CAPABILITIES

The difference is in questioning the answers

Research & Development

At our switchgear and development center, new products are designed indigenously and are

conceptualized before they are manufactured. Every such research center is coupled with a

manufacturing facility to maximize synergy. We file over 200 patents applications, design registration

and trademark applications annually. We are equipped with the state-of-the-art testing laboratories,

including a short-circuit testing facility capable of carrying out tests up to a rating of 85 kA. All our

electrical products are also tested by international laboratories like ASTA and KEMA. At L&T, taking

technology to a next level of efficiency is the key, with innovation as the driving force. For it is ideas

that have made us what we are, and it will be ideas that will take us further ahead.

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Engineering

All our switchgear assemblies are highly customisable. Each requirement is critically engineered by our

engineering team to offer optimum solutions. We have designed and engineered a product even to

meet extreme weather conditions. We have a dedicated engineering team for each and every project

located at various regions. Our commitment is to develop optimal solutions to give our customers the

winning edge.

The difference is between standardization andcustomization as per requirement.

L&T is a company that infuses engineering with imagination and offers you wide range of advanced

solutions. It holds the legacy for its design & engineering capabilities, setting new benchmarks in terms

of scale, sophistication and speed. We have established methodology through 75 years of business

experience enriched by a customer-focused approach.

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Manufacturing

negligible. We have a five star rating from the British safety Council, one of the world's leading health

and safety organisations, as well as with additional recognition from them in the form of the

prestigious �Sword of Honor�. Our products are designed and manufactured as per IS0 14001

standards. To us, safety is indispensable. We value life.

We infuse excellence and perfection in the manufacturing of every product, in the implementation of

every process right from the beginning - with raw materials. Our commitment to quality translates into

CAD work stations at the design stage, quality audits by independent groups and a stringent vendor

approval system.

The difference is not in capabilities - but in commitment

It is the calling card that stays. It is a product that actually lives up to its claim. Making a fine reliable

range of products calls for more than just advanced facilities. It calls for the commitment to use those

facilities and apply the finest practices to ensure that delivery meets design. The results are credible and

visible with installations in steel, power, oil & gas, cement mills, refineries... Our good manufacturing

practices include integrated work stations and streamlined techniques of production.

All our facilities incorporate global safety standards and practices. Our accident frequency rate is

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Cikarang Bekasi, IndonesiaCoimbatore, India Ahmednagar, India

Manufacturing

Mumbai, India Dammam, Saudi Arabia Selangor, MalaysiaVictoria, Australia

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Manufacturing - Coimbatore, India

L&T�s Coimbatore Works was established in 2005 to manufacture low voltage switchgear for domestic

and international markets. Spread over approximately 35 acres of land, this state-of-the-art

manufacturing facility has three blocks for manufacturing and an administrative block. The facility also

draws support from an in-campus tooling facility. The tooling facility for switchboards developed by us

here is one of the first of its kind.

Product

LV Switchgear Assemblies 15000 15000

Licensed capacityequivalent panel per year

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Installed capacity equivalent panel per year

Manufacturing - Coimbatore, India

Sr. Description of machine Manufacturer Application facilitySr. Description of machine Manufacturer

Amada, Japan High-speed punchingwith automatic loading &unloading, Ap100Programmimg Facilityfrom Auto Cad Drawings

1 EM2510NT CNC Turret PunchPress with Auto Sheet Retriever,Capacity 200KN, 44 ToolStations

Amada, Japan Nine-axis machine withfront side tool changingfacility, accessibility of2D & 3D view datadirectly from the server

2 HDS8025NT CNC Press Brake:Capacity 80 Tons, MaxBending Length 2550 mm, MaxStroke 200mm

Euromac, Italy For bus bar punching &modification of bend door,Fabriwin ProgrammimngFacility from Auto CadDrawings.

3 Euromac BX 1000/ 30 CNCPunch Press, Model No BXINDEX

For bending of bus-bar/links and sheet metalcomponents

4 RG35S CNC Press Brake,35 Tons, Maximum bendingstrength 1250 mm, Maximumstroke-500 mm

Amada, Japan

Welding up to 3mm thick5 CO2 Welding Set, Fronius,Type VR4000 4R/G/W/E

Eutectic (L&T)

Heat shrinking link up to2.5 meter bus bars/ links

6 Heat Sleeve Shrinking Oven(1300x700x2765)mm

AMI Industries

Pitch control facility,drilling up to 20mm diaand tapping up to M-12

7 Drilling-cum-tapping Machine-2Nos

Thakoor Technology,Mumbai

CM Environment SystemsPvt. Ltd.

