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Drive Technology \ Drive Automation \ System Integration \ Services Catalog Explosion-Proof Drives EDR.71 – 225 Motors with R, F, K, S and W Gear Units Edition 05/2011 16934016 / EN

Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

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Page 1: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

Drive Technology \ Drive Automation \ System Integration \ Services

Catalog

Explosion-Proof DrivesEDR.71 – 225 Motors with R, F, K, S and W Gear Units

Edition 05/2011 16934016 / EN

Page 2: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

SEW-EURODRIVE—Driving the world

Page 3: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

EXG – Explosion-Proof Drives 3

1 Introduction ............................................................................................................ 51.1 The SEW-EURODRIVE group of companies................................................. 51.2 Products and systems from SEW-EURODRIVE............................................ 61.3 Additional documentation............................................................................... 8

2 Product Description............................................................................................... 92.1 Explosion protection designation ................................................................... 92.2 Drive technology in accordance with EU Directive 94/9/EC ........................ 112.3 Regulations .................................................................................................. 122.4 Categories and protection types .................................................................. 142.5 Designation code in accordance with EU Directive 94/9/EC........................ 182.6 General notes on the product description .................................................... 192.7 Corrosion and surface protection ................................................................. 222.8 Extended storage......................................................................................... 24

3 Type Designations and Variants......................................................................... 263.1 Gear unit and options – type designations................................................... 263.2 Type designations for the EDR. motor series .............................................. 293.3 Sample type designation for an EDR gearmotor.......................................... 313.4 Gearmotor variants ...................................................................................... 32

4 Project Planning for Drives ................................................................................. 414.1 Additional documentation............................................................................. 414.2 Drive selection data ..................................................................................... 414.3 Project planning procedure for EDR. drives – line operation ....................... 424.4 Project planning procedure for EDR. drives – inverter operation................. 43

5 Project Planning for Gear Units .......................................................................... 445.1 Efficiency of SEW gear units........................................................................ 445.2 Oil expansion tank ....................................................................................... 465.3 Multi-stage gearmotors ................................................................................ 475.4 Service factor ............................................................................................... 485.5 Overhung and axial loads ............................................................................ 51

6 Mounting Positions and Important Order Information ..................................... 556.1 General information about mounting positions............................................. 556.2 Important order information.......................................................................... 566.3 Key to the mounting position sheets ............................................................ 606.4 Mounting positions of helical gearmotors..................................................... 616.5 Mounting positions of parallel-shaft helical gearmotors ............................... 666.6 Mounting positions of helical-bevel gearmotors ........................................... 696.7 Mounting positions of helical-worm gearmotors........................................... 746.8 Mounting positions of SPIROPLAN® gearmotors ........................................ 806.9 Mounting position designations of AC motors.............................................. 86

7 Design and Operating Notes............................................................................... 877.1 Lubricants .................................................................................................... 877.2 Reduced backlash gear units....................................................................... 957.3 Installation/removal of gear units with hollow shafts and keys..................... 967.4 Gear units with hollow shaft ....................................................................... 1017.5 TorqLOC® mounting system for gear units with hollow shaft..................... 1027.6 Gear units with flange block shaft .............................................................. 103

Page 4: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

4 EXG – Explosion-Proof Drives

7.7 Shouldered hollow shaft option with shrink disk......................................... 1047.8 Adapters for mounting IEC motors............................................................. 1117.9 Adapters for mounting NEMA motors ........................................................ 1147.10 Adapters for mounting servomotors ........................................................... 1167.11 Fastening the gear unit .............................................................................. 1197.12 Torque arms............................................................................................... 1197.13 Flange contours of RF.. and R..F gear units .............................................. 1207.14 Flange contours of FF.., KF.., SF.. and WF.. gear units ............................ 1217.15 Flange contours of FAF.., KAF.., SAF.. and WAF.. gear units................... 1227.16 Fixed covers............................................................................................... 123

8 Important Information about Tables and Dimension Sheets ......................... 1248.1 Selection tables for explosion-proof gearmotors........................................ 1248.2 Information regarding the dimension sheets .............................................. 125

9 Category /2GD T3 ............................................................................................... 1289.1 Selection tables for helical gearmotors /2GD T3........................................ 1289.2 Selection tables for parallel-shaft helical gearmotors/2GD T3 ................... 1659.3 Selection tables for helical-bevel gearmotors /2GD T3.............................. 1879.4 Selection tables for helical-worm gearmotors /2GD T3.............................. 2119.5 Selection tables for SPIROPLAN® gearmotors /2GD T3 ........................... 224

10 Category /3GD T3 ............................................................................................... 22810.1 Selection tables for helical gearmotors /3GD T3........................................ 22810.2 Selection tables for parallel shaft helical gearmotors /3GD T3 .................. 26510.3 Selection tables for helical-bevel gearmotors /3GD T3.............................. 28710.4 Selection tables for helical-worm gearmotors /3GD T3.............................. 31210.5 Selection tables for SPIROPLAN® gearmotors /3GD T3 ........................... 325

11 Dimension Sheets for Explosion-Proof EDR. Gearmotors............................. 32911.1 Helical gearmotors ..................................................................................... 32911.2 Parallel-shaft helical gearmotors................................................................ 37911.3 Helical-bevel gearmotors ........................................................................... 43411.4 Helical-worm gearmotors ........................................................................... 48911.5 SPIROPLAN® gearmotors ......................................................................... 524

12 Technical Data of Explosion-Proof AC Brakemotors ..................................... 54112.1 Key to the data tables ................................................................................ 54112.2 Technical data of 4-pole explosion-proof energy efficient motors.............. 54212.3 Technical data for protection type nA, category II3GD (zone 2 and 22) .... 54412.4 Technical data for protection type e, category II2G (zone 1) ..................... 544

13 Appendix............................................................................................................. 54513.1 Check List and Inquiry Form for Explosion-Proof Drives ........................... 54513.2 Cable dimension units according to AWG.................................................. 54913.3 Index .......................................................................................................... 550

14 Address Directory .............................................................................................. 553

Page 5: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

EXG – Explosion-Proof Drives 5

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The SEW-EURODRIVE group of companiesIntroduction

EXG1 Introduction1.1 The SEW-EURODRIVE group of companiesGlobal presence

Driving the world with innovative drive solutions for all branches and every application.Products and systems from SEW-EURODRIVE are used in a multitude of applicationsworldwide. Be it in the automotive, building materials, food and beverage or metal-processing industry, the decision to use drive technology "made by SEW-EURODRIVE"stands for reliability for both functionality and investment.We are represented in the most important branches of industry all over the world: with15 manufacturing plants, 67 assembly plants in 44 countries and our comprehensiverange of services, which we consider an integrative service that continues our commit-ment to outstanding quality.

