorySoftware LicenseEngineering PolicyService Business PolicySchedules

Agenda



Page 3



Page 4Page 4

Overview of



Page 5

What is CENTUM VP?

The 8th generation of CENTUM® Series DCS.– A system with the highest reliability and the

best performance all over the world to optimize operation efficiency.

– Inheriting 30+ years of Yokogawa experience in Industrial Automation.

The core of “Production Excellence”.– Associating with the Concept.



Page 6

Objectives of CENTUM VP

Realize the ideal plant operations for customers.

• The well-managed and smoothly operated one, which is quiet and looks boring. (by Peter F. Drucker)

• The one to provide customers the maximum business benefit – “Operational Excellence”.

A platform to realize VigilantPlant® concept.

Visibility of InformationStable and accurate real-time information exchange throughout the plant.

Predictability of ProcessPredictive intelligence that anticipates changes and helps you plan your actions in advance.

Agility of BusinessValue chain-drive responsive operation via adaptive production management and fast intelligent decision.



Page 7

Asset mgt

Production mgt

Safety mgt

2005 2006 2007 2008 2009

Lifecycle Excellence

PE/LE launch•FieldMate, PRM, InsightSuiteAE•ProSafe-RS

Standard-based collaboration architecture

Real-time production execution system

VigilantPlant & SE launch

AE launch

Safety Excellence

Asset Excellence

We keep investing in the future

•PE Solution Center

•Global service

Unified & intuitive HMI•Turbine control

SE/AE evolution

Production

Excellence

Empower knowledge workers with human centric automation

2010

Life-cycle engineering environment

Operational

Productivity

Team Effectivene

ss

Human Centric

Automation

Operational Excellence



Page 8

Standards for Wireless

equipment

Control network

Plant data network

Office LAN

HIS &ISS Client

CAMSuite ClientVP-Quantum/FDS Client

CAMSuiteVP-Quantum/FDS

Common Field network(s)

AP APＬＤ

Field networkgateway

VP-eXchange

Controller without I/O

Remote HIS

Business Planning

OperationalManagement

Monitoring& Control

CENTUM System Architecture (Now & Future)

I/O without Controller



Page 9Page 9

Technical Features of HIS

CENTUM VP R4.01



Page 10

New Operation & Monitoring Environment • Deliver more meaningful information to operators

• Modern, simple, and intuitive Look & Feel

• World First Windows® Vista ready DCS

Compatible with Existing CENTUM Systems• A smooth migration path is provided.

Enhanced Yokogawa & CENTUM’s Strengths• Robustness, High Performance, Scalability, Reliability,

Maintainability, Stability, Operability, etc.

Purpose of the Development (New HIS)



Page 11

CENTUM VP HIS/ENG

CENTUM VP HIS

FCS(Same as CENTUM

CS 3000 R3)

Control LAN (Vnet/IP or Vnet)

CENTUM VP HIS

Turbomachinery I/O Modules

New Features

– Wide-screen HIS

– New I/O Modules for Turbines and Rotating Machines

– Graphic Builder

Inherited Features (same as CENTUM CS 3000 R3)

– Basic Engineering Functions

– Components for Network & FCSs

– All the functions not specifically described here

– System capacity

Components of CENTUM VP R4.01



Page 12

Item For Windows VistaFor Windows XP and Windows Server 2003

CPU Core2 Duo minimum 2.13 GHzXeon dual core minimum 2.0 GHz

Core2 Duo minimum 2.13 GHzXeon dual core minimum 2.0 GHz

Main Memory

2GB or more 2 GB or more

HDD Free space of minimum 20 GB (Required)Free space of minimum 40 GB (Recommended)

Monitor SXVA (1280 x 1024) True color

WXVA, 1440 x 900, True color (for wide screen)

Graphics DirectX 9-class GPU that supports• A WDDM Driver• Pixel Shader 2.0 in hardware• 32 bits per pixel• 128MB Graphics Memory

Drive DVD-ROM

Others • Mouse, NIC• PCI/PCI-X slot for VF701 Card• Floppy Disk Drive (for Keycode)

HIS Hardware Environment

Remarks: Laptop (Notebook) PC is not supported via Vnet cards.



Page 13

HIS Monitors

16:10 Screen 4:3 ScreenTwo monitors(16:10 & 4:3) Four Monitors

(only 4:3)

Wide monitor is available.4-monitor is supported as standard function.– New system message window & navigation bar are

available.– The display/erase screens can be specified.– Shift and Exchange is enabled.

* 16:9 screen is also applicable.



