Calmag case studies

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Riverview Buildings | Bradford RoadRiddlesden | Keighley | West Yorkshire | BD20 5JH

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WELCOME TO CALMAG

Calmag is one of the largest independent manufacturers of water conditioning products in Europe, offering solutions to practically every water related need for the home and industry.

The Calmag product range includes scale inhibitors, water softeners, water filters, ultra violet disinfection, reverse osmosis, pH correction, nitrate removal, iron removal, water chillers, calcium treatment, chemical inhibitors and cleaners.

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Scale InhibitorsWater SofteningWater FiltrationWater ChillersUV DisinfectionReverse Osmosis

Find out more about our fullrange of products, call us now01535 210 320.

Visit www.calmagltd.com

Calmag ElectromagElectromag is an electromagnetic scale inhibitor, providing industry with a low cost solution to preventing hard limescale build up. This innovative product which not only protects appliances from future limescale build up, but will also breakdown existing limescale to further enhance heat transfer efficiency. Electromag ensures limescale is controlled in applications where a softener is not viable.

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Application95 bed sheltered housing complex.

ProblemReduce scale build up with heating system and newly installed hot water chlorination units.

ResolutionA competitor’s 4” unit was included in the M&E design brief to be installed on 3” pipe work.

Capitol were instructed to offer a Value Engineering Package and after assessing the products available Calmag’s 3” Electromag was chosen due to it suiting the design and it saved the client in excess of £10,000.

SCALE CONTROL FOR NEW HEATING SYSTEM

CustomerCapitol GroupSydenham Court Sheltered HousingPortsmouth, Hampshire

Installation2 x E300 Electromag Water Conditioners

Application New build student accommodation blocks.

ProblemPrevent limescale build up within the 800 plus student apartment units.

ResolutionVia the BSS Industrial (London) Projects Team the plant room equipment was specified which included 2 x E400 Electromag’s to provide the water conditioning.

The installation of E400 Electromag Water Conditioners produced project savingsof £22,000.

LIME SCALE BUILD UP PREVENTION

CustomerEurolec Services Unite Student Accommodation BlocksNorth Lodge, London.

Installation 2 x E400 Electromag Water Conditioners

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Application51,700 all seat sporting arena.

ProblemAH Cullen was tasked with providing a full water treatment works for the stadium including the prevention of limescale build up within the stadium’s mains water supply.

ResolutionCalmag’s Electromag was chosen to provide lime scale protection in order to fulfill the consultant’s design brief.

Calmag’s Electromag was chosen due to it suiting the design, whilst saving the client in excess of £18,000.

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LIMESCALE CONTROL IN NEW STADIUM

CustomerMercury Engineering & AH CullenAviva Stadium, Dublin, Ireland

Installation2 x E400 Electromag Water Conditioners

Application D&B BREEM standard, state of the art 16 cell Police Station.

ProblemTo ensure BREEM rating within the heating systems a scale reduction unit was installed despite hard water not being an issue within the area.

ResolutionBalfour Beatty specified a Calmag Electromag to ensure that lime scale build up doesn’t form throughout the £11.7M development.


ELECTROMAG AT POLICE STATION

CustomerBalfour Beatty Building Services BBESLHarrogate Police StationHarrogate, North Yorkshire

Installation E200 Electromag Water Conditioners


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Units 3-6 | Crown Works | Bradford RoadSandbeds | Keighley | West Yorkshire | BD20 5LN

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Certificate No. 5791


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Case Studies

ApplicationConversion of 7 flats into one residential unit.

ProblemProvide sustainable cost effective lime scale protection to the properties brand new heating and hot water system.

ResolutionCalmag provided cost comparisons to show the effectiveness of scale inhibitors against chemical and softener solutions in a costing exercise which showed the Electromag as being the most efficient solution.

Calmag’s Electromag was chosen due to it suiting the design and without incurring maintenance and any future costs.

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SCALE CONTROL IN RESIDENTIAL AREA

CustomerDC MechanicalPrivate Residence Sydenham Hill, Dulwich, London

InstallationE200 Electromag Water Conditioners

Application Converted Hotel into new College Campus Block.

ProblemPreventing lime scale and Legionella risk.

