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www.orkli.com SOLAR HEATING SYSTEMS

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Page 1: CAT SISTEMA SOLAR ING.indd

www.orkli.com

S O L A R HEATING SYSTEMS

Page 2: CAT SISTEMA SOLAR ING.indd

// 2

Orkli is one of the main European manufacturers

of components for household appliances and

innovative solutions for the comfort sector. Its

corporate activity is focused on the manufacture

and sale of components for heating and

domestic hot water, thermoelectric safety,

water heating, solar systems and underfloor

heating and cooling. 30 years of professional

experience have made Orkli a global company

that is competitive on an international scale.

Orkli exports over 80% of its production and

currently has manufacturing plants in Spain,

China and Brazil.

It also has subsidiaries across Europe and

sales representatives strategically located in

countries all over the world. Orkli is not alone

when it comes to facing the challenges of a

globalized market. It is part of the largest

cooperative group worldwide: the Mondragon

Corporation.

As a result of its commitment to renewable

energies, Orkli develops and manufactures new

components for solar thermal systems. These

include hydraulic pump systems, high performance

hydraulic systems for large installations, automatic

drain units, etc.

Page 3: CAT SISTEMA SOLAR ING.indd

ORKLI, A DIFFERENT KIND OF COMPANY

We provide

safe comfort,

with our own technology,

using

renewable energies,

respecting

the environment.

The company’s commitment to the environment

and to halting climate change has led to products

with higher energy efficiency, manufactured

through more efficient processes that minimize

resource consumption and waste generation.

Orkli has been granted the most demanding

certifications in the areas of quality, safety

and occupational health and safety, as well as

protection and respect for the environment.

Its products are recognized by the main

brands in the sector and the company’s

innovative philosophy continues to reinforce its

international presence.

Orkli engages in innovation in terms of products,

quality improvement, production systems,

service and logistics: a comprehensive offer

that aims to provide new solutions for the

market while meeting customer needs.

Page 4: CAT SISTEMA SOLAR ING.indd

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OKSOL-150 is an integrated solar collector

that uses thermal solar power to

produce Domestic Hot Water.

The absorber, the forced recirculation

system and a DHW storage tank holding

150 litres of water are all included in

one single element. It uses photovoltaic

solar technology to supply the

recirculating pump®, making it a totally

independent system with no external power

requirements.

SOLAR SYSTEM WITH

INTEGRATED OKSOL-150 TANK

HOW DOES IT WORK?When solar radiation falls on

the collector, the collector

concentrates the heat and

transfers it to the heat-carrying

fluid circulating inside it. Its cover

shape and selective treatment

enable the whole surface of the

fluid-filled heat-carrying collector

to be made use of. As a result,

the solar radiation reaches

both the heat-carrying fluid and

the photovoltaic panel, which

generates electricity, causing the

recirculating pump to run and

the hot fluid to be conveyed to

the inside of the heat exchanger.

The heat is transferred from the

collector to the tank by means

of the pump controlled by the

photovoltaic panel and the heat

exchanger. On sunny days the tank

will heat up to maximum storage

temperature of 95ºC.

YEARSWARRANTY

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APPLICATIONSAny type of dwelling • Mobile Home • Bungalows •

Allotments • Cottages...

No building work required!

INSTALLATION• On a flat roof or in a garden.

• Built into a sloping roof.

• Sloping roof top structure.

ADVANTAGES• Quick and easy to install:

only the water inlet and outlet need to be connected.

• Independent system:

no electricity required.

• Automatic system:

no regulation required.

• It does not take up space in the home:

The tank is built into the system.

• Similar performance to an element-based

system.

• Fully integrable, stylish modern appearance.

• Will not rust.

• Pump powered by photovoltaic cell.

• Storage capacity: 150 litres.

• Useful collection surface area: 1,95 m2.

• Heat exchanger surface: 0,29 m2.

• External dimensions:

- Length: 2029 mm

- Width: 1020 mm

- Depth: 250 mm

- Empty weight including tank: 80 kg.

