Cannon, VEAM, BIW...Cannon, VEAM, and BIW connector product portfolios to meet the requirements of European Union Directive 2002/95/EC better know as the Reduction of Hazardous Substances

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Cannon, VEAM, BIW

A Historical Achievement of Technology Leadership

Defining and Championing Innovation

Showcasing a portfolio of creativity, ITT’s “Engineered For Life” execution embraces products whichhave become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft,Industrial Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer,Consumer, and Automotive.

ITT’s rich interconnect history embraces contributions to both technological breakthroughs and socialmovements. With one of the industry’s broadest product offerings, ITT’s interconnect products havesupported:

• Every Free World space mission, bringing the universe to our doorstep.

• Motion picture, radio, and television equipment, serving laughter and entertainment to millions.

• Commercial and military communications systems, linking the voices of the world.

• Computerized tools, reshaping the information highway.

• Aircraft, rapid transit, and automobiles, mobilizing our expanding society.

• Oil and natural gas production, powering the world’s economies.

• Agricultural equipment, attacking the roots of world hunger.

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ITT Interconnect Solutions

ITT Interconnect Solutions is a division of the multi-national ITT Corporation, a $11.6 billion dollar globalenterprise representing the brands Cannon, VEAM, and BIW. Our connector portfolio remains the mostextensive in the industry offering the most reliable andcost effective range of interconnect solutions. Theseinnovations have enabled ITT to provide products andtechnologies to such markets as:

• Automotive• Computer/Consumer• Industrial/Instrumentation• Military/Aerospace• Oil Fields• Telecom/Handset• Transportation

When you specify a Cannon, VEAM or BIW connector,you can rely on a product designed, developed, andmanufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT’scorporate culture of operating its businesses under theprinciples of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. OurValue Based Management and Value Based ProductDevelopment systems are two cornerstones that allowfor the development of both leadership and product engineering principles, ensuring the correct industryleading products are developed to the acceptedmarket driven lead times. These principles haveallowed ITT to become the market leader in all of ourbusiness portfolios.

Six Sigma Manufacturing

ITT operates manufacturing facilities in the UnitedStates, Germany, Italy, Mexico, China, Japan and theUK, all of which have particular product area strengthsallowing ITT to offer a truly global footprint to ourcustomers. Our facilities are world class andaccommodate full vertical integration utilizing the latestmanufacturing technologies including: automated androbotic machining centers, Super Market manufacturingcells, Kanban pull systems, and automated electrical,mechanical, and optical test and inspection equipment.The combination of our manufacturing strength and our

advanced manufacturing facilities allows ITT to offerproducts at market driven prices. Our capabilities,especially in robotics, computerized precision tooling,Kaizen Project Management, Six Sigma tools, and testing, give ITT the most optimized global manufactur-ing footprint in the interconnect industry.

The Custom Difference

As the industry leader in harsh environment intercon-nect applications, ITT’s world class engineering teamswill work directly with our customers to design anddevelop cost effective solutions for their applications.In many cases we may modify one of our standarddesigns to ensure a highly reliable solution where timing is critical. Yet, in those cases where a completecustom interconnect solution is required, ITT will workwith our customer’s Engineers to design an intercon-nect solution which will be cost effective yet highly reliable. As professional consultants, our Engineeringteams will provide a thorough systems and mechanicalanalysis of any proposed solution. These analyses provide our customers with sophisticated electricalsignal and mechanical characterizations to determinethe best solution for their application.

RoHS Compliance Information

ITT has implemented a strict parts control plan for allITT electronics plants worldwide that allows theCannon, VEAM, and BIW connector product portfoliosto meet the requirements of European Union Directive2002/95/EC better know as the Reduction ofHazardous Substances initiative. As appropriate,specific Cannon, VEAM, and BIW products may beordered with an R prefix number which insures our cus-tomers will receive RoHS compliant parts for their com-mercial electronics applications and equipment. Sincemost RoHS hazardous substances center around spe-cific metal plating and lead solder coatings, ITT's prod-ucts for RoHS compliance are available in the followingplating finishes: electroless nickel, stainless steel,Anodize over aluminum and Gold plating. It should benoted that gold plating would be recommended as thereplacement for tin-lead solder when order-ing board mount connectors.

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VEAM PowerLock

Reliable connections for field installation power distribution systems such as mobile generators.

Wind turbine and alternative energy powertransfer systems.

The VEAM PowerLock connector series for field installation power distribution systems offers the ulti-mate in safety and reliability under the most severe operating conditions.

PowerLock is available in four standard formats which allow complete hook up through the standarddaisy chain principle. There are two Source connectors, one for panel mounting and one for cableattachment. These are identified as Panel Source and Line Source. The other two types are Drain con-nectors. These connectors are identified as Panel Drain and Line Drain.

Typical applications for PowerLock include three phase motors, generators, load banks, lighting distribu-tion panels and in-house supplies. PowerLock connectors serve a very diverse industry base whichincludes outdoor concerts, carnivals, sporting events, television outdoor broadcast, theatres, electricity supplycompanies and many heavy industrial environments such as construction.

PowerLock Applications

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VEAM PowerLock

We offer a wide variety of devicesfor electricity supply companies.

Fuse carriers with integratedPowerLock connectors provide asafe and efficient connection to apower distribution board.

Insulated rotary clamps providea compact connection to a slotted busbar.

Insulated G-Style clamps for direct connection to a live low voltage busbar.

PowerLock Applications

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In addition to our PowerLock series, we alsooffer these connectivity solutions:

VEAM VSC

Heavy duty ribbedcoupling ring.Extended femaleground contacts forfirst mate, last break.Threaded circular19-pin connectorwith replaceablecrimp or solder con-tacts.

Harsh environments

Entertainment & Lighting

VEAM TOURLOCK

Intermateable connectors with CIR-LKseries, higher resistance to the physicalshocks and tearings. IP67 protection.

VEAM CIR-LK

Quick coupling and uncoupling. Highimpact heavy duty coupling mecha-nism. Bayonet connector for audioapplications, 4 to 53 channels.

Cannon CA-Bayonet

Signal and power connectors with excep-tional sealing against the ingress of fluidsand will withstand the effects of high vibra-tions.

Cannon APD

In-line and bulkhead connectors resist-ant to harsh environmental conditions (contaminants, vibration and shock).

Audio

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VEAM PowerLock

Table of Contents

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5ITT Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8PowerLock locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12PowerLock Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-16PowerLock sequential mating boxes . . . . . . . . . . . . . . . . . . . . . . . . . .17-22Steel Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Insulated G Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25Insulated Horizontal Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Insulated Rotary Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Insulated T Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Insulated Overhead Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Insulated Underground Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Cable Lug Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29PowerLock Lug Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Sealing Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Fuse Carrier with Integral Connector Input . . . . . . . . . . . . . . . . . . . . .32DIN Fuse Carrier Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Screw in End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33Snaplock Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-37Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Connectors for attachment directly to cable (line connectors) are supplied with a loose contact. Fitting to the cable isby either crimp or set-screw termination, the contact is then retained within the insulator body with a nylon cotter pin.

Secure coupling of a connector pair is through a bayonet lock together with a secondary locking pin. The secondary lockengages when the bayonet lock is fully turned and disconnection requires a simple release key. The secondary lock dis-courages tampering and reduces the risk of accidental or unauthorised disconnection. If fast disconnection is required,for an application where tampering is not a risk, the connectors can be fitted with a sliding collar that quickly unlocksthe connectors.