Always the right driveThe SEW-EURODRIVE modular concept offers millions of combinations. This wideselection enables you to choose the correct drive for all applications, each based on therequired speed and torque range, space available and the ambient conditions. Gearunits and gearmotors offering a unique and finely tuned performance range and the besteconomic prerequisites to face your drive challenges.The gearmotors are powered by MOVITRAC® frequency inverters, MOVIDRIVE®

inverters and MOVIAXIS® multi-axis servo inverters, a combination that blends perfectlywith the existing SEW-EURODRIVE program. As in the case for mechanical systems,the development, production and assembly is also carried out completely by SEW-EURODRIVE. In combination with our drive electronics, these drives provide the utmostin flexibility.Products of the servo drive system, such as low backlash servo gear units, compactservomotors or MOVIAXIS® multi-axis servo inverters provide precision and dynamics.From single-axis or multi-axis applications all the way to synchronized process sequenc-es, servo drive systems by SEW-EURODRIVE offer flexible and customized implemen-tation of your applications.For economical, decentralized installations, SEW-EURODRIVE offers components fromits decentralized drive system, such as MOVIMOT®, the gearmotor with integratedfrequency inverter or MOVI-SWITCH®, the gearmotor with integrated switching andprotection function. SEW-EURODRIVE hybrid cables have been designed specificallyto ensure cost-effective solutions, independent of the philosophy behind or the size ofthe system. The latest developments from SEW-EURODRIVE: MOVITRANS® – systemcomponents for contactless energy transfer, MOVIPRO® – the decentralized drivecontrol, and MOVIFIT® – the new decentralized intelligence.Power, quality and sturdy design combined in one standard product: With high torquelevels, industrial gear units from SEW-EURODRIVE realize major movements. Themodular concept will once again provide optimum adaptation of industrial gear units tomeet a wide range of different applications.

Your ideal partnerIts global presence, extensive product range and broad spectrum of services makeSEW-EURODRIVE the ideal partner for the machinery and plant construction industrywhen it comes to providing drive systems for demanding applications in all branches ofindustries and applications.

Page 6: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

6 EXG – Explosion-Proof Drives

1 Products and systems from SEW-EURODRIVEIntroduction

1.2 Products and systems from SEW-EURODRIVEThe products and systems from SEW-EURODRIVE are divided into the following 4product groups: 1. Gearmotors and frequency inverters2. Servo drive systems3. Decentralized drive systems4. Industrial gear units

Products and systems used in several group applications are listed in a separate group"Products and systems covering several product groups". Consult the following tablesto locate the products and systems included in the respective product group:

1. Gearmotors and frequency inverters

Gear units/gearmotors Motors Frequency inverters

• Helical gear units/helical gearmotors

• Parallel-shaft helical gear units/parallel-shaft helical gearmotors

• Helical-bevel gear units/helical-bevel gear-motors

• Helical-worm gear units/helical-worm gear-motors

• SPIROPLAN® right-angle gearmotors

• Drives for electrified monorail systems

• Geared torque motors• Pole-changing gearmotors• Variable speed gear

units/variable speed gear-motors

• Aseptic gearmotors• Explosion-proof drives

• Asynchronous AC motors/AC brakemotors

• Pole-changing AC motors/AC brakemotors

• Energy-efficient motors• Explosion-proof AC

motors/AC brakemotors• Torque motors• Single-phase motors/single-

phase brakemotors• Asynchronous linear motors

• MOVITRAC® frequency inverters

• MOVIDRIVE® inverters• Control, technology and

communication options for inverters

2. Servo drive systems

Servo gear units and servo gearmotors

Servomotors Servo drive inverters/servo inverters

• Low backlash planetary gear units/planetary gearmotors

• Low backlash helical-bevel gear units / helical-bevel gearmotors

• Explosion-proof servo gear units and servo gearmotors

• Asynchronous servo-motors/servo brakemotors

• Synchronous servo-motors/servo brakemotors

• Explosion-proof servo-motors/servo brakemotors

• Synchronous linear motors

• MOVIDRIVE® servo inverters• MOVIAXIS® multi-axis servo

inverters• Control, technology and

communication options for servo drive inverters and servo inverters

Page 7: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

EXG – Explosion-Proof Drives 7

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Products and systems from SEW-EURODRIVEIntroduction

In addition to products and systems, SEW-EURODRIVE offers a comprehensive rangeof services. These include:• Technical consulting• Application software• Seminars and training• Extensive technical documentation• International customer service

Visit our homepage at→ www.sew-eurodrive.comThe website provides comprehensive information and services.

3. Decentralized drive systems

Decentralized drives Communication and installation

Contactless energy transfer

• MOVIMOT® gearmotors with integrated frequency inverter

• MOVIMOT® motors/brake-motors with integrated frequency inverter

• MOVI-SWITCH® gearmotors with integrated switching and protection function

• MOVI-SWITCH® motors/brakemotors with integrated switching and protection function

• Explosion-proof MOVIMOT® and MOVI-SWITCH® gear-motors

• MOVIGEAR® mechatronic drive system

• Fieldbus interfaces• Field distributors for

decentralized installation• MOVIFIT® product range

– MOVIFIT® MC for controlling MOVIMOT® drives

– MOVIFIT® SC with integrated electronic motor switch

– MOVIFIT® FC with integrated frequency inverter

• MOVIPRO® decentralized drive controller

• MOVITRANS® system– Stationary components

for energy supply– Mobile components for

energy consumption– Line cables and installa-

tion material

4. Industrial gear units

• Helical gear units • Bevel-helical gear units• Planetary gear units

Products and systems covering several product groups

• Operator terminals• MOVI-PLC® drive-based control system

Page 8: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

8 EXG – Explosion-Proof Drives

1 Additional documentationIntroduction

1.3 Additional documentationContents of this publication

This "Explosion-Proof Drives" catalog includes the detailed technical data of the follow-ing SEW-EURODRIVE product groups:• Explosion-proof drives of category 2G, temperature class T3• Explosion-proof drives of category 2GD, temperature class T3, maximum surface

temperature 120 °C or 140 °C• Explosion-proof drives of category 3GD, temperature class T3, surface temperature

120 °C or 140 °C

This catalog provides the following information:• Product description• Type designations• Project planning instructions for drives and gear units• Description of mounting positions• Explanation on the order information• Design and operating notes• Important information about tables and dimension sheets• Description of the different types• Overview of all permitted combinations• Selection tables for explosion-proof drives• Dimension sheets for explosion-proof drives• Technical data

Additional documentationThe "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE inaddition to this "Explosion-Proof Drives" catalog.

This price catalog/catalog includes the following information:• Type designations• Product description• Project planning information for explosion-proof AC motors• Technical data of explosion-proof AC motors• Technical data of options and additional features• Information about the dimension sheets• Dimension sheets for explosion-proof AC motors• Information on brakes from SEW-EURODRIVE• Information on prefabricated cables

Please note that the complete range of technical documentation is available on ourhome page:→ www.sew-eurodrive.com

Page 9: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

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Explosion protection designationProduct Description

2 Product Description2.1 Explosion protection designationRevision of the standards

With the revision of the explosion protection standards, new designations have beenimplemented internationally (IEC), the so-called Equipment Protection Levels (EPL).Parallel to the explosion protection categories, the EPL specifies the applicability of aunit according to the zone categorization for potentially explosive atmospheres.With the revision of EN 60079-0 from 2010, the EPL have also been adopted toEuropean standards. The following table shows the assignment of the EPL to theexplosion protection zones.

With the revision of the IEC 60079 "Electrical apparatus for potentially explosiveatmospheres", dust explosion protection has been integrated in this set of standards aspart 31. The separate dust standard IEC 61241-1 has become invalid with the releaseof IEC 60079-31 in November 2008.The international standard IEC 60079 will be harmonized as EN standard with the samenumber and the same content in the foreseeable future.The equipment group III for dust has also been implemented as part of this integration.As a result, there are 3 equipment groups in international standards. The following tableshows the three equipment groups.

