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CATIA version 5 R20
..
()
1
CATIA
CATIA Workbench MACHINING CAM LATHE MILLING
(Mechanical Design Workbench)
Infrastructure
Mechanical Design
2
Shape
Analysis and Simulation
AEC Plant
Machining CAM
Digital Mockup
Equipment and Systems
Digital Process for manufacturing
Machining Simulation CNC NC
Ergonomics Design and Analysis
Knowledgeware
3
Infrastructure
ErgonomicsDesignandAnalysis
EquipmentandSystem
DigitalProcessforManufacturing
Machining AnalysisandSimulation
Shape
4
CATIA
CATIA Product Structure Workbench
Product Structure Workbench
Compass
GeometryAxis
Workbenchfeatures
Specificationtree
Menubar
Toolbar Statusbar
Workbench
5
Specification tree
Menu bar
Toolbar Standard tool bar
Geometry Axis
Workbench
Start CATIA Part Design Workbench Mechanical Design Start Mechanical Design Part design OK
Hybrid Design (Solid) (Surface)
6
Part Design Workbench
Part Design Workbench
Start Menu and Standard Menu
START MENU
Start menu Workbench Workbench Mechanical Design
Defaultplanes
Toolbar
Partdesign
Sketcherworkbench
7
STANDARD MENU
Standard Menu File, Edit, View, Insert, Tools, Windows Help
8
Menu File
NEW Part Drawing analysis Product
NEW FROM
OPEN
CLOSE
SAVE
SAVE AS
9
SAVE ALL AS
DESK
SENT TO
MENU EDIT
Undo
Repeat
Update
Cut
Copy
Paste
Delete
Search
Selection Set
Define Selection
10
Link
Properties
Scan or Define in Work Object SCAN Part
Menu View
/ Workbench
Toolbars
Geometry
Specification / Specification tree
Compass / Compass
Reset Compass Compass
Tree Expansion Specification Tree
Specification Overviews
Fit all in
Zoom Area
Zoom IN Out
11
Pan
Rotate
Modify
Normal View Turn Head Fly Through Turn Through Previous view Next view Look At
Name View
Render Style Customize View Perspective Parallel Parallel Perspective Closer
Navigation Mode Examine Walk Fly
Lighting
Depth Effect
Ground
Magnifier
12
Hide/Show
Full Screen
Menu Insert
3
Constraints
Object
Body
Geometrical set
Annotation
Constraints Constraints
Sketcher Sketcher
Axis System
13
Sketch-based Feature Sketcher
Dress-Up Feature Fillet Chamfer Part Design
Surface-Based Feature Surface
Transformation Features Transformation
Boolean Operations
Advanced Replication Tools
Menu Tools
/
Option
Formula
Image Capture TIFF, JPEG, PNG, BMP Capture Album Video
14
Macro
Parent/Children
Customize Customize
Visualization Filters
Options CATIA
Menu Window
New Window
Tile horizontally
Tile Vertically
Cascade
Menu Help
Online Documentation
CATIA V HELP
15
CATIA User Companion
User Companion
Dassault System
Content, Index and Search Online
User Galaxy Dassault Systems
About CATIA V5 CATIA
Standard Toolbar
New ,Open,Save,Cut,Coppy,Past,Undo,Redo,Whats This
Workbench (*.CATPart, CATProduct) *.Stl,*.igs,*.stp
*** *.igs *.Stp Solidworks NX Autocad MSC MARC, ANSYS ABAQUS
16
View Toolbar
/ / Isometric
Flymode, Fill All In, Pan, Rotate, Zoom In, Zoom Out, Normal View, Create Multi-View, Isometric View, Shading with Edges, Hide/Show, Snap visible space
Knowledge Toolbar
Formular, URL and comments, Check analysis toolbar, Design table, Knowledge Inspector, Lock selected parameters, Equivalent Dimensions
Status Bar
C:Shaft Shaft C: Sketch Sketcher Workbench
17
(Default planes)
CATIA 3 XY,XZ,YZ
Specification Tree
XY YZ
XZ
18
Specification Tree
Specification Tree
F3
/
+
19
Compass
