Cano, E. Electrochemical Protection System Mtal Artefacts. 2010

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    Electrochemicalassessment of protection

    systems for metalartefacts

    Dr. Emilio Cano DazCentro Nacional de Investigaciones Metalrgicas

    (CENIM)Consejo Superior de Investigaciones Cientficas

    (CSIC)

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    Electrochemistry in Historical and Archaeological Conservation Lorentz Center. Leiden. 11-15 January 2010

    Outline

    New protection systems for heritage? Pros and cons of electrochemical techniques Rp: fundamentals and applications EIS: fundamentals and applications Evaluation of innovative coatings in the

    PROMET project.

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    Need of new protection systems

    Improved efficiency Lower toxicity Specific needs for cultural heritage

    conservation: Reversibility/re-tratability Respect to original object and surface

    Transparency, good visual aspect Reproducibility issues

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    Testing new protection systems

    Tests in laboratory coupons Difficult (impossible?) to reproduce composition

    and corrosion layers

    Tests in real objects: Not uniform in composition, microstructure and

    patina/corrosion products Unique value of each object

    Combination of both, specific protocols andnon-destructive and highly sensitivetechniques

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    Electrochemistry in Historical and Archaeological Conservation Lorentz Center. Leiden. 11-15 January 2010

    Testing new protection systems

    Natural exposure Very reliable, but very slow

    Accelerated tests in climatic chambers Fast, but too accelerated Well established for industrial applications (for

    instance, salt fog test) Better for comparison purposes Not applicable to real objects

    Electrochemical tests

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    Electrochemical tests

    Advantages Very high sensibility

    Measure instantaneous corrosion rate and are notdestructive: evolution of protection/corrosion withtime

    Measure in real conditions: even on real objects! Relatively simple and inexpensive equipment

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    1 nA/cm 2Fe Fe 2+1 hour

    1,04 10 -8 g

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    Electrochemical tests

    Disadvantages Usually need a bulk electrolyte: not real

    atmospheric conditions

    Interpretation might be not easy in some cases(EIS)

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    Electrochemistry in Historical and Archaeological Conservation Lorentz Center. Leiden. 11-15 January 2010

    Polarization resistance (Rp)

    At Ecorr , the slope of the V/I curve isproportional to the corrosion rate

    Stern and Geary (1957):

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    Electrochemistry in Historical and Archaeological Conservation Lorentz Center. Leiden. 11-15 January 2010

    Polarization resistance (Rp)

    Potential sweep from +- 10 mV vs. Ecorr Usually not employed for coatings due to the

    very high resistance of the coating Fast and easy to intrepret

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    Electrochemical Impedance

    Spectroscopy (EIS) Based on the application of a AC low

    amplitude (typically 10 mV) potential signal

    Frequency swept from 100 kHz to 1 mHz

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    Perturbation: E(t)=E 0 cos( t)

    System response : I(t)=I 0 cos( t- )

    Response function: Z ( ) = E/I

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    Electrochemical Impedance

    Spectroscopy (EIS)

    The most important technique for evaluationof corrosion protection coatings in the last 30years

    Allows for the measurement of the propertiesof high resistance coatings

    Can obtain information of differentprocesses/parts of your system: electrolyte,coating, corrosion processes, etc.

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    History of use of EIS for CH

    Pioneer work: Price, Hallam et al., Metal 95 In situ evaluation of CH objects (Letardi, Metal

    98) Very important increase of the use of EIS in

    CH in the last years

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    PROMET project

    PROMET:Innovative conservation approaches for monitoringand protecting ancient and historic metals collectionsfrom the Mediterranean basin 6 Framework Program E.U. INCO-MED November 2004 - April 2008 21 partners from 11 mediterranean countries

    Spain: CENIM-CSIC & UAM

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    Protocol to study new protectionsystems

    Artificiallycorrodedcoupons

    Newproductsselection

    Study of realobjects

    Naturallycorrodedcoupons

    Real exposure

    Final list ofproducts Application in real

    heritage objects

    Laboratorytests

    Laboratorytests

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    Experimental

    Material: low carbon steel (0,14%) Coatings

    New: Poligen ES91009 (BASF) Ready to use liquid poliethylene wax emulsion Dries in24 h. Non toxic and environmentally safe