In addition, the new equipment group III has been split up into three subgroups "A", "B"and "C" depending on the type of dust. The following table shows this division.

The specific values of equipment groups IIIA to IIIC for the dust/air mixture correspondto the previous designation IIA to IIC for gas/air mixtures.Previously, the designation IIA to IIC has only be used for motors in EX-d design(flameproof). Now, the designation of motors of a protection type with increased safety"e" is changed from II (without letter) to IIA, IIB, or IIC. This includes requirements for theprevention of electrostatic charge of plastic surfaces (e.g. fans) and coated, metalsurfaces.

Gas (G) Dust (D)

EPL Category Use in zone EPL Category Use in zone

Ga 1G 0 Da 1D 20

Gb 2G 1 Db 2D 21

Gc 3G 2 Dc 3D 22

Equipment group

Description

I Equipment for use in mine openings with a risk of firedamp (underground mining)

II Equipment for use in areas with potentially explosive gas/air mixtures

III Equipment for use in areas with potentially explosive dust/air mixtures

Equipment group

Suitable for atmospheres with Required minimum IP rating

IIIA Flammable lint IP5x

IIIB Non-conducting dust IP5x

IIIC Conducting dust IP6x

Page 10: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

10 EXG – Explosion-Proof Drives

2 Explosion protection designationProduct Description

EX labeling of motorsThe standard changes described above also cause a change of the EX designation ofmotors that must also be specified on the motor nameplate. The following table showsthis change (example).

With the designation of the explosion protection, you have to distinguish between thedesignation according to Directive (e.g. II3D) and the designation according to standard(e.g. Ex tc IIIC T120°C Dc).

Equipment sold within the scope of the European Directive 94/9/EC must be labeledaccording to Directive 94/9/EC in addition to the standard designation. It is important tonote that the Directive designation (e.g. with II) and the standard designation (e.g. withIII) are two different designations.As the directive contains both gas and dust atmospheres in category II, a motor can bedesignated with II3D according to the directive and with IIIC according to the standard,for example.

Motor protection Motor protection must be in accordance with the respective approvals. Two basicprotection variants are distinguished:1. Motor current circuit breaker2. Temperature sensor (PTC resistor, SEW designation: TF)The following additional features can be selected as well, if available:For 1: TF, KY or PTFor 2: KY or PTYou find detailed information in the "Explosion-Proof AC Motors" catalog.The following table shows the type of motor protection required according to therespective approval:

Previous designation New designation (ATEX) New designation (IECEx)

II2G Ex e II T3 II2G Ex e IIc T3 Gb Ex e IIC T3 Gb

II3G Ex nA II T3 II3G Ex nA IIC T3 Gc Ex nA IIC T3 Gc

II2D Ex tD A21 IP65 T120°C II2D Ex tb IIIC T120°C Db Ex tb IIIC T120°C Db

II3D Ex tD A22 IP54 T120°C II3D Ex tc IIIB T120°C Dc Ex tc IIIB T120°C Dc

II3D Ex tD A22 IP65 T120°C II3D Ex tc IIIC T120°C Dc Ex tc IIIC T120°C Dc

Designation according todirective

Designation according to standard

II3D Ex tc IIIC T120°C Dc

Category 2 (2GD / Gb Db) 3 (3GD / Gc Dc)

Operation Supply system

Frequency inverter Pulsed Supply

systemFrequency

inverter Pulsed

Label (see nameplate) Te time Ta time

Motor protection according to 1. 2. 2. 1. 2. 2.

Page 11: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

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Drive technology in accordance with EU Directive 94/9/ECProduct Description

2.2 Drive technology in accordance with EU Directive 94/9/EC Why explosion protection?

Special measures are required for the operation of systems and machinery in areas withpotentially explosive air/gas or air/dust mixtures. If mixture formation cannot be prevent-ed, specially protected drives must be used. Applicable standards and regulationsgovern the use of equipment within existing hazard zones. They also stipulate the qualityrequirements that must be met by drive manufacturers.

Harmonized European design provisionsEU Directive 94/9/EC provides binding minimum requirements to be applied within theEuropean Union to equipment intended for use in potentially explosive atmospheres.The minimum requirements are defined in the European standards. These standardsare identical with the international EX standards on the IEC level. This means motors inaccordance with 94/9/EC also meet the requirements of the respective internationallaws. In relation to drives, the directive covers motors as well as all other electrical andmechanical components such as gear units, mechanical variable speed gear units,brakes, forced cooling fans, integrated frequency inverters, sensors, and actuators.Directive 94/9/EC defines the minimum requirements for units and divides the units intocategories.The requirements for production plants, division into zones and the assignment of equip-ment categories to zones are defined in EU Directive 1999/92/EC.Naturally, EU Directive 94/9/EC also applies to all products which are manufacturedoutside the EU and imported into the EU. To indicate compliance with EU Directive94/9/EC, explosion-proof units also bear the CE mark on their nameplates.

Explosion-proof drives from SEW-EURODRIVEDrives from SEW-EURODRIVE for potentially explosive atmospheres have the follow-ing characteristics:• Included are all product areas from mains operated AC gearmotors and MOVIMOT®

gearmotors with integrated frequency inverters through to controlled drives forparticularly exacting applications.

• All components can be combined with one another according to the rules of theSEW-EURODRIVE modular concept.

• All drives satisfy typical market requirements in terms of their power range andfunctions.

Page 12: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

12 EXG – Explosion-Proof Drives

2 RegulationsProduct Description

2.3 RegulationsZones in potentially explosive atmospheres

According to EU Directive 99/92/EC, the operator of the equipment must divide poten-tially explosive atmospheres into zones.

Zone Probability of a potentially explosive atmosphere occurring

SEW-relevant

Gas Dust

0 20 Continuous, long-term, frequent, predominant in time

1 21 Occasional, in normal operation x

2 22 Seldom, short-term x

03535AXX

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RegulationsProduct Description

Dividing explosion-proof equipment into categoriesAccording to EU Directive 94/9/EC, explosion-proof equipment is divided into catego-ries. The category specifies the protection level of the equipment, describes the operat-ing conditions and makes it easier to assign permitted equipment to a zone. In additionto the degree of protection (normal, high, very high), the directive distinguishes betweenexplosive G (gas) and D (dust) atmospheres.

Overview of explosion-proof equipmentThe following table describes the division of explosion-proof equipment into equipmentgroups I and II:

Potentially explo-sive atmospheres

Potentially explosive atmospheres are divided into gas and dust. The atmosphere isindicated by the letters G (Gas) and D (Dust) in the designation of the variant.

Category Protection level

Guaranteed protection Operating conditions SEW-relevant

M1 Very high

With two independent preven-tive measures; two faults are allowed to occur independently of one another

Equipment continues to oper-ate in the presence of a poten-tially explosive atmosphere

1 Very high

With two independent preven-tive measures; two faults are allowed to occur independently of one another

Equipment continues to oper-ate in the presence of a poten-tially explosive atmosphere

M2 High Suitable for normal operation and harsh operating conditions

Equipment is switched off in the presence of a potentially explosive atmosphere

2 High

One preventive measure; suitable for normal operation with the likeliness of frequent malfunctions, one fault is allowed to occur

Equipment continues to oper-ate in the presence of a poten-tially explosive atmosphere

x

3 Standard Suitable for standard operationEquipment continues to oper-ate in the presence of a poten-tially explosive atmosphere

x

Equipment group I

Mines, firedamp

Equipment group IIOther areas with potentially explosive atmospheres due to

gas or dust

Category M1 M2 1 2 3

Ex atmosphere1)

1) G = Gas atmosphere, D = Dust atmosphere

G D G D G D

Zone 0 20 1 21 2 22

Protection typeMotorGear unit

d, e, i, p ...(c, k ...)

t(c, k ...)

nA(c, k ...)

t(c, k ...)