Cable connectors are fitted with cable glands to fit a wide range of cables. The cable glands, together with an interfa-cial seal, provide an ingress protection level of IP67 when mated.

Ground Neutral Line 1

EuropeNorth America

Australia

Line 2 Line 3

* Old UK colors available on request

ITT Veam PowerLock connectors are plastic bodied single pole electrical connectors usedin high current applications. For use in single and polyphase power distribution systems up to 660 amps, the range includes panel and cable mounted connec-tors, and associated accessories. PowerLock connectors are moisture andimpact resistant and feature insulated contact tips to prevent accidentaltouching of electrically live parts. Typical uses include 3 phase motors, generators, wind turbines and power distribution boards in a wide variety ofapplications.

PowerLock connectors are easy to terminate to copper cable using either industry standard crimp tools or set-screwcontacts. The silver plated contacts are available in 2 continuous current ranges, those with brass contacts are suitable for use up to 400 amps and those with copper contacts up to 660 amps.

The high impact plastic connector bodies are keyed to prevent connection errors, and color coded to suit 3 phase electrical systems that are used in the US, Europe and Australia.

Typical Applications• Generators & Load Banks• 3 Phase Motors• Field Camps• Back-up power systems• Power distribution panels• Outdoor events• Wind Turbines

Features & Benefits• 400 amp or 660 amp continuous power ratings• Colored and Keyed to ensure correct mating• All connectors IP2X finger protected• Crimp or Set-screw cable attachment• Environmentally sealed to IP67• Secondary lock for added security

VEAM PowerLock Introduction

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VEAM PowerLock

PowerLock connectors feature a bayonet coupling mechanism with a secondary locking pin. When a pair of connectorsare mated and fully turned to engage the bayonet, the spring loaded secondary locking pin on the Drain connectors,snaps into a slot on the Source connector; a special release key is then required to uncouple the connectors.

Connector locking

Coupling Un-Coupling

Uncoupled - Note the sec-ondary locking pin on theright hand connector andthe slot on the left handconnector.

Aligning the arrow lines upthe keyways allowing the connectors to be pushedtogether fully compressingthe locking pin.

Connectors are turnedclockwise and locking pinsnaps into the slot on themating half.

To uncouple, the releasekey, LL0023N is pushedinto the slot.

The release key is usedto push the locking pinout of the slot.

With the release keyholding the locking pinback, the connectorscan now be turnedcounter-clockwise anduncoupled.

Source – this the term used to describe the connector fitted with a male contact in a female housing, it is usually theconnector attached to the source of the power, i.e. the ‘live’ connector, the contact is fitted with an insulated end capto prevent accidental finger touching of live parts. Drain – this is the term used to describe the connector fitted with a female contact in a male housing, this is not nor-mally the live connector, however it does include a spring loaded insulated cap to prevent finger touching. The Drain connector is fitted with a secondary locking pin that locks into the mating half when the 2 connectors arefully engaged. A simple release key is required to disconnect the parts.Line – The line connector is the free connector fitted to a cable. Crimp or Set-Screw contacts are available for attach-ing the conductor.Panel – Panel connectors feature a square 4 hole flange for attaching to a panel. The 4 holes are normally suppliedopen, however can be pre-fitted with threaded inserts to reduce mounting time.

Connector Descriptions

Release KeyLL0023NOrder Code - AN389900010

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Electrical

Number of Contacts Single Pole

Current Rating 400 amp or 660 amp continuous

Operating Voltage 1000V AC / 1500V DC

Test Voltage 4500V AC

Short Circuit Rating 16kA for 1s, 34kA peak

Insulation Resistance >5000 Mohm

Electrical Protection IP2X Finger touch protected

Contact Resistance

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www.ittcannon.comSpecifications and dimensions subject to change

Body Line/Phase Contact Cable SpecialStyle Color Type Gland Option

Example= NLDFT — E-GN — L — C240 — M40B — HG

Description Code

Line Source NLSLine Drain NLDFTPanel Source NPSPanel Drain NPDFT

Ground / Green E-GNNeutral / Blue N-BLNeutral / White N-WNeutral / Black N-BKLine 1 / Brown 1-BNLine 1 / Black 1-BKLine 1 / Red 1-RLine 2 / Black 2-BKLine 2 / Red 2-RLine 2 / White 2-WLine 3 / Grey 3-GYLine 3 / Blue 3-BL

Use with NLDFT & NPDFT LLeave blank for NLS & NPS

Crimp 300mm² copper cable* C300Crimp 240mm² copper cable* C240Crimp 185mm² copper cable* C185Crimp 150mm² copper cable* C150Crimp 120mm² copper cable* C120Crimp 107mm² copper cable* C107 Crimp 95mm² copper cable* C95Crimp 70mm² copper cable* C70Crimp 50mm² copper cable* C50Crimp 35mm² copper cable* C35Set Screw 120 mm² (See Note) S120M12 Threaded post 400amp T4M12 Threaded post 660amp T6M12 Threaded hole 400amp H4M12 Threaded hole 660amp H6

Gland nut 15-23mm Ø M40SGland nut 19-28mm Ø M40AGland nut 22-32mm Ø M40BGland nut 30-38mm Ø M50

Sliding Collar (Source only) SCHand Grip (Line only) HGNo Flange (Panel only) NFM6 threaded insert front M6FM6 threaded insert rear M6R

Release KeyOrder Code -AN389900010

* For aluminium cable, please contact ITT Veam / Cannon or our local distributor

NPDFT & NLDFT only

NLS & NLDFT only

NLS & NLDFT only

NOTE –When using S120 contact withsmaller cables, a reduction kit isrequired. Each kit contains a seriesof sleeves to suit the cable size.

Cable size Kit order code

95mm² cable A309900010070mm² cable A0060282550mm² cable A0060283135mm² cable A0060284025mm² cable A00602830

VEAM PowerLock How to Order

IMPORTANT SAFETY INFORMATION

Standard PowerLock andSnapLock contact are copperbased contacts, they should notbe used for direct terminationonto aluminum cables as gal-vanic corrosion and overheatingcan occur. If you intend to usealuminum cables please contactITT for advice on alternatives tothe standard copper contacts.

NPS only

NPS & NPDFT only

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Line Source is the connector with a male contact which is normally connected to the source of the power. Thecontacts are fitted with a plastic end cap that prevents accidental finger touching of live parts of the connectorand meets IP2X requirements. Different contacts are available to suit cable conductors from 25 mm² to 300 mm².

Connectors rated either 400 amp or 660 amp, can be fitted to a wide range of copper cables, and to aluminium cables on request.

The 400 amp connectors use a standard set-screw contact suitable for 120mm² conductors; when using smaller conductors a range of reduction sleeves are available to order separately that can be used with cables down to 25mm², see page 11 for further information.

660 amp contacts are crimped using industry standard crimping tools and dies, arange of contacts are available to suit cables from 35mm² to 300mm²

Cable glands meeting IP67 requirements are fitted to the connectors, 4 sizes are available that cover a range of cables with outside diameters from 15mm to 38mm. When selecting the M50 gland, please note that this is supplied with an adaptor (not shown above) that steps the connector up from M40 to M50.

