Catalog Products/Applications - CEDES · Products Safety Automation Safety light curtains Controllers Industrial light curtains S. 22 Safe400 S. 28 Safe4 S. 34 SafeCIS3 S. 38 SafeC400

Catalog Products/Applications

Products Safety Automation

Safety light curtains Controllers Industrial light curtains

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Applications

Customized machines ◊ ◊ ◊ ◊ ◊ ◊ ◊

Die casting machines ◊ ◊ ◊ ◊ ◊

Horizontal storage ◊ ◊ ◊ ◊ ◊ ◊

Industrial automation ................................ S. 15 ◊ ◊ ◊ ◊ ◊

Machine tool ........................................... S. 17 ◊ ◊ ◊ ◊ ◊

Material handling in safeguarded zones ◊ ◊ ◊

Medical devices ...................................... S. 9 ◊ ◊ ◊ ◊ ◊ ◊ ◊

Mounting devices ..................................... S. 11 ◊ ◊ ◊ ◊ ◊ ◊ ◊

Object recognition ................................... S. 18 ◊ ◊ ◊

Packaging industry (Food and Nonfood) ◊ ◊ ◊ ◊

Pallet storage ◊ ◊ ◊ ◊ ◊ ◊

Papercutting machines .............................. S. 13 ◊ ◊ ◊ ◊ ◊ ◊

Paternoster storage ◊ ◊ ◊ ◊

Powdercoating......................................... S. 6 ◊ ◊ ◊

Printing machines ..................................... S. 10 ◊ ◊ ◊ ◊ ◊

Safeguarding ◊ ◊ ◊ ◊ ◊

Vertical storage ....................................... S. 8 ◊ ◊ ◊ ◊ ◊ ◊ ◊

Product overview ................................. S. 2

Applications ....................................... S. 5

Safety Safety light curtains

Safe400 ............................................ S. 22

Safe4 ................................................ S. 28

Controllers

SafeCIS3 ........................................... S. 34

SafeC400 .......................................... S. 38

Automation Industrial light curtains

Process / Mini ..................................... S. 42

Process / Eco ...................................... S. 46

Object100 ......................................... S. 50

Content

Resolution 10 or 25 mm

Range 0 … 4 m

Monitoring fi eld height 50 … 1800 mm

Supply voltage 24 VDC ± 20%(IEC 60204-1)

Profi le cross-section 15 × 20 mm(standard profi le)30 × 40 mm(reinforced profi le)

Protection Class IP54

Approvals CE, CSA

Features Very high detection speed Also usable as a cascadable system

An integral LED indicator

Areas of application Object measurement Warehouse systems Protrusion and presence

monitoring

Resolution 14 or 30 mm ( Finger/Hand )

Operating range– Resolution 14 mm– Resolution 30 mm

0 … 5 m0 … 5 m

Protective fi eld Standardheight (reinforced)

50 … 1200 mm600 … 1800 mm

Supply voltage see Controller

Profi le cross-section 15 × 20 mm(standard profi l)30 × 40 mm(reinforced profi le)

Approvals CE, CSA, TÜV, ULIEC 61496 Part 1+2

Safety category 4 PL e acc. to EN ISO 13849-1 or SILCL 3 acc. to EN 62061

Features Small profi le Perimeter, blanking, Cascading etc. is possible

Very economic

Areas of application SMD placement machines Robot cells Small presses

Resolution 30 mm

Range– adjustable– (or selectable)

1 … 8 m bzw.0.2 … 1.5 m


Supply voltage 14 … 30 VDC

Profi le cross-section 12 × 16 mm


Approvals CE

Features Very robust Usable in a universal way An integrated controller

Areas of application Access detection Number of objects Ejection control

Resolution 16 … 36 mm

Range– Standard– on request

0 … 5 m3 … 8 m


Supply voltage 17 … 240 VAC/DC



Approvals CE, CSA

Features Relay or PNP output Straight or crossed beams Self calibration

Areas of application Protrusion control Packaging machines Recognition of persons and goods


Operating range– Resolution 14 mm– Resolution 30 mmoptional 6 m or 5 … 30 m

0 … 9 m0 … 18 m

Protective fi eld height 120 … 2280 mm

Supply voltage 24 VDC ± 20 %


Approvals CE, CSA, TÜVIEC 61496 Parts 1+2

Safety category 4 PL e acc. to EN ISO 13849-1 or SILCL 3 acc. to EN 62061 (Safe4)Safety category 2 PL d acc. to EN ISO 13849-1 or SILCL 2 acc. to EN 62061 (Safe2+)

Features Laser Alignment System ILAS Diagnostic option on the device

A large range

Areas of application Presses Paper cutting machines Conveyors

SafetySafety light curtains Controllers

Automation

Safe400 Safe2+/Safe4Supply voltage 24 VDC ± 20 %

Dimensions 122 × 105 × 135 mm

Safety outputs Block A: 3 NO contactsBlock B: 5 NO contactsor 4 P

Interfaces RS 485/Optilink (optical)

Approvals CE, TÜV, CSA, UL


Features Safety controller for up to 10 safety components

Short reaction times Relay or transistor output

Areas of application Presses Production lines Rotary indexing tables

SafeC400Supply voltage + 24 VDC ± 15%

Dimensions 111 × 125 × 22.5 mm

Safety outputs 2 PNP, 400 mA, short circuit fused

Interfaces Optilink (optical)

Approvals CE, TÜV, UL


Features Short reaction times Extendable with up to 3 additional modules

Simple to confi gure

Areas of application Small machines Rotary indexing tables Small presses

SafeCIS3 Object100Process/Mini

The range of Services we offer

Machine Safety

Safety curtainsMaking machines and installations safe for work, whilst complying with the regulations is quite often a major challenge for design engineers. Modern design and thought-through ergonomics often leave little room for safety components.Use of our compact safety curtains allows you the option to combine machine safety and other design specifi ca-tions according to need.The rapid reaction time of just a few milliseconds allows mounting of the safety curtains close to the danger areas with the smallest possible safety clearance.

ControllerOur compact safety controllers provide complete safety monitoring of your machine. The controllers are impres-sive due to the confi guration options that are available, and their rapid reaction times. Small and large applica-tions can be monitored in a cost effi cient and space saving way.Various relay and bus extension modules allow direct integration into the safety control system.

Light curtainsUse of our light curtain systems allow industrial automa-tion processes to be controlled and monitored. For ex-ample, it is possible to detect accesses, ejections and edges, while objects can be counted or measured and protrusions checked.

ControllersThe controllers can be obtained in various versions. Sta-tus information is delivered regarding every individual light beam according to version. Recognition of superele-vations and various object sizes makes the system a va-luable work instrument – also for modernisation of alrea-dy existing plant.

Industrial Automation

Process/Mini profi les are very compact and robust

At all times the integral LED display delivers status information about the light barrier in an easily legible presentation

Object 100 is a multi-faceted system which can be obtained in a compact and a reinforced variant.

The controller can be obtained in three different versions: digital I/O, CAN and RS485

Process/Eco profi les are very compact and robust

Two different control units can be obtained

Clearly presented LED indicators

Connection to the safety light curtains Safe 400

Simple confi guration by means of the optical interface OptiLink

Designed for CEDES light curtains and light barriers

Main module extension module

extended functionality and confi gurability

+

=

Process/Eco

Optical interfaceOptiLink for diagnosis

ILAS – Laser Alignment System

L confi guration, cascading and perimeter systems

Standard and reinforced profi le

Perimeter systems

Cascading variants

Industrial light curtains

2

Resolution 10 or 25 mm

Range 0 … 4 m


Supply voltage 24 VDC ± 20%(IEC 60204-1)

Profi le cross-section 15 × 20 mm(standard profi le)30 × 40 mm(reinforced profi le)


Approvals CE, CSA

Features Very high detection speed Also usable as a cascadable system

An integral LED indicator

Areas of application Object measurement Warehouse systems Protrusion and presence

monitoring


Operating range– Resolution 14 mm– Resolution 30 mm

0 … 5 m0 … 5 m

Protective fi eld Standardheight (reinforced)

50 … 1200 mm600 … 1800 mm

Supply voltage see Controller

Profi le cross-section 15 × 20 mm(standard profi l)30 × 40 mm(reinforced profi le)

Approvals CE, CSA, TÜV, ULIEC 61496 Part 1+2


Features Small profi le Perimeter, blanking, Cascading etc. is possible

Very economic

Areas of application SMD placement machines Robot cells Small presses

Resolution 30 mm

Range– adjustable– (or selectable)

1 … 8 m bzw.0.2 … 1.5 m


Supply voltage 14 … 30 VDC



Approvals CE

Features Very robust Usable in a universal way An integrated controller

Areas of application Access detection Number of objects Ejection control

Resolution 16 … 36 mm

Range– Standard– on request

0 … 5 m3 … 8 m


Supply voltage 17 … 240 VAC/DC



Approvals CE, CSA

Features Relay or PNP output Straight or crossed beams Self calibration

Areas of application Protrusion control Packaging machines Recognition of persons and goods


Operating range– Resolution 14 mm– Resolution 30 mmoptional 6 m or 5 … 30 m

0 … 9 m0 … 18 m

Protective fi eld height 120 … 2280 mm

Supply voltage 24 VDC ± 20 %


Approvals CE, CSA, TÜVIEC 61496 Parts 1+2

Safety category 4 PL e acc. to EN ISO 13849-1 or SILCL 3 acc. to EN 62061 (Safe4)Safety category 2 PL d acc. to EN ISO 13849-1 or SILCL 2 acc. to EN 62061 (Safe2+)

Features Laser Alignment System ILAS Diagnostic option on the device

A large range

Areas of application Presses Paper cutting machines Conveyors

SafetySafety light curtains Controllers

Automation

Safe400 Safe2+/Safe4Supply voltage 24 VDC ± 20 %

Dimensions 122 × 105 × 135 mm

Safety outputs Block A: 3 NO contactsBlock B: 5 NO contactsor 4 P

Interfaces RS 485/Optilink (optical)

Approvals CE, TÜV, CSA, UL


Features Safety controller for up to 10 safety components

Short reaction times Relay or transistor output

Areas of application Presses Production lines Rotary indexing tables

SafeC400Supply voltage + 24 VDC ± 15%

Dimensions 111 × 125 × 22.5 mm

Safety outputs 2 PNP, 400 mA, short circuit fused

Interfaces Optilink (optical)

Approvals CE, TÜV, UL


Features Short reaction times Extendable with up to 3 additional modules

Simple to confi gure

Areas of application Small machines Rotary indexing tables Small presses

SafeCIS3 Object100Process/Mini

The range of Services we offer

Machine Safety

Safety curtainsMaking machines and installations safe for work, whilst complying with the regulations is quite often a major challenge for design engineers. Modern design and thought-through ergonomics often leave little room for safety components.Use of our compact safety curtains allows you the option to combine machine safety and other design specifi ca-tions according to need.The rapid reaction time of just a few milliseconds allows mounting of the safety curtains close to the danger areas with the smallest possible safety clearance.

ControllerOur compact safety controllers provide complete safety monitoring of your machine. The controllers are impres-sive due to the confi guration options that are available, and their rapid reaction times. Small and large applica-tions can be monitored in a cost effi cient and space saving way.Various relay and bus extension modules allow direct integration into the safety control system.

Light curtainsUse of our light curtain systems allow industrial automa-tion processes to be controlled and monitored. For ex-ample, it is possible to detect accesses, ejections and edges, while objects can be counted or measured and protrusions checked.

ControllersThe controllers can be obtained in various versions. Sta-tus information is delivered regarding every individual light beam according to version. Recognition of superele-vations and various object sizes makes the system a va-luable work instrument – also for modernisation of alrea-dy existing plant.

Industrial Automation

Process/Mini profi les are very compact and robust

At all times the integral LED display delivers status information about the light barrier in an easily legible presentation

Object 100 is a multi-faceted system which can be obtained in a compact and a reinforced variant.