ResolutionBSS Industrial specified Calmag’s range of Electromag and CalUltra to provide water treatment within the re-vamped water and heating systems.


FULL CALMAG COVER AT COLLEGE CAMPUS

CustomerBSS Industrial Project Team, SouthamptonMarlborough College, Marlborough, Wiltshire

Installation E200 Electromag and CalUltra 270 Ultra Violet Disinfection Unit

SOLUTIONS FOR BUSINESS USING THE CALMAG ELECTROMAG WATER CONDITIONER

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Units 3-6 | Crown Works | Bradford RoadSandbeds | Keighley | West Yorkshire | BD20 5LN

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Certificate No. 5791


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ApplicationComplete design and build of four new prestigious apartment blocks.

ProblemElectromag chosen to protect the hot water heating system from scale build up.

ResolutionSelected E400 as a valued engineering product, part of this sustainable building project.

Calmag’s Electromag was chosen due to it suiting the design and the environmental credentials of the building.

PROTECT FOR NEW HEATING SYSTEM

CustomerLorne StewartKings Cross Building J1 Kings Cross, London


Application Bedford University worked direct with Luton Insulation who put forward the Electromag over competitors.

ProblemTo provide scale protection for the newly installed water heaters.

ResolutionElectromag chosen due to cost savings and efficiency.

The installation of E28 Electromag Water Conditioners produced project savings of £600.


CustomerLuton InsulationBedford UniversityPark Square, Bedford



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ApplicationBrand new development at Harwich Yacht Club.

ProblemRequired protection for all hot water heaters on brand new shower block.

ResolutionSelected E35 over a competitors product on Value Engineering.

Calmag’s Electromag was chosen due to it suiting the design and without incurring maintenance and any future costs.

PROTECT FOR NEW HEATING SYSTEM

CustomerMadson Air Conditioning Ltd Royal Harwich Yacht Club Marine Road, Woolverstone, Ipswitch, Suffolk


Application Complete refurbishment of existing swimming pool and leisure facility.

ProblemElectromag was chosen to provide scale protection for the whole fresh water supply.

ResolutionElectromag chosen due to cost savings and product benefits.

The installation of E200 Electromag Water Conditioners produced project savings of over £2000.


CustomerIntegral Waterside Farm Leisure Centre Somnes Avenue, Canvey Island, Essex



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Application£22 million redevelopment of the club house making room for a new 60 one bed nursing home and 75 extra care apartments.

Calmag partnering with Keyplan, who worked on all three phases of the redevelopment.

ProblemPrevent lime scale build up in new heating services across all three developments.

ResolutionBoth the Electromag and CalGlow scale inhibitors were used across this development to protect the new systems against lime scale build up.

SCALE CONTROL FOR NEW DEVELOPMENT

CustomerChippenham Care Village and Golf CourseChippenham, Nr. Bath.

InstallationE35, E200 and CalGlow 22mm forgolf club and care village.

Application Renovation of private house into a care home with 37 residents.

Keyplan Engineering was appointed to design and build the entire heating system on this renovation for Windmill Care.

ProblemPrevent limescale build up in new heating services throughout the building.

ResolutionThe Electromag E200 was chosen to protect the new system after successful applications on previous Keyplan projects.


CustomerWindmill House Nursing HomeTockington, Bristol.

Installation Electromag E200, part of renovation of private house into a care home with 37 residents.


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ApplicationKeyplan Engineering was appointed to design and build the care homes new heating system.

Calmag partnered with Keyplan, who worked on all three phases of the redevelopment.

ProblemPrevent lime scale build up in new heating services.

ResolutionKeyplan had free reign to choose the supplier on this project.

The Electromag E250 was chosen to protect the new system due to £500 savings on the project.


CustomerArgentum Lodge, NailseaBristol.

InstallationE250 into a new build elderly care homefor 56 residents.

Application Keyplan Engineering was appointed to design and build the entire heating system on this new build that is still under development.


ResolutionElectromag E200 has been chosen to provide protection for the whole heating system.


CustomerGreenhill House, CheddarSomerset.

Installation Electromag E200 installation into a new build elderly care home.


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ApplicationComplete refurbishment of leisure facilities by Fusion and Lewisham Council.


