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CAMPUS WIDE UTILITIES –September 2003
Richard ByersDirector of Physical Plant
And
Forrest SelmerUniversity Engineer
Physical Plant
September 12, 2003
GRAPH A
UNIVERSITY COAL CONSUMPTION MMBTU
-
100,000
200,000
300,000
400,000
500,000
600,000
FY93
FY94
FY95
FY96
FY97
FY98
FY99
FY00
FY01
FY02
FY03
FY04est
GRAPH B
UNIVERSITY COAL COSTS
$-
$100,000
$200,000
$300,000
$400,000
$500,000
$600,000
$700,000
$800,000
FY 93
FY 95
FY 97
FY 99
FY 01
FY 03
TOTALUW COALCOST
PHY PLTCOALCOST
RLDS +COALCOST
GRAPH C
ELECTRICAL USAGE
-10,000,00020,000,00030,000,00040,000,00050,000,00060,000,00070,000,000
FY 1993
FY 1994
FY 1995
FY 1996
FY 1997
FY 1998
FY 1999
FY 2000
FY 2001
FY 2002
FY 2003 E
ST
FY 2004 E
ST
KW
H
TOTAL KWH KWH - PHY PLT RLDS + KWH
GRAPH D
UNIVERSITY ELECTRICAL COST TOTAL (Physical Plant, RLDS+)
$-
$500,000
$1,000,000
$1,500,000
$2,000,000
$2,500,000
$3,000,000
FY1993
FY1995
FY1997
FY1999
FY2001
FY2003EST
TOTAL UW ELEC COST PHY PLT COST RLDS + COST
GRAPH E
WATER CONSUMPTION (KGAL) TOTAL (Physical Plant, RLDS)
050,000
100,000150,000
200,000250,000300,000350,000400,000
FY 1993FY 1994FY 1995FY 1996FY 1997FY 1998FY 1999FY 2000FY 2001FY 2002FY 2003
FY 2004 estK
GA
L
KGAL TOTAL-UNIVERSITY KGAL Phy Plt KGAL RLDS
GRAPH F
UNIVERSITY WATER COSTS
$-
$200,000
$400,000
$600,000
$800,000
$1,000,000
$1,200,000
FY 1993
FY 1994
FY 1995
FY 1996
FY 1997
FY 1998
FY 1999
FY 2000
FY 2001
FY 2002
FY 2003
FY 2004 e
st
UNIVERSITY TOTAL TOTALS - Physical Plant TOTALS - RLDS
GRAPH G
GAS CONSUMPTION TOTAL(Physical Plant, RLDS, Auxiliaries, +)
-20,00040,00060,00080,000
100,000120,000140,000160,000180,000200,000
FY 9
3FY
94
FY 9
5FY
96
FY 9
7FY
98
FY 9
9FY
00
FY 0
1FY
02
FY 0
3FY
04
est
MM
BTU
TOTAL MMBTU PHY PLT MMBTU RLDS + MMBTU
GRAPH H
UNIVERSITY GAS COSTS
$-$100,000$200,000$300,000$400,000$500,000$600,000$700,000$800,000$900,000
FY93
FY94
FY95
FY96
FY97
FY98
FY99
FY00
FY01
FY02
FY03
FY04est
TOTAL COST PHY PLT COST RLDS + COST
GRAPH I
TOTAL UTILITY COST
$-
$1,000,000
$2,000,000
$3,000,000
$4,000,000
$5,000,000
$6,000,000
FY1993
FY1994
FY1995
FY1996
FY1997
FY1998
FY1999
FY2000
FY2001
FY2002
FY2003
FY2004est
TOTAL UW COST TOTAL COST PP TOTAL COST RLDS +
FY01
FY 01 UNIVERSITY WIDE UTILITY COST BREAKDOWN
Total = $4,016,366
$512,945 12.8%
$1,964,155 48.9%
$829,809 20.7%
$709,458 17.7%
UW TOTAL WATERCOST
UW TOTAL ELECTRICCOST
UW TOTAL GAS COST
TOTAL COAL COST
FY02
FY 02 UNIVERSITY WIDE UTILITY COST BREAKDOWN
Total = $3,639,763
$640,886 17.6%
$1,746,044 48.0%
$586,083 16.1%
$666,750 18.3%
UW TOTAL WATERCOST
UW TOTAL ELECTRICCOST
UW TOTAL GAS COST
TOTAL COAL COST
FY03
ESTIMATED FY 03 UNIVERSITY WIDE UTILITY COST BREAKDOWN
Total = $4,423,537
$831,520 18.8%
$2,356,629 53.3%
$664,397 15.0%
$570,990 12.9%
UW TOTAL WATERCOST
UW TOTAL ELECTRICCOST
UW TOTAL GAS COST
TOTAL COAL COST
FY04
ESTIMATED FY 04 UNIVERSITY WIDE UTILITY COST BREAKDOWN
Total = $4,883,497
$1,051,873 21.5%
$2,520,000 51.6%
$739,674 15.1%
$571,950 11.7%
UW TOTAL WATERCOST
UW TOTAL ELECTRICCOST
UW TOTAL GAS COST
TOTAL COAL COST