Page 14

Layers of New HIS Display

Windows Desktop = Whole Area of CRT

System Message Banner = Alarm Display Area

Browser Bar = Navigation Tool

Container Window = Container Window or Pop up Window * Frame = An element of Container Window * Tab = Switches display * View = An element of 　　　　　　　　 Frame or Pop Up Window 　　　　　　　　 (R3 HIS Window)



Page 15

New Screen Design

The Container Window is capable of combining and displaying more than one screen.

System Message Banner compactly displays essential

information.

Arranged in the plant hierarchy, Browser

Bar allows operators to reach necessary

information instantly.



Page 16

System Message Banner

ALWAYS displayed on top of the screen, never overlapping with other windows.

Display Areas are “fixed”– System Alarm Button– Process Alarm Button– Operation Guide Message– Message Monitor Window– Message Display– User name – Status Icon– Time & Date– Extended Alarm Filter– Yokogawa Logo Mark

Alarm & Event Display– Latest three alarms are

always shown.

Status Icons– Engineering Functions in

Operation– Offline I/O exists– Request for Equalization– Under Virtual Testing– In Isolation

Alarm & Event Message Display Area

Status Icon Display Area

Operational Icon Display Area

Universal Color Design is applied.



Page 17

Browser Bar (1)

Set either left or right of the screen and retractableVariety of Tool BoxesTool Boxes can be customized(by HIS setting or by operator)

Width of the Browser Bar is also changeable.

Vertical length of each boxes are changeable by amouse operation.



Page 18

Browser Bar (2)

Overview/View Overview/Trend Overview/Plant

Name InputTool ButtonPreset Menu



Page 19

Browser Bar (3)

MinimizedBrowser Bar is now shown.

FixedBoth Browser Bar and Graphics are shown in full.Overlapping

A part of the graphic is coveredby Browser Bar.



Page 20

Full Screen mode– A graphic is fully

displayed on a screen

– Up to 5 Frames with Tab can be reserved.

Container Windows (Main Windows)

Tab

Window mode– Up to 5 screens

can be displayed at the same time.



Page 21

Frames (1) – 4 in 1

Combination of each window can be changed freely by the operators.



Page 22

Frames (2) – 3 in 1

Combination of each windows can be changed freely by the operators.



Page 23

Zoom Function

Enlarge graphics by dragging the mouse.

A small window helps you to navigate which part of the graphics are shown.



Page 24Page 24

Technical Features of HIS

Trend Functions



Page 25

Enhanced Trend Display Functions– Flexibility in Trend Overview Setting (Background & Pen Colours,

etc.)– Simultaneous Display of Data with Different Cycles– Display Multiple Index Marks– Overlapping Reference Patterns (for Batch)– Variation of Legend Display (Grid, Float, Bar)– Export Trend Graph Image as a Bitmap File– Show multiple trend views for each pen/data type instead of

plotting all the data into single trend window. (Tiling function)

Trend Acquisition Function is the same as CENTUM CS 3000 R3.– 8-pen/group (graph), 16-group/block, 50-block/HIS.

Up to 20 blocks can be acquired within its own HIS and the rest comes from other HISs.

– Up to 8 blocks for 1 sec/10 sec trend– 2880-point/pen. Can be extended by using the long-term data archive

(option)– Maximum 48 minutes of 1-sec trend can be saved.

Features of New Trend Functions



Page 26

Drag & Drop the pen to view on

the trend graph.

New Trend Displays

Up to 8 pens can be displayed on the same trend graph simultaneously.



Page 27

Background Color Variations

White

Black

Gray

Set up by “HIS Setup (.sh)”



Page 28

Index label(Float Display Type)

Data axis scroll bar

Time axis scroll bar

Index mark moving button

Time axis

Data

axis

Main index mark

Data axis grid

Time axis grid

Sub index mark

Trend Graph Area



Page 29

Variety of Trend (1) – Real Time Trend

For Continuous Process Monitoring Current Time

Plotting direction

LegendArea

Latest data is always plotted on right edge side. Index mark is movable.Data is periodically updated.



Page 30

Variety of Trend (2) – Batch Live Trend

Plotting direction

Current trend

Reference pattern

Current Time

Data plot starts from left edge to right edge side.

Current data are shown by overlapping the “Reference pattern”.



Page 31

Variety of Trend (3) – Historical Trend

Displays plotting data of the designated period or of the long term data archive.Data will not be updated.



Page 32

Tiling Mode (1)

Pen Based Tiling ModeAn individual graph per pen.

Discrete ＆ Analog Tiling Mode

Discrete

Analog



Page 33

Tiling Mode (2) – Batch Trend

Batch Tiling Standard View

Current Data

Reference Data

Reference DataCurrent Data

Batch Tiling View (Separate Type)



Page 34

Legend Area

Bar

Grid

Tag name is shown in single line.When the cursor is set on the tag name, the tool tip appears and the full tag name will be displayed.