    Traditional: Paraloid B-72 and Renaissance With and without corrosion inhibitor additives Electrochemical tests (Rp and EIS)

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    Coatings tested

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    Experimental setup

    Polarization resistance (R p) -10 +10 mV vs. OCP 0,16 mV/s

    Electrochemical Impedance(EIS) 64 kHz 1mHz, 10 mV, 0 V vs. OCP

    PAR 273A

    Solartron 1250

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    Experimental setup

    Referenceelectrode

    Platinummesh

    (counterelectrode)

    4.15 cm 2working

    electrode

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    Rp tests

    Clean samplesID Coating

    0 No coating (Blank)

    1 Renaissance wax

    2 Poligen ES 91009

    2a Poligen ES 91009 + M435 inhibi tor

    2b Poligen ES 91009 + M370 inhibi tor

    3 Paralloid B-72 (15% Acetonae

    3a Parallo id B-72 + M435 inhibi tor

    3b Parallo id B-72 + M109 inhibi tor

    3c Parallo id B-72 + Alkaterge-T

    1

    1

    1

    istance, cm

    2

    -2

    0

    2

    46

    8

    10

    12

    14

    16

    1 2 2a 2b 3 3a 3b 3c

    Sample

    Thickness, micrometers

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    Rp tests

    Pre-corroded andaged samples

    0

    20

    40

    60

    80

    100

    120

    140

    NC TC1 TC2 C1 C2 C3 C4 C5

    Coating

    Thickness, m

    ReferenceAccelerated aged

    1.0E+00

    1.0E+01

    1.0E+02

    1.0E+03

    1.0E+04

    1.0E+051.0E+06

    1.0E+07

    1.0E+08

    NC TC1 TC2 C1 C2 C3 C4 C5

    Coating

    Rp, cm

    ReferenceAccelerated aged

    * *

    2

    ID CoatingNC No coating (Blank)

    TC1 15% Paraloid B-72 in acetone

    TC2 Renaissance wax

    C1 Poligen ES 91009

    C2 Poligen ES 91009 + M370

    C3 Poligen ES 91009 +M435

    C4 15% Paraloid B-72 in acetone + Alkaterge-T

    C5 15% Paraloid B-72 in acetone + M109

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    R S

    R 1

    C dl

    EIS results

    10-1 100 101 102 103 10410010110210310410510610

    7

    Frequency (Hz)

    |Z|

    No coatingCoating 1Coating 2Coating 2aCoating 2b

    10-1 100 101 102 103 104

    -90

    -45

    0

    Frequency (Hz)

    theta

    Sin recubrimiento

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    EIS results

    10-1 100 101 102 103 10410010110210310410510610

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    Frequency (Hz)

    |Z|

    No coatingCoating 1Coating 2Coating 2aCoating 2b

    10-1 100 101 102 103 104

    -90

    -45

    0

    Frequency (Hz)

    theta

    Y 0F /cm 2 s

    (1- )

    2.8 10-3

    0.74 2681

    CPE 1

    R 1 cm 2

    jY Z CPE

    0

    1

    CPE 1R S

    R 1

    Sin recubrimiento

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    EIS results

    10-1 100 101 102 103 10410010110210310410510610

    7

    Frequency (Hz)

    |Z|

    No coatingCoating 1Coating 2Coating 2aCoating 2b

    10-1 100 101 102 103 104

    -90

    -45

    0

    Frequency (Hz)

    theta

    Rennaissance wax

    Y 0 Y 0F /cm 2 s

    (1- ) F /cm 2 s(1- )

    0.4 10 -3 0.8 22.86 0 .3 10 -3 0.79 2960

    R 2 cm 2

    CPE 1 CPE 2 R 1

    cm 2

    CPE 1

    CPE 2

    R S

    R 1

    R 2

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    EIS results

    10-1 100 101 102 103 10410010110210310410510610

    7

    Frequency (Hz)

    |Z|

    No coatingCoating 1Coating 2Coating 2aCoating 2b

    10-1 100 101 102 103 104

    -90

    -45

    0

    Frequency (Hz)

    theta

    Poligen ES 91009

    Y 0 Y 0

    F /cm 2 s(1- ) F /cm 2 s

    (1- )

