P R O F I L E

Cast ing a Bet te r Wor ld

A Foundry for Accurate and Quality Cast Iron & Ductile (SG) Iron Castings .

The Automated Foundry with High Pressure Flask-less Moulding line with Test Lab.

Introduction

M E T A L C A S T is founded in the year of 2015 by the enterprenour with vastexperious of 35 years in foundry industries right from conventional foundry to graded casting foundryhaving TUV Nord ISO 9000-2015 certified management procedure to cater various industries likeautomobiles, agriculture, enginnering, power, aviation & space, marine, earth moving, pumps &compressors, industrial machineries and other various industries by providing quality castings and itsparts & products.

The firm is based at Piplana, Rajkot, Gujarat, INDIA and it is evolved to become high end technologicalfoundry from foundation of Atkotiya Casting, founded in the year of 1984, a conventional foundry andreputed production house for ferrous cast iron casting at Rajkot.

M E T A L C A S T has setup new production infrastructure with vision to ensuremaximum value addition to consumers by supplying quality casting products using latest automatictechniques in production.

We have production facility with an installed capacity of 300 Tons / month and a rare plant in Indiawith installation of latest casting technology of high pressure flask-less moulding line and qualityinspections with latest laboratory.

M E T A L C A S T has a vision to offer a high end engineering, manufacturing andtechnological production solution to focus on customer's productivity & profitability by supplyingaccurate, precision and quality cast iron and ductile iron castings.

Introduction

Infrastructure

M E T A L C A S T

production infrastructure is set up on anarea of 20000 sq. feet for productionarea. The company is aimed to expand itupto 10000 sq. mtr to fulfill everyaspects of casting Components.

Work Force

The company has quality working stafffor design, plannig, production, testing,accounts & finance.

Group Companies Atkotiya Casting - 1984,

Bhavesh Engineers -1991

Bhagaday Foundry - 1995

Bhuvneshwari Engineers - 1999

Atul Metals - 2005

V. M. Metal - 2007

Found Tech - 2008

Casting Types (Ferrous)

Cast Iron (Grey Iron)

Ductile Iron (S G Iron)

Special Customised grade casting

Casting Process / Method

Green Sand (High Pressure Automatic Line)

Shell Core

No Bake

Industries Caters Automobile Sector

Agriculture Sector

Industrial Machineries

Power & Defence Sector

Electrical Equipment

Railways & Aerospace

Pipe, Fittings & Infrastructure

Earth Moving

Fire Fighting Sector

Engineering Sector

Mission"To manufacture qualityproducts, provide qualityservice, and fulfill company’sstable and continuousdevelopment.”

Core ValuesM E T A L C A S T’s

values are the foundation of how we dobusiness and the basis for our guidingprinciples and the culture of thecompany. They set the benchmark forminimum expectations and are thedriving force behind our clearcommunication, superior performance,and professional integrity.

Passion forexcellence

Passion Matters

Vision“To be the recognized as theleading Engineering companyfor its passion, technologyand human resources.”

Integrity

Accountability

Reliability

Efficiency

Quality

Health & Safety

Innovation

Collaboration

Customizable

Solutions

Passion forQuality

5

Quality"We are committed to providing customers with service of thehighest possible level of quality. In order to achieve this, we arecontinually improving processes, products and services, meetingand exceeding customer satisfaction at all times. Theimplementation of the quality policy is the responsibility of allstaff members, with overall responsibility residing with the Boardof Director. It is compulsory that all staff recognise and acceptour philosophy of quality service delivery, acceptingaccountability for their own output. To be the recognized as theleading Engineering company for its passion, technology andhuman resources”

Commitment"Providing sufficient resources and equipment to ensure that wecan operate to the documented management system. Themanagement system is based on the principles of InternationalStandard for Quality Management Systems that provides aframework for the management and control of our activities forQuality, Environment and Health & Safety. It also assists inestablishing and reviewing strategic objectives for the company.”

