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“APPLICATIONS”
Rev. May 2013
CARTRIDGE VALVES
SUBMARINE-AIRCRAFT CARRIER-ROCKET LAUNCH
“Submarine Systems, Nuclear and Diesel Electric, where the full Range of Cartridge valves are fitted”
AIR
AVBS = Aux Vent & Blow System BIB = Built in Breathing System & Hood Inflation System DDS = Diesel Air Start System EBA = Emergency Air Breathing System FAS = Firing Air Systems HPA = High Pressure Air System HPB = High Pressure Blow System MLO = Main Lub Oil System WHA = Weapons Handling System DQA = Divers Quality Breathing Air System CO2
CDR = Carbon Dioxide Removal System HYDROGEN
LPE = Electrolyser System METHANOL
GM = Gas Mgmt Plant System
NITROGEN
HPDHR System N = Nitrogen System PC = Primary Circuit OPG = Valve OP & Gas System WM = Water Mist System WATER
E = Emergency Core Cooling System FT = Feed Transfer System H&C = Hot & Cold Domestic System PCD = Primary Coolant Discharge System PCM = Primary Coolant Make-up System PCS = Primary Coolant Sampling System PSW = Primary Shield Water System RCFW = RCFW Cooling System EBS = Emergency Blow System
OIL
EHP = External Hydraulic Power Plant EHS = External Hydraulics Systems HTS = Hydraulic Oil Fill & Transfer System HDS = Hydroplane & Steering Control System HHP = Hydroplane & Steering Gear Hydraulic Power Plant MHP = Main Hydraulic Power Plant HS = Main Hydraulic System SP = Secondary Propulsion System WH = Weapons Handling System HFI = Hydraulic Fire Isolation
www.dynamiccontrols.co.uk www.cunicocorp.com
2 of 27
NO. OF VALVES PER TOTAL NO. OF DATE OF
SUBMARINES/SHIPS SUBMARINE CARTRIDGE VALVES COMMISSION
CARTRIDGE VALVE POPULATION
U.K.
U.S.A.
• SWIFTSURE- SSN
• VANGUARD - SSBN
• TRAFALGAR- SSN
• ASTUTE- SSN
• SEAWOLF- SSN
• VIRGINIA- SSN
1st
Commissioned: 1973
1st
Commissioned: 1993
1st
Commissioned: 1985
1st
Commissioned: 2010 5 Boats Confirmed
1st
Commissioned: 1997
1st
Commissioned: 2004 18 Boats Confirmed
5 980 4,900
4 2,067 8,268
7 1,750 12,250
5 1,860 9,310
3 4 12
18 4 72
CANADA • VICTORIA- SS 4 1,260 5,040
formerly Upholder (UK):
1st
Commissioned: 1986 Victoria (Canada) Commissioned: 2000
SPAIN • S-80 CLASS- SS
4 580 1
st
to be Commissioned 2013
FRANCE • BARRACUDA- SSN
4 1,250 1st
to be Commissioned : Expected in 2017
INSTALLED BASE
3 of 27
INDIA • ROCKET LAUNCH
• OFFSHORE PATROL VESSEL
NETHERLANDS
SPAIN
• M-CLASS FRIGATES
• PROJECT 17
• AIRCRAFT CARRIER
1st
Commissioned : 1991
1st
Commissioned : 2010
1st
to be Commissioned: Expected in 2014
1st
Commissioned : 2009
7 925 6,475
1 360
3 486 1,458
8 95 760
INDIA
1 1,842
NO. OF VALVES PER TOTAL NO. OF DATE OF
SUBMARINES/SHIPS SUBMARINE CARTRIDGE VALVES COMMISSION
INSTALLED BASE
• OHIO REPLACEMNT PROGRAM(ORP)—SSBN
U.S.A. Future Request “To be Determined”
• OHIO REPLACEMNT PROGRAM(ORP)—SSBN
Future Request “To be Determined” U.K.
