Caledonian BS5308 Instrument Cables Caledonian 60502 Low Voltage... · to IEC 60502 Standard. Addison Cables Caledonian Cables IEC60502-1 PVC Insulation 2 Company Profile

1www.caledonian-cables.comwww.caledonian-cables.co.uk

Caledonian BS5308Instrument Cables

Email:

Addison

www.caledonian-cables.co.ukwww.caledonian-cables.net

Caledonian Cables LtdMerchant Ind. CentreMill-Lane, Laughton, Lewes, Sussex, BN8 6AJEnglandUnited KingdomTel: 44- 207- 4195087Fax: 44- 207- 8319489

[email protected]@[email protected]

Caledonian Low Voltage cables

to IEC 60502 Standard

Caledonian CablesAddison CablesPVC InsulationIEC60502-1

2 www.addison-cables.comwww.addison-tech.com

Company Profile

Caledonian. established in 1978.offers one of the most complete lines of fiber and copper cabling system solutions with over hundreds of different cabling system products. . Our superior products provide leading edge within every cable series and for every application.

Among the national and international standards with which our cables could comply are: BS - British Standard; LPCB Fire Performance Standard. ISO Standard etc. Caledonian Cables offers a comprehensive stock of cables and cabling products through its nationwide network of resellers and distributors. Caledonian Cables has continually expanded its global presence in Europe and Asia.

Caledonian & Addison. produces a wide range of cables for communication. power and electronics in its primary plants in UK. Italy and Spain. To stay in front. we continually keep expanding our manufacturing capabilities in more low cost region such as Romania. Taiwan. Malaysia etc. This low-cost manufacturing facilities enable us provide a flexible. scalable global system that delivers superior operational performance and optimal results for our customers.

Our extensive global network of manufacturing facilities gives us significant scale and the flexibility to fulfill our customer requirements. This global presence provides design and consultancy solutions that are combined with core cable manufacturing. logistic services. and vertically integrated with our E commerce technologies. to optimize customer operations by lowering costs and reducing time to market.

Caledonian & Addison has been respected for its high standards of quality. excellent service level. competitive pricing and a unique and innovative spirit. With our latest technologies. we are both inspired and well-positioned to meet the changing needs of our customers. We have the resources to diversify and to enhance our product lines and services. We understand the need for change and with our accurate planning. we are ready for the future and the promise of new marketing opportunities. Our tradition of growth through excellence is assured.

Our Design Centers work closely with customers to constantly improve its standard range of products and technologies and to develop customized. country and industry-specific solutions. Caledonian & Addison has established an extensive network of design. manufacturing. and logistics facilities in the world’s major markets to serve the growing outsourcing needs of both multinational and regional customers.

Caledonian CablesAddison CablesPVC Insulation

Caledonian CablesIEC60502-1Low Voltage Cables

3www.caledonian-cables.netwww.caledonian-cables.co.uk

Our Certificate

Addison CablesLow Voltage CablesIEC60502-1


Table of Content

600/1000V, PVC Insulated Cablesaccording to IEC 60502-1 5

600/1000V, XLPE Insulated Cablesaccording to IEC 60502-1 16

600/1000V, XLPE Insulated and Lead Sheathed Cables according to IEC 60502-1 28

Technical Reference 39

Single core(unarmoured) Two core(unarmoured)Three core(unarmoured) Three core +1(unarmoured) Four core(unarmoured)Multi- core(unarmoured)

Single core(armoured) Two core(armoured) Three core(armoured) Three core +1(armoured) Four core(armoured)

Single core(unarmoured) Two core(unarmoured)Three core(unarmoured) Three core +1(unarmoured) Four core(unarmoured)Multi- core(unarmoured)


Single core(unarmoured) Two core(unarmoured)Three core(unarmoured) Three core +1(unarmoured) Four core(unarmoured)




8

600/1000V, PVC Insulated Cablesaccording to IEC 60502-1

Single core(unarmoured)

Two core(unarmoured)

Three core(unarmoured)

Three core +1(unarmoured)

Four core(unarmoured)

Multi- core(unarmoured)

Single core(armoured)

Two core(armoured)

Three core(armoured)

Three core +1(armoured)

Four core(armoured)




600/1000V, PVC Insulated Cablesaccording to IEC 60502-1

Application:

These cables are used for electricity supply in low voltage installation system, They are suitable for

installation in indoors and outdoors, in cable ducts, under ground, in power and switching stations, local

energy distributions, industrial plants, where there is no risk of mechanical damage.

