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STEERING SYSTEMS STEERING SYSTEMS STEERING SYSTEMS STEERING SYSTEMS ISO 14001 Certificate Certificate No. EC99J1016

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STEERING SYSTEMSSTEERING SYSTEMSSTEERING SYSTEMSSTEERING SYSTEMS

ISO 14001Certificate Certificate No. EC99J1016

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Electric Power Steering

Hydraulic-Electric Power Steering

Power steering system types and characteristics

Column-assist typeThe power assist unit, controller and torque sensor are attached to the steering column.This system is compact and easy to mount on the vehicle.This power assist system can be applied to fixed steering columns, tilt-type steering columns and other column types.

Pinion-assist typeThe power assist unit is attached to the steering gear's pinion shaft.The power assist unit is outside the vehicle's passenger compartment, allowing assist torque to be increased greatly without raising interior noise.Combined with a variable-ratio steering gear, this system can suffice with a compact motor and offer superior handling characteristics.

Rack-assist typeThe power assist unit is attached to the steering gear rack.The power assist unit can be located freely on the rack, allowing great flexibility in layout design.The power assist unit's high reduction gear ratio enables very low inertia and superior driving feeling.

Direct-drive typeThe steering gear rack and power assist unit form a single unit.The steering system is compact and fits easily in the engine compartment layout.The direct provision of assistance to the rack enables low friction and inertia, and in turn ideal steering feeling.

Hydraulic power steering with motor-driven pumpMicrocomputer control of the electric motor driving the pump allows this hydraulic power steering system to achieve great energy savings.The motor, pump, reservoir and controller compose a single unit, making installation easy and nearly eliminating the need for tubing adjustments after attachment.The hydraulic pump is driven by a high-performance brushless motor, enabling both energy savings and a quick response.

Koyo Seiko has developed numerous types of steering systems in order to satisfy customer

demands for improved vehicle safety, driving stability and pleasure, and energy conservation.

Koyo was the world's first company to commercially manufacture an electric power steering

system, a type currently receiving attention worldwide because of its environmental friendliness.

Our customers can select the type of steering system that optimally suits their needs from among

our wide variety of products.

STEERING SYSTEMS

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'90

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40�

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20�

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(Units: Millions)�

'95 '00 '05 (year)

Manual

Normal Hydraulic Power Steering

This system offers both high power and a smooth steering feeling.Application on a wide range of vehicles from compact cars to trucks is possible.Electronic control by computer enables performance corresponding to vehicle speed and an ideal steering feeling.

Koyo’s full-digital-control electric power systems are ideal for next-generation intelligent cars, which will integrate systems technology, information technology, environmental technology, etc. They also contribute to environmental protection through being lightweight and improving vehicle fuel efficiency.

Transition of steering systems by type (worldwide)

Comparison of energy consumption

Electric power steering (column-assist type)

Hydraulic-electric power steering Normal hydraulic power steering

All types of power steering systems

Electric power steering offers fuel savingsand environmental friendliness

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Steering Gears

We manufacture rack & pinion type gears, which feature superior rigidity and a sharp steering feeling, as well as ball screw type gears, which have low friction. We also offer variable-ratio rack & pinion type gears, which have increased output at steering angles where this is required.

We manufacture a variety of columns, including tilt, telescopic and collapsible types.

Components Supporting Steering Systems

Hydraulic Components

Intermediate Shafts

Rack & pinion type steering gear

We manufacture a wide variety of components based on the latest design concepts in order to support the creation of high-performance steering systems with optimal functionality.

Hydraulic pumps

Reservoirs

Hydraulic hoses and tubes

Electric motor and pump  "powerpack" units

Steering columns

Our full lineup includes wide-angle, constant velocity and vibration-absorbing types.

Intermediate shafts

Ball screw type steering gear

Steering Columns

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R&D

Testing and Evaluation

■ 3D CAD

■ FEM analysis

■ CAD room

■ Electromagnetic anechoic chamber ■ Driving simulator

An R&D system utilizing the latest technology

Evaluation facilities enable simulation under a wide variety of conditions.

■ Steering endurance testing apparatus

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Europe Asia North&South America

 European Technical Center (France)  North American Technical Center (USA)

KOYO STEERING DIJON SAINT ETIENNE S.A.S.

Development basesManufacturing bases

 R&D Center (Japan)

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Printed in Japan '01.7-2CA

HEAD OFFICE / No. 5-8, Minamisemba 3-chome, Chuo-ku, Osaka 542-8502, JAPAN

STEERING DIVISION / No.333, Toichi-cho, Kashiwara, Nara 634-8555, JAPAN

KOYO STEERING SYSTEMS OF USA INC. / 47771 Halyard Drive, Plymouth, MI 48170, U.S.A.

KOYO STEERING EUROPE S.A.S. / Zone Industrielle du Broteau, B.P.1, 69540 Irigny, FRANCE

Phone : 81-6-6245-6087

Phone : 81-744-22-8299

Phone : 1-734-454-7000

Phone : 33-472-39-4444

Steering systems

Network of Steering Bases Spanning the GlobeNetwork of Steering Bases Spanning the GlobeNetwork of Steering Bases Spanning the GlobeNetwork of Steering Bases Spanning the Globe

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MalaysiaMalaysiaMalaysia

India

JapanJapanJapan

JapanJapanJapan

ChinaChinaChina

ChinaChinaChina

FranceFranceFrance

FranceFranceFrance

FranceFranceFrance

USAUSAUSA

USAUSAUSA

BrasilBrasilBrasil

ArgentinaArgentina

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