• Structure on ground or flat terrace included.

• Roof-integrated structure, sloping roof top

structure and wall structure, under request.

Keymark Solar Certificate

011-7S1479A.

FEATURES

Page 6: CAT SISTEMA SOLAR ING.indd

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DRAIN UNIT HYDRAULIC UNIT

WITH DRAIN-BACK

SYSTEM

HOW DOES IT WORK?Height-adaptable for use with

lower-powered pumps, which

means savings and better overall

system efficiency.

The volume of the circuit above

the drain unit must not exceed

8 - 16 litres of the working

volume of the air separator.

A solution to prevent overheating and

freezing. Optimise your Solar Power

Bigger SavingsSimply select all the components you need

Compatible with all the collectors, heat exchangers

and regulators on the market

For installations with a larger number of collectors

than other market alternatives

Page 7: CAT SISTEMA SOLAR ING.indd

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• Maximum operating temperature: 110ºC.

• Maximum peaks: 130ºC.

• Safety valve calibration: 3 bar.

• Flow indication range: 2-12litres/min.

• Maximum separation volume: 8 litres.

• Connections: bicone nut for a Cu15mm o

½”M pipe.

• Control options with pre-connections made.

• Consult for adaptability to other regulations.

• In case of Drain Unit without regulation option,

the regulation must comply with the following

characteristics:

- Solar regulation with a differential relay.

- Maximum temperature function of collector

110ºC. (recommended).

- Difference in activation temperature

10-15ºC. (recommended).

FEATURES

The best automatic draining unit on the market!

Page 8: CAT SISTEMA SOLAR ING.indd

// 8

DRAIN UNIT DUAL HYDRAULIC

UNIT WITH DRAIN

BACK SYSTEM

• Maximum operating temperature:

110ºC.

• Maximum peaks: 130ºC.

• Safety valve calibration: 3 bar.

• Flow indication range: 2-12litres/

min.

• Maximum separation volume:

16 litres.

• Connections: bicone nut for a

Cu15mm o ½”M pipe.

• Control options with pre-connections

made.

• Consult for adaptability to other

regulations.

• In case of no regulation options,

the regulation must comply with the

following characteristics:

- Solar regulation with a differential

relay.

- Maximum temperature function of

collector 110ºC. (recommended).

- Difference in activation

temperature 10-15ºC.

(recommended).

FEATURES

Now for installations with twice as many

solar collectors as the existing system.

Page 9: CAT SISTEMA SOLAR ING.indd

// 9

HYDRAULIC UNITS

FOR MAJOR INSTALLATIONS

• Maximum operating temperature in

flow branch: 160ºC.

• Maximum temperature in return

branch: 110ºC.

• Maximum temperature of safety

valve: 160ºC.

• Hydraulic unit for collector fields of

up to 50m2.

• Safety valve calibration: 6bar.

• Thermometer temperature range:

0-120ºC.

• Flow indication range: 5-40l/min.

• Manometer scale: 0-10 bar.

• Distance between branches:

125mm.

• Connections: 1 1/4” for flexible

pipe DN25 and bicone nut for a pipe

Cu 28mm.

• Connection for expansion vessel:

¾”M.

• Consult for adaptability to other

regulations.

FEATURES

For collector fields of up to 50 m2.

All hydraulic components pre-assembled.

Savings!70% savings on labour

costs for component installation

Page 10: CAT SISTEMA SOLAR ING.indd

// 10

The SolarOrkli line opts for technologically

innovative products contributing to

smarter, more sustainable consumption

of renewable energies. An example

are the high-efficiency solar hydraulic

units, which include components that can

increase energy efficiency by almost

50%.

SOLAR HYDRAULIC

UNITS HIGH EFFICIENCY

Page 11: CAT SISTEMA SOLAR ING.indd

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Hydraulic characteristics

FEATURES

• Maximum working temperature in flow branch:

120ºC.

• Maximum working temperature in return

branch: 100ºC.

• Maximum working temperature of safety valve:

160ºC.