Compass Compass X,Y,Z Z XY Compass
(Rotation)
Compass
Z
XY
ZX
Y
YZ
X
20
(Translation)
CATIA CATIA
Standard Menu Specification Tree
21
Zoom ()
CTRL
Rotate
(Hotkey)
CATIA V5
Function ESC F1 Online Documentation F3 / Specification Tree CTRL+Z Undo CTRL+Y CTRL+N CTRL+O CTRL+S ALT+ENTER Properties CTRL+F CTRL+U CTRL+D Fast Multi instantiation Assemble Design CTRL+E Define Multi instantiation Assemble Design SHIFT+F1 What is this
22
SHIFT+F2 Specification Overview ALT+V+M Overview on Geometry ALT+F4
Color Scheme
CATIA V5 Tool Option Display Visualization
Background
23
Favorites Workbenches
Favorites Workbenches Workbenches
- Tool>Customize
24
- Workbench Start menu Work bench
Workbench Customize
Workbench
Unit
Options
- Tool> Option Option
- General>Parameters and Measure Unit
-
- OK
25
Grid Customize the Grid
- Tool > Option
- + Mechanical Design Sketch
- Primary spacing:50 Graduation:10
Primary Graduation 50 mm 5 10 mm 50 mm 5 10 mm
- Generate update errors when the sketch is under-constrained Constrain
- OK Option
26
27
Line
3
Sketch Tools
Sketch tools
Specification Tree Line
5 (Line) (Infinite Line) (Bi-Tangent Line) (Bisectiny Line) (Normal to Curve)
LineNormaltoCurve
BisectinyLineBiTangentLine
InfiniteLine
Line
28
Line
InfiniteLine
Bi-tangent Line
Bisection Line
Normal on Curve
29
2 Sketch tool
3
30
31
32
Shaft
Profile Sketch tool
TangleArc
TreepointArcLine
33
Predefined profile 9
1.
Rectangle
34
35
Elongated hole
Elongated hole
36
Cylindrical Elongated hole
Elongated
Keyhole
Keyhole Predefined profile Sketch tool
37
Keyhole
Hexagon
(0,0)
Hexagon
38
Center Rectangle
Center Rectangle
Center Parallelograms
1
39
Center Parallelograms
Point
CATIA V5 5
1. Line
2. 3
40
2
CATIA V5 2 point Circle1 Point2
ProjectionPointPointbyClicking
PointbyCoordination
EquidistantPoint
Intersectionpoint
41
Circle
3PointCircle
CircleUsingCoordinate
TritangleCircle
ArcCircle
3PointCircle
CircleUsingCoordinate TritangleCircle
3 PointArcstartingWithLimits
3PointArc
42
3PointArc
3 PointArcstartingWithLimits
Arc
Sketch tool
43
3
H V
1
3
2
44
3
3
45
3
3
Spline
Spline Spline CATIA V5 2 Spline 2D Spline 3D Spline 3D Wireframe Surface Generative Shape Design
2D Spline Spline
46
Spline
Spline
ESC
Spline 2 Spline Close Spline
ConnectSpline
47
Connect
Spline 2 Spline Spline
1. (connect with an arc)
2. Spline (Connect with a spline)
(Continuity in point)
(Continuity in tangency) (Continuity in Curvature)
Continuity in Curvature
Continuity in point
Continuity in tangencyConnect with a spline
connect with an arc
48
(Connect with an Arc)
1. Spline Sketch tools
2. 1 2
1 2
Spline connect
1. Continuity in point 1 2 in tangency
Continuity in point Continuity in tangency
49
Constraints and Dimension
( ) CATIA V5 Constrain Dimension
Constraint Sketch tangent
Constraint
Constraint Geometry Constraint Dimension Constraint
Dimensional Constraints
Distance
Length
Angle
Radius/Diameter
AnimateConstraint
EditMultiConstraintConstraintDefinedinDialogBox
Fixtogether
AutoConstraintContactConstraint
Constraint
50
Semimajor Axis
Semiminor Axis
Geometrical Constraints
Symmetry
Midpoint
Equidistant point
Fix
Coincidence
Concentricity
Tangency
Parallelism
Perpendicularity
Horizontality
Verticality
51
Constraint
Sketcher CATIA V5 Constraint Geometry
Constraint Dimension Constraint sketch tools
Constraint
1.
2.
3. 50 ,50 30
4.