The controller can be obtained in three different versions: digital I/O, CAN and RS485

Process/Eco profi les are very compact and robust

Two different control units can be obtained

Clearly presented LED indicators

Connection to the safety light curtains Safe 400

Simple confi guration by means of the optical interface OptiLink

Designed for CEDES light curtains and light barriers

Main module extension module

extended functionality and confi gurability

+

=

Process/Eco

Optical interfaceOptiLink for diagnosis

ILAS – Laser Alignment System

L confi guration, cascading and perimeter systems

Standard and reinforced profi le

Perimeter systems

Cascading variants

Industrial light curtains

3

ApplicationsPowder coating ................................... S. 6

Punching ............................................ S. 7

Vertical storage ................................... S. 8

Medical devices .................................. S. 9

Printing machines ................................ S. 10

Mounting devices ................................ S. 11

Papercutting machines ......................... S. 13

Industrial automation ........................... S. 15

Machine tool ...................................... S. 17

Object recognition .............................. S. 18

Customized solution ............................. S. 19

5

2 CEDES Safety & Automation AG 3CEDES Safety & Automation AG

“Object100 has enabled an enourmous quality increase and cost reduction for ITW.”

Herr B. Forster. ITW Gema

Solution: One light curtain is used for the y axis and two for the x axis. Thereby, the length, height and width of the object can be ascertained and, using the CAN-Bus and the corresponding software, the dimensions evaluated. The nozzles can now be adjusted so that they are optimally distanced from the object and only those nozzles which are really required are active. With it, ITW could improve quality and reduce costs.

Customers problem: ITW were looking for a precise and effi cient application of powder for their powder-coating machine. It had to be ensured that the powder gun sprayed at the right time and in the right direction.

Customer: ITW Gema, St. Gallen, Switzerland, manufacturer of powder spray coating equipment

Product used: Object100

With Object100, the powder spray guns can be optimally positioned

Powder coating 3 Object100

6


“This solution led to a turnover increase of approx. 85% in 2006.”

Our contact person at Gerschütz GmbH

“Now we only use CEDES light curtains for our machines.”Our contact person at Industrial Fabrication, Inc.

Solution: The solution is simply the Safe400 light cur-tain with the SafeC 400 controller. LTG decided to use Safe400 because, thanks to its extremely small dimen-sions, there is room for it even in the tightest of spaces on paternoster systems. For the monitoring of the safety relevant components, such as the light curtain and emergency stop button, LTG integrated the SafeC 400 safety controller.

Solution: Safe4 with ILAS made alignment with mir-rors an easy problem to fi x. The cost of these solutions was far less than the competition.

Customers problem: In order to be able to bring older equipment in line with the safety standards de-scribed in BGR 234, LTG use safety components from CEDES. Older machines with dated and insuffi cient safety devices are backfi tted with Safe400 safety light curtains.

Customers problem: The customer needed to use mirrors to safeguard his machines and was having trouble with alignment. The customer also had some machines that required blanking.

Customer: Lagertechnik Gerschütz GmbH, Germany, modernization of storage systems

Product used: Safe400 with SafeC 400

Customer: Industrial Fabrication Inc., USA, manufacturer of fabricated metal parts

Product used: Safe4 with mirrors

Safe4 with mirrors

Lagertechnik Gerschütz make older Paternoster storage systems fi t for purpose and safe again.

Punching 3 Safe400 and SafeC4003 Safe4 with mirrors Vertical storage

7


“This solution led to a turnover increase of approx. 85% in 2006.”

Our contact person at Gerschütz GmbH

“Now we only use CEDES light curtains for our machines.”Our contact person at Industrial Fabrication, Inc.

Solution: The solution is simply the Safe400 light cur-tain with the SafeC 400 controller. LTG decided to use Safe400 because, thanks to its extremely small dimen-sions, there is room for it even in the tightest of spaces on paternoster systems. For the monitoring of the safety relevant components, such as the light curtain and emergency stop button, LTG integrated the SafeC 400 safety controller.

Solution: Safe4 with ILAS made alignment with mir-rors an easy problem to fi x. The cost of these solutions was far less than the competition.

Customers problem: In order to be able to bring older equipment in line with the safety standards de-scribed in BGR 234, LTG use safety components from CEDES. Older machines with dated and insuffi cient safety devices are backfi tted with Safe400 safety light curtains.

Customers problem: The customer needed to use mirrors to safeguard his machines and was having trouble with alignment. The customer also had some machines that required blanking.

Customer: Lagertechnik Gerschütz GmbH, Germany, modernization of storage systems


Customer: Industrial Fabrication Inc., USA, manufacturer of fabricated metal parts

Product used: Safe4 with mirrors

Safe4 with mirrors

Lagertechnik Gerschütz make older Paternoster storage systems fi t for purpose and safe again.

Punching 3 Safe400 and SafeC4003 Safe4 with mirrors Vertical storage

8


“The size of the device allowed us to install it without any mechanical changes. The distance to the danger area is suffi cient due to the very fast reaction time of the device.”

José Maria Sánchez, Tecaprint

“Small cross-section, ideal to accomodate.”Our contact person at Siemens AG Medical Solutions

Solution: Teca-Print implemented the Safe400 light curtain with a module length of 100 mm. The detection area exactly corresponds to the mechanical size, and therefore allows the emitter and receiver light curtains to be integrated in the opening without problem. For the safety controller, Tecaprint decided to use the SafeCIS3 with an extension module; SafeCIS3-EXT-2C. The small size of this controller made installation in the small con-trol cabinet no problem. By using the safety contacts of the SafeCIS3-EXT-2C, the supply voltage for the rotating indexing machine was interrupted. The controller was confi gured with automatic start.

Solution: Safe 400 is used for the safety of the pa-tient, so that the robot is stopped if, due to an error, it moves too close to the patient.

Customers problem: The equipment consists of a pad printing machine and a rotating indexing machine, which guides the parts to be printed on a holder into the print area. The holders on the rotating index machine are loaded by hand. After printing, the parts are re-moved from the holder by a mechanical device. The operator is able to manually rectify jamming of the auto-matic removal device. The operator has access to the removal device via a small opening in the separating wall between the imprinting and removal area. To ensure that the operator is not at risk in such a situation, the small opening must be safeguarded. When a solution was sought, the height of the small opening was the decisive factor.

Customers problem: With IMRT “intensity-modula-ted radiotherapy”, a variable dosage of radiation can be applied to a tumor while still being able to protect healthy tissue. The IMRT is especially ideal for the irradi-ation of diffi cult to get to tumours at the base of the skull, spinal column and prostate. This project is referred to in the press as the “radiation cannon”. Siemens were loo-king for a solution to protect the patient from the robot.

Customer: Tecaprint Ibérica S.A., Spain, manufacturer of pad printing machines

Product used: Safe400 with SafeCIS3

Customer: Siemens AG Medical Solution, Germany, manufacturer of diagnosis and therapy systems for health care


Radiation beams fi red at the cancerous areas of the patient for treatment and control purposes.

Safe400 mounted to stop hand access in the machine gap. The system could be installed directly on the machine profi le by using the new standard mounting kits.

Electrical cabinet at the bottom of the ma chine. The revolving plate has tools to transport the small pieces to be printed.

3 Safe400 and SafeCIS33 Safe400 and SafeCIS3 Medical devices Printing machines

9


“The size of the device allowed us to install it without any mechanical changes. The distance to the danger area is suffi cient due to the very fast reaction time of the device.”

José Maria Sánchez, Tecaprint

“Small cross-section, ideal to accomodate.”Our contact person at Siemens AG Medical Solutions

Solution: Teca-Print implemented the Safe400 light curtain with a module length of 100 mm. The detection area exactly corresponds to the mechanical size, and therefore allows the emitter and receiver light curtains to be integrated in the opening without problem. For the safety controller, Tecaprint decided to use the SafeCIS3 with an extension module; SafeCIS3-EXT-2C. The small size of this controller made installation in the small con-trol cabinet no problem. By using the safety contacts of the SafeCIS3-EXT-2C, the supply voltage for the rotating indexing machine was interrupted. The controller was confi gured with automatic start.

Solution: Safe 400 is used for the safety of the pa-tient, so that the robot is stopped if, due to an error, it moves too close to the patient.

Customers problem: The equipment consists of a pad printing machine and a rotating indexing machine, which guides the parts to be printed on a holder into the print area. The holders on the rotating index machine are loaded by hand. After printing, the parts are re-moved from the holder by a mechanical device. The operator is able to manually rectify jamming of the auto-matic removal device. The operator has access to the removal device via a small opening in the separating wall between the imprinting and removal area. To ensure that the operator is not at risk in such a situation, the small opening must be safeguarded. When a solution was sought, the height of the small opening was the decisive factor.

Customers problem: With IMRT “intensity-modula-ted radiotherapy”, a variable dosage of radiation can be applied to a tumor while still being able to protect healthy tissue. The IMRT is especially ideal for the irradi-ation of diffi cult to get to tumours at the base of the skull, spinal column and prostate. This project is referred to in the press as the “radiation cannon”. Siemens were loo-king for a solution to protect the patient from the robot.

Customer: Tecaprint Ibérica S.A., Spain, manufacturer of pad printing machines


Customer: Siemens AG Medical Solution, Germany, manufacturer of diagnosis and therapy systems for health care


Radiation beams fi red at the cancerous areas of the patient for treatment and control purposes.

Safe400 mounted to stop hand access in the machine gap. The system could be installed directly on the machine profi le by using the new standard mounting kits.

Electrical cabinet at the bottom of the ma chine. The revolving plate has tools to transport the small pieces to be printed.

3 Safe400 and SafeCIS33 Safe400 and SafeCIS3 Medical devices Printing machines

10


“We are thrilled about the small profi le and simple cabling of Safe C 400.”

Our contact person at Hörl

“The best, irreplaceable solution.”Our contact person at Guowang

Solution: The customer installed the Safe400 safety light curtain, SafeC 400-8C controller and an emerg-ency stop button.

Solution: The compact Safe400-50-14 and Safe400-450-14 cascading profi le integrated in a mounting frame together with a confi gured multifunctional control-ler.

Customers problem: In this special purpose ma-chine, machinable parts are inserted manually. When the operator leaves the area monitored by the light curtains, the machine starts automatically.

Customers problem: The customer needed a two-unit safety light curtain for their paper guillotines. They had been installing a special SICK safety light curtain. A high price and complicated components gave CEDES a new possibility.

Customer: Hörl Maschinenbau GmbH, Germany, manufacturer of special purpose machines


Customer: Zhejiang Guowang printing machine Co. Ltd., China, manufacturer of paper-cutting machines

Product used: Safe400 and SafeCIS3

Safe400 integrated in a customized mounting frame (cascading system).

Hörl uses the Safe400 in combination with the SafeC 400 to protect the machine operator.

3 Safe400 and SafeCIS33 Safe400 and SafeCIS3 Mounting devices

11


“This solution is very good and cost-effective. The price of a Safe400 and a SafeC 400 is the same as for a standard safety light curtain.”

Our contact person at Servimaster

“Economical application with high quality.”Our contact person at Magna Powertrain Co. Ltd.

Solution: With the Safe400 the customer could safe-guard the front of the machine. This was the only safety light curtain that could be mounted in such a small area. To protect an unexpected intrusion at the back of the machine, where a paper feed device is operational dur-ing the automated process, a Safe2+ Perimeter system and two mirrors were installed. ILAS was invaluable for the alignment of the safety light curtains with the mir-rors.

Customers problem: Modernization of a paper guillotine with a paperfeed device at the back. One of the sides to protect had very limited space to install a safety device without a mechanical adaptation. The ma-chine also needed other safety functions to be super-vized; door lock, two-hand function, emergency stop and safeguarding of the paperfeed at the back of the machine. The customer made an enquiry with CEDES because of the Safe400’s small profi le, but was posi-tively surprised as he realized that combined with the SafeC 400 controller he was able to solve the whole safety solution!

Customers problem: Magna Powertrain needed a quality two-area monitoring solution for a good price.

Solution: The Safe400 cascading system with a 3 m cable perfectly met the customer’s requirements.