Floating

….



Page 35Page 35

Other Technical Features of HIS



Page 36

CAMS for HIS is no longer an optional function.– Included in the standard Operation and Monitoring

Function Package (Bundled).– Option code of /CAMS needed when shop order entry.

Alarm display types are selectable – CAMS or traditional type.

– Default setting is Traditional Alarm.– Setting from HIS Utility.

Alarms and Events Display

CAMS for HIS = Consolidated Alarm Management System for HIS



Page 37

Alarms & Events Display (CAMS)

ShelvingPane

PlantPlantHierarchyHierarchy

All Alarms

Alarms in theSelected Area

Information of Individual alarm



Page 38

• Customized Faceplates are regarded as “graphics”.• It can be arranged freely in the way operators want.

Customized Faceplates (Samples)



Page 40

Changed Windows Log-on User Rule– Any Windows users can be assigned as a HIS user.

• Only “CENTUM” Users are allowed for CENTUM CS 3000 R4.• Windows Domain Users are also allowed.

– HIS Utility is used for assigning users for HIS.

User account and the Access Privileges of HIS, ENG, Recipe, and Report are unchangedunchanged from R3.

FCS’s Access Level Function is not changed from R3.

User Account and Access Privileges



Page 41

“CENTUM Desktop” environment can be selected on HIS utility.– Only limited icons on the Windows desktop appear

(e.g. My computer, Trash box)– Only “Yokogawa CENTUM” can be found in the Windows

START menu.– Auto-run function of CD-ROM is disabled.– No Windows context menu with right-click on the desktop or

on the task bar– Only the Administrative User can use the command prompt– The side bar and Welcome center are not displayed.

(Windows Vista)

CENTUM Desk Top



Page 42

Innovation of GUI– The latest GUI Look & Feels

• Smooth Gradient– Intuitive Operation (Graphic Builder)

• VISIO like (e.g. stencil)

Flexibility– XAML Format Graphic File (eXtensible Application Markup

Language)

– Active X – Bitmap, JPEG or GIF Formats

Convertible from CENTUM CS 3000 R3 – Be careful with Active X components

Reusability– Tracing P & ID diagram, Connector, Layer, etc. to reduce

engineering cost.– Aiming reduction of development and maintenance cost.

Features of the Graphics



Page 43

New Graphic Builder

All the Vista colors and Vista fonts can be used for creating graphics.



Page 44

Stencil Area to find and pick up the parts easily.

Pan & Zoom Area to re-size quicklyto create more accurate graphic display.

Property Area and Layer Area ease to use.

NEW

NEW

NEW

Graphic Builder Function



Page 45

Place up to 5 Tracing Layers as the background as a graphic canvas. – No drawing on the Tracing Layer - just image files only– Layers are transparently overlapped at HIS run time.– Edit one layer at a time. – Hide layers to concentrate on one specific layer.

Graphic at HIS run time

Layer (Graphic Layer)



Page 46

Operation Keyboard has the same design as R3.– Single loop, 32-function key (USB)– 8-loop, 64-function key (Serial, Tokuchu)

Touch panel can be provided by the third party solution.

USB Serial

Operation Keyboard and Touch Panel



Page 47

Same function as CENTUM CS 3000 R3 Report package.

Exaopc package for HIS (LHS2411) and MS-Excel are needed separately.– Works on MS-Excel 2007

Report Function



Page 48

Same Functionality as CENTUM CS 3000 R3.– Virtual HIS, FCS simulator,

and Auto-wiring function are available.– ProSafe-RS (LHS5425) is integrated on Windows XP.

Expanded Test Function is available.– The R3 Virtual HIS cannot be started when its

engineering software revision is R4.

OTS (Operator Training Simulator) by OMEGA will be available.

Test Functions



Page 49

Up to 16 CENTUM VP projects can be connected.

Multi-Project Connection (1)

CENTUM VP(Upper Level)

CENTUM VP(Lower Level)

HierarchicalConnection

BidirectionalConnection

CENTUM VP

CENTUM VP

CENTUM VPProject

Upper/Lower Level

CENTUM VPProject

Upper/Lower Level

EthernetCENTUM VP

ProjectUpper/Lower Level

CENTUM VPProject

Upper/Lower Level

VnetRouterVnet/IP Vnet

CENTUM VPProject

Upper/Lower Level

CENTUM VPProject

Upper/Lower Level

Vnet or Vnet/IP



Page 50

Connecting with CENTUM CS 3000 R3.