A Sliding Collar can be factory fitted to the source connector which allows a pair of connectors to be disconnected without the use of a separate releasekey.

Rubber hand grips are available that fit over theribbed section of the main insulator body, these gripsassist with the handling of the connectors when beingused in difficult conditions.

Order suffix = SC Order suffix = HG

Ordering information – see page 11 for full details of the options available

NLS – X – XX – XXXX – MXXX – XX

Line & Color Contact Cable Gland Special OptionsHG Hand GripSC Sliding Collar

Example part number:NLS-1-BN-S120-M40A

Specifications and dimensions subject to change

VEAM PowerLock Line Source

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VEAM PowerLock Line Drain

Line Drain is the connector with a female contact which is not normally the live part, however they are fitted witha spring loaded plastic cap that prevents accidental finger touching of the contact, and the connector meets IP2Xrequirements. Contacts are available to suit cable conductors from 25mm² to 300mm².

Connectors rated either 400 amp or 660 amp, can be fitted to a wide range of copper cables, and to aluminium cables on request.

The 400 amp connectors use a standard set-screw contact suitable for 120mm² conductors; when using smaller conductors a range of reduction sleeves are avail-able to order separately that can be used with cables down to 25mm², see page 11for further information.

660 amp contacts are crimped using industry standard crimping tools and dies, arange of contacts are available to suit cables from 35mm² to 300mm²

Cable glands meeting IP67 requirements are fitted to the connectors, 4 sizes are available that cover a range of cables with outside diameters from 15mm to 38mm. When selecting the M50 gland, please note that this is supplied with an adaptor (not shown above) that steps the connector up from M40 to M50.

Rubber hand grips are available that fit over theribbed section of the main insulator body, these gripsassist with the handling of the connectors when beingused in difficult conditions.

The drain connector is fitted with a secondary lockingpin. When a pair of connectors are mated, the second-ary locking pin engages with a slot in the source connec-tor that prevents the connectors from being uncoupledwithout the use of a special release key, or when thesource connector is fitted with a sliding collar.

Order suffix = HG


NLDFT – X – XX – L - XXXX – MXXX – XX

Line & Color Contact Cable Gland Special OptionsHG Hand Grip

Example part number:NLDFT-2-BK-L-C185-M40B

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Panel Source connectors are supplied fully assembled with the male contact having an M12 threaded post, with nut and spring washer for connection to astandard cable lug, or M12 threaded hole for fixing with a bolt. These connectors

The standard connector is mounted to a panel through 4 fixing holes on theflange, panel cut-out details are shown on the right. As an alternative, the flangeholes can be pre-fitted with M6 threaded inserts for either front or rear fixing,add suffix M6F for front fitting or M6R for rear fitting (rear mounting mayobscure the product label, maximum panel thickness 4mm).

A Sliding Collar can be fitted to thesource connector which allows apair of connectors to be disconnect-ed without the use of a separaterelease key.

Order suffix = SC


NPS – X – XX – XX – XX

Line & Color Contact Special OptionsM6F M6 threaded insert front mountingM6R M6 threaded insert rear mountingNF No FlangeSC Sliding Collar

Panel connectors can also be supplied with an un-assembled crimp or set-screw contact. In this case the contact is fitted to the cable, and must be assembled to the insulator body before the fully assembled connec-tor is fitted to the panel. This is a non-standard option, please contact your supplier for further information.

4 HOLES ø 5.50mm

42.50

42.50

44.00

Threaded Insert

GasketExample part number:NPS-N-BL-T4

VEAM PowerLock Panel Source

Threaded post version shown

Panel CutoutNeoprene Gaskets to seal the flange against a panel are available to order separately, order part number A2499001150.

If required, the connector can also be supplied without a flange (special option suffix – NF).

are rated either 400 amp (T4 / H4) or 660 amp (T6 / H6).

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Panel Drain connectors are supplied fully assembled with the female contact having an M12 threaded post,with nut and spring washer for connection to a standard cable lug. These connectors rated either 400 amp(T4) or 660 amp (T6). This connector is fitted with the secondary locking pin for secure connections, seeexplanation on Line Drain page 13.

The standard connector is mounted to a panel through 4 fixing holes onthe flange, panel cut-out details are shown on the right. As an alternative,the flange holes can be pre-fitted with M6 threaded inserts for either frontor rear fixing, add suffix M6F for front fitting or M6R for rear fitting (rearmounting may obscure the product label, maximum panel thickness4mm).

Neoprene Gaskets to seal the flange against a panel are available to orderseparately, order part number A2499001150.

If required, the connector can also be suppliedwithout a flange (special option suffix – NF).


NPDFT – X – XX – L – XX – XXX

Line & Color Contact Special OptionsM6F M6 threaded insert front mountingM6R M6 threaded insert rear mountingNF No Flange

Panel connectors can also be supplied with an un-assembled crimp or Set-Screw contact. In this case the contact is fitted to the cable, and must be assembled to the insulator body before the fully assembled connector is fitted to the panel. This is a non-standard option, please contact your supplier for further information.

4 HOLES ø 5.50mm

42.50

42.50

47.00

Threaded Insert

Gasket

Panel Cutout

Example part number:NPDFT-3-BL-L-T6

VEAM PowerLock Panel Drain

VEAM PowerLock

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Panel Drain with Backshell

Panel Drain connectors (SKPP) can be supplied with abackshell to provide a watertight fitting to the cable.These connectors are supplied with a loose female contact that is fitted to the cable before being assembled intothe connector housing.

Connectors rated either 400 amp or 660 amp, can be fitted to a wide range of copper cables, and to aluminiumcables on request.

This connector is fitted with the secondary locking pinfor secure connections, see explanation on Line Drainpage 13.

The standard connector is mounted to a panel through4 fixing holes on the flange, panel cut-out details areshown on the right. As an alternative, the flange holescan be pre-fitted with M6 threaded inserts for eitherfront or rear fixing, add suffix M6F for front fitting orM6R for rear fitting (rear mounting may obscure theproduct label, maximum panel thickness 4mm).

Neoprene Gaskets to seal the flange against a panel are pre-fitted to this style.


NPDFT - X - XX - L - XXXXSKPP - MXXX - XX

Line & Color Contact Special OptionsM6F M6 threaded insert front mountingM6R M6 threaded insert rear mounting

Cable Gland

4 HOLES ø 5.50mm

42.50

42.50

47.00

Example Part Number: NPDFT-E-GN-L-SI20SKPP-M40A

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• Connect with standard ‘Powerlock’ connectors• Sequential connecting ensures Ground/Earth is connected first

• 400 amp & 660 amp continuous current options• Color coded to suit European, North American, and Australian 3 phase standards

• Source and Drain (Power out or Power in) options• All ports ‘keyed’ to prevent incorrect connection

• Sealed Security lid optional• IP2X Finger protected• Lock to prevent interference• 19” x 2U rack mounting or flange mount• Environmentally sealed connector ports to protection level IP65

A PowerLock Box is a 3 phase high power connecting unit, used as a termination point for power cables. Theboxes include a number of safety features to prevent incorrect connection and disconnection. All PowerLockdevices are ‘keyed’ to eliminate the possibility of connecting with the wrong line, and color coded to suit international 3 phase standards.