4 of 27
• AIRCRAFT CARRIER-CVN 78
1st
to be Commissioned: Expected in 2015
1 680
NO. OF VALVES PER TOTAL NO. OF DATE OF
SUBMARINES/SHIPS SUBMARINE CARTRIDGE VALVES COMMISSION INSTALLED BASE
U.S.A.
• AIRCRAFT CARRIER-CVN 79
1 680
5 of 27
TOTAL INSTALLED BASE
VALVE TECHNICAL DATA SHEET STOP VALVE 801
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Airtight Test 308 Bar/ 3400psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Handwheel Material Aluminium/Stainless Steel
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
801-A2 2Kg/4.4lbs NB15/½” 6 75/2.95 28/1.1 125/4.9 64/2.5 97/3.8 215/8.46
801-B3 4Kg/8.8lbs NB20/¾” 18 95/3.7 29/1.14 145/5.71 86/3.39 16/0.63 228/8.98
801-C4 10Kg/22lbs NB25/1” 36 105/4.1 39/1.54 190/7.48 112/4.41 155/6.1 254/10.0
801-D5 26Kg/58lbs NB32/1¼” 55 115/4.5 44/1.73 250/9.84 137/5.39 180/7.09 280/11.0
801-E6 42Kg/92lbs NB40/1½” 140 180/7.1 50/1.97 285/11.22 175/6.89 230/9.06 304/12.0
801-G7 65Kg/143lbs NB50/2” 250 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5
801-H8 65Kg/143lbs NB75/2.5” 250 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Limit switches for confirmation of operation
Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
6 of 27
VALVE TECHNICAL DATA SHEET STOP VALVE 801
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides)
Airtight Test 440 Bar/ 6600psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Handwheel Material Aluminium/Stainless Steel
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
801-A2 2Kg/4.4lbs NB15/½” 6 75/2.95 28/1.1 125/4.9 64/2.5 97/3.8 215/8.46
801-B3 4Kg/8.8lbs NB20/¾” 18 95/3.7 29/1.14 145/5.71 86/3.39 16/0.63 228/8.98
801-C4 10Kg/22lbs NB25/1” 36 105/4.1 39/1.54 190/7.48 112/4.41 155/6.1 254/10.0
801-D5 26Kg/58lbs NB32/1¼” 55 115/4.5 44/1.73 250/9.84 137/5.39 180/7.09 280/11.0
801-E6 42Kg/92lbs NB40/1½” 140 180/7.1 50/1.97 285/11.22 175/6.89 230/9.06 304/12.0
801-G7 65Kg/143lbs NB50/2” 250 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5
801-H8 65Kg/143lbs NB75/2.5” 250 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Limit switches for confirmation of operation
Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
7 of 27
VALVE TECHNICAL DATA SHEET CHECK VALVE 802
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Airtight Test 308 Bar/ 3400psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Lift Pressure & Seating Pressure 0.5 bar (7.5 psi)
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
802-A2 1.3Kg/2.9lbs NB15/½” 5 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46
802-B3 3.4Kg/7.5lbs NB20/¾” 16 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98
802-C4 8.4Kg/18.5lb NB25/1” 35 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0
802-D5 16.4Kg/36lbs NB32/1¼” 52 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0
802-E6 39Kg/86lbs NB40/1½” 130 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0
802-G7 65Kg/143lbs NB50/2” 235 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Limit switches for confirmation of operation
Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
8 of 27
VALVE TECHNICAL DATA SHEET CHECK VALVE 802
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375/ Mil-V-24109
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides)
Airtight Test 440 Bar/ 6600psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Lift and seating pressure 0.5 bar (7.5 psi)
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
802-A2 1.3Kg/2.9lbs NB15/½” 5 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46
802-B3 3.4Kg/7.5lbs NB20/¾” 16 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98