CS 3000 R3(Lower Level)



CS 3000 R3

CENTUM VP

CENTUM VPProject

Upper/Lower Level

CS 3000 R3Project

Upper/Lower Level

EthernetCENTUM VP

ProjectUpper/Lower Level

CS 3000 R3Project

Upper/Lower Level

VnetRouterVnet/IP Vnet

CENTUM VPProject

Upper/Lower Level

CS 3000 R3Project

Upper/Lower Level

Vnet or Vnet/IP

* It is recommended to put CENTUM VP in the upper level for the future expandability.



Page 51

Connecting with CENTUM CS



CENTUM CS(Lower Level)



CENTUM CS(Lower Level)


CENTUM VPProject

Upper Level

CENTUM CSProject

Lower Level

VnetRouter

Vnet/IP Vnet

CENTUM VPProject

Upper Level

CENTUM CSProject

Lower LevelVnet

CENTUM VPProject

Upper Level

CENTUM CSProject

Lower Level

Vnet VnetBCV-V

CENTUM VPProject

Upper Level CENTUM CSProject

Lower Level

Ethernet

EnetRouter/Bridge

TOKUCHU



Page 52Page 52

Turbomachinery Control Solutions



Page 53

What is Turbine Controller?

New CENTUM VP Hardware (I/O modules) with high speed responses (5 – 10 msec)

Developed mainly for Power Industry– Could be used for other industries extensively.

Catching up with Competitors– Yokogawa was the only vendor who did not

have Turbine Controller.



Page 54

Product Features

New I/O Modules– High Reliability of Dual I/O Modules

– High Speed Response of 5 to 10 msec

– With Unique Programmable Logics

System Features 　– Common Platform - CENTUM VP

– Total Control Solution from Boiler/BOP to Turbine, and Rotating Machines

– Scalable System from Small to Large Application Sizes

– Integration with CENTUM Enhanced Features such as fieldbus, PRM and others.

BOP = Balance of Plant



Page 55

Model Description

AGS813 Servo Module(4 LVDT inputs, 4 AIs, and 2 DIs, 2 AOs and 2 DOs; Overall Insulation)

AEGS1D Terminal Board for Servo Module

Servo Module

Terminal Board for Servo Module

Status Display

Note: These I/O modules work only when installed in a local node of a KFCS (32 MB), FFCS, or FFCS/L. » Up to 16 modules per KFCS or FFCS/L; up to 8 per

FFCS

New Hardware (1) - Servo Module

LVDT = Linear Voltage Differential Transformer



Page 56

Model Description

AGP813 High Speed Protection Module(6 AIs, 4 PIs, 8 DIs ， and 8 DOs; Overall Insulation ）

AEGP1D Terminal Board for High-Speed Protection Module

High Speed Protection Module

Status Display

Terminal Board for High-Speed Protection Module

New Hardware (2) - Protection Module



Page 57

I/O Modules: Regulatory Compliance

Safety Standards– CE Mark – Low Voltage Directive:

• EN61010-1 for 220-240V AC and 24V DC Power Supply

EMC Comformity Standards– CE Mark – EMC Directive:

• EN55011 Group1, Class A for 220-240V AC and 24V DC Power Supply

• EN61000-6-2 for 220-240V AC and 24V DC• EN61000-3-2 for 220-240V AC and 24V DC• EN61000-3-3 for 220-240V AC and 24V DC



Page 58

Model Description

LHS5800

Turbomachinery I/O Module Logic Builder Package

Logic BuilderCreates logics, via PC screen, that work in the high speed protection module and download them to the module through the FCS.

Logic Test Tool (Microsoft Excel-based tool)Works on a PC to simulate and test the logics created by Logic Builder.

New Software - Logic Builder

• LHS5800 is mandatory to use Turbomachinery I/O modules and it also needs the LHW5100 Standard Builder Function and Microsoft Excel 2003 or Excel 2007 to run.



Page 59

Why Turbine Control? (1)

Power is the high potential market.

x 1.6 ~ 1.7 times biggermarket than Oil & Gas(5177 mil.US$ in 2011)

Strong demands for Coal and Gas power

generation(4260 GW in 2010)

ARC 2007: DCS Worldwide Outlook Market Analysis and Forecast Through 2011 / Energy Information Adminssion/International Energy Outlook 07



Page 60

Why Turbine Control? (2)

ARC 2007: DCS Worldwide Outlook Market Analysis and Forecast Through 2011

DCS Market by Industry<Year 2008: Total US$16,452 Million>

US$4,034.8 M



Page 61

Yokogawa’s Wide Experiences in Power Market

Fossil Fuel Fired

• Coal/Oil/Gas-fired• Combined Cycle• Simple Cycle• Co-generation• Industrial Boilers• IWPPs

• Geothermal• Biomass• Waste to energy

Renewable Energy

Environmental Protection

• Flue gas desulphurization (FGD)

• Circulating fluidized bed (CFB) boilers

IWPP: Independent Water & Power Project (Plant)

But there is NO

Turbine Control!