GeometricalConstraint DimensionalConstraint
52
Constraint Constraint Manual Constraint
Constraint
Constraint Manual
Constraint Dialogbox Constraint
Constraint define in dialogbox Dialogbox Constraint defimition 1 Length ,fix,
53
Constraint Definition
Constraint
Manual
Edit Multi-Constraint
54
Edit Multi-Constraint
Animation Constraint
2 Constraint CATIA V5 Constraint
55
Corner
Sketch Tools
TrimallElements
TrimFirstElement
NoTrim
ConstructionLineNoTrim
ConstructionLineTrim
StandardLineTrim
ConstructionLineNoTrim
ConstructionLineTrim
NoTrim
StandardLineTrim
TrimFirstElement
TrimallElements
56
Corner
Chamfering
Sketch tool
TrimFirstElement
TrimallElementsStandardLineTrimConstructionLineTrim
ConstructionLineNoTrimNoTrim
StandardLineTrim
NoTrim ConstructionLinNoTrim
TrimfirstElements ConstructionLineTrim
TrimallElements
57
Relimitations
Trim, Break, Quick Trim, Close Complement
Trim
Trim
TrimallElements
StandardLineTrimConstructionLineTrim
NoTrimTrimfirstElements
ConstructionLineNoTrim
Complement
QuickTrimBreak Close
Trim
58
Trim
1. Sketch tools Trim All Elements
Trim First Element
2.
Quick Trim
Trim Quick Trim
Sketch Tools Break and Rubber in Break And
Rubber Out Break And Keep
TrimAll
TrimFirst
1
2
1
2
59
Quick Trim
Transformation
Mirror, Translate, Rotate, Scale, Offset
Mirror
1. Copy
Break and Rubber in Break and Rubber Out
Break And Keep
OffsetMirror
Symmetry
Translate
Rotate
Scale
60
2. Mirror
3.
Mirror
Symmetry
Mirror
Symmetry
61
Translate
Translate
Translate
Rotate
Rotate
62
Rotate
Scale
Scale
Scale
63
Offset
Sketch Tools
Offset
Offset 1
64
2
Circle, line, Elongate Hole, Center Line ,Profile
1. Start Mechanical Design Part Design
2. New Part Enable hybrid Design OK Part Design Workbench
3. Sketch YZ Specification tree
65
4. Grid 10 X 10
5. Axis 0,0 120 30
6. Circle R=75 0,0 R=40 Axis
7. Bi-tangent Line
8. Trim
66
9. Elongated hole H=0 L=300 R=30 Sketch tools Grid
10. Profile
67
Constraint
11.
13. Save
14. Animation Constraint 30 Animation Constraint
Run Animation
68
1
1.NewPart
sketch2D TopPlane sketch
69
2. XY Circle
2
- Constraint 16 mm.
-2 32 mm.
3. Line 2 38 mm.
70
4. Offset 4.5 mm. 2
5. Corner 27 mm.
6. Mirror
71
2
1.Newpart
2.Sketch2D FrontPlane
3. Circle 2
72
4. Circle 2
- 3 44 mm. 1 178 mm.
- 4 3 50 mm.
5. Line 2
73
6. Offset
7.
74
8. Corner
75
3
3 CATIA V5 Sketch-Based-Feature
1.
2. XY YZ XZ
3. 2 Sketch Sketch Workbench Sketch Part Design
4. Base Features 3 (Extrusion) (Revolution) (Rib)
5. Dressing-Up Fillet Chamfer Shell
6. Specification Tree
7. Sketch-Based Feature, Surface Based Feature, Dressing Up feature Transformation Feature Sketch Boolean Operation
76
Pad
Ex 1. 60 Insert Base Feature Pad 2
2 Length
77
Drafted Filleted Pad
Ex2. 60 5
Insert Base Feature Drafted Filleted Pad 2
78
Length = 60 Limits XY Angle 1 2 0 1 2
Lateral Radius XY 5
First limits Radius XY 5
Previews OK
79
2
EX 3. 20
- sketch Pocket 2 OK
80
Shaft
Shaft 3
EX.5 2 Shaft
81
Thick profile 1 2
Hole
EX.6 3
- Hole Positioning Sketch
82
Top view
Type 5
1. Simple
83
2. Tapered
3. Counterbored
4. Countersink
5. Counterdrilled
84
5
Rib
Rib
EX.7 2 1 XY XZ
85
Rib Profile Sketch2 XZ
Center Curve Sketch2 XY
86
Multi-section Solid
3
Multi-section Plane 2 Plane
4 Multi-section Muiti-section Solid
87
4
Preview
Multi-section Solid
88
Multi-section Solid
EX.8 4 6 Plane1 Plane2
2
89
12 Coupling Preview
Multi-section Solid
Edge Fillet
Edge Fillet
90
Radius Object to Fillet
Selection Mode Fillet Pocket 5
Edge Fillet
91
Variable Radius Fillet
Fillet
92
10 2 Preview
Variable Radius Fillet
Variable Radius Fillet
Point Variation
93
Cubic Linear
Cubic Linear
Chamfer
Chamfer
94
Object to Chamfer Length
Angle
Chamfer
Draft
95
Draft 3
1.Draft Angle
2.Variable Angle Draft
Shell
96
Shell inside thickness
Ok
Shell
Solid
97
1
1. XY Hexagon
2. Sketch Exitworkbench
98
3. Plane Plane XY Plane 30 mm.
4. Sketch 75 mm. Sketch
99
5.MultisectionSolid Sketch1 Sketch2
6. Sketch1 Sketch2
100
7. Shell 3 mm.
8. EdgeFilled 5 mm.
101
9.