INFORMATIONAll gear units and motors offered by SEW-EURODRIVE for potentially explosive atmo-spheres are equipment group II units. SEW-EURODRIVE does not supply any drivesfor use in equipment group I (mining).

Page 14: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

14 EXG – Explosion-Proof Drives

2 Categories and protection typesProduct Description

Protection types

Validity of the Declaration of ConformityThe declaration of conformity is a statement that a device complies with Directive94/9/EC. The validity of this statement of conformance is bindingly linked to compliancewith the operating instructions supplied with the explosion-proof unit (in particularmaintenance and servicing measures and permitted ambient conditions, e.g. ambienttemperature, unit heating from other customer's equipment). This is necessary foradequate risk minimization. The validity of the declaration of conformity becomes void ifthe specifications for designated use made in the operating instructions no longer apply.The validity of the statement of conformance exclusively refers to the gear unit andmotor types listed in the catalog or in the order confirmation. For customer-specifictypes, it is essential that you contact SEW-EURODRIVE.

2.4 Categories and protection typesCategory 1 Particularly high safety

SEW-EURODRIVE does not provide category 1 gear units and electric motors. Conse-quently, drives from SEW-EURODRIVE cannot be used in zones 0 and 20 where poten-tially explosive atmospheres are to be expected on a continuous and long-term basis.

Category 2 High safetyUnits in category 2 are safe in terms of the expected unit malfunctions and are pre-dominantly intended for use in zones 1 and 21. Of course, these units can also be usedin zones 2 and 22.

Category 3 normal safetyEquipment in category 3 is safe when it is used as intended and overload is predictable.These units are designed for zones 2 and 22.

Unit type Protection type

Standard Description SEW-relevant

Motors (electrical units)

d EN 60079-0 and -1 Flameproof enclosure x

e EN 60079-0 and -7 Increased safety x

i EN 60079-0 and -11 Intrinsic safety

n/nA EN 60079-0 and -15 Non-sparking x

m EN 60079-0 and -18 Casting compound enclosure

p EN 60079-0 and -2 Excess pressure enclosure

t EN 60079-0 and -31 Dust explosion protection x

Gear units (mechanical units)

b EN 13463-1 and -6 Protection by monitoring sources of ignition

c EN 13463-1 and -5 Constructional safety x

d EN 13463-1 and -3 Flameproof enclosure

fr EN 13463-1 and -2 Restricted breathing

k EN 13463-1 and -8 Liquid immersion x

Page 15: Catalog - SEW Eurodrive · 2014-08-02 · The "Explosion-Proof AC Motors" catalog is available from SEW-EURODRIVE in addition to this "Explosion-Proof Drives" catalog. This price

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Categories and protection typesProduct Description

Motors Typical electrical drives of type II2G for zone 1 are motors with the following protectiontypes:

Protection type d flameproof enclosure

The housing is able to withstand the pressure even if an explosion occurs inside themotor. Gas which may escape is sufficiently cooled so it will not ignite a potentiallyexplosive atmosphere outside the motor. This is achieved by ignition gaps, which alsoreduce the pressure that builds up in the event of an explosion.

Protection type e increased safety

No source of ignition is present in normal operation and in the event of a foreseeablemalfunction. This is achieved by design measures such as higher quality insulationsystems or larger clearances. Normal operation is operation including the usual equip-ment malfunctions.The following graph shows a sample temperature profile on a motor with a blocked shaft.The temperature rises from the rated temperature ϑN to the maximum permitted surfacetemperature T3 = 200 °C during the heating time tE.

51015AXX

ϑW = maximum permitted winding temperatureϑN = steady-state temperature of the motor in operation without malfunctionsϑamb = ambient temperature

200

175

150

125

100

75

50

25

0

ϑ [°C]

ϑamb

ϑN

ϑW

tE

t

T3

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16 EXG – Explosion-Proof Drives

2 Categories and protection typesProduct Description

A special protective circuit breaker switches off the motor within the motor's heating timetE if a malfunction occurs. This ensures that the critical temperature (here: temperatureclass T3) is not reached.To ensure that the protective circuit breaker (S) reacts reliably according to EN 60079,motors (M) with protection type "e" must at least maintain the heating time tE ratio andthe ratio between starting and rated current (IA/IN) as shown in the following graph (areaabove the characteristic curve). The protective circuit breakers (S) must trip first (areabelow the characteristic curve) to protect the motors against excessive temperature.

Gear units The following protection types apply to gear units:

Protection type c constructional safety

Protection type c (constructional safety c) is achieved through constructional measuresthat provide adequate protection against the possibility of ignition due to hot surfaces,sparks and adiabatic compression caused by moving parts (DIN EN 13463-5).

Protection type k liquid immersion

Protection type k (liquid immersion k) is the protection type in which partial or completeimmersion in a non-flammable, insulating liquid or constant wetting of a potentially com-bustible surface with such a liquid is used to deactivate the potential source of ignitionor to provide separation from the potentially explosive atmosphere (DIN EN 13463-8).

51016AXX

S = Area of the protection deviceM = Area of the motors

5

10

20

40

60

120

1 1.5 2 43 5 6 7 8 9 10

EN 50019

tE

[s]

IA/IN

M

S

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EXG – Explosion-Proof Drives 17

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Category 3 – normal safetyCategory 3 equipment is only intended for zones 2 and 22 where there is a low proba-bility of potentially explosive atmospheres occurring.

Protection type n Typical electrical drives of the II3G type for zone 2 (gas) are motors with protection typenA – non-sparking. The requirements of protection type n largely correspond to therequirements of protection type e, but for operation without malfunctions.

Protection type t Protection type t is for motors that are to be used in areas with ignitable dusts. The unitsare designated with tb (suitable for zone 21) or tc (suitable for zone 22) according to theequipment category.In this case, explosion protection is realized by safely preventing the ingression of ignit-able dust and the occurrence of impermissibly high temperatures on the surface. For category 3 units with protection type t, a difference is made between:• Non-conducting dust• Conducting dustDepending on the classification of the dust, the units must have a minimum IP rating of• IP5x• IP6x

Gear units Compliance with DIN EN 13463-1 must be guaranteed for gear units. In this category,no particular type of protection is required for gear units.

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18 EXG – Explosion-Proof Drives

2 Designation code in accordance with EU Directive 94/9/ECProduct Description

2.5 Designation code in accordance with EU Directive 94/9/ECEU Directive 94/9/EC links the protection types to equipment groups, categories, ex-atmospheres, minimum protection types and temperature classes.Example: Equipment with type of protection "flameproof enclosure".

