CATIA Practice Eng

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IE353 Product Development and Information ManagementCAD (CATIA) Practice

2009. 2. 10

Contents1. 2. 3.

Practice Overview Product Structure Part Design

1) 2) 3) 4)4. 5.

Under Cover Top Cover Plastic Body Steel Body

Assembly Design Create Output File

1) 2) ) 3) 4)

Create STEP File Create BOM (Bill ( of material) ) Create Product Property File Drafting g

1 Practice Overview 1.1.

Purpose p of Practice

1) 2)2.

Increase the understanding of CAD system with CATIA practice Understand relationship between CAD system and PDM system

Modeling ObjectTop Cover Cover, Plastic Body Body, Steel Body Body, Under Cover Cover.

3.

Sequence of Practice

1) 2) 3) 4) 5)

Design whole parts of mug using Part Design menu. Assemble designed parts using Assembly Design menu. Create STEP and BOM with Assembled product. product Create Product property file Convert 3D model to 2D drawing with Drafting menu

2. Product Structure

Cup

Assembled Body

Top Cover

Under Cover Steel Body Plastic Body

5

3. Part Design1) 2) ) 3) 4) Under Cover Top p Cover Plastic Body Steel Body

3.1 Part Design Under Cover [1/5]

3.1 Part Design Under Cover [2/5]1 2Input the part name. (Under_Cover)

3

Create working window.

Set Z-axis into a normal direction

4

Click xy plane[xy ], ] then click a sketch icon

5

Click a circle icon to create a center point based circle. circle

[2D Workbench]

3.1 Part Design Under Cover [3/5]1Input exact dimension (33.5mm) by double click the circle

2

To show a 3D modeling picture , click a [ ] icon

4

Input exact height (10mm) by double click the circle

3

After clicking the created circle, click a [Pad] icon.

5

To make a Tray form form, click a [Hole] icon.

6

Input a diameter of hole(63mm) and a height of hole (8mm)

3.1 Part Design Under Cover [4/5]1To make a Inner wall, click the inside of Under_Cover and click the [] icon.

2

Using [] icon, you can draw a circle of which semi-diameter is 25.5mm. After that, click the [ ] icon.

3

After clicking Inner circle, click a [Pad] icon. Then, Input a thickness of hole(2mm)) and a height of Inner wall(8mm).

4

Its a completed Under_Cover.

3.1 Part Design Under Cover [5/5]1Drawing File

2

Model File

3

STEP File

4

Property File

3.2 Part Design Top Cover [1/2]

3.3 Part Design Plastic Body [1/4]

3.3 Part Design Plastic Body [2/4]After Selecting a YZ plan, click a [] icon.

1

And then click[] icon to draw this.

2

Click a corner of figure and set a position of figure by referring this d drawing. i

3

To show a 3D modeling picture , click a [ ] icon and click [Shaft] icon.

4First angle : 360 degree. d Profile/Surface Selection : 1 Axis Selection : 1\.1

3.3 Part Design Plastic Body [3/4]1Select a upper side of cup, click a [Shell] icon.

2

D f lt inside Default i id thickness=3mm thi k 3

3

Select a bottom of cup to make a pad and make a circle of which diameter is 47mm in a sketch mode.

4Use [Pad] function. Length=15mm, 1 Thin Pad-thickness1=2mm

5

Its a completed Plastic Body.

3.3 Part Design Plastic Body [4/4]1Drawing File

2

Model File

3

STEP File

4

Property File

3.4 Part Design Steel Body [2/2]1Drawing File

2

Model File

3

STEP File

4

Property File

4. Assembly Design [2/5]1Click the [Explode] icon to separate each part, then OK[]

2

Exploded parts

3

For easy assembly, click [] manipulation icon, then arrange each parts

4Click [ ] coincidence restriction

5

Select the central axis of Plastic body and Under Cover orderly

6

Click [ ] all renew icon

7

Exact coincidence of axis

4. Assembly Design [3/5]1 2Click [ ] contact restriction Select contact surface orderly

3

Creation of surface contact condition

4

Click [ ] all renew icon

5

Assembled state of Plastic Body and Under Cover

4. Assembly Design [4/5]1Central axis alignment of Steel Body

2

Click [ ] contact restriction, then select contact surface orderly

3

Plastic Body + Under Cover + Steel Body

Click [ ] coincidence restriction to align the central axis,

4

Click Cli k [ ] contact t t restriction, then select contact surface orderly

5

Assembly Completed

4. Assembly Design [5/5]1Shadow view with material

2

Apply the material

3

Apply the material to each part

4

ISO view of shadow and material applied

4. Assembly Design [5/5]BOM Drawing File Model File STEP File Cup Property File

A Assembled bl d B Body d

Top Cover

Under Cover Steel Body Plastic Body

25

5. Create Output File1) 2) ) 3) 4) Create STEP File Create BOM ( (Bill of material) ) Create Product Property File Drafting

5.1 Create STEP File1Save with Another name [ ]

2

File type [ ] = *.stp

3

View of STEP file

5.2 Create BOM (Bill of Material Material) )1Analysis[] -> Click BOM

3

Saved BOM with Text file

2

5.3 Create Product Property File1Click [ ] Inertia measurement icon

2

Product Property window

3

Select Product Property to measure

Select PartBody to measure

3

Product Property file with [*.txt ]type

5.4 Drafting [1/3]1Activate the [Part Design] of part, then select [] Drafting on the menu

2

Select drafting format and layout

3

Define the projection type and scale ( , 3 )

4

Horizontal view of Drafting and Part Design

5

Executing [ ] View Wizard to select composition of draft

5.4 Drafting [2/3]Click Next, Add of Delete additional view Select a front view surface on the Part Design window Set the direction with manipulation icon, then click the center point or manipulation icon or any point on the draft paper

5.4 Drafting [3/3]1Created Title block

2

Input the draft information

3

Move into [ ] Working view to write the dimension

4

Click [] dimension icon

5Write the dimension on draft with various dimension icon (Dont skip or repeat the dimension, and select the location of dimension properly for readability

HW#1: CAD Practice

Title : Product design using CAD (CATIA) Design Subject : Any product which consists of more than 6 part (#of Part6) Team : Max. 2 person Major j use function: Pad, , Shaft, , Hole, , Edge g Fillet, , Shell, , Pocket, , Groove etc. Output to Submit

Hard Copy : Report (Word, PPT etc.) Soft Copy Drawing File Model File Floppy disk, disk CD or E E-mail mail STEP File Property File BOM

D D Due Date t : Monday, M d F February, b 23, 23 (Class (Cl time) ti ) Information : Jeong, Myeon Gyu [email protected] / Tel: 5163