Anywhere that you are unable to rely on a public utility power source, a PowerLock Box can provide a connection point for a mobile generator, into your low voltage (1500 volt DC) network.

• Mobile Generators • Power for field camps• Hospitals• Outdoor events• Welding equipment• Barrack blocks• Dockside power plant• Data and Intelligence centers

Features and Benefits

Typical Applications

• Bring in a generator during an emergency, connect to a PowerLock Box, and you are quickly up and running again

• Whenever you need a flexible source of low voltage power, with a PowerLock Box installed, you have asafe and secure connection point.

VEAM PowerLock Sequential Connecting Box

VEAM Power Lock

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Sequential Connecting Box

The PowerLock Box is designed for use in high current applications and offers many safety and security ben-efits when compared with a set of individual connectors.

Current rating 400 amp or 660 amp continuous

Voltage rating 1000V AC / 1500V DC

Contact material Brass (400 amp) or Copper (660 amp), silver plated

Housing material High temperature thermoplastic

Endurance 500 connection cycles

Environmental protection Un-lidded version IP65 when connectors are fitted

of connector ports Lidded version IP65 with lid locked or when connectors are fitted

Electrical protection IP2X (finger safe)

Flammability rating UL94-V0

Operating temperature -30ºC to +85ºC

Color coding European, North American & Australian 3 phase colour coding

RoHS & WEEE Compliant

Safety notice The PowerLock Box should only be installed and operated by suitably qualified persons

Technical Overview

Performance

FOR FLANGED VERSION

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VEAM PowerLock Sequential Connecting Box

Each connector port has an M12 threaded post with nut and springwasher on the rear for the fixed cabling of the PowerLock Box. Inaddition there is a 3 pole connector on the rear of the box, connect-ed to a micro-switch that is activated once all cable connectors areinserted into the PowerLock Box. The box is then operated as fol-lows:• For a box fitted with a sealed lid, first unlock the lid using thekey provided, for the un-lidded go straight to the next step• Insert the Ground/Earth connector into the green port on theleft and turn 45° to the right to lock• Insert in sequence, from left to right, the Neutral followed bythe 3 phases• Once the Line 3 connector is in place, using the key provided, lock the box as indicated on the front panel

• The box is now connected and ready to be powered up

Never attempt to uncouple the connectors while under load.

Operation of the PowerLock Box

Ordering Information

PBX—XX—XX—XX—XXX

Box typeSL = Sealed LidSLF = Sealed Lid with FlangeNL = No LidNLF = No Lid with Flange

Contact typePS = Source PD = Drain

Regional color codeEU = Europe US = North AmericanAU = Australia

Power rating400 = 400 amp 660 = 660 amp

Example

A 660 amp box with a sealed lid and Drain contacts with European color coding is:

PBX-SL-PD-EU-660

The PowerLock Box is designed for mounting to 19” racks orto a panel cut out. For 19” rack mounting the unit is sup-plied to fit a 2U spacing, and where an overlap is requiredfor fitting to a panel cut out, the PowerLock Box can be sup-plied with a flange, making the overall height 107mm. Therear view of a flanged version is shown (right).

Mounting Options

PowerLock Sequential Connecting Box

VEAM Power Lock

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The PowerLock Power Distribution Cabinet has been designed and tested to conform to the requirements for CE marking by implementing the requirements of the Low Voltage Directive (LVD) 73/23/EEC which is implemented as the Electrical Equipment(Safety) Regulations 1994.

It complies with the following specifications: BS EN 60439-1:1999, BS EN 60439-5:1996 and IEC 60529:1992

The cabinet is fitted with either 1 or 2 NRG or PowerLock Box sequential units rated at 400A or 600A. These units allow safeconnection in the correct sequence of PowerLock connectors (Ground, Neutral, Phase 1, Phase 2, Phase 3). The unit incorpo-rates a key lockable switch which can be connected to auxiliary safety circuits. Once locked, it prevents unmating of the system by unauthorized personnel.

The cabinet is fitted with external access and blanking panels which are designed to aid in the routing of cables both into andout of of the cabinet. An information plate is fitted onto the side of the cabinet incorporating data for traceability. The cab-inet door incorporates 2 door locks (triangular key type) for security. When latched, the cabinet has an IP34D environmentalrating. For additional security, a padlock can also be fitted. Fixing plates are provided to enable the unit to be be securelyfixed during installation, prior to electrical operation.

The cabinet is fitted with generic safety signs. These signs give warning of the potential electrical hazard, together withmandatory signs regarding cabinet security and isolation. All signs supplied conform to the current requirements of the Healthand Safety (Safety Signs and Signals) Regulations.

Part Number Structure

ENC - 1AU - 400 - BCE - PS - PBX2AU - 600 - TCE - PD1EU - NBB2EU1US2US

PBX for PowerLock Boxes, leave blank for NRG’s

Panel Source or Panel Drain

400 or 600 Amp NRG boxes

Number of NRG / PBX boxes and color coding - AU - AustraliaEU - EuropeUS - North America

Steel Cabinets for PowerLock Box and NRG Box

Bottom Cable Entry, Top Cable Entry or No Bus Bars

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VEAM PowerLock Insulated G Style Clamp

• Completely insulated which allows for direct connection of a generator cable to a live low voltage busbar.

• The clamp is fixed to the busbar by means of an insulated box spanner which meets the requirements of IEC 60900(live working, hand tools for use up to 1000Vac and 1500Vdc).

A PowerLock generator input connection point is incorporated within the clamp to allow for direct connection of thegenerator cable end.

These devices are rated at 400A and 660A continuous. The clamps are also keyed to distinguish between phases andprevent connection errors.

The clamp head width of the 400 amp versions is 28mm, the 660 amp clamps are 45mm wide.

Earth / Green LVB100-E-GN-S 078214-6404Neutral / Blue LVB100-N-BL-S 078214-6403Line 1 / Brown LVB100-1-BN-S 078214-6400Line 2 / Black LVB100-2-BK-S 078214-6401Line 3 / Grey LVB100-3-GY-S 078214-6402Installation Tool LVS200H A00044028

Line / Color Description Code ITT Part Number G clamp - Short Extension Arm - 400 amp

Earth / Green LVB200-E-GN-S A00044S2ENeutral / Blue LVB200-N-BL-S A00045S2NLine 1 / Brown LVB200-1-BN-S A00045S21Line 2 / Black LVB200-2-BK-S A00045S22Line 3 / Grey LVB200-3-GY-S 078214-6000Installation Tool LVS200H A00044028

Line / Color Description Code ITT Part NumberG clamp - Short Extension Arm - 660 amp

Earth / Green LVB100-E-GN-E 078214-6414Neutral / Blue LVB100-N-BL-E 078214-6413Line 1 / Brown LVB100-1-BN-E 078214-6410Line 2 / Black LVB100-2-BK-S 078214-6411Line 3 / Grey LVB100-3-GY-E 078214-6412Installation Tool LVL200H A00044027

Line / Color Description Code ITT Part NumberG clamp - Long Extension Arm - 400 amp

Earth / Green LVB200-E-GN-E A00044E2ENeutral / Blue LVB200-N-BL-E A00044E3NLine 1 / Brown LVB200-1-BN-E A00044E31Line 2 / Black LVB200-2-BK-E A00044E32Line 3 / Grey LVB200-3-GY-E A00044E43Installation Tool LVL200H A00044027

Line / Color Description Code ITT Part NumberG clamp - Long Extension Arm - 660 amp

22


• Completely insulated which allows for direct connection of a generator cable to a live low voltage busbar.