Page 62

Yokogawa’s Expectation

171

61

81

99

206

338

361

587

638

0 100 200 300 400 500 600 700

Others

Metso

Honeywell

Yokogawa

Alstom

Invensys

Emerson

Siemens

ABB

By Vendors in 2003 (from 2005 ARC Report)

Total US$2,514 Mil

Increase Yokogawa share to 10% = No.4 in the World.Turbo I/O is a new tool to expand business.Show Yokogawa’s commitment to customers in the Industry.Catching up with competitors (ABB, Siemens, Emerson and Alstom)



Page 63

(High-Pressure/intermediate- pressure (HP/IP) stage

Turbine

Generator

Low-pressure (LP) stage

Generator

Steam inSteam out

Steam Turbine

The First Target Application

Servo ModuleControls the turbine speed by manipulating main steam control valves.

Yokogawa’s turbomachinery I/O modules were developed to meet the need for high speed (5-10 msec) control suitable for Steam Turbine Control.

High Speed Protection ModuleProtect turbine against over-speed conditions by controlling main steam stop valves.

For “gas” turlkjdfgDSine control, a thermo I/O module is required which is to be developed in the future.

(DEH Control)



Page 64

Outline of DEH Control (for Steam Turbines)

Servo Module

High Speed Protection Module

Steam from Boiler

Turbine Protection Turbine Master Control• Startup Control

• Shutdown Control• Speed/Load Control• Inlet/Extraction Pressure Control, etc

Main Steam CV

Main StopValve

• Over-speed Trip • Vibration Trip • Bearing Wear Trip • Low Vacuum Trip, etc.

Key controls

5ms

5-10 ms



Page 65

Major Functions of Steam Turbine Control

Valve Action to Trip: Fully close the main stop valve (MSV).-In general, a turbine trip induces a boiler trip (i.e., a master fuel trip [MFT])

Main Control Functions Major Protective Functions

Speed/Load controlOver-speed Trip (Primary/Secondary)

Inlet Pressure Control Vibration Trip

Start-up Control Shell Warming, CV Warming,

Speed Ratio Selection, FA/PA Transfer

Differential Expansion High Trip

Thrust Bearing Wear Trip

Generator/Line Speed Matching Control

Low Vacuum Trip

Load Limiting Lubricating Oil Pressure Low Trip

Over-speed Testing Hydraulic Oil Pressure Low Trip

Valve Testing Exhaust Temperature High Trip

Power Load Unbalance/Early Valve Actuation (Pre-trip Action)



Page 66

Scope of Steam Turbine Control

General Scope of Steam Turbine Control --- Boiler-Turbine Process--- Turbine Control--- Boiler Load Control--- Boiler Pressure Control--- Boiler Fuel ControlControl

Valve

Turbine Speed

Speed Sensing

Control Valve

HP LP



Page 67

Control Valve

Steam from MSV

High-Pressure Hydraulic Oil

Emergency Hydraulic Oil

Drain

Fast Acting Solenoid

Valve

Valve Actuator

Disk Dump Valve

Hydraulic System for Steam Control Valve

Steam to HP Turbine

Shut-off Valve

Servo Output: –50 to 50 mA to coils

Servo Module

Protection Module

DO

LVDT Input

Valve Position Control

OverspeedInterlock

Speed Input

Servo Valve

LS

LS



Page 68

CONTROL SYSTEMPROTECTION SYSTEM

MAGNETICPICKUP

TURBINE

LVDT

POSITIONFEEDBACK

TURBINESPEED

tc

INTERLOCK

PI

INTERLOCK

CONTROL

SPEED

CPU

TURBIINE

SERVO

CPU

PI

ENG

VALVEPOSITIONCONTROL

LOGIC

■ Field I/F LVDT 4ch, DI 2ch　 AO 2ch, POWER OUT 2ch■ Internal PID control period 5ms■ Capable of constructing the redundancy

Turbine Master Control

Turbine Protection

Servo Module

Hig

h S

peed

Pro

Serv

o

Hig

h S

peed

Pro

Hig

h S

peed

TC

■ Field I/F　 AI 6ch, PI 4ch, DI 8ch　 DO 8ch■ Construct the configurable logic■ Internal logic period 5ms, 10ms■ Capable of constructing the redundancy