0102 II 2 G Ex d IIC T3 Gb

CE marking

ID number of the notified body

Marking for explosion protection 94/9/EC

Equipment group

II: Above ground

Category

2: For use in zones 1, 2, 21, 223: For use in zones 2, 22

Ex atmosphere

G: GasD: Combustible dust

Explosion protection

Protection type

p: Excess pressure enclosured: Flameproof enclosuree : Increased safetyn : Protection type nnA: Protection type n; A: Non-sparking equipmentt: Protection type tc: Constructional safetyk: Liquid immersion

Equipment group

IIA - IIC for gasIIIA - IIIC for dust

Temperature class

Temperature limitT1: Max. 450 °CT2: Max. 300 °CT3: Max. 200 °CT4: Max. 135 °CT5: Max. 100 °CT6: Max. 85 °C

EPL (Equipment Protection Level)

G: GasD: Dusta: Very high level of protectionb: High level of protectionc: Increased level of protection

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EXG – Explosion-Proof Drives 19

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General notes on the product descriptionProduct Description

2.6 General notes on the product descriptionAmbient temperature

Gear units and gearmotors from SEW-EURODRIVE can be operated in a wide ambienttemperature range. The following standard temperature ranges are permitted for fillingthe gear units according to the lubricant table:

The rated data of the gear units and gearmotors specified in the catalog refer to anambient temperature of +40 °C.

Gear units and gearmotors from SEW-EURODRIVE can be operated outside thestandard temperature range if project planning is adapted to ambient temperatures fromas low as up to -40 °C in the intensive cooling range until up to +60 °C. Project planningmust take special operating conditions into account and adapt the drive to the ambientconditions by selecting suitable lubricants and seals.

If the drive is to be operated on a frequency inverter, you must also consider the projectplanning notes of the inverter and take into account the thermal effects of inverter oper-ation.

Installation altitude

Due to the low air density at high installation altitudes, heat dissipation on the surface ofmotors and gear units decreases. The rated data listed in the catalog/price catalogapplies to an installation altitude of maximum 1000 m above sea level. Installationaltitudes of more than 100 m asl must be taken into account for project planning of gearunits and gearmotors.

Power and torqueThe power and torque ratings listed in the catalogs refer to mounting position M1 andsimilar mounting positions in which the input stage is not completely submerged in oil.In addition, the gearmotors are assumed to be standard versions with standard lubrica-tion and under normal ambient conditions.Please note that the motor power shown in the selection tables for gearmotors is subjectto selection. However, the output torque and the desired output speed are essential forthe application and need to be checked.

Speeds The quoted output speeds of the gearmotors are recommended values. You can calcu-late the rated output speed based on the rated motor speed and the gear unit ratio.Please note that the actual output speed depends on the motor load and the supplysystem conditions.

Noise The noise levels of all SEW-EURODRIVE gear units, motors and gearmotors are wellwithin the maximum permitted noise levels set forth in the VDI guideline 2159 for gearunits and IEC/EN 60034 for motors.

Gear units Filled with Permitted standard temperature range

Helical, parallel shaft helical and helical-bevel gear units CLP(CC) VG220 -10 °C to +40 °C

Helical-worm gear units CLP(CC) VG680 0 °C to +40 °C

SPIROPLAN® gear units CLP(SEW-PG) VG460 -10 °C to +40 °C

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20 EXG – Explosion-Proof Drives

2 General notes on the product descriptionProduct Description

Paint Gear units, motors and gearmotors from SEW-EURODRIVE are painted with"blue/gray"/RAL 7031 machine paint according to DIN 1843 as standard. Special paintsare available on request.

Note: The standard paints of drives from SEW-EURODRIVE are approved for equip-ment group IIC. The paints can also be used for gas group IIC if no processes causingstrong electrical charges are present.

Surface and corrosion protectionIf required, all gear units, motors and gearmotors from SEW-EURODRIVE can also besupplied with special surface protection for applications in extremely humid and chemi-cally aggressive environments.

WeightsPlease note that all weights shown in the catalogs exclude the oil fill for the gear unitsand gearmotors. The weights vary according to gear unit type and gear unit size. Thelubricant fill depends on the mounting position which means no universally applicableinformation can be given. Refer to "Lubricants" in the "Design and Operating Notes"chapter for recommended lubricant fill quantities depending on the mounting position.For the exact weight, refer to the order confirmation.

Air admission and accessibilityThe gearmotors/brakemotors must be mounted on the driven machine in such a waythat both axially and radially there is enough space left for unimpeded air admission, formaintenance work on the brake and, if required, for the MOVIMOT® inverter. Also referto the notes on the motor dimension sheets in the EXM1 motor catalog.

Multi-stage gear unitsYou can achieve particularly low output speeds by using multi-stage gear units or multi-stage gearmotors. Such a setup requires a helical gear unit or gearmotor on the inputend as a second gear unit. It may be necessary to limit the motor power to match themaximum permitted output torque of the gear unit.

Reduced backlash gear unitsHelical, parallel shaft helical and helical-bevel gear units with reduced backlash areavailable from gear unit size 37. The circumferential backlash of these gear units isconsiderably less than that of the standard versions so that positioning tasks can besolved with great precision. The circumferential backlash is specified in angular minutes[ '] in the technical data. The circumferential backlash for the output shaft is specifiedwithout load (max. 1% of the rated output torque); the gear unit input end is blocked. Forfurther information, refer to chapter "Reduced backlash gear units" on page 95.

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EXG – Explosion-Proof Drives 21

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General notes on the product descriptionProduct Description

RM gear units, RM gearmotorsRM gear units and RM gearmotors are a special type of helical gear units with anextended output bearing hub. They were designed especially for agitating applicationsand allow for high overhung and axial loads and bending moments. The other data arethe same as for standard helical gear units and standard helical gearmotors. You canfind special project planning notes for RM gearmotors in the "Project Planning for GearUnits/RM gear units" chapter.

SPIROPLAN® right-angle gearmotorsSPIROPLAN® right-angle gearmotors are robust, single- and two-stage right-anglegearmotors with SPIROPLAN® gearing. The difference to the helical-worm gear units isthe material combination of the steel-on-steel gearing, the special tooth meshingrelationships and the aluminum housing. As a result, SPIROPLAN® right-angle gear-motors are wear-free, very quiet and light. The particularly short design and the alumi-num housing make for very compact and lightweight drive solutions.After the running-in period, some sizes of the SPIROPLAN® right-angle gearmotorseries are below the following sound pressure level in 4-pole motor operation on a 50 Hzsupply system:• SPIROPLAN® W..20 to W..30: 55 dB(A)The sound-pressure level may be 3 to 5 dB(A) higher at time of delivery than after hoursof regular operation.The wear-free gearing and the life-long lubrication facilitate long periods of mainte-nance-free operation. The fact that the oil filling is independent of the mounting position,except for SPIROPLAN® W..37 and W..47 in mounting position M4, makes any positionpossible for SPIROPLAN® right-angle gearmotors without having to alter the oil quantity.Identical hole spacing in the foot and face, as well as the equal shaft height to both,provides you with diverse mounting options. Two different flange diameters are avail-able. On request, SPIROPLAN® right-angle gearmotors can be equipped with a torquearm.

Brakemotors On request, motors and gearmotors can be supplied with an integrated mechanicalbrake. The SEW-EURODRIVE brake is an electromagnetic disk brake with a DC coilthat releases electrically and brakes using spring force. Due to its operating principle,the brake is applied if the power fails. It meets the basic safety requirements. The brakecan also be released mechanically if equipped with manual brake release. For thispurpose, the brake is supplied with either a hand lever with automatic reset or an adjust-able setscrew. The brake is controlled by a brake controller that is either installed in themotor wiring space or the control cabinet. A characteristic feature of the brakes is theirextremely short design. The brake bearing end shield is a part of both the motor and thebrake. The integrated construction of the SEW-EURODRIVE brakemotor permitsparticularly compact and sturdy solutions.