A PowerLock generator input connection point is incorporated within the clamp to allow for direct connection of the generator cable end.

These devices are rated at 400 and 660A continuous. The clamps are also keyed to distinguish between phases and pre-vent connection errors.

The clamp head width of the 400 amp versions is 28mm, the 660 amp clamps are 45mm wide.

VEAM PowerLock Insulated G Style Clamp

Earth / Green LVB100-E-GN-R 078214-6424Neutral / Blue LVB100-N-BL-R 078214-6423Line 1 / Brown LVB100-1-BN-R 078214-6420Line 2 / Black LVB100-2-BK-R 078214-6421Line 3 / Grey LVB100-3-GY-R 078214-6422Installation Tool LVS200H A00044028

Line / Color Description Code ITT Part NumberG clamp - Right Angle Extension Arm - 400 amp

Earth / Green LVB200-E-GN-R A00044R2ENeutral / Blue LVB200-N-BL-R 078214-6023Line 1 / Brown LVB200-1-BN-R 078214-6020Line 2 / Black LVB200-2-BK-R 078214-6021Line 3 / Grey LVB200-3-GY-R 078214-6022Installation Tool LVS200H A00044028

Line / Color Description Code ITT Part NumberG clamp - Right Angle Extention Arm - 660 amp

Earth / Green LVB1200-E-GN 078214-6114Neutral / Blue LVB1200-N-BL 078214-6113Line 1 / Brown LVB1200-1-BN 078214-6110Line 2 / Black LVB1200-2-BK 078214-6111Line 3 / Grey LVB1200-3-GY 078214-6112Installation Tool LVL200H A00044027

Line / Color Description Code ITT Part NumberG clamp -Dual Extension Arm - 660 amp

23


VEAM PowerLock Insulated Horizontal Clamp• Completely insulated which allows for direct connection of a generator cable to a live low voltage busbar.


A PowerLock generator input connection point is incorporated within the clamp to allow for direct connection of the generator cable end.

These devices are rated at 660A continuous. The clamps are also keyed to distinguish between phases and prevent connection errors.

Earth / Green LVK600-E-GN-S A00044S8ENeutral / Blue LVK600-N-BL-S 078214-6213Line 1 / Brown LVK600-1-BN-S 078214-6210Line 2 / Black LVK600-2-BK-S 078214-6211Line 3 / Grey LVK600-3-GY-S 078214-6212Installation Tool LVS200H A00044028

Line / Color Description Code ITT Part NumberHorizontal Clamp - Short Extention Arm - 660 amp

Earth / Green LVK600-E-GN-E 078214-6204Neutral / Blue LVK600-N-BL-E 078214-6203Line 1 / Brown LVK600-1-BN-E 078214-6200Line 2 / Black LVK600-2-BK-E 078214-6201Line 3 / Grey LVK600-3-GY-E 078214-6202Installation Tool LVL200H A00044027

Line / Color Description Code ITT Part NumberHorizontal Clamp - Long Extention Arm - 660 amp

Earth / Green LVK600-E-GN-R A00044R8ENeutral / Blue LVK600-N-BL-R A00044R9NLine 1 / Brown LVK600-1-BN-R A00044R91Line 2 / Black LVK600-2-BK-R A00044R92Line 3 / Grey LVK600-3-GY-R A00044R95Installation Tool LVS200H A00044028

Line / Color Description Code ITT Part NumberHorizontal Clamp - Long Extention Arm - 660 amp

24


The insulated T-Piece connector allows the user the option to split one phase into two or combine two phases intoone by the quickest and safest possible means.

The Input and Output connectors are color coded and mechanically keyed the same to prevent connection errors.

All connectors are IPX2 rated when un-mated and come with the Secondary Locking as standard.

Order Information

Position A (x1): Panel Drain Finger Proof (PDFT) or Panel Source (PS)Position B (x2): Panel Drain Finger Proof (PDFT) or Panel Source (PS)Phase: 1, 2, 3, N, EColor: Red (R), Yellow (Y), Blue (BL), Black (BK), Green (GN)

Brown (BN), Grey (GY), White (W)Amperage: 400 Amps (T4), 660 Amps (T6)

Version shown: APDFT-BPS-3-BL-T4

Position A

Position B

VEAM PowerLock Rotary Clamp / T Connector

Insulated T-Piece Connector

• Compact unit incorporates a Line Source Finger Proof connector with a rotary type clamp, suitable for useon slotted Bus-bars. The handle meets the requirements of IEC 60900 (live working, hand tools for use up to1000Vac and 1500Vdc).

• The clamp is manufactured in high conductivity material and is suitable for 660A continuous operation.

• The rotary wheel is manufactured from hardened steel which eliminates problems associated with hole elon-gation.

• An ergonomic fully insulated installation tool is available for fixing the clamp to a slotted bus-bar.

Rotary Clamp / Generator Connector (FRED)

Earth / Green LVE500-E-GN A00044055Neutral / Blue LVE500-N-BL 078214-6103Line 1 / Brown LVE500-1-BN 078214-6100Line 2 / Black LVE500-2-BK 078214-6101Line 3 / Grey LVE500-3-GY 078214-6102Installation Tool LVE500H A00044054

Line / Color Description Code ITT Part NumberRotary Clamp / Generator Connector (FRED)

25


This compact unit incorporates a PowerLock generator input connection point with a rear termination area to acceptsolid alloy cable cores.

This enables a temporary mobile generator to be connected to an underground cable when repair work is undertaken.

The cable is excavated, cut and the PowerLock connector then fitted to the cable cores via 2 set screws. The generatorcable end can then directly link into the underground cable.

After completion of the repair, the PowerLock fittings are simply removed and the main cable spliced using existingmethods.

VEAM PowerLock Insulated Generator Connectors

Neutral / Blue LVJ900-N-BL 078214-9033Line 1 / Brown LVJ900-1-BN 078214-9030Line 2 / Black LVJ900-2-BK 078214-9031Line 3 / Grey LVJ900-3-GY 078214-9032Ratchet Tool LVJ900H A0004406H

Line / Color Description Code ITT Part Number

Insulated Underground Cable Generator Connector

This device allows for direct connection of a generator unit to Low Voltage overhead line systems.

The unit consists of an insulated Line Clamp, 3 meters of 50mm2 flexible copper cable and a PowerLock generator inputcable, other lengths are available upon request.

The methods of connection is:1. The copper or alloy overhead wire is cleaned to ensure good connection points.2. The clamp is hooked onto the wire and tightened via the insulated clamp body.3. The flexible cable is then strapped to the pole.4. At the cable end, a PowerLock generator connection point is provided for connection of the generator cable.

The generator connection point offers all standard safety features associated with the PowerLock range, such as keys todistinguish phases, IP67 sealing and individual phase color coding.