Customer: Servimaster 2000, S.L., Vilanova del Camí, Spain

Product used: Safe400, SafeC 400 and Safe2+ perimeter

Customer: Magna Powertrain Co. Ltd., China, manufacturer of assembly systems and test plant

Product used: Safe400 cascading system

Safe400 Light curtain

Two-hand function

Safety switch

Safe400 cascading with a 3 m connecting cable.

SafeC 400

Emergency stop

3 Safe400 and SafeC4003 Safe400 cascading Mounting devices Papercutting machines

12


“This solution is very good and cost-effective. The price of a Safe400 and a SafeC 400 is the same as for a standard safety light curtain.”

Our contact person at Servimaster

“Economical application with high quality.”Our contact person at Magna Powertrain Co. Ltd.

Solution: With the Safe400 the customer could safe-guard the front of the machine. This was the only safety light curtain that could be mounted in such a small area. To protect an unexpected intrusion at the back of the machine, where a paper feed device is operational dur-ing the automated process, a Safe2+ Perimeter system and two mirrors were installed. ILAS was invaluable for the alignment of the safety light curtains with the mir-rors.

Customers problem: Modernization of a paper guillotine with a paperfeed device at the back. One of the sides to protect had very limited space to install a safety device without a mechanical adaptation. The ma-chine also needed other safety functions to be super-vized; door lock, two-hand function, emergency stop and safeguarding of the paperfeed at the back of the machine. The customer made an enquiry with CEDES because of the Safe400’s small profi le, but was posi-tively surprised as he realized that combined with the SafeC 400 controller he was able to solve the whole safety solution!

Customers problem: Magna Powertrain needed a quality two-area monitoring solution for a good price.

Solution: The Safe400 cascading system with a 3 m cable perfectly met the customer’s requirements.

Customer: Servimaster 2000, S.L., Vilanova del Camí, Spain

Product used: Safe400, SafeC 400 and Safe2+ perimeter

Customer: Magna Powertrain Co. Ltd., China, manufacturer of assembly systems and test plant

Product used: Safe400 cascading system

Safe400 Light curtain

Two-hand function

Safety switch

Safe400 cascading with a 3 m connecting cable.

SafeC 400

Two-hand function

Emergency stop

3 Safe400 and SafeC4003 Safe400 cascading Mounting devices Papercutting machines

13


“The engineers at Samsung were convinced by the ease of which the controller is confi gured.”

Our partner Kevin Yang at Gaius in Korea

“We were amazed how compact the Safe400 is, with the level of safety it provides.”

Wilfried Elsner, Wohlenberg Schneidsysteme

Solution: CEDES SafeC 400-8C is easy to use and easy to confi gure. All of the components were reconfi g-ured with auto-start. According to EN 60204 article 9.2.4.4.2, Samsung had decided to use manual start with PLC. Now Samsung do not have a problem ob-taining the S-mark approval.

Solution: Due to its compact dimensions, Safe400 could be integrated perfectly into a customized moun-ting frame, which is mounted above the guillotine’s ma-chine table. Wohlenberg also employ SafeC 400 from CEDES as the safety controller. Alongside monitoring the Safe400 safety light curtain, it also monitors all the other safety components, like the two-hand controller and emergency stop button.

Customers problem: To transport the glass panels for fl at screens televisions between the individual manu-facturing steps, so-called AGVs (Automatically Guided Vehicle) are used. Samsung needed a safety controller which could simultaneously monitor the emergency stop button, the safety bumpers and the safety light curtain.

Customers problem: Wohlenberg needed to en-sure safe operation of their guillotines. They needed a light curtain that satisfi es safety category 4 * and were also searching for a controller for monitoring all the sa-fety components.

Customer: Samsung electronics Group, Korea, electronics manufacturer

Product used: SafeC 400

Customer: Wohlenberg Schneidsysteme GmbH, Germany, manufacturer of paper-cutting machines

Product used: Safe400 with Safe C 400

Safe400 integrated in the customized mounting frame (above). Mounting frame with safety light curtain on the guillotine (left).

A Samsung AGV safely en route with the SafeC 400 safety controller.

3 SafeC4003 Safe400 and SafeC400 Papercutting machines Industrial automation

* EN ISO 13849-1 or EN 62061

14


“The engineers at Samsung were convinced by the ease of which the controller is confi gured.”

Our partner Kevin Yang at Gaius in Korea

“We were amazed how compact the Safe400 is, with the level of safety it provides.”

Wilfried Elsner, Wohlenberg Schneidsysteme

Solution: CEDES SafeC 400-8C is easy to use and easy to confi gure. All of the components were reconfi g-ured with auto-start. According to EN 60204 article 9.2.4.4.2, Samsung had decided to use manual start with PLC. Now Samsung do not have a problem ob-taining the S-mark approval.

Solution: Due to its compact dimensions, Safe400 could be integrated perfectly into a customized moun-ting frame, which is mounted above the guillotine’s ma-chine table. Wohlenberg also employ SafeC 400 from CEDES as the safety controller. Alongside monitoring the Safe400 safety light curtain, it also monitors all the other safety components, like the two-hand controller and emergency stop button.

Customers problem: To transport the glass panels for fl at screens televisions between the individual manu-facturing steps, so-called AGVs (Automatically Guided Vehicle) are used. Samsung needed a safety controller which could simultaneously monitor the emergency stop button, the safety bumpers and the safety light curtain.

Customers problem: Wohlenberg needed to en-sure safe operation of their guillotines. They needed a light curtain that satisfi es safety category 4 * and were also searching for a controller for monitoring all the sa-fety components.

Customer: Samsung electronics Group, Korea, electronics manufacturer

Product used: SafeC 400

Customer: Wohlenberg Schneidsysteme GmbH, Germany, manufacturer of paper-cutting machines

Product used: Safe400 with Safe C 400

Safe400 integrated in the customized mounting frame (above). Mounting frame with safety light curtain on the guillotine (left).

A Samsung AGV safely en route with the SafeC 400 safety controller.

3 SafeC4003 Safe400 and SafeC400 Papercutting machines Industrial automation

* EN ISO 13849-1 or EN 62061

15


“The Safe4 range has been accepted very well by ABB. They have also obtained a very good reputation from the different RENAULT plants in Turkey, France and Spain.”

CEDES Safety & Automation AG representative in France

“The customer is very pleased with the solution. We have already received a provisional contract for more than 300 units for 2007.”

Sales Representative, CEDES Safety & Automation AG

Solution: To help ABB become more effective, CEDES provided a “T” connector. Everything is connected with standard M12 connectors. To save time in the alignment process, CEDES suggested to ABB to use Safe4 with the integrated laser alignement system, which they subse-quently admitted was the best tool available on the market.

Customers problem: For each project for Renault car industry, ABB needs to safeguard the robots using a safety light curtain. The customer’s problem was that the amount of time needed to connect and align one light curtain was far too long. They wanted to be able to reduce the amount of time required in the wiring and alignment process.

Customers problem: The paper guillotine had to be safe guarded without any constructional modifi cations having to be made!

Solution: Integration of Safe4 with special cable for the safeguarding of the work table and cutting edge.

Customer: ABB, France, industrial robot manufacturer

Product used: Safe4

Customer: Perfecta Schneidsysteme, Germany, manufacturer of paper-cutting machines

Product used: Safe4 with special cable

Safe4 with a special cable safeguards the danger area of the paper guillotine from Perfecta.

Since 2001, more than 500 Safe4s have been protecting staff at RENAULT.

3 Safe43 Safe4 Papierschneidemaschinen Industrial automation

16


“Faurecia were incredibly impressed with, among other things,the optimal fl exibility and price-performance ratio of the Safe4 system.”

Our project manager Ulrich Blank

“The Safe400 profi le was the only possible safeguarding solution for our product.”

Our contact person at Henning-Haus

Solution: The customer installed the Safe4 safety light curtain as a cascading system. The cascading system enables vertical and horizontal monitoring with only one integrated controller.

Solution: Safeguarding the windows from Henning-Haus is only possible with a small light curtain. Safe400 was therefore the perfect product. A wider profi le would have been too big for this customer. With the Safe400, the customer used the SafeC 400-8C controller. An emergency stop button is also installed and monitored by the CEDES safety controller.

Customers problem: The German automobile component supplier uses a tube forming process for the production of car seats. Here, tubes are fl ared using tumbling equipment and fi xed as struts in the backrest of the car seat. Faurecia needed a safety solution to ensure the operator is not at risk from the moving tool holder.

Customers problem: Hennig-Haus produce auto-matically closing windows. When the window closes, it has to be certain that the operator will not be pinched if his or her hand is placed in the window closing area. The weight of each window can be more than one tonne.

Customer: Faurecia Autositze GmbH & Co, Germany, automotive equipment manufacturer

Product used: Safe4

Customer: Hennig-Haus GmbH, Germany, Timber frame house builders

Product used: Safe 400 with Safe C 400

By installing Safe400 no one will be pinched when the window closes.

Safe 4 cascading system for tube forming machine

3 Safe43 Safe400 and SafeC400 Customized solution Machine tool

17


“The sleek design looks high tech and this enhances the aesthetics of the x-ray system. It is easy to install.”

David Phillips, General Manager, HYTEC Incorporated

“About 500 systems have been in operation over last 6 years The solution is cost-effective with a low claimrate and very easy to install.”

Our contact person at ALTADIS

Solution: HYTEC Incorporated turned to the cegard product line because of its cost, availability, and the sleek “designer look” of the CEDES light curtain when mounted with the vision shields.

Solution: The profi les of the cegard/Process Eco lie parallel to the conveyor to ensure nothing becomes stuck or jammed on the conveyor system.

Customers problem: HYTEC manufactures self- enclosed x-ray machines and was looking for a way to safeguard the doors of their system.

Customers problem: The customer has 8 distrib-ution plants to provide the cigarette shops in France. All the orders are automatically prepared through con-veyors. ALTADIS sought a solution that could prevent cigarette cartons from becoming jammed and blocking the conveyor?

Customer: HYTEC Incorporated, USA, manufacturer of cutting-edge x-ray imaging products

Product used: cegard/Process Eco

Customer: ALTADIS, France, tobacco manufacturer

Product used: cegard/Process Eco

cegard/Process Eco monitoring the conveyor area.

3 Process / Eco3 Process / Eco Object recognition

18


“Faurecia were incredibly impressed with, among other things,the optimal fl exibility and price-performance ratio of the Safe4 system.”

Our project manager Ulrich Blank

“The Safe400 profi le was the only possible safeguarding solution for our product.”

Our contact person at Henning-Haus

Solution: The customer installed the Safe4 safety light curtain as a cascading system. The cascading system enables vertical and horizontal monitoring with only one integrated controller.

Solution: Safeguarding the windows from Henning-Haus is only possible with a small light curtain. Safe400 was therefore the perfect product. A wider profi le would have been too big for this customer. With the Safe400, the customer used the SafeC 400-8C controller. An emergency stop button is also installed and monitored by the CEDES safety controller.

Customers problem: The German automobile component supplier uses a tube forming process for the production of car seats. Here, tubes are fl ared using tumbling equipment and fi xed as struts in the backrest of the car seat. Faurecia needed a safety solution to ensure the operator is not at risk from the moving tool holder.

Customers problem: Hennig-Haus produce auto-matically closing windows. When the window closes, it has to be certain that the operator will not be pinched if his or her hand is placed in the window closing area. The weight of each window can be more than one tonne.

Customer: Faurecia Autositze GmbH & Co, Germany, automotive equipment manufacturer

Product used: Safe4

Customer: Hennig-Haus GmbH, Germany, Timber frame house builders

Product used: Safe 400 with Safe C 400

By installing Safe400 no one will be pinched when the window closes.

Safe 4 cascading system for tube forming machine

3 Safe43 Safe400 and SafeC400 Customized solution Machine tool

19

Products

Safety Safety light curtains

Safe400 ............................................ S. 22

Safe4 ................................................ S. 28

Controllers

SafeCIS3 ........................................... S. 34

SafeC400 .......................................... S. 38

Automation Industrial light curtains

Process / Mini ..................................... S. 42

Process / Eco ...................................... S. 46

Object100 ......................................... S. 50

21

Safeguarding machines and equipment so that they meet required safety standards is not always easy. Often, modern design and sophisticated ergonomics leave little room for safety components.

