ISO 9001 QM011

An ISO 9001 : 2000 Certified Company

TUV"SUD

NABCB

WELDING EQUIPMENTSELECTROFLUXWELDING EQUIPMENTS

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RELIABLE, AFFORDABLE, GUARANTEED HIGH PERFORMANCE PRODUCTS FOR SIMPLE & COMPLEX APPLICATIONS

ARC WELDING TRANSFORMERS

ELECTRO PLATING RECTIFIERS

DIGITAL PANEL METERS

SPOT WELDER

PROJECTION / SPOT

UQE IPG MNI ED NL TE S

W

MMAMMA / TIG

Rocker and Rockermatic Series of Spot Welding Machines designed for Continuous and Heavy

Duty Operation. Wound with Copper Coils. Suitable for Welding MS, SS, Tin, Galvanized Sheets, Brass,

Copper Sheets and Rods.

SALIENT FEATURES

F Robust Pedal Mechanism

F Excellent Cooling System for Good Welding Strength

F Adjustable Upper and Lower Electrodes

F Adjustable Pedal Length

F Adjustable Welding Pressure

F Wide Welding Current Selection

F Electronic Timer Control in Low and High Ranges for Weld Consistency

F Nickel Coated Electrode and Arms for Maintenance Free Operation

F Also available with Pneumatically Operated Rocker Arm Type (Rockermatic series)

F Microprocessor based Thyristor Power Controller ( Rockermatic series)

SPOT WELDING MACHINE ELECTROFLUX

TECHNICAL SPECIFICATIONS

Parameters

Rated Input Power

Output Voltage Steps

Input Voltage

Phase

Nominal Input Current

Duty Cycle

Insulation Class

Output Voltage

Mains Disconnection Switch

Input Supply CableMax. Welding Capacity(Mild Steel) Sheet(Mild Steel) Rod

Standard Throat Depth

Standard Throat Gap

Electrode Stroke Length

Nature of Cooling

Water Circulation at 30° C

Dimensions (L x W x H) 320 x 1040 x 1365mm 420 x 1120 x 1370mm

Weight (Approx)