Construction:

Conductors

Copper or Aluminium conductor, round standed or Shaped, Class 2 to IEC 60228, BS EN 60228. For smaller sizes, a solid round conductor, Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.

Insulation PVC Insulation material and thickness shall be as per IEC 60502-1 and BS 6346. PVC material shall be Type A as per IEC 60502-1 or TI1 as per BS EN 50363. PVC Insulation material as per SASO 1694 rated for 85°C continuous operation is also available upon special request.

Colour Code Colour Code (1) : 1 Core : Red or Black2 Cores : Red, Black3 Cores : Red, Yellow, Blue4 Cores : Red, Yellow, Blue, Black5 Cores : Red, Yellow, Blue, Black, GreenAbove 5 Cores: Black Cores with White numerals

Colour Code (2) : 1 Core : Brown or Blue2 Cores : Brown, Blue3 Cores : Brown, Black, Grey4 Cores : Blue, Brown, Black, Grey5 Cores : Green/Yellow, Blue, Brown, Black, GreyAbove 5 Cores: Black Cores with White numerals


Caledonian CablesAddison CablesPVC Insulation IEC60502-1PVC Insulation


Assembly / Inner Sheath

Two, Three or Four insulated conductors are laid-up together with non-hygroscopic fillers and the assembly is bedded with an extruded layer of PVC. In case of non-armoured cables, this layer may be omitted

Armour Aluminum/Galvanized Steel Wires applied helically over the bedding as per IEC 60502 or as per BS 5467, BS 6346. Single core cables shall be Aluminium wire armour, Aluminum/Steel Tapes applied helically over the bedding of multi-core cables as per IEC 60502.

Outer Sheath

Outer sheath shall be of Extruded PVC Type ST2 as per IEC 60502-1 or Type 9 as BS 6346/5467. Special type of PVC sheathing material such as Fire Retardant PVC, Anti-Termite PVC, Anti-Rodent PVC, Sunlight resistant PVC, Oil Resistant PVC are available on special request. Also, special sheathing materials such as LLDPE, MDPE, HDPE, LSF, CPE are available on request.

Fire Performance of Cable Sheaths

Cables can be supplied with special flame retardant PVC outer sheath to comply with the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24, can also supply cables with Low Smoke Halogen Free (LSHF) material according to IEC 60502-1, BS 7211, BS 6724 or other equivalent standards.

Parameters:


Nominal Cross

Section

Diameter of Conductor (Approx.)

Nominal Insulation Thickness

Nominal Sheath

Thickness

Overall Diameter (Approx.)

Cable Weight (Approx.)

mm² mm mm mm mm Kg/Km1x4 2.6 1 1.4 7.5 951x6 3.1 1 1.4 8 120

1x10 4 1 1.4 9 1651x16 5 1 1.4 10 2301x25 6.3 1.2 1.4 12 3401x35 7.4 1.2 1.4 13 4501x50 8.8 1.4 1.4 14.5 5701x70 10.6 1.4 1.4 16 800

PVC insulation

Plain copper conductor

PVC jacket




Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km1x95 12.4 1.6 1.5 18.5 1070

1x120 14 1.6 1.5 20 13001x150 15.5 1.8 1.6 22 16001x185 17.4 2 1.7 24 19801x240 20.3 2.2 1.7 27 25601x300 22.7 2.4 1.8 30 31801x400 25.4 2.6 1.9 33 40601x500 28.8 2.8 2 37 51401x630 30.4 2.8 2.2 42 6600