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22 EXG – Explosion-Proof Drives

2 Corrosion and surface protectionProduct Description

Components on the input sideThe following components on the input side are available for the gear units from SEW-EURODRIVE:• Input covers with input shaft extension, optionally with

– Centering shoulder– Backstop– Motor mounting platform

• Adapter– For mounting IEC or NEMA motors with the option of a backstop– For mounting servomotors with a square flange– With torque limiting safety couplings and speed or slip monitor – With hydraulic centrifugal coupling, also with disk brake or backstop

2.7 Corrosion and surface protectionGeneral information

SEW-EURODRIVE offers various optional protective measures for operating motorsunder special environmental conditions.The protective measures comprise two groups:• KS corrosion protection• OS surface protectionFor motors, optimum protection is offered by a combination of KS corrosion protectionand OS surface protection.Special optional protective measures for the output shafts are also available.

KS corrosion protectionKS corrosion protection for motors comprises the following measures:• All retaining screws that are loosened during operation are made of stainless steel.• The nameplates are made of stainless steel.• A top coating is applied to various motor parts.• The flange contact surfaces and shaft ends are treated with a temporary anti-

corrosion agent.• Additional measures for brakemotors.A sticker labeled "KORROSIONSSCHUTZ" (corrosion protection) on the fan guardindicates special treatment has been applied.

INFORMATIONThe EDR. motors are painted with "blue/gray" machine paint (RAL 7031 accordingDIN 1843) as standard. Special coatings and other colors are available on request.SEW-EURODRIVE delivers the drives with a coating that complies with the require-ments regarding the prevention of electrostatic charge according to EN/IEC 60079-0and EN 13463-1. If you recoat the motors or gearmotors, you have to observe therequirements regarding the prevention of electrostatic charge according toEN/IEC 60079-0 and EN 13463-1.

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EXG – Explosion-Proof Drives 23

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Corrosion and surface protectionProduct Description

OS surface protectionIn addition to standard surface protection, motors and gear units are available withsurface protection OS1 to OS4. The special procedure "Z" is also available. Specialprocedure "Z" means that large surface recesses are sprayed with a rubber filling priorto painting.

Surface protection1) Ambient conditions Sample applications

Standard Suitable for machines and systems in buildings and rooms indoors with neutral atmospheres.According to corrosivity category 2):• C1 (negligible)

• Machines and systems in the automobile industry

• Transport systems in logistics• Conveyor belts at airports

OS1 Suited for environments prone to condensation and atmospheres with low humidity or contamina-tion, such as applications outdoors under roof or with protection.According to corrosivity category 2):• C2 (low)

• Systems in saw mills• Hall gates• Agitators and mixers

OS2 Suited for environments with high humidity or moderate atmospheric contamination, such as applications outdoors subject to direct weathering.According to corrosivity category 2):• C3 (moderate)

• Applications in amusement parks• Funiculars and chair-lifts• Applications in gravel plants• Systems in nuclear power plants

OS3 Suited for environments with high humidity and occasionally severe atmospheric and chemical contamination. Occasionally acidic or caustic wet cleaning. Also for applications in coastal areas with moderate salt load.According to corrosivity category 2):• C4 (high)

• Sewage treatment plants• Port cranes• Mining applications

OS4 Suitable for environments with permanent humidity or severe atmospheric or chemical contamination. Regular acidic and caustic wet cleaning also with chemical cleaning agents.According to corrosivity category 2):• C5-1 (very high)

• Drives in malting plants• Wet areas in the beverage industry• Conveyor belts in the food industry

1) Motors/brakemotors in degree of protection IP56 or IP66 are only available with OS2, OS3, or OS4 surface protection2) to DIN EN ISO 12944-2 classification of ambient conditions

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24 EXG – Explosion-Proof Drives

2 Extended storageProduct Description

Special protective measuresGearmotor output shafts can be treated with special optional protective measures foroperation subject to severe environmental pollution or in particularly demandingapplications.

NOCO® fluid As standard, SEW-EURODRIVE supplies NOCO® fluid corrosion protection and lubri-cant with every hollow shaft gear unit. Use NOCO® fluid when installing hollow shaftgear units. Using this fluid can help prevent contact corrosion and makes it easier todisassemble the drive at a later time. NOCO® fluid is also suitable for protectingmachined metal surfaces that do not have corrosion protection, such as parts of shaftends or flanges. You can order larger quantities of NOCO® fluid from SEW-EURODRIVE.NOCO® fluid is a food grade substance according to NSF-H1. You can tell that NOCO®

fluid is a food grade oil by the NSF-H1 identification label on its packaging.

2.8 Extended storageType You can also order gear units prepared for "extended storage." SEW-EURODRIVE

recommends the "extended storage" type for storage periods longer than 9 months.In this case, a VCI corrosion inhibitor (volatile corrosion inhibitor) is added to the lubri-cant in these gear units. Please note that this VCI anti-corrosion agent is only effectivein a temperature range from -25 °C to +50 °C. The flange contact surfaces and shaftends are also treated with anti-corrosion agent. If not specified otherwise in your order,the gear unit will be supplied with OS1 surface protection. Instead of OS1, you can orderOS2, OS3 or OS4.

Measure Protection principle Suitable for

Coating on output shaft end Surface coating of the contact surface of the oil seal

Severe environmental impact and in conjunction with FKM oil seal (Viton)

Stainless steel output shaft Surface protection with high-quality material

Particularly demanding applications in terms of surface protection

Surface protection Suitable for

OS1 Low environmental impact

OS2 Medium environmental impact

OS3 High environmental impact

OS4 Very high environmental impact

INFORMATIONThe gear units must remain tightly sealed until taken into operation to prevent the VCIcorrosion protection agent from evaporating.At the factory, the gear units are filled with oil to the appropriate level depending on thespecified mounting position (M1 to M6). Check the oil level before you start operatingthe gear unit for the first time.

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EXG – Explosion-Proof Drives 25

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Extended storageProduct Description

Storage conditionsObserve the storage conditions specified in the following table for extended storage:

Climate zone Packaging1) Storage location2) Storage duration

Temperate (Europe, USA, Canada, China and Russia, excluding tropical zones)

Packed in containers, with desiccant and moisture

indicator sealed in the plastic wrap.

Under roof, protected against rain and snow, no shock loads.

Up to 3 years with regular checks of the packaging and moisture indicator (relative

humidity < 50%).

Open

Roofed, enclosed at constant temperature and atmospheric humidity (5 °C < ϑ < 60°C, < 50%

relative humidity).No sudden temperature fluctuations. Controlled

ventilation with filter (free from dust and dirt). Protected against aggressive vapors and shocks.

2 years or more with regular inspections. Check for

cleanliness and mechanical damage during inspection. Check corrosion protection.

Tropical (Asia, Africa, Central and South America, Australia, New -Zealand excluding temperate zones)

Packed in containers, with desiccant and moisture

indicator sealed in the plastic wrap.

Protected against insect damage and mildew by

chemical treatment.

With roof, protected against rain and shocks.

Up to 3 years with regular checks of the packaging and moisture indicator (relative

humidity < 50%).

Open

Roofed, enclosed at constant temperature and atmospheric humidity (5 °C < ϑ < 50°C, < 50%

relative humidity).No sudden temperature fluctuations. Controlled

ventilation with filter (free from dust and dirt). Protected against aggressive vapors and shocks.