802-C4 8.4Kg/18.5lb NB25/1” 35 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0
802-D5 16.4Kg/36lbs NB32/1¼” 52 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0
802-E6 39Kg/86lbs NB40/1½” 130 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0
802-G7 65Kg/143lbs NB50/2” 235 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Limit switches for confirmation of operation
Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
9 of 27
VALVE TECHNICAL DATA SHEET SCREW DOWN NON-RETURN VALVE 803
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Airtight Test 308 Bar/ 3400psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Handwheel Material Aluminium/Stainless Steel
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
803-A2 2Kg/4.4lbs NB15/½” 5 75/2.95 28/1.1 125/4.9 64/2.5 97/3.8 215/8.46
803-B3 4Kg/8.8lbs NB20/¾” 16 95/3.7 29/1.14 145/5.71 86/3.39 16/0.63 228/8.98
803-C4 10Kg/22lbs NB25/1” 35 105/4.1 39/1.54 190/7.48 112/4.41 155/6.1 254/10.0
803-D5 26Kg/58lbs NB32/1¼” 52 115/4.5 44/1.73 250/9.84 137/5.39 180/7.09 280/11.0
803-E6 42Kg/92lbs NB40/1½” 130 180/7.1 50/1.97 285/11.22 175/6.89 230/9.06 304/12.0
803-G7 65Kg/143lbs NB50/2” 235 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
10 of 27
VALVE TECHNICAL DATA SHEET SCREW DOWN NON-RETURN VALVE 803
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides)
Airtight Test 440 Bar/ 6600psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Handwheel Material Aluminium/Stainless Steel
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
803-A2 2Kg/4.4lbs NB15/½” 5 75/2.95 28/1.1 125/4.9 64/2.5 97/3.8 215/8.46
803-B3 4Kg/8.8lbs NB20/¾” 16 95/3.7 29/1.14 145/5.71 86/3.39 16/0.63 228/8.98
803-C4 10Kg/22lbs NB25/1” 35 105/4.1 39/1.54 190/7.48 112/4.41 155/6.1 254/10.0
803-D5 26Kg/58lbs NB32/1¼” 52 115/4.5 44/1.73 250/9.84 137/5.39 180/7.09 280/11.0
803-E6 42Kg/92lbs NB40/1½” 130 180/7.1 50/1.97 285/11.22 175/6.89 230/9.06 304/12.0
803-G7 65Kg/143lbs NB50/2” 235 148/5.83 122/4.8 420/16.54 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
11 of 27
VALVE TECHNICAL DATA SHEET NORMALLY CLOSED AIR ATUATED STOP VALVE 806
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Airtight Test 308 Bar/ 3400psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Actuator Type Single Acting Spring Return, Direct Mount Piston
Actuator Action Air to Open
Actuator Pressure 6 bar/100 psi maximum
Response Time Up to 25 NB <2sec to open, < 3sec to close
Above 25NB <5 sec to open <7sec to close
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
806-A2 3Kg/6.6lbs NB15/½” 6 5/0.2 90/3.5 325/12.8 102/4.0 250/9.8 215/8.46
806-B3 6Kg/13.2lbs NB20/¾” 18 38/1.5 135/5.3 384/15.1 116/4.6 275/10.8 228/8.98
806-C4 15Kg/33lbs NB25/1” 36 14/0.6 150/5.9 480/18.9 130/5.1 350/13.8 254/10.0
806-D5 39Kg/87lbs NB32/1¼” 55 15/0.6 140/5.5 540/21.3 180/7.1 400/15.8 280/11.0
806-E6 63Kg/138lbs NB40/1½” 140 25/1 224/8.8 676/26.7 210/8.3 490/19.3 304/12.0
806-G7 98Kg/216lbs NB50/2” 250 30/1.2 310/12.2 825/32.5 270/10.6 650/25.6 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Limit switches for confirmation of operation
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
12 of 27
VALVE TECHNICAL DATA SHEET NORMALLY CLOSED AIR ATUATED STOP VALVE 806
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides)
Airtight Test 440 Bar/ 6600psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Actuator Type Single Acting Spring Return, Direct Mount Piston
Actuator Action Air to Open
Actuator Pressure 6 bar/100 psi maximum
Response Time Up to 25 NB <2sec to open, < 3sec to close