Model ESW 30

30 KVA

415 V AC

Two + Neutral

72A

50%

H

2.2 – 6.2 V

6

72A

215 mm4 + 4 mm

12 + 12 mm

400 mm

225 mm

40 mm

Water

3.5 Ltrs. / Min

200 Kg

ESW 25

25 KVA

415 V AC

Two + Neutral

60A

50%

H

2.2 – 5.8 V

6

63A

210 mm3 + 3 mm

10 + 10 mm

400 mm

225 mm

40 mm

Water

3.5 Ltrs. / Min

192 Kg

ESW 15

15 KVA

415 V AC

Two + Neutral

32A

50%

H

1.7 – 4.5 V

6

32A

26 mm2.5 + 2.5 mm

6 + 6 mm

400 mm

225 mm

40 mm

Water

3.5 Ltrs. / Min

320 x 1040 x 1365mm

185 Kg

ESW 10

10 KVA

415 V AC

Two + Neutral

25A

50%

1.7 – 3.8 V

32A

24 mm1.5 + 1.5 mm2.5 + 2.5 mm

400 mm

210 mm

40 mm

Water

3.5 Ltrs. / Min

280 x 940 x 1143mm

120 Kg

ESW 8

8 KVA

415 V AC

Two + Neutral

16A

50%

HH

1.6 – 3.4 V

55

16A

22.5mm1.2 + 1.2 mm2 + 2 mm

400 mm

215 mm

40 mm

Water

3.5 Ltrs. / Min 280 x 940 x 1143mm

116 Kg

ESW 4

4 KVA

230 V AC

Single

16A

50%

H

1.15-2.3 V

4

16A

22.5mm0.5 + 0.5 mm1 + 1 mm

400 mm

50 mm

40 mm

Natural Air

-

18 Kg

5

H

125 x 175 x 380mm

ESW 4 Table Mounted

ESW 8 ESW 15ESW 4 Hand Operated

ESW 30

TECHNICAL SPECIFICATIONS

Parameters EPW 15 EPW 30 EPW 50 EPW 75 EPW 100

Rated Input Power 15 KVA 30 KVA 50 KVA 75 KVA 100 KVA

Input Voltage 415 V AC 415 V AC 415 V AC 415 V AC 415 V AC

Phase

Two + Neutral Two + Neutral Two + Neutral Two + Neutral Two + Neutral

Nominal Input Current 32A 72A 120A 180A 240A

Duty Cycle 50% 50% 50% 50% 50%

Insulation Class H H H H H

Electrode Stroke Length 50 mm 50 mm 50 mm 50 mm 50 mm

Standard Throat Depth 300 mm 300 mm 300 mm 300 mm 300 mm

Standard Throat Gap 200 mm 200 mm 250 mm 250 mm 250 mm

Water Circulation at 30° C 25 Ltrs. / min 25 Ltrs. / min 25 Ltrs. / min 25 Ltrs. / min 25 Ltrs. / min

Nature of Cooling

Water Cooled Water Cooled Water Cooled Water CooledWater Cooled

Nominal Electrode force at 6 bar pressure 275 Kg 425 Kg 500 Kg 650 Kg 1000 Kg

381 x 635 x 1524mm381 x 635 x 1524mm381 x 635 x 1524mm381 x 635 x 1333mm320 x 1040x 1365mmDimensions (L x W x H)

Weight (Approx.) 335 Kg 370 Kg 425 Kg 575 Kg 625 Kg

Model

F Adjustable Weld Pressure by means of regulating Valve on Pneumatic Cylinder

F Heavy Duty Double Acting Pneumatic Cylinders for High Weld Pressure

F Weld Initiation by means of Foot Switch

F Fully Microprocessor Based Sequence Controller for Pre-heat, Weld, Anneal and Power Controls with

Intermediate Cool Timings for High Quality Splash free Weld2F Non Volatile memory (E PROM) to store upto 15 Weld Schedules*

F Key Lock Switch Provided for SET and RUN mode*

F Built in Voltage Fluctuation Compensation

F Single / Repeat facility

F User Friendly Programmable Controls

SALIENT FEATURES

ELECTROFLUXPROJECTION / SPOT WELDING MACHINE

* Only for Capacity above 30 KVA

Digital Control in 100 Steps Output Power

EPW 30Projection / Spot

EPW 50Projection

Spotmatic Series of Projection / Spot Welding Machines are Heavily Fabricated and Suitably Stiffened at

points of Stress for Continuous Mass Production. Fully Copper Wound Coils with Microprocessor based

Sequence Controller Offers High Quality Projection / Spot Welds and are available with different styles of

Welding Head Arrangements.

? CO - 1 Set.2

? Earth Cable With Clamp - 2m

? Power Cable, Control Cable And Gas Hose - 3m

? Welding Helmet With Glass - 1 Set.

? Remote Control - 3m

? MIG Torch - 3m

Regulator,Flowmeter,Preheater Kit with 3m Gas Hose

* Only For ThyroMig Series

ELECTROFLUX

STANDARD ACCESSORIES

MIG/CO WELDING MACHINE2

ThyroMigEMW 400

ThyroMig EMW 600

13A 30A 30A 55A

Rated KVA @60% Duty Cycle 9.5KVA 21KVA 21KVA 35KVA

300 x 520 x 610mm 410 x 620 x 790mm

120Kg 180Kg

Open Circuit Voltage

Welding Current RangeMax. Continuous Welding

@ 60% Duty Cycle Current

Max. Continuous Welding

@ 100% Duty Cycle Current

16 to 34VDC 18 to 42VDC 42VDC 55VDC

40 to 250ADC 40 to 400ADC 40 to 400ADC 40 to 600ADC

400A 400A 600A

310A 310A 480A

250A

190A

Rated Input Current

WIRE FEEDER

Speed Control

Drive System

Nature Of Cooling

Permanent Magnet DC (PMDC)Motor

Forced Air Cooled

Drive Roll 2 Roll Quick Changeover

Closed Loop Stepless Control

0.8 to 1.6mm0.8mm to 1.2mm

1.2mm

1.5 to 15m/min

300 x 520 x 610mm 300 x 520 x 610mm

105Kg 120Kg

Dimensions (L x W x H)