ResolutionInstallation of Electromag E200 and E28 used to protect incoming supplies to changing facilities and cafe.

SCALE CONTROL FOR RENOVATION

CustomerForest Hill PoolsForest Hill, London.

InstallationE200 and E28 into sport and leisure complex.

Application Complete refurbishment of Kings College on behalf of Surrey County Council by Keir Construction.


ResolutionInstallation of Electromag E200 on incoming mains to protect new hot water heating system from scale formation.


CustomerKings College, GuildfordSurrey.

Installation E200 installation as part of complete refurbishment of college.


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ApplicationAs part of the Southwark Schools for the Future initiative Balfour Beatty were assigned to work on the extension and refurbishment to the existing school.

ProblemProtection of all new services and heaters within the school.

ResolutionElectromag E42 and E150 were chosen as a value engineered alternative to hydromag providing cost savings on the project.

SCALE CONTROL FOR RENOVATION

CustomerNotre Dame Roman Catholic Girls SchoolSt George’s Rd, London.

InstallationE42 and E150, part of renovation of existing school building.

Application A new build care home for Porthaven Care Homes, Harkel Building Services were appointed to install and maintain the homes brand new heating system.

ProblemPrevention of limescale build up in new heating system throughout the building.

ResolutionWith the focus on environmentally friendly and sustainable building technology the Electromag E250 was chosen to protect the new system.


CustomerChiltern Grange Care Home, StokenchurchBuckinghamshire.

Installation Installation of E250 on new build care home.


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ApplicationTotal refurbishment of Grade II listed Georgian mansion into luxury retirement apartments. Mechelec Building Services were responsible for the design and installation of the new heating system on site.

ProblemPrevent and protect limescale build up in new heating system throughout the building.

ResolutionThe Electromag E250 was installed in the new plant room to protect all services to this new development.

SCALE CONTROL FOR REFURBISHMENT

CustomerRetirement Village, Mote HouseMote Park, Maidstone, Kent.

InstallationElectromag E250 installation into new luxury apartments.

Application G.F.Parsons Ltd used the Electromag E200 on the new multi million pound restaurant and ice cream parlour at the heart of the seafront.

ProblemPrevention of limescale build up in the boiler and system throughout the building.

ResolutionElectromag E200 was chosen to protect the new boiler system.


CustomerTutto Restaurant, The RotundaWeston-Super-Mare.

Installation Installation of E200 on new build Italian restaurant.


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ApplicationRushmoor Mechanical were appointed to design and install the new heating systems to the new college. OR Consulting Engineers specified Electromag

ProblemPrevent and protect the new system against limescale build up.

ResolutionThe Electromag E35 was chosen due to it being the most suitable product at a competitive cost.


CustomerConde Nast College of Fashion and DesignGreek Street, London.

InstallationElectromag E35 installation, part of refurbishment toexisting building into a college.

Application New services and boilers were installed as part of a new kitchen refurbishment project.

ProblemPrevent and protect against the build up of limescale in the boiler and system.

ResolutionElectromag E28 and E35 chosen to protect against scale build up.


CustomerHMP North Sea CampBoston, Lincolnshire.

Installation Electromag E28 and E35 installed as part ofrefurbishments to the kitchen facilities at the site.


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ApplicationComplete redevelopment of Cambridge Fire Station to include ninety nine new residential apartments.

Essex Service Group installed new services and needed protection for the water supplies to the whole development.

ProblemPrevent and protect the new services against limescale build up.

ResolutionThe Electromag E400 was chosen in favour of a competitors unit due to it’s WRAS approval and added value engineering.

SCALE CONTROL FOR REDEVELOPMENT

CustomerCambridge Fire Station, Brampton RoadHuntingdon, Cambridge.

InstallationElectromag E400 on redevelopment of fire station.

Application Refurbishment work was undertaken at the school, along with the installation of a new boiler room.

ProblemPrevent and protect against the build up of scale in the boiler and system.

ResolutionElectromag E35 was chosen over a competitors product to provide all round scale protection to the new system.


CustomerSt Anthony’s Catholic Primary SchoolSaltney, Flintshire.

Installation Electromag E35 installed as part of school refurbishment.