PP FYO1
FY 01 PHYSICAL PLANT UTILITY COST BREAKDOWN
Total = $2,870,850
$314,592 11.0%
$1,649,894 57.5%
$428,689 14.9%
$477,674 16.6%
WATER COST Phy Plt
ELECTRIC COST PhyPlt
GAS COST Phy Plt
COAL COST Phy Plt
PP FYO2
FY 02 PHYSICAL PLANT UTILITY COST BREAKDOWN
Total = $2,558,484
$435,687 17.0%
$1,429,497 55.9%
$304,378 11.9%
$388,922 15.2% WATER COST Phy Plt
ELECTRIC COST PhyPlt
GAS COST Phy Plt
COAL COST Phy Plt
PP FYO3
ESTIMATED FY 03 PHYSICAL PLANT UTILITY COST BREAKDOWN
Total = $3,268,639
$616,003 18.8%
$2,018,477 61.8%
$359,522 11.0%
$274,637 8.4%
WATER COST Phy Plt
ELECTRIC COST PhyPlt
GAS COST Phy Plt
COAL COST Phy Plt
PP FYO4
ESTIMATED FY 04 PHYSICAL PLANT UTILITY COST BREAKDOWN
Total = $3,606,034
$779,244 21.6%
$2,170,000 60.2%
$383,634 10.6%
$273,156 7.6% WATER COST Phy Plt
ELECTRIC COST PhyPlt
GAS COST Phy Plt
COAL COST Phy Plt
RLDS+ FY01
FY 01 RLDS + Auxiliary UTILITY COST BREAKDOWN
Total = $1,145,517
$198,353 17.3%
$314,260 27.4% $401,120
35.0%
$231,784 20.2%
WATER COST RLDS
ELECTRIC COST RLDS+
GAS COST RLDS
COAL COST RLDS +
RLDS+ FY02
FY 02 RLDS + Auxiliary UTILITY COST BREAKDOWN
Total = $1,081,279
$205,199 19.0%
$316,547 29.3% $281,705
26.1%
$277,828 25.7%
WATER COST RLDS
ELECTRIC COST RLDS+
GAS COST RLDS
COAL COST RLDS +
RLDS+ FY03
ESTIMATED FY 03 RLDS + Auxiliary UTILITY COST BREAKDOWN
Total = $1,154,898
$215,517 18.7%
$338,152 29.3% $304,875
26.4%
$296,354 25.7%
WATER COST RLDS
ELECTRIC COST RLDS+
GAS COST RLDS
COAL COST RLDS +
RLDS+ FY04
ESTIMATED FY 04 RLDS + Auxiliary UTILITY COST BREAKDOWN
Total = $1,277,463
$272,629 21.3%
$350,000 27.4% $356,040
27.9%
$298,794 23.4%
WATER COST RLDS
ELECTRIC COST RLDS+
GAS COST RLDS
COAL COST RLDS +
UTILITY COST REDUCTION MEASURES
The University has been reducing utility consumption and utility costs for several years. Some highlights are (note: K = $1,000, M = $1,000,000):
Steam and Coal:Installation of heat recovery systems at the Science Library and Corbett P.E. resulted in a complete pay back in less than 5 years and there was a significant improvement in the indoor air quality. A De-Alkalizer was installed at the CEP, which reduces make up water,chemical and energy costs. Savings are over $79K/yr.Summer steam generation fuel source was switched from gas to coal, saving over $250K/yr.Windows have been replaced at various buildings and save approximately $15K/yr. The Campus wide digital control network has been continually expanded. This not only saves energy, but also greatly improves the comfort in the facility and increases the Physical Plant’s maintenance effectiveness as these systems tell us when there is a problem. Savings are difficult to measure as individual buildings are not metered for steam usage, but they have helped lower the yearly gas and coal usage. This is the main reason coal consumption has been held relatively constant the past 5 years in spite of increased square footageHeating control valves were installed at the 8 and 12 story residence halls saving steam and drastically increasing comfort of the individual rooms.
