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April 2012 Environment in Rio Tinto 1 Rich Borden and Vicky Peacey Rio Tinto Case Studies in ARD Management and Mine Closure Rio Tinto US Sites

Case Studies in ARD Management and Mine Closure

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Page 1: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 1

Rich Borden and Vicky Peacey

Rio Tinto

Case Studies in ARD Management and Mine

Closure

Rio Tinto US Sites

Page 2: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 2

Proactive ARD Management for Mine Closure

• Proactive ARD management should seek to eliminate or a least reduce long term water treatment liabilities before they are created.

• Mine plans should focus on the strategic management of different mine materials to create sustainable landforms which are able to support beneficial post-mining uses

Page 3: Case Studies in ARD Management and Mine Closure

ARD Management Strategies used / considered at Rio Tinto Mines and Projects

April 2012 Environment in Rio Tinto 3

PROACTIVE REACTIVE

Mine Plan Optimization (selective mining) Waste Removal and Consolidation

Selective Waste Placement and Salvage of Growth Media

Recontouring and Engineering to Promote non-Erosive Runoff

Up-Gradient Water Diversion Direct Revegetation

Selective Handling and Encapsulation General Purpose and Alkaline Covers

In Pit or Underground Disposal Infiltration or Oxygen Limiting Covers (can be Proactive if placed on unoxidized material)

Subaqueous Disposal Flooding post placement

Sulfide Flotation Hydrogeologic containment

Liners In-Pit Water Treatment

Temporary Synthetic Covers Collection and Treatment of Contact Water (during operations and if needed after closure)

Page 4: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 4

Eagle

Michigan

South

Carolina

Ridgeway

Barneys

Canyon

Utah

Page 5: Case Studies in ARD Management and Mine Closure

Oct 2009 Environment in Rio Tinto 5

Barneys Canyon Gold Mine

PROCESS AREA

BARNEYS PIT

MELCO PIT

MELCO SULFIDE REPOSITORY

NORTH BARNEYSSULFIDE REPOSITORY

EAST BARNEYS PIT

N

Page 6: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 6

Waste Rock Segregation

• Visual classification of the waste

• Sampling confirmed that mean sulfur concentrations increased from 0.3% to 1.3% on average immediately across the color transition

• Designation was made by trained loader operators

Page 7: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 7

Closure of Oxide Waste Rock Dumps

Page 8: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 8

Bedrock

Bedrock

Open Pit Backfilled with Sulfide Waste Rock

3 m oxide waste rock

1 m fine-grained topsoil

+10 degree south facing slope planted with deep rooting perennial species

Runoff directed away from repository footprint

Water Table

Barneys Canyon Sulfide Repository

Page 9: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 9

NBCS Sulfide Repository (open pit)

Page 10: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 10

Melco Sulfide Repository

Page 11: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 11

Paste pH and Conductivity in 1999 (Before Dump Recontouring and Capping)

10

100

1000

10000

2 3 4 5 6 7 8 9

Paste pH

Past

e C

ondu

ctiv

ity (u

S/cm

)

Sulfide Waste Rock

Melco South Oxide

All Other Oxide

Page 12: Case Studies in ARD Management and Mine Closure

Oct 2009 Environment in Rio Tinto 12

Alluvial Groundwater Down Gradient of Waste Rock and Repository (Since 2004)

• Mean pH – 7.4

• Mean Alkalinity – 320

• Mean TDS - 720

• Mean Sulfate – 140

• All Metals below USEPA water quality criteria for aquatic ecosystems and livestock guidelines

Page 13: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 13

Closure of Barneys Open Pits

• NBCS Pit – Backfilled with sulfide waste rock and covered

• SBCS Pit – Backfilled with oxide waste rock

• Melco Pit – No water accumulation in pit

– Above water table and no significant surface inflow into pit

• East Barneys Pit (Flooding)– Pit Lake pH = 7.9, alkalinity = 250 mg/L, TDS = 620 mg/L, sulfate =

130 mg/L, all metals below USEPA acute and chronic water quality for aquatic ecosystems and stockwater guidelines

• Barneys Pit (Flooding)– Pit Lake pH = 7.9, alkalinity = 190 mg/L, TDS = 410 mg/L, sulfate =

110 mg/L, all metals below USEPA acute and chronic water quality criteria for aquatic ecosystems and stockwater guidelines

Page 14: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 14

Ridgeway Gold Mine

NORTH PIT

SOUTH PITTAILINGS

Page 15: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 15

Ridgeway Gold Mine Mineral Waste Management

• Decision was made after several years of mining to segregate all waste rock with >0.5% sulfur

• Strategy to maintain acid generating tailings under saturation with an engineered cover using materials mined at LOM

• Used the Tailings and Open Pits to manage sulfide bearing waste rock

• Flooding and saturation of acid generating waste rock, tailings and sulfides on pit walls

Page 16: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 16

Ridgeway Gold Mine Mineral Waste Management: Tailings

Page 17: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 17

South pit

North pit

Ridgeway Gold Mine Mineral Waste Management: Open Pits

Page 18: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 18

Ridgeway Results

• Tailings cover is maintaining saturation and maintaining reducing conditions in tailings

– Runoff does not need any treatment

• South Pit is almost completely flooded and is maintaining a neutral pH with low metals concentrations without lime addition

– An aquatic ecosystem comparable to natural lakes in the region has been established

– Water meets discharge criteria

• North Pit lake is currently being filled

– Lime addition to maintain neutral conditions

• All site water is now being directed to the North Pit Lake to increase rate of flooding

• North Pit Lake on track to discharge water without water treatment when filled

Page 19: Case Studies in ARD Management and Mine Closure

19

North

underground ore body (6 acres)

ventilation raise and aggregate

backfill site

surface facilities

underground decline to ore

body

mine portal

site access road

surface road from portal to storage pad

Source: Kennecott Eagle

Salmon-Trout River

Eagle Mine: Designing for Closure

Page 20: Case Studies in ARD Management and Mine Closure

20

Eagle Mine: Designing for Closure

Page 21: Case Studies in ARD Management and Mine Closure

Eagle Mine: Designing for ClosureUNDERGROUND MINE

•100% development rock backfilled into underground workings (secondary stopes)

• Closure involves rapid re-flooding, and submergence beneath water table

TAILINGS

•High acid generating potential

•Subaqueous in-pit disposal of fresh un-oxidized tailings

•Hydrogeologic containment

Page 22: Case Studies in ARD Management and Mine Closure

April 2012 Environment in Rio Tinto 22

Successful Implementation of Proactive ARD Management Strategies for Closure

• Compatible with the chemical, physical, environmental and regulatory setting of the mine

• The strategy should be designed and implemented before a problem develops

• Strategies must be compatible with the life of mine plan and day to day operations

• ARD management costs should be fully integrated into economic models used by long-term mine planning

• Successful proactive ARD management requires buy-in from entire mine

• Monitoring and Feedback is required to ensure successful implementation and to ensure that the management strategy is leading to the intended results for optimal closure results