    0.4 10 -3 0.76 2162 59 10 -3 0.51

    1.17 10 -6 0.76 82442 2.7 10 -5 0.58

    8.89 10 -9 0.96 280810 8.3 10 -7 0.47

    CPE 1 CPE 2 R 1

    cm 2

    CPE 1

    CPE 2

    R S

    R 1

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    10-1 100 101 102 103 104100

    101102103104105106107

    Frequency (Hz)

    |Z|

    No coatingCoating 3Coating 3aCoating 3bCoating 3c

    10-1 100 101 102 103 104

    -90

    -45

    0

    Frequency (Hz)

    theta

    EIS resultsParaloid B72

    Y 0 Y 0

    F /cm 2 s(1- ) F /cm 2 s

    (1- )

    2.95 10 -7 0.56 16725 4.6 10 -6 0.5 34825

    0.39 10-3

    0.5 407 1.2 10-3

    0.82 1395

    4.53 10 -7 0.65 32228 1.0 10 -6 0.63 1.29 10 6

    2.14 10-7

    0.65 8031 7 .6 10-6

    0.54 28949

    R 2 cm 2

    CPE 1 CPE 2 R 1

    cm 2

    CPE 1

    CPE 2

    R S

    R 1

    R 2

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    Conclusions

    Electrochemical tests give a quantitativeinformation of the protection provided bydifferent coatings in a short time Rp provide quick and easy to interpret results EIS provide in-depth information on the corrosion

    and protection mechanisms

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    Conclusions

    The addition of corrosion inhibitor additivesdid not provide and improvement of theprotection, and in some cases have a

    negative effect. Poligen ES91009 provides better protection

    than Paraloid B72 when applied in thick layers

    Rennaissance provides very little protection

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    PROMET: additional information

    CSSIM conference proceedings Strategies forsaving our cultural heritage

    Book Metals and Museums in the Mediterranean.

    Protecting, preserving and interpreting

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    Further reading Cano E, Bastidas DM, Argyropoulos V, Fajardo S, Siatou A, Bastidas JM, Degrigny C (2009) Electrochemical

    characterization of organic coatings for protection of historic steel artefacts. Journal of Solid State Electrochemistry, 1- 11.

    Cano E, Lafuente D, Bastidas DM (2009) Use of EIS for the evaluation of the protective properties of coatings formetallic cultural heritage: a review. Journal of Solid State Electrochemistry, 1-11.

    Ellingson LA, Shedlosky TJ, Bierwagen GP, de la Rie ER, Brostoff LB (2004) The use of electrochemical impedancespectroscopy in the evaluation of coatings for outdoor bronze. Studies in Conservation 49, 53-62.

    Letardi P, Beccaria A, Marabelli M, D'Ercoli G (1998) Application of electrochemical impedance mesurements as a toolfor the characterization of the conservation and protection state of bronze works of art. In 'Metal 98. InternationalConference on Metal Conservation '. Draguignan-Figanires (France). (Eds J Ashton and D Hallam) pp. 303-308.(James & James)

    Loveday D, Peterspm P, Rodgers B (2004) Evalution of organic coatings with electrochemical impedance spectroscopypart 2: Application of EIS to coatings. JCT CoatingsTech 1, 88-93.

    Mansfeld F (1995) Use of electrochemical impedance spectroscopy for the study of corrosion protection by polymercoatings. Journal of Applied Electrochemistry 25, 187-202.

    Mansfeld F (2008) Fundamental aspects of the polarization resistance technique-the early days. Journal of Solid State Electrochemistry, 1-6. Murray JN (1997) Electrochemical test methods for evaluating organic coatings on metals: An update. Part III: Multiple

    test parameter measurements. Progress in Organic Coatings 31, 375-391. Price C, Hallam D, Heath G, Creagh D, Ashton J (1995) An electrochemical study of waxes for bronze sculpture. In

    'Metal 95. International Conference on Metal Conservation '. Semur-en-Auxois (France). (Eds ID MacLeod, SL Pennecand L Robbiola) pp. 233-241. (James & James)

    29

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    Acknowledments

    Organizers of the workshop PROMET project E.U. Colleagues in the PROMET Prof. Jos Mara Bastidas