• Safety valve calibration: 6 bar.

• Thermometer temperature range: 0-120ºC.

• Flow meter indication range: 2-40 l/min.

• High energy efficiency pump with cabling

preconnection.

• External PWM pump modulation.

• Consult for adaptability to other regulations.

• Pump consumption range: 4-60W.

• Energy count option on models with electronic

sensors.

• Manometer scale: 0-10bar.

• Connections: 3/4”H.

• Branch distance: 95 mm.

• Regulation with connections made.

• EPP insulation.

0

Q (m3/H)

Head

10,5 1,5 2,52 3

4

1

5

6

7

8

H (

mC

E)

2

3

00

Q (m3/H)

Power Effi ciency

10,5 1,5 2,52 3

40

40%

1010%

50

50%

60

70

80

P1 (

W)

(%)

20

20%30

30%

0 0%

The optimum efficiency of the sun as a power source

Page 12: CAT SISTEMA SOLAR ING.indd

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HYDRAULIC PUMPING UNITS WITH AND

WITHOUT INTEGRATED

CONTROL

Page 13: CAT SISTEMA SOLAR ING.indd

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INSTALLATION All the hydraulic components required for a solar installation.

• Maximum operating temperature in flow branch: 160ºC.

• Maximum operating temperature in return branch: 110ºC.

• Maximum operating temperature in safety valve: 160ºC.

• Hydraulic unit for collector fields of up to 16m2.

• Safety valve calibration: 6 bar.

• Thermometer temperature range: 0-120ºC.

• Consult for adaptability to other regulations.

• Flow indication range: 2-12 l/min.

• Manometer scale: 0-10bar.

• Connections: 3/4”H.

• Distance between branches: 95 mm.

• Control with connections made.

FEATURES

Collectors field

Solar expansion vessels

Drain valves with air separators

Support systemBoiler

Air vent valvewith ball valve

Solar hydraulicpump units

Swimming pool

Zonevalve

Hot water tank

Page 14: CAT SISTEMA SOLAR ING.indd

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INDIRECT HEAT EXCHANGE SOLAR KIT

HOW DOES IT WORK?This kit regulates the recirculation

inlet to the home from the circuit

previously heated by the solar

collector. If the kit detects that

a tap has been turned on and

hot water is required, the flow

to the heat exchanger is opened

to preheat the domestic water

inlet. When the hot water tap is

turned off, the 3-way valve opens

the bypass again and shuts off

the flow to the heat exchanger.

The shut-off valves allow the

central recirculation system to be

completely blocked off at all the

inlets.

The indirect heat exchange solar kit is

designed for centralised solar heating

installations with distributed back-up

power. Each home has an individual back-up

power source and its own interior distribution

circuit supplying domestic water.

You may complete the totally regulated

installation with the solar domestic

water kit

Page 15: CAT SISTEMA SOLAR ING.indd

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Hydraulic characteristics

• Dimensions: 350 x 308 x 115 mm.

• Heat exchanger power: 35KW.

• Activation flow: 2L/min.

• Maximum HWR operating flow: 15L/min.

• Maximum heating operating flow: 20L/min.

• Maximum HWR pressure: 15bar.

• Maximum heating temperature: 70ºC.

• Connections: ¾”M.

FEATURES

Heat exchanger

Heatingoutput

Heating input

HWR input

3 ways valves Hydraulic valve

HWR output

Fastening template

0 400200 600 800

200

400

600

800

1000

0

Flow (L/h)

Hot water circuit

Hot water circuit

H (

m)

0 400200 600 800 1000

100

200

300

400

500

0

Flow (L/h)Circuit bypassCircuit heat exchanger

Heating

H (

m)

Page 16: CAT SISTEMA SOLAR ING.indd

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SOLAR DHW KIT

• Valve material: brass,

according to EN12165

standard.

• Closure gasket material:

EPDM.

• Connections: ½”, or 15 mm

copper pipes.

• Maximum operating

temperature: 90ºC.