Above 25NB <5 sec to open <7sec to close
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
806-A2 3Kg/6.6lbs NB15/½” 6 5/0.2 90/3.5 325/12.8 102/4.0 250/9.8 215/8.46
806-B3 6Kg/13.2lbs NB20/¾” 18 38/1.5 135/5.3 384/15.1 116/4.6 275/10.8 228/8.98
806-C4 15Kg/33lbs NB25/1” 36 14/0.6 150/5.9 480/18.9 130/5.1 350/13.8 254/10.0
806-D5 39Kg/87lbs NB32/1¼” 55 15/0.6 140/5.5 540/21.3 180/7.1 400/15.8 280/11.0
806-E6 63Kg/138lbs NB40/1½” 140 25/1 224/8.8 676/26.7 210/8.3 490/19.3 304/12.0
806-G7 98Kg/216lbs NB50/2” 250 30/1.2 310/12.2 825/32.5 270/10.6 650/25.6 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Limit switches for confirmation of operation
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
13 of 27
VALVE TECHNICAL DATA SHEET NORMALLY OPEN AIR ATUATED STOP VALVE 807
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Airtight Test 308 Bar/ 3400psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Actuator Type Single Acting Spring Return, Direct Mount Piston
Actuator Action Air to Close
Actuator Pressure 6 bar/100 psi maximum
Response Time Up to 25 NB <2sec to close, < 3sec to open
Above 25NB <5 sec to close <7sec to open
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
807-A2 3Kg/6.6lbs NB15/½” 6 5/0.2 90/3.5 325/12.8 102/4.0 250/9.8 215/8.46
807-B3 6Kg/13.2lbs NB20/¾” 18 38/1.5 135/5.3 384/15.1 116/4.6 275/10.8 228/8.98
807-C4 15Kg/33lbs NB25/1” 36 14/0.6 150/5.9 480/18.9 130/5.1 350/13.8 254/10.0
807-D5 39Kg/87lbs NB32/1¼” 55 15/0.6 140/5.5 540/21.3 180/7.1 400/15.8 280/11.0
807-E6 63Kg/138lbs NB40/1½” 140 25/1 224/8.8 676/26.7 210/8.3 490/19.3 304/12.0
807-G7 98Kg/216lbs NB50/2” 250 30/1.2 310/12.2 825/32.5 270/10.6 650/25.6 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Limit switches for confirmation of operation
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
14 of 27
VALVE TECHNICAL DATA SHEET NORMALLY OPEN AIR ATUATED STOP VALVE 807
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides)
Airtight Test 440 Bar/ 6600psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Actuator Type Single Acting Spring Return, Direct Mount Piston
Actuator Action Air to Close
Actuator Pressure 6 bar/100 psi maximum
Response Time Up to 25 NB <2sec to close, < 3sec to open
Above 25NB <5 sec to close <7sec to open
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
807-A2 3Kg/6.6lbs NB15/½” 6 5/0.2 90/3.5 325/12.8 102/4.0 250/9.8 215/8.46
807-B3 6Kg/13.2lbs NB20/¾” 18 38/1.5 135/5.3 384/15.1 116/4.6 275/10.8 228/8.98
807-C4 15Kg/33lbs NB25/1” 36 14/0.6 150/5.9 480/18.9 130/5.1 350/13.8 254/10.0
807-D5 39Kg/87lbs NB32/1¼” 55 15/0.6 140/5.5 540/21.3 180/7.1 400/15.8 280/11.0
807-E6 63Kg/138lbs NB40/1½” 140 25/1 224/8.8 676/26.7 210/8.3 490/19.3 304/12.0
807-G7 98Kg/216lbs NB50/2” 250 30/1.2 310/12.2 825/32.5 270/10.6 650/25.6 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Additional leak testing for valves to be used with Helium
Limit switches for confirmation of operation
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
15 of 27
VALVE TECHNICAL DATA SHEET FLUSHING ADAPTOR 810
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi
Porting Arrangement To facilitate different flow directions
Shock Qualification Not Required
Vibration Qualification Not Required
Leakage Class Not Applicable
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150, Aluminium
Seals Material HNBR/ Fluorocarbon
Seat Material Not Applicable
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
810-A2 1.3Kg/2.9lbs NB15/½” 5 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46