The extremely compact Safe400 safety light curtain from CEDES gives designers the ability to perfectly combine the latest safety requirements with whatever design and construction criteria they may have. With a cross-section

of just 15 x 20 mm, it is one of the smallest light curtains available. It also provides safety category 4 finger pro-tection.

Thanks to its millisecond-response time, the Safe400 light curtain can be installed within the hazardous zone with the smallest possible safety clearance.

Safe400 – small, fast and safe!

Applications: SMD assembly machines Semiconductor manufacturing Robot cells Small presses Production lines Access control and many more

Compact Safety Light CurtainSafe400

22

... a safety light curtain that fits anywhere

At a glance!

l Safety category 4 PL e according to EN ISO 13849-1 or SILCL 3 according to EN 62061

l Compact profile of just 15 x 20 mml Resolution 14 mm (finger) und 30 mm (hand)l Up to 3 cascaded protective fields possiblel Perimeter with 2, 3 and 4 beamsl Mutingl Fast response time

Safe400 light curtains monitor the danger zones of machines and equipment, protecting people and material from injuries and damage. With their extremely compact construction, Safe400’s emitter and receiver edges can be easily installed in machinery, particularly where space is extremely limited. Safe400 is also perfect for upgrading the safeguarding of exis-ting machinery.

When combined with CEDES’ safety controllers, Safe400 can be used for a wide range of applications. In addition to effective safeguarding, it can also measure the height of objects. The rapid detection time guarantees fast and reliable operation of machines and systems.

With a module length of 50 mm, the Safe400 protective field form and height can be adapted for every application up to a maximum length of 1,800 mm. Also complex safeguarding re-quirements, such as perimeter protection or cascading multiple protective fields, can be optimally solved with the Safe400.

CEDES Safety & Automation [email protected]

Application examples

Choice of slim and reinforced profiles

Cascading variations

Perimeter systems SafeC – the safety controllers for Safe400

Safe400 in one of CEDES’ customized housings for a paper cutting machine

Safeguarding production cells

Safe400 can be fully integrated into a machine

A 100 mm Safe400 light curtain for the smallest openings

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DATASHEET… small, fast and safe

ISO 9001: 2000

Safe400Safety light curtain for machine safety

according EN 954-1

Optical Response timeOperating range 0 … 5 m Response time 2 beams 3.7 ms (typ¹), ≤ 11.3 ms (max²)Protection height see table Response time 20 beams 6.6 ms (typ¹), ≤ 15.9 ms (max²)No. of beams 2 ... 250 Response time 50 beams 11.4 ms (typ¹), ≤ 23.7 ms (max²)Resolution 14 mm / 30 mm (finger / hand)

Electrical StandardsSupply voltage see controller (SafeC400 or SafeCIS3) Safety category 4 PL e acc. to EN ISO 13849-1 orSupply current see controller (SafeC400 or SafeCIS3) SILCL 3 acc. to EN 62061

Equipement Class III VDE 0106 part 100 Approvals CE, ISO 9001:2000Output see controller TÜV, CSA, UL

EN 61496-1 and EN 61496-2IEC 61496 part 1 and 2, EN 999

EMC IEC 61496 part 1

Mechanical GeneralDimensions 15 x 20 mm (standard alu. profile) Operation temperature range 0° … +55°C

30 x 40 mm (robust alu. profile) Storage and transport temperature range -20° … +70°CLength standard profile: max. 1200 mm Relative humidity 15 … 95 %, non-condensing

reinforced profile: max. 1800 mm 1) Response time for Safe400 with SafeCIS3 (config. with manual start, no GPIO func.)

Pigtail cable length 500 mm 2) Response times are max. values. Times depend on controller type and configuration.

Connection cable length 2, 3, 5 and 8 m 3) Safe400 in conjunction with CEDES safety control unit SafeCIS3

Max. system length 10 m (device and cable)Enclosure rating IP54Optical window Polycarbonate

• Small profile of just 15 x 20 mm

• Resolution 14 mm (finger) and 30 mm (hand)

• Perimeter with 2, 3 and 4 beams according EN 999 [1998]

• Up to 3 casacades possible

• Blanking (static and floating)

• Safety prevention

• Very cost effective

• Fast response time

• Easy installation and commissioning

• Suitable for connection of E-Stop and door switches

• Various mounting kits available

• Reinforced profile available

DATASHEETDATASHEET

Technical Data

Features

24

Safe400 Standard- / Reinforced Profile

1.5

18.5

L = Protective field

Light curtain

500

40

Cable clip ∅ 6 mmwhite (Emitter)blue (Receiver)

∅ 15

Cable clamp

Bending radius min. R = 35 mm

Connection cable2, 3, 5 or 8 m

5

76

4019

.3

Dimensions Mounting kit 180°, reinforced profile Part No. 106 497 reinforced profilePart No. 106 496 slim profile

Standard mounting kit, reinforced profile Part No. 106 500

(All dimensions in mm)

5

20 22

28

ScrewM4

15

21

6

51

17

11

30

40 26

Standard wide mounting kit Part No. 106 495

20

30

40

25

Safe400 Extension

Cascading using extension modules For simpler connection between neighbouring protective fields, the Safe400 light curtain

can be easily cascaded using extension modules

0.3, 1 or 3 m

Option: Extension cable

Bend

ing

radi

us m

in. R

= 3

5 m

m50

0

40

∅ 15


Connecting cable2, 3, 5 oder 8 m

Cable clamp


Safe400 Extension

Safe400 Perimeter

Cascading using extension modulesFor simpler connection between neigh-bouring protective fields, the Safe400 light curtain can be easily cascaded using extension modules

0.3, 1 or 3 m

Option: Extension cable

Bend

ing

radi

us m

in. R

= 3

5 m

m50

0

40

∅ 15


Connecting cable2, 3, 5 oder 8 m

Cable clamp


Perimeter SystemsSafe400 2-, 3- or 4 beams perimeter system (according to EN 999) is suitable for access controll.

26

Safe400 Ordering Information

Special configurations available on request.

System Pitch Response Time Protective Height A

TotalLength B

Part No. Description (mm) (ms) (mm) (mm)

Resolution 14mm

103 566 0029 Safe400-150-14 14 15.8 150 170103 566 0129 Safe400-300-14 14 26.3 300 320103 566 0149 Safe400-450-14 14 31.6 450 470103 566 0109 Safe400-600-14 14 36.9 600 620103 566 0130 Safe400-750-14 14 47.5 750 770

Resolution 30mm

103 566 0172 Safe400-300-30 30 15.8 300 320103 566 0175 Safe400-600-30 30 18.4 600 620103 566 0173 Safe400-900-30 30 21.1 900 920103 566 0113 Safe400-1200-30 30 26.3 1,200 1,220

All systems contain a receiver and a emitter slim profile (20 x 15mm), a mounting kit standard 15mm, test rod set, manual and packaging. Connection cables have to be odered separately.

CEDES Safety & Automation AG • ( + 41 81 307 8200 • Fax + 41 81 307 8201 • E-mail: [email protected] • www.cedes.comCEDES Safety & Automation AG reserves the right to modify or change technical data without prior notice.

Copyright © 2008 Rockwell Automation, Inc. All rights reserved.

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AccessoriesPart No. Description

106 504 Cable, Rx/Tx, 0.3m, RJ45-MiniDin, 8pol, M-M106 505 Cable, Rx/Tx, 2m, RJ45-MiniDin, 8pol, M-M106 506 Cable, Rx/Tx, 3m, RJ45-MiniDin, 8pol, M-M106 507 Cable, Rx/Tx, 5m, RJ45-MiniDin, 8pol, M-M106 508 Cable, Rx/Tx, 8m, RJ45-MiniDin, 8pol, M-M102 792 Cable, 1m, MiniDin-MiniDin, 8pol, M-F102 793 Cable, 3m, MiniDin-MiniDin, 8pol, M-F106 495 Mounting kit 15mm (2 brackets)106 500 Mounting kit 30mm (2 brackets)106 496 Mounting kit 180° adjustable 15mm (2 brackets)106 497 Mounting kit 180° adjustable 30mm (2 brackets)102 731 Test rod – 14 mm102 732 Test rod – 30 mm103 910 Test rod – 40 mm103 373 Operating manual – Safe400

PerimeterBeams

Resolution Reponsetime Range

Art. Nr. Description (mm) (ms) (m)

103 568 0001 Safe400 / 550-P2-5m / System 2 510 11.8 5103 568 0002 Safe400 / 850-P3-5m / System 3 410 12.4 5103 568 0003 Safe400 / 950-P4-5m / System 4 310 12.9 5All systems contain a receiver and a emitter slim profile (20 x 15mm), a mounting kit standard 15mm, manual and packaging. Connection cables have to be ordered separately.

27

The Safe4 safety light curtain enables contact-free and very cost-effective safeguarding of areas on and around hazardous machines. Thanks to the devices’ multiple configuration and combination options, machine manu-facturers are able to simply and reliably safeguard geo-metrically complex areas, whether they be large or small. The machine operator is thus provided with maximum safety.

Safe4 has been developed in conjunction with leading automobile manufacturers. Ease-of-operation, cost-effi-ciency and total reliability were the guiding principles

during the devices’ development. Safe4 has proven itself around the globe, often under extreme conditions.

With the standard Integrated Laser Alignment System ILAS, you receive a product which saves you precious time and frustration during installation. So you no longer need expensive specialists with an enourmous amount of technical flair to get a category 4 light curtain to work!

Safe4 – serial safety

Robust Safety Light CurtainSafe4

Application areas: Presses Paper cutting machines Production lines Indexing tables Conveyor industry Access control and many more

28

… for machine safeguarding

At a glance!

l Patented laser alignment system ILAS (US Patent No. 6’124’586, EP 0 889 332 B1 and others) l Resolution 14 and 30 mml Diagnosis at machine (optical interface – OptiLink) l Large operating range l Modular construction (14,000,000 configurations)l Extremely compact and stable construction l Combination of multiple protective fields, e.g. L-configuration l External controller also possible

Safe4 light curtain is a contactless safety device with built-in self- testing. It contains two redundant self-monitored chan nels which fulfill index IV of the Machine Directive EC/98/37 (Safety category 4 PL e according to EN ISO 13849-1 or SILCL 3 according to EN 62061).

The light curtain system is very resistant to ambient light interference and can cope easily and very reliably with demanding applications, such as welding robots. The large detection range (up to 30 m for hand-resolution and up to 9 m for finger-resolution) also enables the reliable safeguarding of hazardous zones covering large areas. With Safe4 units available starting at 120 mm lengths, they are optimally designed to safeguard small hazardous areas. In addition, it is also possible to combine multiple protective fields (cascading or L-configuration), and monitor them with a single con-troller. This provides the machine manufacturer the freedom to optimize the machine design.