102
2
1.NewPartDesign
2.Sketch2D TopPlane
3. Rectangle Constraint
103
4. Workbench Isometric
5. 20 mm. Pad
6. Sketch
7. Rectangle
104
8. 60 mm.
9. Sketch Rectangle
105
10. Pocket
11. Fillet 5 10
106
12. Sketch
13. Pocket 40
107
14. 35 30
15. 4 8 10 5 Hole
108
16. Copy RectangularPattern
17.
(Assembly)
CATIA V5 Part
109
Assembly
Start Mechanical Design Assembly Design
Existing component File selection open
]
110
Existing component
Plane
111
1. Coincident Constraint
OK. Update All
112
2. Existing component
Compass
3. Coincident Constraint
Update All
113
4. Compass ZX Coincident Constraint Coincident Constraint
5. Define Multi Instantiation OK.
114
6. Coincident Constraint
7. Coincident Constraint Update All
115
8. Coincident Constraint Update All Update All
116
Define Multi Instantiation Front OK.
117
(Drawing)
Drawing
Drafting
1. Start Mechanical Design Drafting Work Bench Drafting Drawing
Workbench Drafting Drawing Select an automatic layer
Empty sheet
All views
Front Top Right 3
Front Top Left 1
118
2. Modify New Drawing
Portrait Landscape OK
3. Edit Toolbar Sheet background Frame and title block
119
Title Block 3
-Drawing Titleblock sample1
- Drawing Titleblock sample2
- Drawing Titleblock sample Enovia 1
Sample2 OK
4. OK
5. Edit Tool Bar Working View Sheet Background
6. Front View 1 Window Tool Bar
120
View Block
7. Drawing Properties Properties
121
View Scale=1:2 (Hidden Line) (Center) (Axis)
project view
122
Isometric 6
8. Dimensioning
Drawing
123
CATIA V5
Start --> Mechanical Design --> Wireframe and Surface Design
1. Sketch XY Profile
124
Workbench Sketch Surface
125
Surface
2. Revolve
- Profile
- Revolution axis 1 V
126
- Angle1 0
- Angle2 360
3. Plane 30 Sketch
127
Sketch Surface Workbench Projection
Projected Sketch Support OK
128
Ctrl Hide/Show
4. Profile Extrude Surface
Profile Direction XY
129
Limit1 Type Dimension
Limit2 Type Dimension
*
Properties Color Transparency 80 OK
130
5. Rotate
Rotate Surface Trim 6
Definition Mode Axis-Angle
Element
Angle
131
6. Trim
Other side/Previous element
132
7. Plane Tree point
3
133
8. Intersection Ctrl
9. Sketch 3
Project 3D Element Intersection
134
Offset 2
10. Blend
135
Fill
Sketch
136
11. Plane Plane3 0.3 Sketch
Project3D Elements Offset
137
Fill Blend
138
12. Rotate Definition
6
13. ()
139
7. Plane Tree point
3
8. Intersection Ctrl
140
9. Sketch 3
Project 3D Element Intersection
Offset 2
141
10. Blend
Fill
142
Sketch
143
11. Plane Plane3 0.3 Sketch
Project3D Elements Offset
144
Fill Blend
12. Rotate Definition
145
13. Join
Core and Cavity Design
146
1. Workbench Core and Cavity
Pulling Direction
147
Lock Core Cavity Target cavity
Pulling Axis System Direction
DX X
DY Y
DZ Z
Draft angle
Areas to Extract
148
Core OK Explode view
Slider Lifter Direction
Explode View
Core Cavity
149
2. Sketch XY Parting Surface
Core and Cavity Workbench
Parting Surface Extrude Surface
150
Multi surface
151
Join Core and Cavity Core Cavity
3. Sketch Extrude Surface XY
152
Extrude Surface XY 50
Split Mold Hide
153
4. Transfer element OK
154
Core Core Cavity
Parting line Core and Cavity
Fill
Cavity
155
Fill
Core Cavity Aggregate Mold Area
156
Cavity OK
Core
Cavity
Core
157
Cavity
Core
158
1. Photoshop Photoshop 2. Autocad, CATIA, Solidwork, Inventor, ProEngineer, NX 3. CAD / CAM CAD Computer Aided Design CAD Graphic CAM CAD CAD CAD (Computer Aided Design) CAD "Computer Aided Design" CADD Computer Aided Design and Drafting
159
A Design Drawing for Engine CAD 2 (Drawing) CAD (Line), (Arc), (Circle), (Ellipse), (Polygon), (Mirror), (Copy) ( Erase), (Trim), (Move), (Rotate), ( Layer) , CAD 2 Plot (Plotter) , , CAD 2 CAD CAD 3
1. 3 () 2.