Neutral / Blue LVF600-N-BL 078214-6303Line 1 / Brown LVF600-1-BN 078214-6300Line 2 / Black LVF600-2-BK 078214-6301Line 3 / Grey LVF600-3-GY 078214-6302

Line / Color Description Code ITT Part NumberInsulated Overhead Line Clamp

Insulated Overhead Line Clamp / Generator Connector

26


VEAM PowerLock Cable Lug Converter

The Multi-Converter enables any user to easily convert lugged cable to PowerLockwithin minutes ensuring all safety and security of basic PowerLock connector series.A PowerLock connection point is incorporated within the unit to allow for directconnection of the generator cable end.

Available in both Source and Drain formats, this device assures the correctconnection whether it be PowerLock or Lug to maximize cable management.

Line / Color ITT Part Number ITT Part Number

Earth / Green Source 078214-9055 Drain 078214-9065

Neutral / Blue Source 078214-9053 Drain 078214-9063

Line 1 / Brown Source 078214-9050 Drain 078214-9060

Line 2 / Black Source 078214-9051 Drain 078214-9061

Line 3 / Grey Source 078214-9052 Drain 078214-9062

Tightening Tool 274-7630-000 274-7630-000

Cable Lug Converter - Source and Drain - 660 Amp

The Mini Converter enables smaller cables with a cable lug to be converted toa PowerLock connection.The lug is simply attached directly to the PowerLock connector with a bolt termination, and the contact assembled into the insulated body.

This termination is suitable for smaller cables up to 400 amps in eitherSource or Drain configuration.

Ordering information - see page 11 for full line color and cable glandselection.

Cable Lug - Mini Converter - 400 Amp

NLX - MC - X - XX - M40X

D - DrainS - Source

Line and Color

Cable Gland

27


VEAM PowerLock

These devices allow for the conversion of PowerLock plug and socket system to astandard nut and bolt fixing.

The units are simply connected to the PowerLock line connectors and locked toavoid accidental disconnection.

Ordering information - see page 11 for full line color and color selection.

PowerLock Lug Connector

NPSNF - X - XX - XX - RA

Line and Color

Contact - T4 or T6

Miscellaneous Parts and Accessories

PowerLock Release Key - L0023N AN389900010

PowerLock Box Key 201-7535-000

NRG Box Key - Pack of 3 AN0000006

Hand Grip 317-7671-000

Gasket for PowerLock Panel mount A2499001150

Cotter Pin NLDFT A3299000500

Cotter Pin NLS A3299000550

Cotter Pin NPDFT and NPS A3299000100

Reduction Sleeves See page 11

Gland nut M40S - PowerLock 368-7514-000

Gland nut M40A - PowerLock 368-7514-001

Gland nut M40B - PowerLock 368-7514-002

Gland nut M50 - PowerLock 368-7515-000

Gland nut 25S - Snaplock 5S1699000100

Gland nut 25L - Snaplock AS1699000200

M40 to M50 adaptor 368-7516-000

NLX - XXX - CONKIT

D - DrainS - Source

Contact, see page 11 for options

Contact Kits - all contact kits contain a fully assembled contact and replacement cotter pin.

NLX - X-XX - XXX - M40 - INSKIT

D - DrainS - Source

Line and Color, see page 11 for options

Current rating of contact being used - 400 or 660 amp

Insulator Kits - all insulator kits contain a fully assembled insulator and replacement cotter pin. Kits only available forM40 size insulators.

Order Code:

Order Code:

S120 Cable Sleeve AN3099000200

Secondary Lock Kit A00900100

PowerLock Box Replacement Signal Connectors 320-7744-000

28


VEAM PowerLock Sealing CapWhen not mated, the connector interface can be protected by using a sealing cap.Two types of cap are offered, a simple soft plastic cap providing IP53 protection andan environmentally sealed rigid plastic cap with IP67 protection and the secondarylock feature, these are color coded to suit the parent connector.

All caps are fitted with a cord lanyard for securing to it’s parent connector. Cableconnectors have a loop in the cord to fit around the cable gland, it is necessary tospecify the cable gland size in the part number when ordering to ensure the correctsize loop is supplied. Caps for panel connectors have an M6 ring terminal on theend of the lanyard.

Caps not only offer protection against ingress of moisture and dirt into the inter-face of the PowerLock connector, they also offer a degree of protection against mechanical damage that can be causedwhen connectors on cables are being handled and transported.

IP53 Protection Caps

Panel Drain PCPD-5Panel Source PCPS-5Line Drain with M40S and M40A gland PCLD-5-M40A/SLine Drain with M40B gland PCLD-6-M40BLine Source with M40S and M40A gland PCLS-5-M40A/SLine Source with M40B gland PCLS-6-M40B

Description Order Code

IP67 Protection Caps

Ordering Information

PCS - NLS - E-GN - M40A/S

Cap

StylePanel Drain NPDPanel Source NPSLine Drain NLDLine Source NLS

Line / Phase Colorsee page 11 for selection

Cord SizeM40S and M40A M40A/SM40B M40B NLD & NLS only

Cap for Drain Connectors

Cap for Source Connectors

29


VEAM PowerLock Fuse Carrier with Integral Generator Input Connector

JW4ST82 (3.25” / 82mm pitch) fuse carrier was developed to provide a safe and efficient means of connecting a mobilegenerator supply cable to fully shrouded or non-shrouded distribution boards. The unit complies with the requirementsof EATS 37.2.

The unit accept standard BS88-5 fuses (not supplied).

The JW4ST82 fuse unit also offers the ability to make a direct connection to many pole mounted transformer fuse units.

JW4ST (3.625” / 92mm pitch) fuse carrier was developed to provide a safe and efficient means of connecting a mobilegenerator supply cable to fully shrouded or non-shrouded distribution boards. The unit complies with therequirements of EATS 37.2.

The generator cable (when fitted with PowerLock Line Drain cable coupler) can be plugged directly into the Fuse Carrierand used to feed either the Low Voltage bus-bar or feeder circuit.

The fuse generator connector is finger proof to avoid accidental touching of live elements.

The input connectors are color coded and mechanically keyed to prevent connection errors. Line 1 units will only accepta Line 1 generator connector.

The integral generator connector also accepts generator connectors with the patented secondary locking devicewhich eliminates the potential of accidental disconnection under load conditions.

Because this unit is direct replacement for the existing standard JW4ST fuse unit, it offers a safe, fast and costeffective method of upgrading existing distribution boards to have generator input points. It is not necessary to makeany modifications to the cabinet other than remove an existing fuse way and replace with the JW4ST system.

Neutral / Blue LVD400-N-BL 078214-9013Line 1 / Brown LVD400-1-BN 078214-9010Line 2 / Black LVD400-2-BK 078214-9011Line 3 / Grey LVD400-3-GY 078214-9012

Line / Color Description Code ITT Part NumberJW4ST Fuse unit with PowerLock Connection point (JS)

Neutral / Blue LVD401-N-BL 078214-9023Line 1 / Brown LVD401-1-BN 078214-9020Line 2 / Black LVD401-2-BK 078214-9021Line 3 / Grey LVD401-3-GY 078214-9022

Line / Color Description Code ITT Part NumberJW4ST Fuse unit with PowerLock Connection point (JP)

30


VEAM PowerLock

This Fuse carrier adaptor was developed to provide a safe and efficientPowerLock connection to DIN fuse carrier racks which are mounted onmost of the European power distribution boards. There are Full Bladeand Half Blade versions available which give the user an option to selectwhat side needs to be fed.