Protected against insect damage.

2 years or more with regular inspections. Check for

cleanliness and mechanical damage during inspection. Check corrosion protection.

1) Packaging must be carried out by an experienced company using the packaging materials that have been explicitly specified for theparticular application.

2) SEW-EURODRIVE recommends to store the gear units according to the mounting position.

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26 EXG – Explosion-Proof Drives

3 Gear unit and options – type designationsType Designations and Variants

3 Type Designations and Variants3.1 Gear unit and options – type designationsHelical gear units

Parallel-shaft helical gear units

DesignationRX.. Single-stage foot-mountedRXF.. Single-stage B5 flange-mountedR.. Foot-mountedR..F Foot and B5-flange mountedRF.. B5 flange-mountedRZ.. B14 flange-mountedRM.. B5 flange-mounted with extended bearing hub

DesignationF.. Foot-mountedFA..B Foot-mounted, hollow shaftFH..B Foot-mounted, hollow shaft with shrink diskFV..B Foot-mounted, hollow shaft with splined hollow shaft to

DIN 5480FF.. B5 flange-mountedFAF.. B5 flange-mounted and hollow shaftFHF.. B5 flange-mounted and hollow shaft with shrink diskFVF.. B5 flange-mounted and hollow shaft with splined hollow shaft

to DIN 5480FA.. Hollow shaftFH.. Hollow shaft with shrink diskFT.. Hollow shaft with TorqLOC® hollow shaft mounting systemFV.. Hollow shaft with splining to DIN 5480FAZ.. B14 flange-mounted and hollow shaftFHZ.. B14 flange-mounted and hollow shaft with shrink diskFVZ.. B14 flange-mounted and hollow shaft with splined hollow shaft

to DIN 5480

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EXG – Explosion-Proof Drives 27

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Gear unit and options – type designationsType Designations and Variants

Helical-bevel gear units

Helical-worm gear units

DesignationK.. Foot-mountedKA..B Foot-mounted, hollow shaftKH..B Foot-mounted, hollow shaft with shrink diskKV..B Foot-mounted, hollow shaft with splined hollow shaft to

DIN 5480KF.. B5 flange-mountedKAF.. B5 flange-mounted and hollow shaftKHF.. B5 flange-mounted and hollow shaft with shrink diskKVF.. B5 flange-mounted and hollow shaft with splined hollow shaft

to DIN 5480KA.. Hollow shaftKH.. Hollow shaft with shrink diskKT.. Hollow shaft with TorqLOC® hollow shaft mounting systemKV.. Hollow shaft with splining to DIN 5480KAZ.. B14 flange-mounted and hollow shaftKHZ.. B14 flange-mounted and hollow shaft with shrink diskKVZ.. B14 flange-mounted and hollow shaft with splined hollow shaft

to DIN 5480

DesignationS.. Foot-mountedSF.. B5 flange-mountedSAF.. B5 flange-mounted and hollow shaftSHF.. B5 flange-mounted and hollow shaft with shrink diskSA.. Hollow shaftSH.. Hollow shaft with shrink diskST.. Hollow shaft with TorqLOC® hollow shaft mounting systemSAZ.. B14 flange-mounted and hollow shaftSHZ.. B14 flange-mounted and hollow shaft with shrink disk

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28 EXG – Explosion-Proof Drives

3 Gear unit and options – type designationsType Designations and Variants

SPIROPLAN® gear unitsFor all gear units W..20 to W..47:

Only for gear units W..37 and W..47:

OptionsR, F and K gear units:

K, S and W gear units:

F gear units:

DesignationW.. Foot-mountedWF.. Flange-mountedWAF.. Flange-mounted and hollow shaftWA.. Hollow shaft

DesignationWA..B Foot-mounted, hollow shaftWH..B Foot-mounted, hollow shaft with shrink diskWHF.. Flange-mounted, hollow shaft with shrink diskWH.. Hollow shaft with shrink diskWT.. Hollow shaft with TorqLOC® hollow shaft mounting system

Designation/R Reduced backlash

Designation/T With torque arm

Designation/G With rubber buffer

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Type designations for the EDR. motor seriesType Designations and Variants

3.2 Type designations for the EDR. motor seriesAC motor series

Output types

Mechanical attachments

Temperature sensor/detection

DesignationEDRS.. ATEX motor, 50 HzEDRE.. ATEX energy-efficient motor, High Efficiency IE2, 50 Hz71 - 225 Sizes:

71 / 80 / 90 / 100 / 112 / 132 / 160 / 180 / 200 / 225 S - L Lengths:

S = short / M = medium / L = longLC = Rotors with copper cage

4 Number of poles

Designation Category Option/FI /2G, /2GD, /3GD IEC foot-mounted motor with specification of shaft height/FG 7 Series integral motor, as stand-alone motor/FF IEC flange-mounted motor with bore holes/FT IEC flange-mounted motor with threads/FL General flange-mounted motor (other than IEC)/FM 7 series integral gearmotor with IEC feet, with specification of

shaft height if required/FE IEC flange-mounted motor with bore holes and IEC feet, with

specification of shaft height/FY IEC flange-mounted motor with thread and IEC feet, with

specification of shaft height/FK General flange-mounted motor (other than IEC) with feet, with

specification of shaft height if required

Designation Category OptionBE.. /3GD Spring-loaded brake with size specification/RS /3GD Backstop

Designation Category Option/TF /2G, /2GD, /3GD Temperature sensor (positive coefficient thermistor or PTC

resistor)/TH /3D Thermostat (bimetallic switch)/KY /2G, /2GD, /3GD One KTY84 - 130 sensor

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30 EXG – Explosion-Proof Drives

3 Type designations for the EDR. motor seriesType Designations and Variants

Encoders

Connection variants

Ventilation

Explosion-proof motors

Other additional features

/PT /2G, /2GD, /3GD One / three PT100 sensor(s)Designation Category Option

Designation Category Option/ES7S, /EG7S, /EV7S

/3GD Mounted speed sensor with sin/cos interface

/ES7R, /EG7R, /EV7R

Mounted speed sensor with TTL (RS-422) interface, U = 9 - 26 V

/ES7C, /EG7C, /EV7C Mounted speed sensor with HTL interface

/AS7W, /AG7W,/AV7W

Mounted absolute encoder, RS-485 interface (multi-turn)

/AS7Y, /AG7Y,/AV7Y

Mounted absolute encoder, SSI interface (multi-turn)

/ES7A, /EG7A Mounting adapter for encoders from the SEW portfolio/XV.A Mounting adapter for non-SEW encoders/XV.. Mounted non-SEW encoders

Designation Category Included in the scope of delivery/KCC /2G, /2GD, /3GD Terminal strip with cage clamps (for DR.71 - DR.132)

Designation Category Option/VE /3GD Forced-cooling fan for motors according to 94/9/EC, category 3

(gas/dust)/AL /2G, /2GD, /3GD Metal fan/C /2G, /2GD, /3GD Protection canopy for the fan guard

Designation Option/2G, /2GD Motors according to 94/9/EC, category 2 (gas/dust)/3GD Motors according to 94/9/EC, category 3 (gas/dust)

Designation Category Option/2W /2G, /2GD, /3GD 2nd shaft end on the motor/brakemotor

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Sample type designation for an EDR gearmotorType Designations and Variants