Cascaded safeguard on a tube forming machine

Safeguarding a stamping machineSpecial solution for a guillotine machine

A 125° Safe4 L-configuration in a weaving machine

Design-in for a laser welding machine

OptiLink kit for diagnosis ILAS, laser alignment system

LED status display L-Configuration, Cascading and Perimeter systems

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DATASHEET… safety at its best

Technical data

Safe4Safety light curtain Safe4

for highest safety requirements

DATASHEETFeatures

• Patented laser alignment system ILAS

(US Patent No. 6’124’586, EP 0 889 332 B1 and others)

• Up to 256 beams per system

• Fast response time

• Semi-conductor output (short-circuit proof)

• Optical synchronisation, no electrical cable

needed between emitter and receiver

• Several protection fields with cascading (up to 3)

• Perimeter systems according to EN 999

• Simple installation and adjustment

• Several mounting kits available

• Modular construction (120 mm)

• Maintenance-free and inexpensive

Optical Response time

Resolution 14 or 30 mm (finger / hand) Refer to ordering informationOperating range- Resolution 14 mm 0 ... 9 m- Resolution 30 mm 0 ... 18 m

optional 6 m or 5 ... 30 mLength of protective field 120 ... 2,280 mm

Electrical Electrical connection

Power supply 24 VDC ± 20 % Length of connection cable max. 60 mPower supply ripple < 10 % of USP Cross-section min. 1.5 mm²Current consumption < 500 mA (without load) Connecting plug 7-pole terminal block, optionalInput (emitter) Test input M12, 5-pinOutput (receiver) 2 channels PNP 24 V / 0.3 A Cable gland

short circuit protected – Axial M16Time of self check when switching on USP < 3 s – Radial M12, 5-pinDiagnostics LED display / OptiLink Guard only with automatic restartResponse time see configuration Inrush current max 1 A / 20 ms

Mechanical General

Profile cross section 30 x 40 mm Safety category 4 PL e acc. to EN ISO 13849-1 orSILCL 3 acc. to EN 62061

Enclosure rating IP65 Approvals CE, CSA, TÜV, ISO 9001: 2000Temperature range ILAS laser class 2 (IEC 60825-1)– Operation –20 ... +55°C Standards IEC 61496 Part 1+2– Storage / Transport –20 ... +60°C EMC IEC 61496 Part 1Relative humidity 15 ... 95% non-condensing

ISO 9001: 2000

30

Safe4

(All dimensions in mm)3D drawings available @ www.cedes.com

Systems with integrated controller and A cap

Star

t of p

rote

ctiv

e fie

ld

M12

M16

ILAS emitterILAS target

ILAS targetILAS emitter

2535

57

145

A

B

Emitter Receiver

Dimensions Mounting sets

Standard mounting (Part No. 106 500)on aluminum profile, adjustable by ±4°

20

65

29.5

11M6 x 40

M4 x 16

29.5

Vertical mounting (Part No. 106 502)adjustable by ±4°

M6 x 40

M4 x 12

180° Mounting (Part No. 106 497)rotation ± 90°, for applications where the mounting angle is not set using the mounting frame.

30

40

Receivercross sectionterminal block

Pin 1

Pin 7

Pin 1

Pin 7

Emittercross sectionterminal block

+ 24 VDC

0 V

GNDnot connected

not connected

OSSD 1

OSSD 2

1

2

3

4

5

6

7

1

2

3

4

5

6

7

+ 24 VDC

0 VDC

Test

Test

not connected

GND

not connected

30

40

31

Perimeter Systems Safe4 2-, 3- or 4 beams perimeter system (according to EN 999) is suitable for access controll.

Safe422

16

Controller ext. = 171

3512016150

ca. 250

Prof

ile le

ngth

B

Leng

th o

f pro

tect

ive

field

A5 34015.5

min

. 35

80R min. 17

∅15

30

Possible configurations

Cable connection caps

Fitting with M16 (A cap)Part No. 106 427

Fitting with M12 5-pin T-connector (C cap) Part No. 106 429

DimensionsSystems with separated controller and A capA = protection heightB = total length

Fitting with M12 5-pin plug(B cap) Part No. 106 428

System structure

Connection capA, B or C cap

Controllerwith LED display

ILASLaser alignment system

Protection height

Standard in mm

120

up to

1,800in

120 mm increments

Laser target

End piece Stand

ard

ver

sion

Syst

em w

ith s

epara

te c

ontr

olle

r

Two

separa

te p

rote

ctiv

e fi

elds

Thre

e se

para

te p

rote

ctiv

e fi

elds

Possible configurations

32

System Withconnection cap A Operating

Range Resolution Response time

Protective field length

Overall length

Part No. Description (m) (mm) (ms) (mm) (mm)

103 000 0002 Safe4-14-240 9 14 15.8 240 410103 000 0003 Safe4-14-360 9 14 21.1 360 536103 000 0004 Safe4-14-480 9 14 26.3 480 650103 000 0005 Safe4-14-600 9 14 31.6 600 771103 000 0006 Safe4-14-720 9 14 36.9 720 891103 000 0008 Safe4-14-960 9 14 47.5 960 1,131103 000 0010 Safe4-14-1200 9 14 58.1 1,200 1,372

103 000 0012 Safe4-30-240 18 30103 000 0013 Safe4-30-360 18 30103 000 0014 Safe4-30-480 18 30 15.8 480 650103 000 0015 Safe4-30-600 18 30 18.4 600 771103 000 0016 Safe4-30-720 18 30 21.1 720 891103 000 0018 Safe4-30-960 18 30 26.3 960 1,131103 000 0020 Safe4-30-1200 18 30 31.6 1,200 1,372103 000 0023 Safe4-30-1560 18 30 39.6 1,560 1,733103 000 0025 Safe4-30-1800 18 30 44.9 1,800 1,973Above mentioned systems include transmitter and receiver edge, connection cap A, mounting kits 30 mm (2 x106 500), no connection cables

Safe4 Ordering Information




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Safe4 Bestellinformationen

System mit Anschlusskappe A Reichweite Auflösung Antwort-

zeitSchutzfel-Höhe A

Gesamt-Länge B

Art. Nr. Beschreibung (m) (mm) (ms) (mm) (mm)

103 000 0002 Safe4-14-240 9 14 15.8 240 410103 000 0004 Safe4-14-480 9 14 26.3 480 650103 000 0005 Safe4-14-600 9 14 31.6 600 771103 000 0006 Safe4-14-720 9 14 36.9 720 891103 000 0008 Safe4-14-960 9 14 47.5 960 1,131103 000 0010 Safe4-14-1200 9 14 58.1 1,200 1,372

103 000 0012 Safe4-30-240 18 30103 000 0013 Safe4-30-360 18 30103 000 0014 Safe4-30-480 18 30 15.8 480 650103 000 0015 Safe4-30-600 18 30 18.4 600 771103 000 0016 Safe4-30-720 18 30 21.1 720 891103 000 0018 Safe4-30-960 18 30 26.3 960 1,131103 000 0020 Safe4-30-1200 18 30 31.6 1,200 1,372103 000 0023 Safe4-30-1560 18 30 39.6 1,560 1,733103 000 0025 Safe4-30-1800 18 30 44.9 1,800 1,973

Oben erwähnte Systeme beinhalten: Sender- und Empfängerleiste, Anschlusskappe A, Befestigungskit 30 mm (2 ×106 500), ohne Anschlusskabel

Sonderkonfigurationen auf Anfrage



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3 de

Perimeter Anzahl Strahlen

Auflösung Antwortzeit Reichweite

Art. Nr. Beschreibung (mm) (ms) (m)

103 002 0001 Safe4 / 600-P2-18m / A-System 2 420 10.5 18103 002 0048 Safe4 / 600-P2-18m / B-System 2 420 10.5 18103 002 0003 Safe4 / 840-P3-18m / A-System 3 300 13.2 18103 002 0021 Safe4 / 840-P3-18m / B-System 3 300 13.2 18103 002 0004 Safe4 / 960-P4-18m / A-System 4 300 15.8 18103 002 0007 Safe4 / 960-P4-18m / B-System 4 300 15.8 18

Oben erwähnte System beinhalten: Sender- und Empfängerleiste ohne Anschlusskabel, Anschlusskappe A bzw. B, Befestigungskit 30 mm (2 x106 500)

PerimeterBeams

Resolution Reponsetime Range (m)

Art. Nr. Beschreibung (mm) (ms) (m)

103 002 0001 Safe4 / 600-P2-18m / A-System 2 420 10.5 18103 002 0048 Safe4 / 600-P2-18m / B-System 2 420 10.5 18103 002 0003 Safe4 / 840-P3-18m / A-System 3 300 13.2 18103 002 0021 Safe4 / 840-P3-18m / B-System 3 300 13.2 18103 002 0004 Safe4 / 960-P4-18m / A-System 4 300 15.8 18103 002 0007 Safe4 / 960-P4-18m / B-System 4 300 15.8 18

Above mentioned systems include transmitter and receiver edge without connection cables, connecton cap A or B, mounting kits 30mm (2 x 106 500)

Zubehör / Ersatzteile*Art. Nr. Beschreibung

106 427* Anschlusskappe A (Kabeldurchführung)Sender/Empfänger102 862* Anschlusskappe B (M12 / 5-Pol)Sender/Empfänger106 429* Anschlusskappe C (Doppel M12 / 5-Pol)Sender301 347 Kabel, 5 m, M12 / 5-Pol. Rundkupplung (sw)102 792 Kabel, 1 m, MiniDin-MiniDin, 8pol, M-W, f. Kaskadierungen102 793 Kabel, 3 m, MiniDin-MiniDin, 8pol, M-W, f. Kaskadierungen106 500* Befestigungskit 30 mm (2 Klammern*)106 502 Befestigungskit vertikal 30 mm (2 Klammern*)106 497 Befestigungskit 180° justierbar 30 mm (2 Klammern*)106 501 Dämpfungskit (2 Stk.)103 006 Spiegel 30 (Safe4 Gehäuse)103 652 Spiegel 60 mit Boden-Befestigungssäulenkit102 965 Bedienungsanleitung - Safe4103 282 Safety Configurator Tool104 565 OptiLink (inkl. Software)103 105 Sicherheitsrelais SafeC S104 794 Sicherheitsrelais SafeCIS3

Accessories / Spare parts*Part No. Description

106 427* Connection Cap A (Cable Gland) Tx / Rx102 862* Connection Cap B (M12/5 Pin) Tx / Rx106 429* Connection Cap C (Double M12/5 Pin) Tx301 347 Cable, 5m, M12-M12, 5pol, M-F)102 792 Cable, 1m, MiniDin-MiniDin, 8pol, M-F, for cascading102 793 Cable, 3m, MiniDin-MiniDin, 8pol, M-F, for cascading106 500* Mounting kit 30mm (2 brackets)106 502 Mounting kit vertical 30mm (2 brackets)106 497 Mounting kit 180° adj. 30mm (2 brackets)106 501 Mounting kit silent block (2 pcs.)103 006 Mirror 30103 652 Mirror 60 with mounting column102 965 ZCH Drawing opto edges Safe4/Safe2+103 282 CD Configuration Tool / Optilink104 565 OptiLink USB103 105 Safety relay SafeC S104 794 Safety relay SafeCIS3-2P-4IO

33

The SafeCIS3 safety controller has been designed as a compact control unit for the smallest safety light curtains in the world – the Safe400 series.

The controller’s advantages include a slim profile and an extremely fast reaction time combined with multi-functional abilities such as muting and external device monitoring (EDM). In addition to monitoring the protective area, the controller can simultaneously control emergency-stop or interlock switches.

More complex applications can be managed with the help of the CEDES Configuration Tool, which enables an individual configuration per software.

Additionally, a number of relay and Bus extension modules enable direct integration into different types of safety control systems.

SafeCIS3 – versatile and extremely compact!

Applications: Small machines Indexing machines Small presses Cutting machines Textile machines and many more

Compact Safety ControllerSafeCIS3

34

Main module Enhanced functionability and configurability

...safeguarding hazardous machines

At a glance!

l Safety Controller for Safe4 and Safe400 safety light curtains, for the SB200 through-beam sensor and other certified sensors

l Extremely fast safety light curtain response timesl Time-delayed safety outputs configurable l Mutingl Emergency stop or interlock switches monitoring l Up to 3 relay extension modulesl Safety category 4 PL e according to EN ISO 13849-1 or

SILCL 3 according to EN 62061

The multifunctional SafeCIS3 safety controller offers a sensatio-nally good-value solution for safeguarding hazardous machines at the highest safety level.

Despite its extremely compact dimensions of just 111 x 125 x 22.5 mm, this controller can perform the most wide ranging applications. Safety light curtain monitoring, muting for safe-guarding automatic material transport systems, as well as integrated safety override function for set-up processes, are possible with the SafeCIS3.

SafeCIS3 comes standard with two powerful PNP outputs. Relay outputs or Bus-interfaces are available as extension modules. If required, external contacts can be monitored by the EDM (External Device Monitoring) inputs.


Safety componentmonitoring is possible

with the extensionmodule


Semiautomated productions areas: SafeCIS3 and Safe400 combined

Monitoring of the safety light curtain and the E-stop button

SafeCIS3 is particularly suitable for small machines ...