Weight (Approx)

0.8 to 1.2mm

Wire Feed Speed

Welding Wire Size

Steel

Aluminium

Stainless Steel

Voltage Control Steps 10 Steps (Single Knob) Stepless Remote Control

Insulation Class H

POWERSOURCE

INPUT

III Phase, 380 to 440V AC, 50HzInput Supply Voltage

OUTPUT

Model DioMig EMW 250

DioMigEMW400Parameter

F Light Weight and Compact Construction Yet Robust In Performance

F Single Knob Voltage Control for Easy Voltage Setting

F Self Hold Facility To Reduce Welder Fatigue

F Higher Arc Time Increases Productivity

F Good And Consistent Weld Quality With Low Hydrogen Content

F Class H Insulated Copper Windings for Reliable Operation And Longer Life At High Ambient Temperatures

F Spot Welding Timer Facility

F Stitch Welding Timer Facility

F Remote Control For Voltage* And Current Control

F Protection Against Thermal Overload

F Suitable For Use With Mild Steel, Stainless Steel, Aluminium And Its Alloys, Flux Cored Wires With

Suitable Accessories

F Digital Display Of Open Circuit Voltage And Welding Current

EMW 400

TECHNICAL SPECIFICATIONS

SALIENT FEATURES

EMW 250

SALIENT FEATURES

STANDARD ACCESSORIESØ Argon Regulator,Flowmeter 1 Set.

Ø Welding Cable With Holder - 3m

Ø Earth Cable With Clamp - 2m

Ø WeldingShield/Welding Helmet*With Glass - 1 Set.

Ø Remote Control - 3m

Ø TIG Torch ( Gas Cooled**/ Water Cooled) - 3m*

Ø Coolant Pump With Hose For Water Cooled Torch Only - 1 No.*

Ø Short Cup - 1 No.*

Ø Long Cup - 1 No.*

Ø Tungsten Rod - 1 No.*

Ø Ceramic Nozzle - 1 No.*

Kit with 3m Gas Hose -

*Only For ThyroTig Series** Only For ETW 200

ELECTROFLUX

TECHNICAL SPECIFICATIONS

ModelParameter

EWR 200ETW 200

7.5KVA 18KVA 21KVA 45KVA 45KVA

80VDC 80VDC 80VDC 80VDC 80VDC

Welding Current Range 10 to 200ADC 40 to 600ADC10 to 300ADC 10 to 400ADC 10 to 600ADCMax. Continuous @ 40% Duty Cycle

Welding Current200A -- - -

120A 300A 400A 600A 600A

EWR 300ETW 300

EWR 400ETW 400

EWR 600E EWR 600T

Input Supply Voltage I Phase, 50 Hz

230V AC,

Rated Input Current 32A 32A 45A 63A 63A

III Phase, 380 to 440V AC, 50Hz

Max. Continuous @ 60% Duty Cycle

Welding Current

Max. Continuous @ 100% Duty Cycle

Welding Current

40Kg47Kg

100Kg105Kg

144Kg149Kg

MMA/TIG WELDING MACHINE

Rated KVA @60% Duty Cycle

Open Circuit Voltage

100A 160A 320A 420A 600A

INPUT

OUTPUT

Dimensions (L x W x H)

Weight 210Kg 450Kg

Class H Class H Class H Class H Class HInsulation

630 x 810 x 840mm150 x 460 x 300mm 380 x 600 x 455mm 430 x 600 x 510mm

Forced Air CooledNature Of Cooling

Stepless Stepless Remote ControlTransductor

TypeCurrent Control

510 x 600 x 560mm

Available in Diode Based Transductor type and Thyristor Base eld (EWR) And ThyroTig (ETW) Seriesd ThyroW