High SpeedProtection

Module

Module Logic Test Tool

Basic System Configuration



Page 69

Engineering Procedure of Interlock Logic

Compressor Stall検討*0

*1ＳｙｓＬｉｍＣｈｋ１

AND

High_valueLow_inputInput

ResetSys

Enable

0

SysLim1

AnalogInx

Syslimit1_x

4444

4

4

1

1

1AND

Latch1

2ＳｙｓＬｉｍＣｈｋ

DATA

比較器（ヒスなし）REF1 OUT1

HYS

FCN

4 Low_valueHigh_input AnalogInx 4DATA

IN_ZERO SCALING

IN_SPAN OUT1

OUT_ZERO

OUT_SPANS Q

SR Latch

R -Q

1CTL13/ 14VTF0 / 04３VTF0 / 06５VTF0 / 08７VTF0 / 10９ APC01/ 02

APC01/ 02

VTF / 12１１

APB05

APB06

APB07

APA03DATA1 OUT

SEL

DATA2

SEL

VTA01VTA02 VTA03

VTA04

0

STS16

Interlock Logic

Logic test tool on Excel

CENTUM VP Builder I/O Definition

DB

2

34

Step 1 : Define logic elements to CENTUM IO builder

Step 2 : Check logic elements and save the database

1

Step 3 : Off line test on EWS PC and verify the logic.

Step 4 : Download the pre-defined logic

Logic Specifications



Page 70

Logics are Yokogawa’s own language.

Logic Builder: Programming Screen



Page 71

An Example of Total Plant Control Solutions



Page 72

Activities for Recognition – Evaluation Tests

Customers want “Field-proven” systems.– Virtual Test by WGTCS

• An American consulting & engineering company dedicated in Turbine Control

– On Site Test at SKODA• A Czech turbine manufacturer with no turbine

control system of their own• SKODA has difficulties to catch up with new

technologies such as fieldbus, PRM, etc.

– Field Tests in Chinese Power Plants

WGTCS: Wood Group Turbine Control Service



Page 73

I/O Module Evaluation Test by WGTCS (1)

Evaluation Test by Wood Group TCS (WGTCS) conducted in June 2007

Result: Successful and satisfied by WGTCS.

Servo Module

Protection Module

WGTCS Office Loveland, CO, USA



Page 74

I/O Modules Evaluation Tests by WGTS (2)

Overspeed interlock test

Actuator Control Test Test Simulator System

Test Items: 1) I/O response time – protection module,

servo module, and standard I/O

2) Speed input measurement with active and magnetic pickups

3) Servo valve control

4) Test using process simulator



Page 75

On Site Test at Skoda, Czech (1)

On Site Test at SKODA, Czech with 1 MW Steam TurbineTest Result: Successful and Well Accepted.Another On Site Test with 10MW Steam Turbine will take place in 2008to increase Yokogawa’s opportunity with SKODA.

1 MW SKODA Steam Turbine

Existing TurbineControll

er



Page 76

Inputs/Outputs: 83 AIs, 11 AOs, 2 PIs, 114 DIs, 64 DOs

On-site Test at SKODA, Czech (2)

AFV10D CPU nest(FCS2)

PS

U

AFV10D IO nest(FCS2)

PS

U

SB

401

SB

401

PS

UP

SU

AD

V151(0)

AFV10D CPU nest (FCS1)

PS

U

CP

451

CP

451

PS

U

AA

I143(1)

AD

V151(0)

AD

V151(0)

AD

V151(26)

AD

V551(0)

AD

V551(19)

EC

401

EC

401

CP

451

CP

451

AA

I143(0)

AA

I143(0)

AA

I143(0)

AA

I143(4)

AA

I543(8)

AG

S813

AA

I543(0)

AD

V151(25)

AD

V551(28)

AG

P813

FCS



Page 77

Other On-Site Tests in China

On-site evaluation test at a plant in China started in July 2008. (In progress)Approaching a turbine manufacturer who does not have its own turbine control system.Approaching Shanghai Electric (SEC) who controls their boilers by Yokogawa DCS for on-site test.Promoting to Dong Fang Electric for market penetration.

The results are not known Yet.



Page 78

How to Convince Customers?

Win an endorsement.

– Verification from WGTCS

Show capability in hydraulic system control

– Partnership with WGTCS.

Show performances.

– Installation Record – NuCoastal, USA (by WGTCS)

– Field Tests at SKODA (1-MW test turbine) and Others Need to establish good reputation.



Page 79

Where are Yokogawa Customers?

End users whose turbine control systems are in the scope of supply of I&C vendors.– e.g. China, South Africa

Customers who prefer to have both turbine control system and DCS are supplied by the same vendor.– Captive Power in the Oil & Petrochemical Plants, etc.

Turbine manufacturers who do not have their own turbine control systems and prefer to collaborate with I&C vendors. (e.g. Alstom, Skoda, etc.) – Turbine manufacturers find it difficult to catch up with the latest

technologies by their own and seek for alliances with I&C vendors.