For part numbers and ordering information, please contact ITT VEAM /Cannon or our local distributor.

DIN Fuse Carrier Adaptor

Screw In End Cap Fuse / Pole Mounted

This device allows for direct connection of a generator cable to a200A transformer pole mounted fuse unit. The existing fuse unitis unscrewed from the holder and replaced with the PowerLockunit, which incorporates a dummy fuse to allow for the outgoingcircuit only. This enables the generator feed cable to be directlyplugged into the pole mounted unit in order to feed the over-head Low Voltage transmission lines.

Neutral / Blue LVC300-N-BL 078214-9043Line 1 / Brown LVC300-1-BN 078214-9040Line 2 / Black LVC300-2-BK 078214-9041Line 3 / Grey LVC300-3-GY 078214-9042

Line / Color Description Code ITT Part Number

31


VEAM Snaplock Introduction

The Snaplock connector series is a miniature power cable hook up system offering high current capability while main-taining minimal physical dimensions.

Snaplock offers a commercially viable option to historical hard wiring techniques. In addition, Snaplock offers improvedsafety characteristics through utilization of insulated bodies, sealing mechanisms, locking mechanisms and protectedcurrent carrying elements.

Snaplock connectors are available in a range of colors for simple identification of individual lines.

The contact elements are based on our proven Louvre band technology which ensures low contact resistance thusminimizing power loss, low physical insertion forces with a self wiping action, and high number of mating cycles. Themale contact elements are protected by a non-conductive tip which makes physical contact with the current carrying element impossible.

The contacts are held in the insulators via a clip retention system. Thisallows for fast, simple assembly and good retention of the contact sets,especially where vibration is an environmental concern.

Contact termination to the cable conductor is by standard compressioncrimp or set-screw fixing and for panel mounting a threaded M12 post. Connectors for panel mounting and cablemounting are available. All connectors are IP67 sealed when mated through utilization of integral sealing rings and cablegland strain relief.

The speed of connection and disconnection offers great savings in equipment down time, servicing and maintenanceprocedures. The security of the connection is maintained by a simple but very effective locking mechanism which can beutilized as a temporary or semi-permanent lock.

The spring loaded slide lock feature shown above locks into bayonet groove on the mating half, and can be disengagedby sliding back using ones thumb. This lock feature can be made semi-permanent by sliding the retainer forward.

32


Body Contact Contact Gland Body Style Gender Size Nut Color

Example= SNLM — P — C50 — 25L — GN

Description Code

Panel Male - M12 post fixing SNPMPanel Female - M12 post fixing SNPFPanel Female with Cable Fixing SNPFLCable Male - cable fixing SNLMCable Female - cable fixing SNLF

Male Contact (pin) use with SN..M P Female Contact (skt) use with SN..F S

Crimp 70mm² Copper Cable C70*Crimp 50mm² Copper Cable C50*Crimp 35mm² Copper Cable C35Crimp 25mm² Copper Cable C25Set-Screw 70mm² Copper Cable S70*Set-Screw 50mm² Copper Cable S50*Set-Screw 35mm² Copper Cable S35Set-Screw 25mm² Copper Cable S25Threaded Post (Panel Mount) TP

Gland nut 10-14mm Ø 25SGland nut 13-18mm Ø 25L

Red RBlack BKGreen GNBlue BLBrown BNGrey GYWhite WYellow Y

VEAM Snaplock How to Order

Cable fixing versions only

*C50, C70, S50 and S70 contacts can only be used with gland nut 25L



33


VEAM Snaplock Specifications

Number of Contacts Single Pole

Current Rating 250 amp continuous

Operating Voltage 1000V AC / 1500V DC

Test Voltage 4500V AC

Dielectric Strength 4500V AC

Electrical Protection IP2X on male connector

Contact Resistance

34


VEAM Snaplock Panel Connectors

The standard panel connectors are mounted through 4 holes in the flange. The rear of the connector has an M12 thread-ed post fitted with a nut and lock washer, to take a cable fitted with a standard cable lug. Male and female connectorsare available in a range of colors, and all panel connectors are fitted with a gasket.

The male connector is fitted with a sliding latch to prevent accidental disconnection. This latch can be locked in placeto make this a more permanent lock.

The panel female connector can also be supplied with a cable gland nut fitting, this version uses a crimped or set-screwcontact, the contact size needs to be specified with this item.

Female Panel SocketOrder code-SNPF-S-TP-XX

Male Panel PlugOrder code-

SNPM-P-TP-XX

Female Panel Socket with cable fixingOrder code-

SNPFL-S-XXX-XXX-XXPanel Cut out for all versions

35


VEAM PowerLock and Snaplock Tooling

Crimp Tool - C130 000V74174

Crimp Tool with Case 274-7634-000

Crimp Tool with PowerLock Dies and Case(Dies include - C50, C70, C95, C120, C150,C185, C240 and C300)

320-7732-000

Crimp Tool with Snaplock Dies and Case(Dies include - C25, C35, C50, and C70)

320-7731-000

Crimp Die C25 (30220) 995-7654-025

Crimp Die C35 (30221) 995-7654-035

Crimp Die C50 (30222) 995-7654-050

Crimp Die C70 (30223) 995-7654-070

Crimp Die C95 (30224) 995-7654-095

Crimp Die C120 (30235) 995-7654-120

Crimp Die C150 (30236) 995-7654-150

Crimp Die C185 (30237) 995-7654-185

Crimp Die C240 (30227) 995-7654-240

Crimp Die C300 (30229) 995-7654-300

PowerLock connector Release Key, L0023N AN389900010

Snaplock contact insertion / male removal tool kit 500066100

Snaplock female contact removal tool 500066003

Snaplock Male Contact insertion/removal tool 500066002

36


Notes

37


Product Safety and Warranty

1. MATERIAL CONTENT AND PHYSICALFORMElectrical connectors do not usually containhazardous materials. They contain conduct-ing and non-conducting materials and canbe divided into two groups.a) Printed circuit types and low cost audiotypes which employ all plastic insulators andcasings.b) Rugged, Fire Barrier and High Reliabilitytypes with metal casings and either naturalrubber, synthetic rubber, plastic or glassinsulating materials. Contact materials varywith type of connector and also applicationand are usually manufactured from either:Copper, copper alloys, nickel, alumel,chromel or steel. In special applications,other alloys may be specified.

2. FIRE CHARACTERISTICS AND ELECTRICSHOCK HAZARDThere is no fire hazard when the connec-tor is correctly wired and used within thespecified parameters. Incorrect wiring orassembly of the connector or careless useof metal tools or conductive fluids, ortransit damage to any of the componentparts may cause electric shock or burns.Live circuits must not be broken by sepa-rating mated connectors as this maycause arcing, ionization and burning. Heatdissipation is greater at maximum resistancein a circuit. Hot spots may occur when resist-ance is raised locally by damage, e.g.cracked or deformed contacts, brokenstrands of wire. Local overheating may alsoresult from the use of the incorrect applica-tion tools or from poor quality soldering orslack screw terminals. Overheating mayoccur if the ratings in the product DataSheet/Catalog are exceeded and can causebreakdown of insulation and hence electricshock. If heating is allowed to continue itintensifies by further increasing the localresistance through loss of temper of springcontacts, formation of oxide film on con-tacts and wires and leakage currentsthrough carbonization of insulation andtracking paths. Fire can then result in thepresence of combustible materials and thismay release noxious fumes. Overheatingmay not be visually apparent. Burns mayresult from touching overheated compo-nents.3. HANDLINGCare must be taken to avoid damage to any component parts of electrical connec-tors during installation and use. Althoughthere are normally no sharp edges, caremust be taken when handling certain com-ponents to avoid injury to fingers. Electricalconnectors may be damaged in transit to thecustomers, and damage may result in cre-ation of hazards. Products should thereforebe examined prior to installation/use andrejected if found to be damaged.