EWR 200 EWR 300 EWR 400 EWR 600T

ETW 200 ETW 300 ETW 300

F Designed with Copper Flat Wound Transformers For Heavy Duty Trouble Free Operation

F True Vertical Welding Current Characteristics With Higher Open Circuit Voltage

F Single Range Current Control With Remote Control Facility

F EWR 600T– Specially Designed For Carbon Arc Welding And Gouging

F ThyroWeld Series can be used for TIG Welding by Scratch Start Arcing With Suitable

Accessories

SALIENT FEATURES

F Designed For Continuous, Heavy Duty Operation

F 100% Copper Winding

F Power Saving Design - CRNGO Core - Economical to Use

F Digital Display Of Welding Current in Electronic Based Machines

F Stud type / Regulator Type / Electronic Based - Oil / Air / Forced Air Cooled Types Available

F Energy Saver Facility Optional With Electronic Based Machines - Trips Off the Machine When

F Not In Use For More than 5 min. It Automatically Restarts Whenever An Arc Is Struck.

TECHNICA L SPECIFICATIONS

ModelParameter

EAW 200E EAW 200S EAW 250R EWR 300E EAW 300S EAW 400S EAW 400R EAW 600R

INPUTInput Supply Voltage I Phase, 230V AC,

50 Hz

II Phase, 380 to 440V AC, 50Hz

I & II Phase ,50 Hz II Phase, 380 to 440V AC, 50Hz

Rated KVA @60% Duty Cycle

5KVA

5KVA

9KVA

7.5KVA

7.5KVA

10KVA 12KVA 16KVA

OUTPUTOpen Circuit Voltage 40VAC

40VAC

50VAC

50VA C

50VA C

55VA C 55VA C 55VACWelding Current Range 10 to

200AAC

70 to 200AAC

80 to 250AAC

10 to 300AAC

80 to 300AAC

80 to 400AAC

90 to 400AAC

100 to 600AAC

Max. Continuous Welding Current

@ 40% Duty Cycle200A

200A

-

-

-

-

-

@60% Duty Cycle 120A

120A

250A

300A

300A

400A 400A 600A@100% Duty Cycle 100A

100A

180A

140A

140A

200A 310A 420ACurrent Control Stepless

Steps of 50A

Moving Iron

Stepless Steps of 50A Moving Iron

Insulation Class H Class B Class H

Class B Class HNature Of Cooling Forced Air

CooledAir/Oil Forced Air Cooled Air/Oil Forced Air Cooled

Dimensions (L x W x H) 150 x 460 x 300mm

410 x 300 x 380mm

410 x600 x 430mm

530 x 355 x

600 x 380 x

455 x 600 x

510 x 600 x

Weight (Approx) 32Kg 39Kg 110Kg

-

ELECTROFLUXARC WELDING MACHINE

ELECTROFLUX Strives For Continuous Development, Design & Specifications are subject to change without notice

ISO 9001 QM011

An ISO 9001 : 2000 Certified Company

TUV"SUD

NABCB

DESIGNED, MANUFACTURED & MARKETED BY

ELECTROFLUX INDUSTRIErdFactory: No. 4, 3 Cross Street, Om Parasakthi Mills Road, Ganapathy (P.O), Coimbatore, TamilNadu - 641 006. Ph/ Fax: 91-422-2532604

Showroom: No.: 55-58, Shop No.: 15, Dhana Complex, R.R Samy Lane(Nr. Avinashi Road Flyover), Coimbatore, TamilNadu - 641 009. Ph/Fax: 91-422-2234604

E-mail: electroflux@vsnl.net | Cell: Coimbatore : 98430 37089, 98433 37089, 98436 37089 | Chennai : 99439 37089 | Trichy : 97866 87089

ELECTROPLATING RECTIFIERS

250 x460 x300mm

45Kg

EAW 200E EAW 200S EAW 400S EAW 250R EAW 600R

PULSE RECTIFIER ELECTROPLATING / ANODIZING RECTIFIERS

455mm

480mm 510mm 560mm56Kg

135Kg 170Kg

V, A , Hz - AC/DC

69Kg

DIGITAL PANEL METERS