Automatic controller andnumerical control andprogram up to 5000 hrsoperation continously

11 Auto Salt-SprayCorrosion Chamber

For searing, punchingand bending of link>6mm thickness

9 Arco Whitney, 70 Tonnes Classic Automotive,Pune

Width up to 200mmpolishing, coating ofpetroleum jelly

10 Bus Bar Polishing Machine Speedline Aerosol,Mumbai

Equipment Calibration12 Standard Resistance Vaishika, Ambala

Inward material andsample evaluation

13 V - A - W Meter Delta Control, Mumbai

Inward material andsample evaluation

14 Conductivity Meter TECHNOFUR, PUNE

Inward material andsample evaluation

15 Erichesen Cupping - MM

Current circuit polaritycheck

16 CT Polarity Test Kit

Star Delta Power CircuitCheck

17 Star Delta Test Kit

Application facility

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External surface finish forsheet metal components

8 Grinding & Buffing Machine Bosch, Germany

Gasketing of the doors18 Liquid gasketing

For making closed profilestructural members

19 Rollforming machine

Sonderhoff

Senfung

This facility manufactures low voltage switchgear and assemblies.

The total area of the factory is 25 acres.

Manufacturing - Navi Mumbai, India

L&T�s Pragati at Mahape was inaugurated in June 2014 to manufacturer low voltage switchgear for

domestic and international markets. All the facilities and process at Pragati are above par with our

legacy manufacturing unit in Powai. Pragati, L&T�s new world class manufacturing unit at Navi Mumbai

has an operational area of 10000 sq. meters. It houses modules for manufacturing various ranges of

low voltage switchboards, shops for press working, brazing & tooling in addition to Occupational

Health Centre.

2000 2160LV Switchgear Assemblies

ProductLicensed capacity

equivalent panel per year

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Installed capacity equivalent panels per year

Manufacturing - Navi Mumbai, India

Amada Capacity = 30 Tonnes

Sr. Description of machine Manufacturer Remarks

1 Amada Viprus-357

Finnpower Capacity = 30 Tonnes2 FinnpowerC5

Euromac Capacity = 31 Tonnes3 Euromac MTX1250

I/H assembled4 Gang punching

I/H assembled5 Polishing

Punching Area

Godrej Capacity = 40 Tonnes1 Godrej

Amada Capacity = 35 Tonnes2 Amada RG-355

Oriental Hydraulic3 Fine Bending

Godrej4 Shearing Machine

I/H assembled5 Gang Punching

Bending Area

I. Link Shop

Euromac 220/6R6 Corner Cutting

Capacity = 40 Tonnes

Capacity = 40 Tonnes

Sr. Description of machine Manufacturer Remarks

Amada Capacity = 80 Tonnes Amada RG-80

Amada Capacity = 81 Tonnes Amada RG-80

Amada Amada RG-80

II. Fabrication

Capacity = 81 Tonnes

Jayhind Sciaky Ltd.

The Sprite

Welding Section

Spot Welding

Welding Station-1

The Sprite Welding Station-2

Bosch

Grinding section

Grinding Station

Nordson

Pretreatment Plant & powder coating

Pretreatment Plant & powder coating

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Manufacturing - Ahmednagar, India

L&T�s Ahmednagar Works was established in 2007 to manufacture low voltage and medium voltage

switchboards for the domestic and international market. This facility has been made immune to dust

via a Forced Draft Ventilation System (FDVS) and a polyurethane floor coating. The manufacturing unit

is a state-of-the-art facility with high-end CNC turret punch presses, press brakes and a cutting-edge

powder-coating plant. Newly started GIS manufacturing is reinforced with standard SF6 gas filling

practices with dedicated clean room architecture. In addition, the facility has a well-equipped testing

facility.

Quality initiatives in manufacturing and services have taken root in our manufacturing culture.

Institutionalized initiatives through time-tested tools like Six Sigma and Value Engineering help spread

a culture of excellence and cost-competitiveness. The factory was established to manufacture :

� Power Control Centres and Motor Control Centres

� Air Insulated Switchgear & Gas Insulated Switchgear

The total area of the factory is 70 acres

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Air-insulated switchgear 4200 6000

Power Control Centres &Motor Control Centres 15000 15000

Gas Insulated Switchgear 600 1200

ProductInstalled capacity

equivalent panel per yearLicensed Capcity

equivalent panels per year

Manufacturing - Ahmednagar, India

Sr. Description of machine Manufacturer Application facility

Amada, Japan High-speed punchingwith automatic loading& unloading, AP100Programming Facilityfrom Auto Cad Drawing

1 EM2510NT CNC Turret PunchPress with Auto Sheet Retriever,capacity 200KN, Nos of Toolstation 44

FABRICATION - Sheet Metal Components and Cu/ Al Bus Bar Capacity : 100 Tones/Month

Amada, Japan Nine-axis machine withfront side tool changingfacility, Accessibility of2d & 3rd data directlyfrom the server

2 HDS8025NT CNC Press Break:Capacity 80 Tons, Max BendingLength 2550mm, Max Stroke200mm

Euromac, Italy For busbar punching &modification of benddoor, FabriwinProgramming facilityfrom Auto cad Drawing