... and fits in every control cabinet (pictured with two extension moduls) including a total of up to 14 outputs.

Extension module

+ =

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35

DATASHEET… versatile and extremely compact

Technical Data

ISO 9001: 2000

SafeCIS3-CPUThe compact safety controller

for optical sensors

Main Module SafeCIS3Electrical Mechanical

Supply voltage +24 VDC ± 15 % @ 5 % ripple Dimensions (with plugs) 111 x 125 x 22.5 mmCurrent consumption 70 mA (max. 1.7 A) Housing material PolyamideController protection (external) 5 A slow Installation position No restrictions

Outputs 2 PNP, 400 mA, short circuit protec-ted Enclosure rating (housing) IP20

Response time ≥ 5 ms (depending on Temperature range Operation: 0 ... +55°Cthe configuration) Storage: –25 ... +70°C

Min. off time 82 ms Relative humidity 15 ... 95 %, non-condensingInrush current max. 1 A / 30 ms

General

Safety category 4 PL e acc. to EN ISO 13849-1 orSILCL 3 acc. to EN 62061

Certificates CE, TÜV, ULInterfaces Optical (OptiLink)

• Safety Controller for Safe4 and Safe400 safety light curtains and

for the SB200 through beam sensor and other certified sensors

• Safety category 4 PL e according to EN ISO 13849-1 or


• Emergency stop or interlock switches monitoring

• Extremely fast safety light curtain response time

• Up to 3 relay extension modules

• Time delayed safety outputs configurable

• Simple connection with numbered terminal blocks

• Configurable through OptiLink

• Auto or manual start

• Start release or EDM

• Safety Prevention

• Muting

DATASHEETFeatures

36

0 V

24 V

OSSD 1

OSSD 2

Safe400transmitter

Safe400receiver

In1

In2

Info1

Info2

GPIO1

GPIO2

GPIO3

GPIO4

Lamp

0 V

DIN rail

K4

K3

C

K4

Start+24 V

+24 V

+24 V K3

+24 VC

R

R

Test

11195

110

125

22.5

Ordering information

SafeCIS3

Special configurations on request

Dimensions


SafeCIS3 with one extension module

SafeCIS3 main module with the optical interface OptiLink

Block diagram



0903

10 P

art.

no. 0

01 1

13 e

n

SafeCIS3 main module with the optical interface OptiLink

SafeCIS3 with one extension module22.5

125

110

11195


One of four standard wiring possibilities

ControllerPart No. Typ Description

104 794 SafeCIS3-2P-4IO Controller with 2 PNP outputsIncluded in delivery are controller and plug kit SafeCIS3 main module

Spare partPart No. Description

105 136 Plug kit SafeCIS3 main module

37

The compact SafeC 200 and SafeC 400 safety controller-monitor all necessary safety functions for your machine. You no longer have to purchase individual safety relays for every safety component and laboriously wire them all up.

Light curtains, emergency stop buttons and door switches on large or small machines are all controlled with just one compact SafeC controller, saving time, money and space. The required flexibility comes from the optical interface, OptiLink, and the CEDES “Configuration Tool” software. Inputs and outputs can be configured, and the desired combination of components defined in the simplest

possible way, with just a few mouse clicks. Whether you need automatic, manual or two-hand start, time delays,blanking or temporary overriding of an individual safety component; CEDES‘ SafeC 400 combined with the Safe400 safety light curtain fulfills all your needs.

CEDES also offers the SafeC 200 safety controller for ap-plications which only require safety category 2.

SafeC – a wide variety of connection andapplication possibilities

Application areas: Presses Production lines Indexing tables Conveyor industry Automatic storage systems Small handling robots and many more

Multifunctional Safety ControllerSafeC 200 / SafeC 400



Multifunctional Safety Controller

38

… for easy integration of safety components

At a glance!l Safety outputs with high-performance relays or transistorsl Number of safety blocks selectablel Up to 8 contacts per controller modulel Adjustable stop delay timel Numerous status outputs for connection to a PLCl Fixed and floating blanking configurablel Safety category 2 PL d according to EN ISO 13849-1 or


Up to ten safety components, such as emergency stop buttons, light-curtains or two-hand controls, can be connected to a SafeC 200 or SafeC 400, and monitored. The controllers function via two com-pletely independent safety circuits. The integrated force-guided and redundant relays allow reliable switching of loads up to 1,100 VA. Stop-delay times are individually adjustable. The control-ler is also available with monitored semi-conductor outputs, which directly control and monitor power contactors. Thanks to the ease with which they can be configured, both the SafeC 200 and the SafeC 400 controllers are usable in the most versatile applications.

The two controllers are a real alternative to a complex Safety PLC. Machine manufacturers and facility managers have an unhindered choice when it comes to selecting safety components. They can integrate the components which best suit the particular application. Compared with the ordinary Safety PLC or the Safety-Bus solution, using the SafeC controller can lead to savings of up to 75%. The controllers live up to the trend of system simplicity.


Monitoring of safety light curtains and emergency stop switch – made easy with the SafeC 400

SafeC 400 – easily integrated intocontrol cabinets

SafeC 400 together with Safe4

Clearly visible LED display

Connected to Safe200/400safety light curtains

Easy configuration with theoptical interface, OptiLink


0903

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art.

no. 0

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39

DATASHEET... a wide variety of connection andapplication possibilities

Technical data

ISO 9001: 2000

SafeC 200 / SafeC 400The multifunctional safety controller –

entire safety monitoring in one device

Electrical Relay outputsPower supply UN +24 VDC ± 20 % (IEC 60204-1) Number of contacts Block A: 3 NO contactsat 5% residual ripple 0.85 ... 1.15 UN Block B: 5 NO contactsCurrent consumption max. 500 mA (without load) Response timesInrush current max. 1.7 A / 10 ms – Light curtain ≤ 32 ms Max. power consumption 15 W at max. supply voltage – Safety switch ≤ 96 ms Fuse protection 5 A (slow fuse) Contact type Relay, force guideOutputs Two separate safety blocks – Max. switching capacity 1,150 VA / 120 W (optional up to 8 NO contacts or – Max. switching current 5 A 4 PNP) – Max. switching voltage AC 230 / 240 V, DC 300 V

Mechanical PNP outputs (short circuit monitoring)Dimensions 122 x 105 x135 mm (with plugs) Status outputsQuick mounting Top hat rail 35 mm (EN 50022) – Voltage (terminals L1-L16) +24 VDC ± 20% Installation position No restrictions – Output current max. 30 mAEnclosure rating IP20 (housing and terminals) Safety outputs 4 P (cross-fault detection)Temperature range Operation: 0 ... +55°C – Voltage +24 VDC ± 20 %

Storage: –25 ... +70°C – Output current max. 400 mAResponse time with UN protective mode ≤ 25 msRelative humidity 15 ... 95 % non-condensing

GeneralSafety category 4 PL e acc. to EN ISO 13849-1 or

SILCL 3 acc. to EN 620612 PL d acc. to EN ISO 13849-1 orSILCL 2 acc. to EN 62061

Approvals CE, TÜV, CSA, ULInterfaces RS 485 / OptiLink (optical)

• Safety controller for up to 10 safety devices

• Safety category 4 PL e according to EN ISO 13849-1 or

SILCL 3 according to EN 62061 (SafeC 400)

• Safety category 2 PL d according to SILCL 2 (SafeC 200)

• Short response time

• Relay or transistor output

• Up to 8 contacts per controller module

• Adjustable stop delay time

• Various safety components easily connected

• Fixed and floating blanking configurable

• Optical interface for diagnosis and configuration

• Numerous status outputs for connection to a PLC

• Individually configurable

• Multi-purpose

DATASHEETFeatures

40

Programming using the OptiLink interface

135

122

105



SafeC 200 / SafeC400

Special configurations on request

Dimensions

ControllersPart No. Description

103 562 SafeC 400 3C CAG A001103 564 SafeC 400 8C CAG A001103 561 SafeC 400 4P CAG A001Includes all terminal blocks, and operating manual

0903

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ControllersArt. Nr. Typ Description

103 562 SafeC 400 3C CAG A001 Controller with 1× 3 relay contacts103 564 SafeC 400 8C CAG A001 Controller with 1× 3 and 1× 5 relay contacts103 561 SafeC 400 4P CAG A001 Controller with 2 × 2 PNP outputs


Sta

rt

Po

we

r

S1

3S

15

S1

6S

14

L2

L3

L1

+2

4V

0V

S1

0S

11

S1

2

Re

sS

21

S2

3S

22

S2

4S

26

L1

2S

28

L1

3L

14

L1

5L

16

Prevention

Safe4

Safe4

S3

4S

32

S3

1S

33

S4

1S

44

S4

0S

38

S3

6S

35

S3

7S

39

S2

0S

18

RS

AR

SB

L1

0L

9L

8L

6L

7L

11

S1

7S

19

Sa

fety

Pre

ve

nti

on

RS485

RS485

14

24

34

44

54

64

74

84

94

10

4

15

25

35

45

55

65

75

85

95

105

Safe400 Emitter

Safe400 Receiver

R E

Blanking

+2

4V

+2

4V

EDM

Block A

EDM

Block B

+2

4V

0V

8

10

Int

SP

Block A

9

Response delayed: A

FSD : A

20

22

5

4

23

21

2

3

1

P

12

13

14

Block B

B: FSD

B: Response delayed

19

18

17

15

Em

erg

en

cy

sto

p s

wit

ch

Sa

fety

sw

itc

h 2

Sa

fety

sw

itc

h 1

Block A

Block B

41

Process/Mini is a light curtain system designed to control and monitor industrial automation processes.

The use of the very latest technology, the dense monitoring area and the extremely robust construction ensures excellent reliability and longevity.

The thin profile (12 x 16 mm) and the integrated controller means Process/Mini requires minimal space and can be easily integrated into machines and systems.

Process/Mini is based on ASIC technology which is already employed in millions of optical sensors used to safeguard elevator doors.

Process/Mini is available in five standard lengths, providing the system integrator with a wide range of setup options.

Process/Mini –compact and cost-effective Automation

Application areas: Verifying of assembly process Counting of objects Confirmation of ejection process Recognition of leading edge Recognition of irregular shapes and more

Industrial light curtainProcess/Mini

42

Process/Mini edges are very compact and robust

Process/Mini edges are available in a variety of lengths

... monitors machines and automated processes

At a glance!l Extremely robust, thanks to proven technology l All-purposel Integrated controllerl Short-circuit protected semiconductor output (NPN / PNP)l Plug and Play connection cablesl Dense monitoring fieldl Selectable operating range via inputl No earth connection necessaryl Output logic DO / LOl Resolution 30 mml Sensor pitch: 22 mml LED display integrated into edgel Easy Mounting with 2 screws

With multiple infrared beams, a dense detection zone is crea-ted between the emitter and receiver profiles. Any interruption of one or more of these beams by a person or object triggers an output signal.

Process/Mini is the ideal sensor for the economical detection or monitoring of objects, 30 mm or bigger. Due to the com-pact profile, Process/Mini is ideal for applications where instal-lationspace is limited. The easily visible integrated LED display

indicates the status of the light curtain


Laundry countingCost-effective detection of objects

Detection of irregular shapes

Overhang detection

Verifying of assembly process

0810

015

Part.

no.