“Quality is Best Business Plan."

“Passion for

ProductionOur Unique Selling Proposition (USP)

Making 3D Models High Pressure line for quality & fast production

Spectrometers formetal analysis

Drawing ▲Modeling ▲ Molding ▲ Casting ▲ Testing

FacilitiesList of Machineries

No Description Qty

1 Automatic High Presser Molding Machine 450x550 (90 mold/Hour without Core) 1

2 Jolt squeeze Molding Press 2

3 Hand Molding Machines 4

4 Induction Furness 450 KW – Inductotherm (350 Kg & 500 Kg) 1

5 Automatic Sand Plant with Dust Collector 1

6 Sand Muller 600 Kg 2

7 Cold Core Machine 2

8 Hot Core Machine (550x550mm) Multi Shoot 1

9 Hot Core Machine (300x450mm) Single Shoot 1

10 Hot Core Machine (550x550mm) Multi Shoot 1

11 Core Muller/Mixer 2

12 Shot Blast Machine – Patel Furness 1

13 Air Compressors 2

14 Water R.O. Plant 1

15 Crain 2-Ton 1

16 Treatment Ladle (300Kg) 1

17 Pouring Ladle (300Kg) 3

18 Fettling Facilities 1

FacilitiesTest Lab & Inspection Facilities

No Description Qty

1 Spectrometers – Hitachi (Oxford) 1

2 CE Meter – Suyash 1

3 Hardness Testers (Rockwell) - SMS 1

4 UTM - FIE 1

5 Micro Scopes - Vardhan 1

6 Sand Testing Lab - Kelson 1

7 Surface Plate - Luthra 1

8 Polishing Machine 2

9 Measuring Instruments -

Excellent Quality ▲Timely Delivery▲ Customer Satisfaction

GradesGrey Cast Iron

Country Specification Designation 150 180 200 220 250 260 300 350

India IS 210 1978 FG 150 -- 200 -- 250 -- 300 350

UK BS 1452 1990 Grade 150 180 200 220 250 -- 300 350

USAANS/ASTM

A48-83Grade 20A 25A 30A -- 35A 40A 45A 50A

Germany DIN 1691 1985 GG 15 -- 20 -- 25 -- 30 35

FranceNFA 32-101-

1987FGL 150 -- 200 -- 250 -- 300 350

Italy UNI 5007 1969 G 15 -- 20 -- 25 -- 30 35

JapanJIS G5501

1981FC 150 -- 200 -- 250 -- 300 250

RussiaGOST 1412

1979Sch 15 18 20 -- 25 -- 30 35

International ISO 185-1988 Grade 150 -- 200 -- 250 -- 300 350

Hardness BHN 136-167 159-194 180-222 202-247 227-278

Note: Above Grades is inclusive, others grade is available as per requirement,

GradesDuctile (S.G.) Iron

Excellent Quality ▲Timely Delivery▲ Customer Satisfaction

ParticularsTensile

Strength

ASTM

Yield

StrengthElongation Hardness

USA/ASTM Germany ISO σ≥/Mpa σ≥/Mpa δ≥（%） HBS

60-40-18 GGG40 400-18 414 276 18 130~180

65-45-12 GGG40 450-10 448 310 12 160~210

70-50-05 GGG50 500-7 485 345 5 170~230

80-60-03 GGG60 600-3 555 415 3 190~270

100-70-03 GGG70 700-2 689 483 3 225~305

120-90-02 GGG80 800-2 827 621 2 280~360

Note: Above Grades is inclusive, others grade is available as per requirement,

M E T A L C A S T

Survey No. -99, At-PIPLANA, Opp. Water Tank,Rajkot-Kotda Road (Kothariya Road), Tal. Kotda Sangani, Dist. Rajkot - 360030, GUJARAT, INDIA.Mob. +91 97127 99111email. alltechmetalcast@gmail.comWeb : www.alltechmetalcast.com