3.3 Sample type designation for an EDR gearmotorThe type designation of the gearmotor starts from the component on the output end. Forinstance, an explosion-proof multi-stage helical-bevel gearmotor with thermistor sensorin the motor winding has the following type designation:

Example: EDRE gearmotor

Other examples:• RF 97 /R /II3GD EDRE100M4 BE5 HR /2GD

– Gear unit type: Reduced backlash (/ R) helical gear unit in flange-mountedversion

– Gear unit size: 97– Motor series: Explosion-proof energy-efficient EDRE motor– Motor size 100 M, 4-pole– Motor options: BE5 brake with self-reengaging manual brake release (HR)

• FAF 47 /R /II3GD EDRE90L4 BE2 /C /3GD– Gear unit type: Reduced backlash (/ R) parallel shaft helical gear unit in B5 flange-

mounted version with hollow shaft– Gear unit size: 47– Motor series: Explosion-proof energy efficient DRE motor– Motor size 90 L, 4-pole– Motor options: BE2 brake and protection canopy for the fan guard (/ C)

K 107 R 77 /II2GD EDRE 100LC4 /TF /2GD

Motor option temperature sensor TF

Motor size 100, 4 poles, size L copper rotor

Motor series explosion-proof energy-efficient EDRE motor of category /II2GD

Gear unit size 772nd explosion-proof gear unit of category /II2GD

Gear unit series R

Gear unit size 1071st explosion-proof gear unit of category /II2GD

Gear unit type K

60442DXX

K107 R77 EDRE100LC4/TF

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3.4 Gearmotor variants

Helical gearmotorsThe following types of helical gearmotors are available:

INFORMATIONThe types described in this chapter refer to DR gearmotors from SEW-EURODRIVE.They also apply to gear units without motors.

60382AXX

RX..EDR..Foot-mounted single stage helical gear unit

RXF..EDR..Single-stage helical gearmotor in B5 flange-mounted design

R..EDR..Foot-mounted helical gearmotor

R..F EDR..Foot and B5 flange-mounted helical gearmotor

RF..EDR..B5 flange-mounted helical gearmotor

RZ..EDR..B14 flange-mounted helical gearmotor

RM..EDR..B5 flange-mounted helical gearmotor with extended bearing hub

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Gearmotor variantsType Designations and Variants

Parallel-shaft helical gearmotorsThe following types of parallel shaft helical gearmotors are available:

60383AXX

F..EDR..Foot-mounted parallel shaft helical gearmotor

FA..B EDR..Foot-mounted parallel shaft helical gearmotor with hollow shaft

FV..B EDR..Foot-mounted parallel shaft gearmotor with hollow shaft and splining according to DIN 5480

FH..B EDR..Foot-mounted parallel shaft helical gearmotor with hollow shaft and shrink disk

FF..EDR..B5 flange-mounted parallel shaft helical gearmotor

FAF..EDR..B5 flange-mounted parallel shaft helical gearmotor with hollow shaft

FVF..EDR..B5 flange-mounted parallel shaft helical gearmotor in B14 with hollow shaft and splining according to DIN 5480

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60396AXX

FHF..EDR..B5 flange-mounted parallel shaft helical gearmotor with hollow shaft and shrink disk

FA..EDR..Parallel shaft helical gearmotor with hollow shaft

FV..EDR..Parallel shaft helical gearmotor with hollow shaft and splining according to DIN 5480

FH..EDR..Parallel shaft helical gearmotor with hollow shaft and shrink disk

FT..EDR..Parallel shaft helical gearmotor with hollow shaft and TorqLOC® hollow shaft mounting system

FAZ..EDR..B14 flange-mounted parallel shaft helical gearmotor with hollow shaft

FVZ..EDR..B14 flange-mounted parallel shaft helical gearmotor in B14 with hollow shaft and splining according to DIN 5480

FHZ..EDR..B14 flange-mounted parallel shaft helical gearmotor with hollow shaft and shrink disk

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Helical-bevel gearmotorsThe following types of helical-bevel gearmotors are available:

60397AXX

K..EDR..Foot-mounted helical-bevel gearmotor

KA..B EDR..Foot-mounted helical-bevel gearmotor with hollow shaft

KV..B EDR..Foot-mounted helical-bevel gearmotor with hollow shaft and splining according to DIN 5480

KH..B EDR..Foot-mounted helical-bevel gearmotor with hollow shaft and shrink disk

KF..EDR..B5 flange-mounted helical-bevel gearmotor

KAF..EDR..B5 flange-mounted helical-bevel gearmotor with hollow shaft

KVF..EDR..B5 flange-mounted helical-bevel gearmotor with hollow shaft and splined hollow shaft to DIN 5480

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60398AXX

KHF..EDR..B5 flange-mounted helical-bevel gearmotor with hollow shaft and shrink disk

KA..EDR..Helical-bevel gearmotor with hollow shaft

KV..EDR..Helical-bevel gearmotor with hollow shaft and splined hollow shaft to DIN 5480

KH..EDR..Helical-bevel gearmotor with hollow shaft and shrink disk

KT..EDR..Helical-bevel gearmotor with hollow shaft and TorqLOC® hollow shaft mounting system

KAZ..EDR..B14 flange-mounted helical-bevel gearmotor with hollow shaft

KVZ..EDR..B14 flange-mounted helical-bevel gearmotor with hollow shaft and splined hollow shaft to DIN 5480

KHZ..EDR..B14 flange-mounted helical-bevel gearmotor with hollow shaft and shrink disk

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Helical-worm gearmotorsThe following types of helical-worm gearmotors are available:

60399AXX

S..EDR..Foot-mounted helical-worm gearmotor

SF..EDR..B5 flange-mounted helical-worm gearmotor

SAF..EDR..B5 flange-mounted helical-worm gearmotor with hollow shaft

SHF..EDR..B5 flange-mounted helical-worm gearmotor with hollow shaft and shrink disk

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60400AXX

SA..EDR..Helical-worm gearmotor with hollow shaft

SH..EDR..Helical-worm gearmotor with hollow shaft and shrink disk

ST..EDR..Helical-worm gearmotor with hollow shaft and TorqLOC® hollow shaft mounting system

SAZ..EDR..B14 flange-mounted helical-worm gearmotor with hollow shaft

SHZ..EDR..B14 flange-mounted helical-worm gearmotor with hollow shaft and shrink disk

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Gearmotor variantsType Designations and Variants

SPIROPLAN® gearmotorsThe following variants of SPIROPLAN® gearmotors size W..20 to W..47 are available:

60401AXX

W..EDR..Foot-mounted SPIROPLAN® gearmotor

WF..EDR..Flange-mounted SPIROPLAN® gearmotor

WA..EDR..SPIROPLAN® gearmotor with hollow shaft

WAF..EDR..Flange-mounted SPIROPLAN® gearmotor with hollow shaft

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Additionally, the following variants of SPIROPLAN® gearmotors size W..37 and W..47are available:

62643AXX

WA..B EDR..Foot-mounted SPIROPLAN® gearmotor with hollow shaft

WH..B EDR..Foot-mounted SPIROPLAN® gearmotor with hollow shaft and shrink disk

WHF.. EDR..Flange-mounted SPIROPLAN® gearmotor with hollow shaft and shrink disk

WH.. EDR..SPIROPLAN® gearmotor with hollow shaft and shrink disk

WT.. EDR..SPIROPLAN® gearmotor with hollow shaft and TorqLOC®