810-B3 3.4Kg/7.5lbs NB20/¾” 16 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98
810-C4 8.4Kg/18.5lb NB25/1” 35 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0
810-D5 16.4Kg/36lbs NB32/1¼” 52 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0
810-E6 39Kg/86lbs NB40/1½” 130 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0
810-G7 65Kg/143lbs NB50/2” 235 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
16 of 27
VALVE TECHNICAL DATA SHEET FLUSHING ADAPTOR 810
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi
Porting Arrangement To facilitate different flow directions
Shock Qualification Not Required
Vibration Qualification Not Required
Leakage Class Not Applicable
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150, Aluminium
Seals Material HNBR/ Fluorocarbon
Seat Material Not Applicable
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
810-A2 1.3Kg/2.9lbs NB15/½” 5 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46
810-B3 3.4Kg/7.5lbs NB20/¾” 16 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98
810-C4 8.4Kg/18.5lb NB25/1” 35 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0
810-D5 16.4Kg/36lbs NB32/1¼” 52 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0
810-E6 39Kg/86lbs NB40/1½” 130 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0
810-G7 65Kg/143lbs NB50/2” 235 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
17 of 27
VALVE TECHNICAL DATA SHEET RELIEF VALVE 813
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-22549
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Ranges Available 8 bands ranging form 1 bar (7.5 psi) to 370 bar (5365 psi)
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Maximum Accumulation Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar
Minimum Re-seat Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Kdr A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
813-A2 4Kg/8.8lbs NB15/½” 0.46 20/0.79 110/4.33 125/4.9 60/2.36 240/9.45 215/8.46
813-B3 7Kg/15.4lbs NB20/¾” 0.39 28/1.1 118/4.65 145/5.71 73/2.87 250/9.84 228/8.98
813-C4 12Kg/26.4lbs NB25/1” 0.31 35/1.38 125/4.92 190/7.48 89/3.5 332/13.07 254/10.0
813-D5 30Kg/66lbs NB32/1¼” 0.28 75/2.95 165/6.5 250/9.84 109/4.29 414/16.3 280/11.0
813-E6 52Kg/115lbs NB40/1½” 0.24 130/5.12 220/8.66 285/11.22 140/5.51 554/21.81 304/12.0
813-G7 75Kg/165lbs NB50/2” 0.24 192/7.56 282/11.1 420/16.54 200/7.87 705/27.76 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
18 of 27
VALVE TECHNICAL DATA SHEET RELIEF VALVE 813
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375/ Mil-V-22549
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides)
Ranges Available 8 bands ranging form 1 bar (7.5 psi) to 370 bar (5365 psi)
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Maximum Accumulation Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar
Minimum Re-seat Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Kdr A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
813-A2 4Kg/8.8lbs NB15/½” 0.46 20/0.79 110/4.33 125/4.9 60/2.36 240/9.45 215/8.46
813-B3 7Kg/15.4lbs NB20/¾” 0.39 28/1.1 118/4.65 145/5.71 73/2.87 250/9.84 228/8.98
813-C4 12Kg/26.4lbs NB25/1” 0.31 35/1.38 125/4.92 190/7.48 89/3.5 332/13.07 254/10.0
813-D5 30Kg/66lbs NB32/1¼” 0.28 75/2.95 165/6.5 250/9.84 109/4.29 414/16.3 280/11.0
813-E6 52Kg/115lbs NB40/1½” 0.24 130/5.12 220/8.66 285/11.22 140/5.51 554/21.81 304/12.0
813-G7 75Kg/165lbs NB50/2” 0.24 192/7.56 282/11.1 420/16.54 200/7.87 705/27.76 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
19 of 27
VALVE TECHNICAL DATA SHEET FILTER VALVE 814