3.(drawing) 2
160
4.
3 CAD 3 4 1. Wire frame ()
Wireframe
2. Surface 1 (face) (surface)
161
Surface
3. Constructive solid geometry(CSG) 3 (Solid Primitives) ,, , , Boolean Operator union(), subtract(), intersection() difference()
CSG
162
Constructive solid geometry (CSG) Boolean Operation 4. Boundary representation (B-Rep) 3 (face), (edge), (vertex) Boundary representation (B-Rep) 3 CAD (IGES, STEP, STL) Tool , ()
CAM (COMPUTER AIDED MANUFACTURING)
CAM 2 1. CAD NUMERICAL CONTROL MACHINE NC MACHINE TOOL
163
2. CAD (Computer Aided Design) CAM (Computer Aided Manufacturing) CAD-CAM CAD CAD CAD 3 (1) (Wire Frame Modeler) (2) (Surface Modeler) (3) (Solid Modeler)
164
CNC 1. CNC (Numerical Control and Computerized Numerical Control) (Part Program of Work Piece Program) NC Unit NC CNC CNC
165
1.(CNC Lathe) (Facing) (Turning) (Tapering) (Curved cutting) (Grooving) (Parting off) (Boring) (External Threading) (Internal Threading) (Forming)
Lathe CNC
166
2. (Milling) CNC (Plain milling) (Slot cutting) (Side cutting) (Pocketing) (Contouring)
Milling CNC
167
(CAD)
1. CATIA Start Mechanical Design Part Design Part Design OK
168
2. Sketch XY
3. Rectangle Origin 0,0
169
4. Constraint 100 100
5. Workbench
170
6. Toolbar Insert Sketch-based Feature Pad 2 Length = 30 OK
7. Pocket 40X 40 Sketch Rectangle Constraint 40X40 10
171
8. Workbench Insert Sketch-based
Feature Pocket 2 Depth = 15
172
9. Pocket Edge Fillet Radius = 5
10. Pocket Diameter 30 30 Workbench Pocket Pocket = 10
173
11. 5 6 Hole 10
12. Rectangular Pattern
174
13. Insert Toolbar Body
14. Sketch XY Ctrl Project 3D Element () Exit Workbench
175
15. ISO Metric Pad 31
OK Body2 1 Properties
176
Graphic Transparency 50 100 Apply OK
CAM
1. Start Machining
Prismatic Machining
177
2. Part Operation1
Machine Machine Editor 3 Axis Machine.1 OK
178
3. Reference machining axis system Origin 0,0
Reference machining axis for part OK
4. Geometry Design part PartBody Stock Body2
179
part body stock OK
5. Body2
6. Facing
180
7.
8.
181
End Mill 15
9.
182
Simulation
10. Pocket
183
11. End Mill Offset on part One-Way End Mill 8 Simulation
Simulation Play
184
12. Pocket Pocket 10 Simulation End mill
13. Drilling
Simulation Tool Path Replay
185
Code CNC
1. Manufacturing Program1 Generate NC Interactively
2. NC Code Fanuc21i G code In/Out
186
3. Folder Code
4.
Folder Code
187
188
1. part body
Sketch XY Ctrl Project 3D Element () Exit Workbench
189
2. ISO Metric Pad 50
3. OK Body2 1 Properties
Graphic Transparency 50 100 Apply OK
190
CAM
1. Start Machining
surface Machining
191
2. Part Operation1
Machine Machine Editor 3 Axis Machine.1 OK
3. Reference machine axis system Origin 0,0
192
Reference machining axis for part OK
4. Geometry Design part PartBody Stock Body2
193
part body stock OK
5. Body2
6. Insert Roughing Operation Roughing
Roughing Machining 1 Axial 0.2
194
Machining Axial
Rough stock Part body2 Part
Tool
195
Tool patch replay
Video From Last
10
5
10 5 5
196
197
Miller, C.L. and Miller, S.G., Fundamental of CATIA, Purdue University
. , CATIA V5 R20
CATIA