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Scale InhibitorsScale PreventionWater FiltrationWater ChillersUV DisinfectionReverse Osmosis



Calmag Water SoftenersCalmag Commercial Water Softeners are available in sizes ranging from 10 to 1250 litre resin vessels.

We can manufacture to meet your specified sizes and we can also advise on the correct size for your particular application. Choose from single or twin vessel units for a continual supply of softer water for meeting heavy industrial demands.

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ApplicationDue to the complete refurbishment of the gymansium complex at the barracks Watertite Heating installed a new heating system.

ProblemPrevent and protect heating against hard water related issues.

ResolutionThe BSS Industrial Projects Team (Southampton) designed the new system and specified the CalDuplex Water Softener to provide the softened water throughout the building.

WATER SOFTENING FOR REFURBISHMENT

CustomerBattlesbury Barracks GymnasiumWarminster.

InstallationCalDuplex 150 for Gymnasium refurbishment.

Application The £30million development commissioned by Staffordshire Council under the Partnerships for Schools. New facilities provide places for more than 1,800 pupils.

ProblemPrevent and protect heating and ventilation system against hard water.

ResolutionWillmott Dixon shaving £2million off project build costs by sourcing and installing an innovative heating and ventilation system, which reduced annual running costs by around £200,000, which included the installation of a Calmag Duplex 300 Water Softener.


CustomerLandua Forte Academy, TamworthStaffordshire.

Installation CalDuplex 300 Water Softener part of redevelopment.


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ApplicationInvested £2m in doubling its production capacity, by taking over its neighbouring units, which saw the kitchen production space more than double to 25,000sq ft.

ProblemPrevent and protect facilities against hard water related issues.

ResolutionThe new units linked to their existing facility required significant upgrades and plant investment. The installation of a CalDuplex Water Softener to provide the softened water throughout the buildings was part of the expansion plans as part of the upgrade.

WATER SOFTENING FOR REFURBISHMENT

CustomerHiggidy, Shoreham-by-Sea West Sussex.

InstallationCalDuplex 120 into extension to manufacturing facility.

Application Installed on the water supplies, protecting the systems and pipework to the hatchery at Moy Park.

ProblemPrevent and protect against hard water at the factory facility.

ResolutionHard water is a real issue in such a critical environment, containing live animals.

Installing the CalDuplex 100 overcame the issues of hard water, protecting the pipework and applicances, whilst long term savings were encountered.


CustomerMoy Park, CraigavonNorthern Ireland

Installation CalDuplex 10 installation at the Moy Park factory.




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Scale InhibitorsWater SofteningWater ChillersReverse Osmosis



Calmag UV and FiltrationUltra Violet Disinfection is extremely effective, highly recommended for Legionella control and treating water drawn from private supplies. The intensity of light generated by our powerful UV germicidal lamp penetrates to the core of DNA. Exposing water to UV light of a ‘Germicidal Wavelength’ completely destroys any pathogenic properties within cells. Creating this molecular rearrangement halts germ reproduction; rendering water-borne bacteria and viruses ‘dead’.

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SOLUTIONS FOR BUSINESS USING THE CALMAG ULTRA VIOLET SOLUTIONS

IMPROVING WATER QUALITY

Every day, the quality of our water affects our way of life

In recent years, the health benefits of drinking plenty of clear, fresh tasting water, every day, have been well recog-nised. The problem is, even tap water that is safe to drink can contain particles and contaminants.

EFFECTIVE WATER TREATMENT

CustomerDoddington Dairy, North Doddington FarmWooler, Northumberland

Installation CalUltra 33 installation, protection for bore hole.

Application Due to the farm’s water supply coming from a bore hole, the business required a clean and safe supply for it’s food production process.

ProblemTo neutralise water impurities from the supply source.

ResolutionCalUltra 33 was installed to provide safe and clean water for the production of the cheeses and ice-creams that are the farms main business.

CustomerMertoun House Estate, St. Boswells,Melrose, Roxburghshire

InstallationCalFilter 420 for private water supply.

ApplicationFilter to control for purification and to control the taste of the drinking water supply for the main Manor House.

ProblemImproved water purification through filtration.

ResolutionOur CalFilter was chosen to meet these criteria of making improvements to the water supply and due to it’s competitive cost.

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Calmag case studies