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ Mil-F-8815
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Filtration Range 6 bands ranging for 10µ to 250µ absolute
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Maximum ∆P at rated flow 0.1 kg/cm2
Filter Mesh Minimum Surface Area 500% of Inlet Pipe Area
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material Not Applicable
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Handwheel Material Not Applicable
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
814-A2 1.3Kg/2.9lbs NB15/½” N/A 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46
814-B3 3.4Kg/7.5lbs NB20/¾” N/A 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98
814-C4 8.4Kg/18.5lb NB25/1” N/A 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0
814-D5 16.4Kg/36lbs NB32/1¼” N/A 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0
814-E6 39Kg/86lbs NB40/1½” N/A 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0
814-G7 65Kg/143lbs NB50/2” N/A 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, & Nitric Acid
Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
20 of 27
VALVE TECHNICAL DATA SHEET FILTER VALVE 814
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375/ MIL-F-8815
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides)
Filtration Range 6 bands ranging for 10µ to 250µ absolute
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Maximum ∆P at rated flow 0.1 kg/cm2
Filter Mesh Minimum Surface Area 500% of Inlet Pipe Area
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material Not Applicable
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Handwheel Material Not Applicable
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
814-A2 1.3Kg/2.9lbs NB15/½” N/A 80/3.5 19/0.75 90/3.54 64/2.52 80/3.15 215/8.46
814-B3 3.4Kg/7.5lbs NB20/¾” N/A 105/413 19/0.75 110/4.33 86/3.39 95/6.81 228/8.98
814-C4 8.4Kg/18.5lb NB25/1” N/A 145/5.71 23/0.91 135/5.31 112/4.41 120/4.72 254/10.0
814-D5 16.4Kg/36lbs NB32/1¼” N/A 170/6.69 30/1.18 165/6.5 137/5.39 160/6.3 280/11.0
814-E6 39Kg/86lbs NB40/1½” N/A 185/7.28 50/1.97 215/8.46 175/6.89 200/7.87 304/12.0
814-G7 65Kg/143lbs NB50/2” N/A 164/6.46 115/4.53 251/9.88 275/10.83 368/14.49 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, & Nitric Acid
Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
21 of 27
VALVE TECHNICAL DATA SHEET DOME LOADED PRESSURE REGULATOR 817
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-2961
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Dome Setting 1:1 Ratio with set pressure
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Maximum Lock-up Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar
Minimum Droop Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
817-A2 4Kg/8.8lbs NB15/½” 1.5 26/1.02 63/2.48 125/4.9 75/2.95 225/8.86 215/8.46
817-B3 7Kg/15.4lbs NB20/¾” 4 35/1.38 105/4.13 145/5.71 113/4.45 295/11.61 228/8.98
817-C4 12Kg/26.4lbs NB25/1” 7 77.3.03 124/4.88 190/7.48 140/5.51 310/12.2 254/10.0
817-D5 30Kg/66lbs NB32/1¼” 12 103/4.06 150/5.91 250/9.84 178/7.0 375/14.76 280/11.0
817-E6 52Kg/115lbs NB40/1½” 25 149/5.87 196/7.72 285/11.22 230/9.06 490/19.29 304/12.0
817-G7 75Kg/165lbs NB50/2” 46 200/7.87 248/9.76 420/16.54 350/13.78 620/20.41 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
22 of 27
VALVE TECHNICAL DATA SHEET DOME LOADED PRESSURE REGULATOR 817
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-2961
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides)
Dome setting 1:1 Ratio with set pressure