3 Euromac BX1000/30 CNCPunch Press, Model No BXINDEX

Amada - Japan For bending of busbar /links and sheet metalcomponents

4 RD35S CNC Press Break,35 Tons, Max. bendingstrength 1250 mm, Maximumstroke -500mm

Eutectic (L&T) Welding up to 2.5 metersbus bar/links

5 CO Welding Set, Fronius,2

Type VR4000 4R/G/W/E

AMI Industries Heat-shrinkable link up to2.5 meter bus bars/links

6 Heat Sleeve Shrinking Oven (1300 x 700 x 2765) mm

Thakoor Technology,Mumbai

Pitch control facility,drilling up to 20mm Diaand tapping up to M-12

7 Drilling-cum-Tapping Machine-2 Nos.

Bosch, Germany External surface finishfor sheet metalcomponents

8 Grinding & Buffing Machine

Classic Automotive, Pune For searching, punchingand bending of link>6mm Thickness

9 Arco Whitney, 70 Tons

Speed line Aerosol,Mumbai

Width up to 200mmPolishing, Coating ofpetroleum jelly

10 Bus bar Polishing Machine

E-max, Faridabad Capacity- 25000 M /2

month11 Pre-Treatment Plant for Sheet

Metal Components with futureCED facility

Sr. Description of machine Manufacturer Application facility

3-D, Dowells Suitable for 1.5-50 Sq.mm lug

12 Crimping Tool- Insulated andNon-Insulated

Suitable for MCC/PCCup to 3 panels transportunit movement

13 Hydraulic Hand pallets

Electric Hoist, 10 Tons,Model SWL310

14 EOT Cranes Elite, Pune

100% back up15 Diesel Generating Set, 750 KVA Caterpillar

Suitable for FR2, FR4and PVC material up to2.0 mm

16 Shroud Cutting Machine AMI Industries

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The company was set up to manufacture:

� All types of PLCs

� All types of switchgear panels

� A wide range of control panels

� Partially/fullly assembled switchgear assemblies

This facility also caters to the design, installation and maintenance of our products and systems.

� Total office area/floor = 1258 sq m

� Total shop area = 5641 Sq m

Our commitment to global markets is affirmed by the presence of a manufacturing hub in the Kingdom

of Saudi Arabia. L&T Electricals Saudi Arabia Company Limited (LTESA), formed in 2006, is a joint

venture of Larsen & Toubro and the prestigious Kanoo group of companies. Our state-of-the-art

manufacturing hub was inaugurated on 27 March 2006.

Manufacturing - Dammam, Saudi Arabia

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Manufacturing - Dammam, Saudi Arabia

Sr. Description of machine Manufacturer Application facility

Euromac, Italy Single machine equivalentto combination of Edel +Bandsaw + Titan, whichis capable of punchingand modifying sheet steel,barriers, punching ofcopper links andmanufacturing of shrouds,barriers

1 Single Station Punch Press

Bending of sheet steeland copper.

2 100T NC Press Brake

Required for shrinking ofheat shrinkable tubes(HST) on the links

3 Sleeving Oven Abdullah A. Al TurkiTrading Est.

Drilling on steelcomponents and PVC/FR2 shrouds and barriersand tapping operationson steel components

4 Drill M/C with Tappingattachment

Local supplier

Welding operation onsheet steel components

5 Welding Set with Table Miller-USA

Grinding on sheet steelitems and buffingoperation on sheet steelcomponenets

6 Grinding station with ExhaustSystem & Table

Bosch-Germany

Pneumatic tools requiredfor assembly shop

7 Hand Tools Local Supplier

For powder coating ofsheet steel items / GI

8 3 Tank pre-treatment Processwith Conveyorised powdercoating

Abdullah A. Al TurkiTrading Est. - Coiver, Italy

Measurents instrumentsviz. Vernier, micrometers,combination square, etc.

9 Measuring Equipments Local supplier

Testing, chemical analysis10 Laboratory - Mechanical/Chemical/Electrical(Partitions 84 Sqm.)

Local supplier

Sr. Description of machine Manufacturer Application facility

11 Stores (700 Sqm.)

Racks Local supplier Storage of material instores

Bins Local supplier Storage of material instores

Stacker (Crown 1T) Local supplier Loading / unloading ofmaterial from the racks

Partitions Local supplier Segregation of materialin stores

Material Handling Equipment

Fork Lift Caterpillar-USA Loading / unloading andshifting of material

Pallet Trucks Local supplier Shifting panels andmovement of materialwithin the shop floor.

Common Equipment

Compressor Ingersoll-Rand For generation ofcompressed air

Compressed Airline Local supplier For generation ofcompressed air

Generator From LTSA (ECC) -excess stock

Standby source of powerfor factory and officerequirement

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