UTILITY COST REDUCTION MEASURES (cont.)
Water:Many irrigation systems were automated. This reduces water consumption by 20%-50%; savings are at least $30K/yr.The campus well irrigation system is continuously being expanded. At its completion, it will irrigate the Campus from 9th to 22nd and Grand to Lewis Streets. Currently, over $120K/yr. is being saved in water costs.
Natural Gas:A Department of Energy (DOE) grant was used to install new boilers and better controls at Plant Science, Insect Soils facility (PSIS), saving $15K/year in gas costs. Performance contracts with UW’s primary building control firm have been used at PSIS, State Vet Chem Lab and 951 N. Poplar (in Casper). With this type of contract, the vender provides the engineering, savings calculations and all labor for the work.
UTILITY COST REDUCTION MEASURES (cont.)Electricity:
Several electric motors were replaced with newer, higher efficient units that are better matched to the actual load. Also, where possible, variable frequency drives to control the motors were installed. Savings are over $80K/yr. This is on going. A DOE grant was used to improve lighting at Coe Library, saving $26K/year in electric costs.A DOE grant was used to replace the aging chiller at the IvinsonBuilding, saving $14K/year in electrical costsPower factor correction capacitors were installed at the Animal Science Live Stock Teaching Center, saving over $5K/yr. on electrical costs.An electric irrigation pump at the Beef Unit was replaced with apropane-powered unit, saving $2.5K/yr. in operational costs. Lighting systems were upgraded at Corbett Gym and Pool, Science Library, Class Room Building, A&S, Knight Hall corridors, Physical Plant and other miscellaneous locations. Estimated $50K/yr. savings in electrical costs, plus improved lighting. Project isongoing.
UTILITY COST REDUCTION MEASURES (cont.)
Electricity: (continued)The campus chilled water system was extended to replace ageing building chillers. Facilities included Knight Hall, Coe Library, Law and Fine Arts. Aside from have a main chiller operate at 2-3 times the efficiency of the old individual building units, there are substantial savings in maintenance and the ozone depleting refrigerant problem was taken care of. Rough estimate of savings is over $100K/yr. Currently, over 802,000 square feet in 14 buildings are cooled by the campus chilled water system.The two main chillers at the CEP were replaced and a flat plate heat exchanger was added for free cooling. These new units operate at least twice the efficiency of the old units plus give the loop added capacity. The flat plat allows the chilled water loop to be cooled by using only outside air when conditions are right. Over $15K/yr. is being saved. Electric driven condensate pumps were replaced with steam powered units. This has saved over $25K/yr. and also has helpedreduce water and chemical usage.A pre-purchase agreement with the University’s primary electric provider was negotiated. This saved over $1M during the 6-year life of the agreement.