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Maximum Lock-up Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar
Minimum Droop Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
817-A2 4Kg/8.8lbs NB15/½” 1.5 26/1.02 63/2.48 125/4.9 75/2.95 225/8.86 215/8.46
817-B3 7Kg/15.4lbs NB20/¾” 4 35/1.38 105/4.13 145/5.71 113/4.45 295/11.61 228/8.98
817-C4 12Kg/26.4lbs NB25/1” 7 77.3.03 124/4.88 190/7.48 140/5.51 310/12.2 254/10.0
817-D5 30Kg/66lbs NB32/1¼” 12 103/4.06 150/5.91 250/9.84 178/7.0 375/14.76 280/11.0
817-E6 52Kg/115lbs NB40/1½” 25 149/5.87 196/7.72 285/11.22 230/9.06 490/19.29 304/12.0
817-G7 75Kg/165lbs NB50/2” 46 200/7.87 248/9.76 420/16.54 350/13.78 620/20.41 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
23 of 27
VALVE TECHNICAL DATA SHEET SPRING LOADED PRESSURE REGULATOR 818
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-2961
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Ranges Available 8 bands ranging form 1 bar (7.5 psi) to 370 bar (5365 psi)
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Maximum Lock-up Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar
Minimum Droop Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
818-A2 4Kg/8.8lbs NB15/½” 1.5 20/0.79 110/4.33 125/4.9 60/2.36 240/9.45 215/8.46
818-B3 7Kg/15.4lbs NB20/¾” 4 28/1.1 118/4.65 145/5.71 73/2.87 250/9.84 228/8.98
818-C4 12Kg/26.4lbs NB25/1” 7 35/1.38 125/4.92 190/7.48 89/3.5 332/13.07 254/10.0
818-D5 30Kg/66lbs NB32/1¼” 12 75/2.95 165/6.5 250/9.84 109/4.29 414/16.3 280/11.0
818-E6 52Kg/115lbs NB40/1½” 25 130/5.12 220/8.66 285/11.22 140/5.51 554/21.81 304/12.0
818-G7 75Kg/165lbs NB50/2” 46 192/7.56 282/11.1 420/16.54 200/7.87 705/27.76 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Stainless Steel cartridges in manifolds for 280 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
24 of 27
VALVE TECHNICAL DATA SHEET SPRING LOADED PRESSURE REGULATOR 818
400 Bar 6000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-2961
Working Pressure 400 Bar / 6000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 600 Bar / 9000psi (High pressure and low pressure sides)
Ranges Available 8 bands ranging form 1 bar (7.5 psi) to 370 bar (5365 psi)
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Maximum Lock-up Pressure >7 bar set point: Set point plus 10%, <7 bar Set point: 2 bar
Minimum Droop Pressure >7 bar set point: Set point minus 10%, <7 bar Set point: 2 bar
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Connection Type Cartridge flanged to housing or manifold. Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
818-A2 4Kg/8.8lbs NB15/½” 1.5 20/0.79 110/4.33 125/4.9 60/2.36 240/9.45 215/8.46
818-B3 7Kg/15.4lbs NB20/¾” 4 28/1.1 118/4.65 145/5.71 73/2.87 250/9.84 228/8.98
818-C4 12Kg/26.4lbs NB25/1” 7 35/1.38 125/4.92 190/7.48 89/3.5 332/13.07 254/10.0
818-D5 30Kg/66lbs NB32/1¼” 12 75/2.95 165/6.5 250/9.84 109/4.29 414/16.3 280/11.0
818-E6 52Kg/115lbs NB40/1½” 25 130/5.12 220/8.66 285/11.22 140/5.51 554/21.81 304/12.0
818-G7 75Kg/165lbs NB50/2” 46 192/7.56 282/11.1 420/16.54 200/7.87 705/27.76 368/14.5
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Stainless Steel cartridges in manifolds for 400 bar systems Viton seals for operation at higher temperatures
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
25 of 27
VALVE TECHNICAL DATA SHEET ELECTRICALLY ACTUATED STOP VALVE 821
280 Bar 4000 psi
Technical Data Design Specification Based on NES 375/ MIL-V-24109
Working Pressure 280 Bar / 4000 psi
Working Temperature Min –20ºC/-4ºF Max 120ºC/250ºF
Medium Air, Nitrogen, Helium, Oxygen. Hydraulic Fluid.