Retrofit (Replacement of existing systems)– Where Yokogawa has delivered DCS (and other) systems and the

user is confident about Yokogawa’s capability and products.

I&C Vendor = Instrumentation and Control Vendor



Page 80

Applicable Markets

Power Industries– Applicable to Steam Turbine Control– YEI Power Group (Mr K. Kawabe) takes

initiatives

Other Applications (future plans)– Rotating machines and vibrating equipments

(e.g. compressors)• Need specialists & know-how of applications to

penetrate into markets

– Gas Turbine Controller• Need to develop “Temperature” Turbo I/O module.• Inevitable to obtain SIL3 Certification

These applications are still in study stage.

Need experts’ support!



Page 81

SIL3 Certification

Some customers require SIL3 Certification for protection modules to shut down turbines safely. This is not mandatory, however, more and more customers prefer to have SIL3 nowadays.(e.g. Europe, Middle East, Africa, Australia prefer to have SIL3. USA, Japan, Asia and China are less strict.)

Governor Control in the turbine control does not require SIL3 certification, thus Yokogawa’s turbomachinery I/O can be applied as they are. Yokogawa will apply for SIL3 certification in SIL3 certification in the futurethe future, but it is not known when to be certified.



Page 82Page 82

Migration & Compatibility



Page 83

CFFSCFFS

Migration Overview

1983 1988

19931998

2008

2001 2005

CENTUM-XLCENTUM-XL

EOPSEOPS

CFCSCFCS EFCDEFCD

ENGSENGS

PFCSPFCS

KFCSKFCSLFCS

LFCSCOPS2COPS2

CENTUM VCENTUM V

CFCS2CFCS2

COPSVCOPSV

CFCD2CFCD2

ABCABC

CENTUM CSCENTUM CS

ICSICS

EWSEWS PICSPICS

V netV net

10 MBPSDual

Redundant

Token Pass

10 MBPSDual

Redundant

Token Pass

HISHIS

CENTUM CS 3000CENTUM CS 3000

AVRAVR

FFCSFFCS

HISHIS

CENTUM CS 3000 R3CENTUM CS 3000 R3

HISHIS

FFCSFFCS

CENTUM VPCENTUM VP

1Gbps Dual

Redundant

1Gbps Dual

Redundant

Yokogawa protects your investments with long term support and multi generation compatibility

VnetI/PVnetI/P

Yokogawa assures smooth migration fromlegacy systems into the latest system to protect customers’ assets.



Page 84

Regard CENTUM VP as CENTUM CS 3000 R4.01 for migration.All the available FCSs, BCV, and ACG of CENTUM CS 3000 R3 are compatible with CENTUM VP.Continue to use both Vnet/IP and Vnet.“Entry Class” (=LHM packages) is available at CENTUM VP.

R2 R3 VP

LDCS CS 3000 R2 CS 3000 R3 CENTUM VP

CENTUM VP Entry Class

SDCS CS 1000 R2 CS 1000 R3CS 3000 R3 Entry Class

Overview



Page 85

The HIS of CENTUM VP and that of CS 3000 R3 can operate the FCSs of each other.

The ENG of CENTUM VP can handle all the CS 3000 components– HISs, FCSs, BCVs, ACGs, GSGWs, and SIOSs – ENG must be CENTUM VP for coexistence of CS 3000 and

CENTUM VP• Online maintenance of the CS3000 R3 FCS can be possible

from CENTUM VP ENG– CENTUM CS 3000 R2 needs to be upgraded to CENTUM VP.

• Two version support policy (Not tested)• Migration is possible (off-line).

Same relationship goes with ProSafe-RS – From ProSafe-RS R2.01 (Released in April 2008)

Coexistence with CENTUM CS 3000



Page 86

CENTUM CS 1000 Systems can be migrated into CENTUM VP Entry Class (small-scale) or CENTUM VP (large-scale).

Small-Scale System Migration (1)

Order Termination of CENTUM CS 1000 is in sight!(Scheduled in January 2009)

CENTUM VP Entry Class• Up to 8000 Tags• Connecting 256 stations • KeyCode Making Fee and Project License Fee are needed.• Enhance functions & expandability.

CENTUM VP• Up to 100,000 Tags

(Up to one million Tags by option)• Price differences between the

software licenses of CS 1000 and CENTUM VP are charged.



Page 87


CENTUM VP Entry Class is a system equivalent to CENTUM CS 1000 with enhanced functions and expandability of the system.All the CS 1000 database can be converted into CENTUM VP Entry Class automatically.Keycode making fee and Project License Fee are required for migration.