4. DISPOSALIncineration of certain materials may releasenoxious or even toxic fumes.

5. APPLICATIONConnectors with exposed contacts shouldnot be selected for use on the current supplyside of an electrical circuit, because an elec-tric shock could result from touchingexposed contacts on an unmated connector.Voltages in excess of 30 V ac or 42.5 V dc arepotentially hazardous and care should betaken to ensure that such voltages cannot betransmitted in any way to exposed metalparts of the connector body. The connectorand wiring should be checked, before mak-ing live, to have no damage to metal parts orinsulators, no solder blobs, loose strands,conducting lubricants, swarf, or any otherundesired conducting particles. Circuitresistance and continuity check should bemade to make certain that there are no highresistance joints or spurious conductingpaths. Always use the correct applicationtools as specified in the Data Sheet/Catalog.Do not permit untrained personnel to wire,assemble or tamper with connectors. Foroperation voltage please see appropriatenational regulations.

IMPORTANT GENERAL INFORMATION(i) Air and creepage paths/Operating volt-age. The admissible operating voltagesdepend on the individual applications andthe valid national and other applicable safe-ty regulations.For this reason the air and creepage pathdata are only reference values. Observereduction of air and creepage paths due toPC board and/or harnessing.

(ii) TemperatureAll information given are temperature limits.The operation temperature depends on theindividual application.

(iii) Other important informationCannon continuously endeavors to improvetheir products. Therefore, Cannon productsmay deviate from the description, technicaldata and shape as shown in this catalog anddata sheets.

ITT Interconnect Solutions, a Division of ITTCorporation manufactures the highest qual-ity products available in the marketplace;however these products are intended to beused in accordance with the specifications inthis publication. Any use or application thatdeviates from the stated operating specifica-tions is not recommended and may beunsafe. No information and data containedin this publication shall be construed to cre-ate any liability on the part of Cannon. Anynew issue of this publication shall automati-cally invalidate and supersede any and allprevious issues.

Product WarrantyA limited warranty applies to Cannon prod-ucts. In general, except for obligationsassumed by Cannon under this warranty,Cannon shall not be liable for any loss, dam-age, cost of repairs, incidental or consequen-tial damages of any kind, whether or notbased on express or implied warranty, con-tract, negligence or strict liability arising inconnection with the design, manufacture,sale, use or repair of the products. Productavailability, prices and delivery dates areexclusively subject to our respective orderconfirmation form; the same applies toorders based on development samplesdelivered. Please refer towww.ittcannon.com (General Terms of Sale)for the complete text of Cannon’s applicableTerms and Conditions, including Warranty.

This publication is not to be construed as anoffer. It is intended merely as an invitation tomake an offer. By this publication, Cannondoes not assume responsibility or any liabili-ty for any patent infringements or otherrights of third parties which may result fromits use.

Reprinting this publication is generally per-mitted, indicating the source. However,Cannon's prior consent must be obtained inall cases. “Engineered for life” is a registeredtrademark of ITT Corporation ©2006. Allother trademarks or registered trademarksare property of their respective owners. Alldates subject to change without notice.

Commodities in this catalog may be controlled for export by the InternationalTraffic in Arms Regulations (ITAR) and ExportAdministration Regulations (EAR) whenspecifically designed modified, or configuredfor articles controlled by the United StatesGovernment.



38

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www.ittcannon.com/micro

D-Subminiature Connectors

Rack and Panel Connectors

Microminiature Connectors

Circular/Filter/Hermetic/Fiber Optic Connectors

Initially pioneered by Cannon during the 1930s, InterconnectSolutions is the world leader in rack and panel connectors, offeringunmatched variety of shell configurations and insert arrangements,materials, plating, and contact options. Many of our standard andcustom designs meet the stringent requirements of ARINC 600,ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards.

As a world leader in circular, filter, and hermetic connectors, ITT canleverage its design and manufacturing expertise to fit virtually anyapplication. Our expertise includes fast positive mating for a widerange of military applications, as well as numerous sizes and contact configurations for various harsh environments. Our widevariety of fiber optic products include hybrid contacts, multi-channel,rack and panel, and hi-rel assemblies, including MIL and ARINCstandard solutions.ITT can meet numerous specs, includingNATO and MIL standards.

Cannon invented D-sub connectors in 1952. Our family of D-Subs now includes combinations of signal, power and RF, aswell as severe service sealed connectors. Cannon D-Subs areavailable with an extensive line of backshells and accessories andare one of the most economical shielded connector solutionsavailable. ITT D-Sub connectors are qualified to the MIL-DTL-24308 specification.

Developed first by Cannon in the 1960’s, Interconnect Solutionsmicrominiature connectors offer high performance and reliabilitywith exceptional versatility. Available in rectangular, circular,and strip configurations for countless applications, many of ourconnectors meet or exceed applicable requirements of the MIL-DTL-83513 specification.

www.ittcannon.com/rackandpanel

RF ConnectorsITT Interconnect Solutions has been providing interconnect products to the Microwave and RF industry since 1963 (formerlyThe Sealectro Corporation). The RF 50 & 75 Ohm product linescover UHF band through Ku band requirements. These connectorsand cable assemblies are available with a thread type, snap type,bayonet type or slide on coupling method. The frequencies rangefrom DC to 18+ GHz.

www.ittcannon.com/RF50 • www.ittcannon.com/RF75

www.ittcannon.com/circulars • www.ittcannon.com/filter • www.ittcannon.com/hermetics • www.ittcannon.com/fiberoptics

www.ittcannon.com/dsubs

TransportationThe ITT ICS interconnect range includes sealed circular and rectangularconnectors in metal or plastic shells. These configurations include board tocable or cable to cable/ bulkhead applications. Both signal and power con-tacts can be combined in various layouts. All product lines within theTransportation segment offer very low contact resistance providing maxi-mum signal integrity.www.ittcannon.com/transportation

ITT Interconnect Solutions is an international manufacturer and supplier of connectorsincluding circular, rectangular, fiber optic, RF, power and high voltage, audio, PMCIA,Compact Flash Card, enclosures, cable assemblies, and application specific customsolutions. The Interconnect Solutions portfolio includes the brands Cannon, VEAM, andBIW. As a worldwide leader in connector technology for nearly a century, ITT offers oneof the broadest product offerings, six sigma manufacturing capability, Value BasedProduct Development with exceptional engineering capability, and an extensive sales,distribution, and customer support network.

Documents

Cannon, VEAM, BIW...Cannon, VEAM, and BIW connector product portfolios to meet the requirements of European Union Directive 2002/95/EC better know as the Reduction of Hazardous Substances