Quality Assurance Level En 10204, 3.1b also Full traceability – MIC Level 1
Cleaning TP102, Oxygen cleaning to MIL-STD-1330
Hydrostatic Test 420 Bar / 6000psi (High pressure and low pressure sides)
Airtight Test 308 Bar/ 3400psi
Shock Qualification MIL-S-901D
Vibration Qualification MIL-STD-167-1
Leakage Class Bubble Tight as per ANSI Class VI
Housing Material 70/30 Copper Nickel to NES 780 Pt2, class 1/ASTM B151
Main Cartridge Components Material Nickel aluminium bronze to NES 833 part 2 /ASTM B150
Seals Material HNBR/ Fluorocarbon
Seat Material PEEK virgin FL350
Nuts/Studs Material Stainless Steel NES 862/ASME 194/ASME 193 MIL-S-1222
Handwheel Material Not Applicable
Connection Type Cartridge flanged to housing or manifold.
Housing welded or screwed (to be specified)
OVERALL DIMENSIONS (CARTRIDGE AND HOUSING)
Product
Designation
Estimated
Weight
Pipe Size
Cv A
(mm/ins)
B
(mm/ins)
C
(mm/ins)
D
(mm/ins)
H
(mm/ins)
L
(mm/ins)
821-A2 4Kg/8.8lbs NB15/½” 6 21/0.8 97/3.8 295/11.6 64/2.5 287/11.3 215/8.46
821-B3 6.5Kg/14.3lb NB20/¾” 18 29/1.1 81/3.2 343/13.5 86/3.39 321/12.7 228/8.98
821-C4 11Kg/24.2lbs NB25/1” 36 70/2.8 85/3.3 370/24.7 112/4.41 342/13.5 254/10.0
821-D5 NB 32/ 1¼" On Request
821-E6 NB 40/ 1½" On Request
821-G7 NB 50/ 2" On Request
PRODUCT OPTIONS Stainless Steel bodies and cartridges for a wider range of fluids such as Water, Steam, Oxygen, & Nitric Acid
Actuator voltage: 24v DC, 110v AC, 240v AC
Provided with Manual Override Facility
Stainless Steel cartridges in manifolds for 280 bar systems Position Indicator Switches Provided
[email protected] T: +44 (0) 161 633 3933 [email protected] T: 562 733 4633
Rev. May 2013
26 of 27
The Cartridge Principal
• Housings can be installed at a different time to that of the
cartridge valve.
• The housing becomes a permanent integral part of the
system.
• Each housing will accept the full range of cartridges only
the size of the cartridge being the limiting factor.
Cartridge Housing
• Each cartridge valve is fully retractable from the
housing
• All parts are fully accessible including the seat and
plug for easy maintenance.
• Seat construction is such that replacement is by a
simple one- touch clip arrangement.
Cartridge Stop Valve
• Cleaning and pressure testing of the system is
easily carried out before the installation of the
cartridge valve by the use of specially designed
flushing adapters and blanking covers.
• Common components have been used throughout
the entire range of cartridge valves ensuring that
the spares requirements are minimized.
Housing with Flushing Adapter
• The fastening of the cartridge to the housing has
been so arranged to ensure that the orientation of the
valve is always positioned correctly.
• The oblique (45° angle) pattern design gives a similar
flow characteristic to that of a full flow ball valve, yet
sealing is equivalent to that of a plug valve.
Housing and Cartridge Assembly Adapter
27 of 27
May 2013