001

146

en


43

DATASHEET… compact and reliable

Technical Data

ISO 9001: 2000

Process/MiniLight cutain for

detection of objects

Optical Cable Operation range Pin 4 0V 1 ... 8m Emitter: Receiver: Operation range Pin 4 24V 0.2 ... 1.5m ∅ 3,5mm ∅ 3,5mm Sensing field 118 ... 734mm Black Black Number of optical elements (beams) 4, 8, 16, 24, 32 Length 0.4m Length 0.4m Resolution 30mm White plug for emitter edge Blue plug for receiver edge

Max. ambient light 75’000 Lux PVC PVC Wavelength IR 880nm

Electrical Elektrical connection

Supply voltage USP 14 ... 30VDC Emitter: Receiver::Current consumption (without load) Typ. 50mA @ 24VDC + USP brown + USP brownMax. inrush current < 2 A per edge, 10ms – USP blue – USP blueRipple 10 % de USP No function black Output blackOutput PNP or NPN Operating range white Ouput logic whiteOuput logic DO/LO selectableOutput load Max. 120 mA, Push-Pull, 100 nFResponse time (elements) 25ms (4), 45ms (8), 85ms (16),

125ms (24), 165ms (32)Power up time 100ms + response time

Mechanical GeneralMaterial Aluminum anodized Fire protection classification UL 94 V-0Connector M8, 4 pol Cable durability IEC 60227.2Protection classification IP54 Shock IEC 60068-2-6Temperature range for operation –20 ... +65°C / -5 ... +150°F Vibration IEC 60068-2-29Relative humidity 5 ... 95 %, non-condensing EMC emission / immunity EN 50081-1.2 / EN 50082-1.2

• Very robust and reliable thanks to proven technology

• All-purpose applications

• Integrated controller

• Short-circuit protected semiconductor output (NPN / PNP)

• Plug and Play connection cables

• Output logic DO / LO

• Fixed with M4 screw from side or top

• Resolution 30mm

• Pitch 22mm

• LED indicator integrated in the edge

Features

IMPORTANT WARNING:The Process/Mini is not a safety sensor to protect human life or prevent human injury from dange-rous machinery parts. Finger, hand or body detection sensors conforming to safety standards(IEC 61496-1, -2) are available. For details, contact your nearest CEDES partner.

DATASHEET

44

Ordering Information

Process/MiniCross section

Block circuit diagram

Connection

µCLoad

Load

[1]USP (brown)

[2]Output (black)[3]0 V (blue)[4]LO / DO Selector (white)

12

∅ 4.6

∅ 5

8

16

Dimensions

24400 A

B

D

7

20

C

Connector

10

30

Connector Emitter (white)

Connector Receiver (blue)

NC(black)

USP(brown)

Operating range selection(white)

0 V(blue)

3

4 2

1

4 2

13

Operating range selection1.0 ... 8m Pin 4 connected to 0 V or open High Power0.2 ... 1.5m Pin 4 connected to USP Low Power

Output logicLO* / DO*

(white)

0 V(blue)

Output(black)

USP(brown)

A B C D

System Elements ProfileLength

Distance bet-ween mounting

holes

Sensing Field

Pitch Response time

Part No. Description (mm) (mm) (mm) (mm) (ms)

106 051 Process/Mini SY 100-04 4 266 92 118 22 25

106 052 Process/Mini SY 200-08 8 354 180 206 22 45

106 053 Process/Mini SY 400-16 16 530 356 382 22 85

106 054 Process/Mini SY 600-24 24 706 532 558 22 125

106 057 Process/Mini SY 800-32 32 882 708 734 22 165All systems contain emitter and receiver edge, 5m connection cable, mounting kit, manual and packagingAccessoriesPart No. Description

105 386 Tx Connection Cable 5m103 371 Rx Connection Cable 5m104 195 Cable extension 3m, 4-pin connector

A = Profile lengthB = Distance between mounting holesC = Sensing field with 30mm resolutionD = Pitch

Selectable output logic

DO:Pin 4 (white)connected to GND

Pin 4 (white)connected to USP

LO:*LO = Light on*DO = Dark on

Dimensions in mm

0902

04 P

art.

Nr.

001

137

en



45

… the reliable way to monitor machines

ISO 9001: 2000

cegard/Process Eco Light curtain to monitor machines and automation processes

Mechanical (sensor) Mechanical (control units)Enclosure rating IP65 (IP67 on request) Enclosure rating IP54Temperature range –20 ... +65°C Temperature range –20 ... +65°CDimensions 12 x 16 mm Dimensions 128 x 200 x 45Length max. 2.4 mMaterial aluminum (profiles) and PC (lenses) Material ABSRelative humidity 15 ... 95 %, non-condensing Relative humidity 15 ... 95 %, non-condensing

Optical GeneralOperating range 0 ... 5 m or 3 ... 8 m EMC EMC 89 / 336 / ECNo. of sensors per light curtain 8 / 16 / 24 / 32 low voltage 73 / 23 / ECNo. of beams per sensor 1 – 3 Safety category B PL b acc. to EN ISO 13849-1Aperture angle Tx, Rx ± 10° Vibration, shock IEC 68-2-6Max. ambient light 100,000 Lux Certificates ISO 9001:2000

• Relay or PNP output

• Straight and criss-cross beams for improved resolution

• Intelligent range adjustment (self calibration)

• Simple installation due to wide aperture angle

• Excellent ambient light resistance

• Integrated diagnosis

• Slim and robust aluminum profile: 12 x 16 mm

• Wide temperature range

• Very low price due to economy of scale

• Test input available

• Output off delay, adjustable

• Safety category B PL b according to EN ISO 13849-1

Technical Data

Features

IMPORTANT WARNING:The cegard/Process Eco is not a safety sensor to protect human life or prevent human injury from dangerous machinery parts. Finger, hand or body detection sensors conforming to safety standards (IEC 61496-1, -2) are available. For details, contact your nearest CEDES partner.

Control unitPart No.

EcoC-230-Rel102 075

EcoC-24-Rel-T104 458

Power Supply 17 .. 240 VAC / DC 24 VDC ± 20 %Current consumption (without load) max. 280 mA max. 90 mARelay Output 250 VAC / 8 A

125 VDC / 0.5 A30 VDC / 8 Amin. 5 VDC / 10 mA

250 VAC / 8 A125 VDC / 0.5 A30 VDC / 8 Amin. 5 VDC / 10 mA

PNP Output n/a n/aOff time delay 0 ... 10 ms 0 ... 10 msTest input no yesConnector 6-pin terminal block 6-pin and 2-pin terminal blockIndicators (LED) power, beam status, failure power, beam status, failure

DATASHEETLight curtain to monitor machines and

automation processes

DATASHEET

46

cegard/Process EcoControl units

cegard

/Pro

cess

Eco

sta

ndard

sys

tem

s

Part

No.

10

3 6

08

M0

37

9103 6

08

M0380

103 6

08

M0381

10

3 6

08

M0

38

21

03

60

8M

03

83

10

3 6

08

M0

38

4103 6

08

M0435

103 6

08

M0436

103 6

08

M0437

103 6

08

M0438

103 6

08

M0439

Sens

ors

per l

ight

cur

tain

mm

816

1624

3232

3232

1632

32

Sens

ing

heig

htm

m11

323

335

247

359

371

389

91,

178

1,40

01,

630

1,78

0

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2119

2329

3894

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300

300

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77

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77

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2424

3229

2831

3645

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2019

1820

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36

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cur

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195

315

435

555

675

795

1,00

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1,45

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700

1,90

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ion

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mm

2222

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2222

2220

2020

20

Posit

ion

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525

537

549

561

573

592

11,

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5555

5555

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55

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m1

mm

77

77

77

77

77

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m2

mm

160

280

400

520

640

760

970

1,23

569

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784

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0-Re

l23

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l23

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l23

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l23

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l23

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l23

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47

cegard/Process Eco


∅ 1

6

110 b x x x x x x ax

qn

d m2

c

Light curtain – standard

m1

16

∅ 4.75

∅ 4

.5

12

Cross-section A-A

A

A

R E

!

130176188

200

80

128

45

5

Control unit

Dimensions

LED

Out

Power

Receiver

Emitter

Relais max.250 VAC /8 A

125 VDC / 0.5 A30 VDC / 8 A

17 - 240 VAC / DCmax. VA

Connect protective earthSchutzerde anschliessen

raccorder la terre

48

e

f

Area of high resolution

criss-cross beams

straight beams

ef

Minimum object detection size with criss-cross beams operating (f, operating range > 1.8 m) and direct beams only (e)

cegard/Process Eco

cegard/Process Eco standard systemTwo different types of control units are available. On the basis of customer specific needs new or altered functions can be implemented.


ef

Area ofhigh

resolution

Process Eco pigtail cable with Mini-DIN connec-tors and connecting cables (Mini-DIN-RJ4)

Easy and discreet installation of light curtains

Minimum object detection size with criss-cross beams opera-ting (f, operating range > 1.8 m) and direct beams only (e)

EmitterPart No. Description

103 608 Mxxx cegard/Process Eco Complete light curtain system including control unit (Mxxx = special configuration)

ControllerPart No. Description

102 075 EcoC-230-Rel Control unit for cegard/Process Eco, 17 ... 240 VAC /DC with relay output104 458 EcoC-24-Rel-T Control unit for cegard/Process Eco, 24 VDC ±20 % with relay output and test input


102 787 Connecting cable Process/Eco emitter Tx 5 m102 788 Connecting cable Process/Eco receiver Rx 5 m104 481 Connecting cable Process/Eco receiver Rx 15 m103 510 Extension cable Process/Eco emitter Tx 3 m103 513 Extension cable Process/Eco receiver Rx 3 m

Fooly pooted light curtains, optional for Process Eco


Part. No. Type Description

Light curtains103 608 Mxxxx cegard/Process Eco Complete light curtain system including control unit Mxxxx = Special configuration*Control units102 075 EcoC-230-Rel Control unit for cegard/Process Eco, 17 ... 240 VAC / DC with relay output104 458 EcoC-24-Rel-T Control unit for cegard/Process Eco, 24 VDC ± 20 % with relay output and test input



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Object100 can perform a variety of measuring tasks within the automation industry, recognizing the position and shape of objects. As an intelligent light curtain system, Object100 can measure objects and detect any overhang or overheight.

There are so many applications that the very compact Object100 light curtain in conjunction with the ObjectC 100 controller can perform. Its very high sampling rate ensures the machine’s control system gets

all the necessary data it needs in an instant. Small and quickly moving objects are immediately detected and measured.

The system can be quickly and easily configured for the most wide-ranging of applications by using the simple Teach-in procedure.

Object100 – Measuring and overhang detection in a single system

Applications: Packaging and pallet industry Storage systems Paint-spray and powder-coating systems Object measuring (conveyor systems) Woodworking machines And many more

The Light Curtain That Measures ObjectsObject100

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... positioning and measurement of objects

At a glance!l Extremely high sample ratel Integrated LED for diagnosis and alignmentl Cascading system possiblel Compact edge (15×20mm), reinforced edge (30×40mm)l Operating range of up to 4 ml Measuring field height of 50 – 2,200 mml 10 and 25 mm beam pitchl CAN, RS485 or digital interface

The light curtain with the compact profile gives design engineers a great deal of freedom, not only when it comes to new concepts, but also for refitting and modernizing older machines and equipment. Despite its incredibly compact size, it offers an operating range of up to 4 m.

The ObjectC 100 controller is available in three versions:Digital I/O, RS485 and CAN Bus.

The digital I/O controller submits information about overheight, overhang and 4 different zones. Thanks to the comfortable teach-in function ObjectC 100 is suitable to many different tasks e.g. detection or sorting of objects.

The versions with the RS485 respectively the CAN bus interface submit additional information about the status of each beam. In addition there is a measure function integrated which enables to measure fast moving objects.

Application areas

Exact height measurement in the powder-coating industry

Perfect control in various applications

A very compact system … … for precise overhang detection

Object 100 is a compact, multi-functional system, which is available in both compact and reinforced varieties.