Migration

VL netVL net

CS 1000CS 1000

PFCx-S PFCx-E

V netV net

CENTUM VP Entry CENTUM VP Entry ClassClass

PFCx-S PFCx-E

AFV10x

Vnet/IP

V net Router

Note:

1. Change VF701 to VI701 on all PCs.

2. Add a Vnet router.

3. Add two (2) switching hubs, one for bus 1 and the other for bus 2.

4. Add Vnet/IP bus cables.



Page 88

V net

CS 1000 or CS 3000 entry

class

PFCS-S PFCS-E

CENTUM VP

V net

ooo

ABC11S-Q2


When system capacity increases, it is easy to change the system into redundant V net configuration.– Although AFF50S hardware specifications support only redundant V net,

AFF50S can support single V net configuration through just builder definition.



Page 90

Migration from Legacy Systems (Step 0)

Existing CENTUM-XLExisting CENTUM V

Existing CENTUM CS



Page 91


Existing CENTUM CS

Plant Information Management System

V net or Vnet/IP

Ethernet

PIMSPlant Resource

ManagerUpper level clients

PRM

HIS

Step 1VP HIS is added to existing systems.

•The latest operation technologies

•Seamless connection

with business domains

Migration from Legacy Systems Step 1



Page 92


Existing CENTUM CS


V net orVnet/IP

Ethernet

PIMSPlant Resource


PRM

HIS

VP FCSVP FCS + Existing I/O modules

Step 2 Upgrading FCS CPU to VP

•New control functions•Large capacity




Page 93


Existing CENTUM CS


V net

Ethernet

PIMSPlant Resource


PRM

HIS

VP FCS

R3 FCS + Existing I/O modulesVP FCS

Step 3 (XL, V only) Upgrading I/O modules to VP

•Migration to VP is completed without changing field wiring!




Page 94

FCS Continuity (CENTUM V & CENTUM-XL)

(Front) (Rear)

Same connector is available.

NO CHANGE inField wiring

Field wiring

Same size CPU with large capacity

Modules are functionallycompatible and the same size with the existingI/O cards.

Old Controllers are renewed toVP without changing field wiring.



Page 95

CS 3000 R3 application database can be converted CENTUM VP automatically– After upgrading the system from CS 3000 to VP,

open the project on the System View then the application (project) is automatically converted to that of VP system.

Application Data Base Compatibility



Page 96

From CENTUM CS– Convince CENTUM CS Customers to revamp their systems.– Multi-project connection for CS system is available.– The graphic import work is done via CS 3000 R3 Graphics

(2 steps required) (this is standard function of CENTUM CS 3000)

• Except HICS special parts.– FCS application conversion can be done by tokuchu.

From CENTUM-XL, Micro-XL, CENTUM V– The HIS and the Exaopc station of R4 can work with BCVs.– Operator Station migration kit is continued.

• Bundled software is changed.– The graphic import work is done via CS 3000 R3 graphics,

using Engineering Tool.– Tag list can be converted by the engineering tool via CS

3000 R3. (ask YHQ)

Migration from Legacy Systems (1)



Page 98Page 98

Engineering Policy



Page 99

Engineering Fee & Support Organization

The engineering fee is not changed from CENTUM CS 3000 or CS 1000.– YHQ Engineering section does not change the engineering

fee.– The engineering fee of each affiliate is managed by the

engineering section of each affiliate.

The engineering tools (ETC tools) are updated.– It is going to be annouced separately,

and is delivered in a usual route.



Page 100Page 100

Service Business Policy



Page 101

New CENTUM service business policy

　 Based on the VigilantPlant concept, Yokogawa offers support & service to customers’ systems throughout the product lifecycle and provides customers secure and safe operations.

From Product Maintenance to Integrated System Maintenance– New service programs focus on Open System, not just

hardware.

Global Service – same level & quality worldwide– By adopting the LCMP (Lifecycle Management Program),

Yokogawa offers integrated service globally.

Fair Service based on Annual Maintenance Contract – Define the service menu clearly based on the maintenance

contract. – Differentiate the services by customers with or without

contract.



Page 102

LCMP (Customer value proposition)

Yokogawa listens to customer’s and respects the unique needs of customer’s plantYokogawa delivers customized lifecycle management program that best suits customer’s priorities

Delivering just what customer’s plant needs



Page 103

LCMP (Customer value proposition)

-Callout & Response-Onsite resident support

-Periodic maintenance-Shutdown maintenance-Diagnosis-Improvement service

-Operation training program-Advanced training program-Web training

-Parts & Spare management-Technology Refresh

-Migration Planning-EOS support

-Alarm management service-Network security consultation

-InsightsuiteAE



Page 104

Let us be vigilant about your business!

Documents

CENTUM VP