• Maximum operating pressure:

10bar.

• Calibration of 3-way valve/

bypass temperature: 48ºC.

• Bypass temperature tolerance:

+-2ºC.

• Thermostatic mixer regulation

range: 30-60ºC.

• Mixing outlet temperature

calibration: 45ºC.

• Components suitable for use

with domestic water.

FEATURES

A universal kit for connecting a solar hot water tank to a

conventional domestic hot water source

Unit for connection to the auxiliary

domestic water heating units installed

between the solar water tank and

this back-up power source, normally an

instant water heater or a gas or electric

water heater. It includes a 3-way valve,

which determines whether the water

from the solar water tank should be

conveyed via the back-up power source or

can be directly sent on for consumption,

and a mixing valve regulating the outlet

temperature of the domestic hot water in

the solar heating + conventional back-up

system.

Page 17: CAT SISTEMA SOLAR ING.indd

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If water in solar hot water tank >48ºC If water in solar hot water tank <48ºC

Hydraulic diagram:

Solar hot water tank

From the solar collector field

Return to the solar collector field

Mains water connection

Domestic hot water outlet

Domestic hot water outlet

From the solar hot water tank >48ºCMains water

connection

Domestic hot water outlet

From the solar hot water tank <48ºCMains water

connection

Page 18: CAT SISTEMA SOLAR ING.indd

ORKLI, S. Coop.

Ctra. Zaldibia, s/n

E - 20240 Ordizia (Spain)

Tel: +34 943 80 50 30

E-mail: [email protected]

Orkli do Brasil

Av. José Benassi, 300 – Galpão 03

FAZGRAN

SP - CEP: 13213-085 Pq. Industrial - Jundiaí

Fazgran

Tel.: +55 (11) 4525-0190

Fax: +55 (11) 4525-2482

E-mail: [email protected]

Orkli Kunshan

West of Huang Pu Jian Road

215341 Qiandeng Town

Kunshan City

Tel.: + 86 512 5515 5000

Fax: + 86 512 5515 5999

E-mail: [email protected]

www.orkli.com

PRODUCTION PLANT

COMMERCIAL NETWORK

Orkli U.K. Ltd

Surrey KT9 1BD Chessington

Tel.: +44 203 044 2992

Fax: +44 203 044 2701

E-mail: [email protected]

Orkli, S. Coop.

Prumyslova 3143/5

79601 Prostejov

Rep. Checa

Tel.: + 420 620 748 159

Fax: + 420 582360800

E-mail: [email protected]

Orkli Middle East Ltd.

Orkli House, No. 1195

Vali-Asr Avenue

1516738615 Tehran

Tel.: + 021 88 77 50 22

+ 021 88 88 24 36

Fax: + 021 88 79 96 27

E-mail: fi @orkid-int.com

MCC India

B-6/6, Safdarjung Enclave,

Commercial Complex

110 029 New Delhi

Tel.: + 91 1132439954

Fax: + 91 1132439953

E-mail: [email protected]

Orkli Italia S.P.A

Centro Cassina Plaza

20060 Cassina de Pecchi

Tel.: +39 029 530 3425

Fax: +39 029 530 1298

E-mail: [email protected]

Orkli Deutschland GmbH

SteinlachstraBe 109

D-72116 Mössingen/Talheim

Te.: +49 (0)7443 / 92407-0

Fax: +49 (0) 7443 / 92407-28

E-mail: [email protected]

MCC Rusia

Bolotnaia naberezhanaya, 15,

block 1

119072 Moscow, Rusia

Tel.: + 7 495 957 3557

Fax: + 7 495 957 3560

E-mail: [email protected]

Page 19: CAT SISTEMA SOLAR ING.indd
Page 20: CAT SISTEMA SOLAR ING.indd

ORKLI, S. Coop.

Ctra. Zaldibia, s/n / E - 20240 Ordizia (Gipuzkoa)

Tel.: + 34 943 80 51 80 / Fax: + 34 943 80 52 41

E-mail: [email protected] www.orkli.com