The controller comes in three versions: digital I/O, CAN and RS485

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DATASHEETISO 9001: 2000

DATASHEET

ControllerPart. No. ObjectC 100 I/O

104 920ObjectC 100 CAN104 901

ObjectC 100 RS485104 913

Supply voltage 24 VDC (EN 60204-1) ± 20% 24 VDC (EN 60204-1) ± 20% 24 VDC (EN 60204-1) ± 20%Current consumption (without load) max. 200 mA @ 24 VDC max. 200 mA @ 24 VDC max. 200 mA @ 24 VDCInrush current < 2A/10ms < 2A/10ms < 2A/10msMax. Load (short circuit-proof) max. per edge 150 mA (24 V) max. per edge 150 mA (24 V) max. per edge 150 mA (24 V)Interfaces 2 inputs (24 V)

6 outputs (24 V)2 inputs (24 V)2 outputs (24 V)CAN-bus interface

2 inputs (24 V)2 outputs (24 V)RS485 interface

Outputs PNP/NPN, Push-Pull PNP/NPN, Push-Pull PNP/NPN, Push-PullTerminal Push-wire connector Push-wire connector Push-wire connectorMounting DIN-rail 35 mm or with

mounting holesDIN-rail 35 mm or with mounting holes

DIN-rail 35 mm or with mounting holes

Enclosure rating IP54 (Housing) IP54 (Housing) IP54 (Housing)Housing materials ABS (FR) UL94-V0 ABS (FR) UL94-V0 ABS (FR) UL94-V0

Object100

Range 0 ... 4 m Enclosure treatment Polyester powder-coatedMeasuring field height 50 … 2200 mm Connection cable length Standard 2, 3, 5 and 8 mNo. of beams 2 – 254 Operating temperature range 0° ... +55°CPitch 10 mm / 25 mm Relative air humidity 15 ... 95%, non-condensingAperture geometry 3.1 x 8 mm Equipment class III, VDE 0106 part 100Reliable detection 35 mm @ 10m/s

(ObjectC 100 / Object100 200-25)Enclosure rating IP54

Housing 15 x 20 mm standard profile30 x 40 mm robust profile

Approvals CE, UL pending

Material Aluminum, Polycarbonate

Object100 / ObjectC 100 Fast, compact and multipurpose measurement of objects

Object100• Extremely high sampling rate

• Integrated LED for diagnosis and alignment

• Cascaded systems possible

• Up to 2.2 m measuring field height

• Operating range of up to 4 m

• 10 and 25 mm pitch

ObjectC 100• RS485 interface

• CAN-bus interface

• Digital inputs and outputs

• Stand-alone solution

• IP54 housing

Technical Data

Features

… Measurement and overhang detection in one system

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50018.5

1.5

5

24.5

3

40

20

15

30

28

128 200

32

(All Dimensions in mm)

ObjectC 100 controller

Block Diagram

Digital I/O RS485 CAN

CANController RS485ControllerI/O Controller

suitable for DIN rail mounting

Object100 / ObjectC 100Dimensions

L = Height of the measuring field

ScrewM4

Object100

Standard mounting Reinforced Profile

Distance plate

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System Range Pitch Monitored Height * Response Time (typ.)

Part No. Description (m) (mm) (mm) (ms)ObjectC

100 ObjectC 100 ObjectC 100 ObjectC 100Pitch 10mm I/O I/O C002 CAN RS485104 159 0045 Object100-150-10 4 10 150 9 4 8 8104 159 0046 Object100-300-10 4 10 300 12 6 13 13104 159 0047 Object100-450-10 4 10 450 16 8 17 17104 159 0042 Object100-600-10 4 10 600 20 10 22 22104 159 0048 Object100-750-10 4 10 750 24 12 26 26104 159 0058 Object100-900-10 4 10 900 28 14 31 31104 159 0059 Object100-1200-10 4 10 1200 36 18 36 36

Pitch 25mm

104 159 0044 Object100-300-25 4 25 300 8 4 7 7

104 159 0049 Object100-600-25 4 25 600 11 5 11 11104 159 0050 Object100-900-25 4 25 900 14 7 14 14104 159 0051 Object100-1200-25 4 25 1200 17 9 18 18

*Many other monitored heights or cascaded systems are available on request.All systems contain a receiver and a emitter slim profile (20 x 15mm), a mounting kit standard 15mm, manual and packaging. Connection cables have to be odered separately.

ControllerPart No. Description

104 920 ObjectC 100 I/O

104 920 C002 ObjectC 100 I/O C002104 901 ObjectC 100 CAN

104 913 ObjectC 100 RS485


106 504 Cable, Rx/Tx, 0.3m, RJ45-MiniDin, 8pol, M-M106 505 Cable, Rx/Tx, 2m, RJ45-MiniDin, 8pol, M-M106 506 Cable, Rx/Tx, 3m, RJ45-MiniDin, 8pol, M-M106 507 Cable, Rx/Tx, 5m, RJ45-MiniDin, 8pol, M-M106 508 Cable, Rx/Tx, 8m, RJ45-MiniDin, 8pol, M-M102 792 Cable, 1m, MiniDin-MiniDin, 8pol, M-F102 793 Cable, 3m, MiniDin-MiniDin, 8pol, M-F106 495 Mounting kit standard profile: 15×20mm106 500 Mounting kit standard profile: 30×40mm106 496 Mounting kit 180° adjustable 15×20mm106 497 Mounting kit 180° adjustable profile: 30×40mm104 878 Operating manual Object100



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Product flyer

CEDES Safety & Automation AGCH - 7302 LandquartTel. + 41 81 307 82 00www.cedes.com

Safeguarding machines and equipment so that they meet required safety standards is not always easy. Often, mo-dern design and sophisticated ergonomics leave littleroom for safety components.

The extremely compact Safe400 safety light curtain fromCEDES gives designers the ability to perfectly combine thelatest safety requirements with whatever design and con-struction criteria they may have. With a cross-section of

just 15 x 20 mm, it is one of the smallest light curtainsavailable. It also provides safety category 4 finger pro-tection (according to EN 954-1).

Thanks to its millisecond-response time, the Safe400 light curtain can be installed within the hazardous zone withthe smallest possible safety clearance.

Safe400 - small, fast and safe!

Applications:SMD assembly machines Semiconductor manufacturingRobot cellsSmall pressesProduction linesAccess controland many more

Compact Safety Light CurtainSafe400

The Safe4 safety light curtain enables contact-free andvery cost-effective safeguarding of areas on and aroundhazardous machines. Thanks to the devices’ multipleconfiguration and combination options, machine manu-facturers are able to simply and reliably safeguard geo-metrically complex areas, whether they be large or small.The machine operator is thus provided with maximumsafety.

Safe4 has been developed in conjunction with leadingautomobile manufacturers. Ease-of-operation, cost-effi-ciency and total reliability were the guiding principles du-

ring the devices’ development. Safe4 has proven itselfaround the globe, often under extreme conditions.

With the standard Integrated Laser Alignment SystemILAS, you receive a product which saves you precious timeand frustration during installation. So you no longer need expensive specialists with an enourmous amount of technical flair to get a category 4 light curtain to work!

Safe4 - serial safety

Robust Safety Light CurtainSafe4

Application areas:PressesPaper cutting machinesProduction linesIndexing tablesConveyor industryAccess controland many more

The compact SafeC 200 and SafeC 400 safety controllermonitor all necessary safety functions for your machine.You no longer have to purchase individual safety relays forevery safety component and laboriously wire them all up.

Light curtains, emergency stop buttons and door switcheson large or small machines are all controlled with just onecompact SafeC controller, saving time, money and space.The required flexibility comes from the optical interface,OptiLink, and the CEDES “Configuration Tool” software.Inputs and outputs can be configured, and the desiredcombination of components defined in the simplest

possible way, with just a few mouse clicks. Whether youneed automatic, manual or two-hand start, time delays,blanking or temporary overriding of an individual safetycomponent; CEDES' SafeC 400 combined with theSafe400 safety light curtain fulfills all your needs.

CEDES also offers the SafeC 200 safety controller for applications which only require safety category 2, in accordance with EN 954-1.

SafeC - a wide variety of connection and application possibilities

CEDES

Application areas:PressesProduction linesIndexing tablesConveyor industryAutomatic storage systemsSmall handling robotsand many more


The SafeCIS3 safety controller has been designed as acompact control unit for the smallest safety light curtainsin the world - the Safe400 series.

The controller’s advantages include a slim profile and anextremely fast reaction time combined with multi-functional abilities such as muting and external devicemonitoring (EDM). In addition to monitoring the protective area, the controller can simultaneously control emergency-stop or interlock switches.

More complex applications can be managed with thehelp of the CEDES Configuration Tool, which enables anindividual configuration per software.

Additionally, a number of relay and Bus extension modules enable direct integration into different types ofsafety control systems.

SafeCIS3 - versatile and extremely compact!

Applications:Small machinesIndexing machinesSmall presses Cutting machinesTextile machines and many more

Compact Safety ControllerSafeCIS3

Process/Mini is a light curtain system designed to controland monitor industrial automation processes.

The use of the very latest technology, the dense monitoringarea and the extremely robust construction ensures excellent reliability and longevity.

The thin profile (12 x 16 mm) and the integrated controllermeans Process/Mini requires minimal space and can beeasily integrated into machines and systems.

Process/Mini is based on ASIC technology which is alreadyemployed in millions of optical sensors used to safeguardelevator doors.

Process/Mini is available in five standard lengths, providing the system integrator with a wide range of setupoptions.

Process/Mini -compact and cost-effective Automation

Application areas:Verifying of assembly processCounting of objectsConfirmation of ejection process Recognition of leading edgeRecognition of irregular shapesand more

Industrial light curtainProcess/Mini

Object100 can perform a variety of measuring tasks within the automation industry, recognizing the positionand shape of objects. As an intelligent light curtain system, Object100 can measure objects and detect anyoverhang or overheight.

There are so many applications that the very compactObject100 light curtain in conjunction with the ObjectC 100 controller can perform. Its very high sampling rate ensures the machine’s control system

gets all the necessary data it needs in an instant. Smalland quickly moving objects are immediately detectedand measured.

The system can be quickly and easily configured for themost wide-ranging of applications by using the simple Teach-in procedure.

Object100 – Measuring and overhang detectionin a single system

Applications:Packaging and pallet industryStorage systemsPaint-spray and powder-coating systemsObject measuring (conveyor systems)Woodworking machinesAnd many more

The Light Curtain That Measures ObjectsObject100

Cut safely and economicallyInnovative guillotine shear optical sensor technology

Innovative optical technology ensures no contact guar-ding of guillotine shear feed and withdrawal areas.Opens up new perspectives for the machine designer verses conventional mechanical guarding. In addition to being very economical, this solution provides ergonomic advantages for the design of modern guillotine shears.

When considering total manufacturing costs, the optical sensor solution is clearly superior to mechanical safety guards.

The multifunctional SafeCIS3 safety controller can moni-tor both the emergency stop and light curtain circuit simultaneously. So an additional emergency stop relay is no longer needed.

Economical guillotine shear safety guarding –We have the solution!

Features: Complete shear safety solution for less than 1000 Euro Operator friendly Faster production times Quick and simple safety integration

Effi cient coating

The ObjectC100 / Object100 light curtain measurement system contributes signifi cantly to the effi ciency and qua-lity of the coating process in automatic coating systems.

Object100 detects the size and position of the object to be coated. In this way the spray guns can be optimally positioned to coat each and every object. This brings about a clear improvement in the quality of the applied colour.

Not needed spay guns are deactivated, thus reducing coating material usage. Due to the fi ne light beam pitch the Object100 detects even small objects. The light curtain system’s high sampling rate permits rapid pass rates for items to be coated.

Object100 – for high effi ciency and top quality

Features: Rapid and precise object detection Effi ciency and increased coating quality Simplicity of system integration Improved economy Object recognition down to 3 mm

Compact safety light curtains reliably make the feed area of modern papers cutting machines safe. The ergonomics and design of the machine are not, in any way, nega-tively influenced by this contact-less safety system.

Safety light curtains Safe4 and Safe400 fulfil Safety Cat-egory 4 and SIL3. The ergonomics and therefore the effi-ciency of the plant are improved significantly. The optical sensors are also clearly superior to any mechanical safety equipment concerning manufacturing and warehousing costs.

Use of the safety controller SafeCIS3 means that not only the light curtain but also the other safety components (such as the Emergency Stop button) on the plant are monitored. There no need to use additional safety relays.

Economic safeguarding of guillotines – we have the solution!

Features: A contact-less protection system for better ergonomics Safety Category 4 and SIL3 Rapid, simple integration Optimised cycle times

Cut Paper SafelyOptical sensors for paper cutting machines

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Documents

Catalog Products/Applications - CEDES · Products Safety Automation Safety light curtains Controllers Industrial light curtains S. 22 Safe400 S. 28 Safe4 S. 34 SafeCIS3 S. 38 SafeC400