Two cores(unarmoured)

Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km2x1.5 1.6 0.8 1.8 12 2052x2.5 2 0.8 1.8 13 2502x4 2.6 1 1.8 15 3302x6 3.1 1 1.8 16 400

2x10 4 1 1.8 17.5 5252x16 5 1 1.8 20 7202x25 6.3 1.2 1.8 23.5 10302x35 7.4 1.2 1.8 25.5 13202x50 8.8 1.4 1.8 28.5 16702x70 10.6 1.4 1.8 32 22902x95 12.4 1.6 1.9 37 3060

2x120 14 1.6 2 40 37002x150 15.5 1.8 2.2 44 45002x185 17.4 2 2.3 48 55702x240 20.3 2.2 2.5 55 7180

PVC insulation


PVC jacket




Three cores(unarmoured)

Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km3x1.5 1.6 0.8 1.8 13 2303x2.5 2 0.8 1.8 13.5 2803x4 2.6 1 1.8 15.5 3803x6 3.1 1 1.8 17 470

3x10 4 1 1.8 18.5 6303x16 5 1 1.8 21 8803x25 6.3 1.2 1.8 24.5 12803x35 7.4 1.2 1.8 27 16603x50 8.8 1.4 1.8 30 21103x70 10.6 1.4 1.9 35 29803x95 12.4 1.6 2 40 3930

3x120 14 1.6 2.1 43 47803x150 15.5 1.8 2.3 48 58803x185 17.4 2 2.4 52 72303x240 20.3 2.2 2.6 59 93903x300 22.7 2.4 2.7 65 116203x400 25.4 2.6 3.0 72 14730

Three cores+1(unarmoured)

PVC insulation


PVC jacket

PVC insulation


PVC jacket




Nominal Cross

SectionDiameter of

Conductor (Approx.)Nominal Insulation

ThicknessNominal Sheath

Thickness


Cable Weight

(Approx.)mm² (3)mm (1)mm (3)mm (1)mm mm mm Kg/Km

3x 16/10 5 4 1 1 1.8 22 1000

3x 25/16 6.3 5 1.2 1 1.8 26 1460

3x 35/16 7.4 5 1.2 1 1.8 28 1830

3x 50/25 8.8 6.3 1.4 1.2 1.8 32 2410

3x 70/35 10.6 7.4 1.4 1.2 1.9 36 3360

3x 95/50 12.4 8.8 1.6 1.4 2.1 41 4440

3x120/70 14 10.6 1.6 1.4 2.2 46 5580

3x150/70 15.5 10.6 1.4 1.2 2.3 49 6580

3x185/95 17.4 12.4 1.6 1.4 2.5 54 8200

3x240/120 20.3 14 1.6 1.4 2.6 61 10570

3x300/150 22.7 15.5 1.8 1.6 2.8 67 13020

3x400/185 25.4 17.4 2 1.6 3.1 75 16560

Four cores(unarmoured)

Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km4x1.5 1.6 0.8 1.8 13.5 2654x2.5 2 0.8 1.8 14.5 3254x4 2.6 1 1.8 16.5 4504x6 3.1 1 1.8 18 560

4x10 4 1 1.8 20 7704x16 5 1 1.8 23 10804x25 6.3 1.2 1.8 26.5 15804x35 7.4 1.2 1.8 29.5 20704x50 8.8 1.4 1.8 34 2680

PVC insulation


PVC jacket




Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km4x70 10.6 1.4 2 38 37604x95 12.4 1.6 2.1 44 4960

4x120 14 1.6 2.3 48 61104x150 15.5 1.8 2.4 53 74504x185 17.4 2 2.6 58 92204x240 20.3 2.2 2.8 65 119004x300 22.7 2.4 3 72 147304x400 25.4 2.6 3.3 81 18830

Multi-cores(unarmoured)

Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km5x1.5 1.6 0.8 1.8 14.5 3007x1.5 1.6 0.8 1.8 15.5 360

10x1.5 1.6 0.8 1.8 19 46012x1.5 1.6 0.8 1.8 19.5 51014x1.5 1.6 0.8 1.8 20 57019x1.5 1.6 0.8 1.8 22 71021x1.5 1.6 0.8 1.8 23 77024x1.5 1.6 0.8 1.8 25 87030x1.5 1.6 0.8 1.8 26 102040x1.5 1.6 0.8 1.8 29 129048x1.5 1.6 0.8 1.8 32 152061x1.5 1.6 0.8 1.8 35 19005x2.5 2 0.8 1.8 16 3757x2.5 2 0.8 1.8 17 460

PVC insulation


PVC jacket




Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km10x2.5 2 0.8 1.8 20 59012x2.5 2 0.8 1.8 21 66014x2.5 2 0.8 1.8 22 74019x2.5 2 0.8 1.8 24 94021x2.5 2 0.8 1.8 25 103024x2.5 2 0.8 1.8 27 115030x2.5 2 0.8 1.8 29 137040x2.5 2 0.8 1.8 32 181048x2.5 2 0.8 1.8 36 213061x2.5 2 0.8 1.8 39 2630

Single core( aluminum wire armoured)

Nominal Cross

Section


Nominal Insulation thickness

Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight

(Approx.)mm² mm mm mm mm mm mm Kg/Km1x10 4 1 1 0.8 1.8 14 3001x16 5 1 1 0.8 1.8 15 3751x25 6.3 1.2 1 0.8 1.8 16 5001x35 7.4 1.2 1 0.8 1.8 18 6251x50 8.8 1.4 1 1.25 1.8 20 8351x70 10.6 1.4 1 1.25 1.8 22 10751x95 12.4 1.6 1 1.25 1.8 24 13851x120 14 1.6 1 1.6 1.8 26 17001x150 15.5 1.8 1 1.6 1.8 28 20251x185 17.4 2 1 1.6 1.8 31 24501x240 20.3 2.2 1 1.6 1.9 34 31001x300 22.7 2.4 1 2 2 38 39001x400 25.4 2.6 1.2 2 2.1 42 48751x500 28.8 2.8 1.2 2 2.2 45 60501x630 30.4 2.8 1.2 2 2.4 50 7625

PVC bedding

Aluminum wire armour

PVC insulationPlain copper conductor

PVC jacket




Two cores(Galvanized steel wire armoured)

Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight

(Approx.)mm² mm mm mm mm mm mm Kg/Km2x2.5 2 0.8 1 0.8 1.8 15 4252x4 2.6 1 1 0.8 1.8 17 5252x6 3.1 1 1 1.25 1.8 19 7752x10 4 1 1 1.25 1.8 20 8252x16 5 1 1 1.25 1.8 21 9502x25 6.3 1 1 1.25 1.8 23 11502x35 7.4 1.2 1 1.6 1.8 27 17002x50 8.8 1.2 1 1.6 1.8 29 2050

Three cores(Galvanized steel wire armoured)

Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight

(Approx.)mm² mm mm mm mm mm mm Kg/Km

3x2.5 rm 2 0.8 1.2 0.8 1.8 16 465 3x4 re 2.3 1 1.2 1.25 1.8 18 685 3x4 rm 2.6 1 1.2 1.25 1.8 19 725 3x6 re 2.8 1 1.2 1.25 1.8 19 800 3x6 rm 3.1 1 1.2 1.25 1.8 20 850 3x10 re 3.6 1 1.2 1.25 1.8 21 1000 3x10 rm 4 1 1.2 1.25 1.8 22 1050 3x16 rm 5 1 1.2 1.25 1.8 24 1350 3x25 rm 6.3 1.2 1.2 1.6 1.8 29 1975

PVC bedding

Galvanized steel wire armour


PVC jacket

PVC bedding

Galvanized steel wire armourPVC insulationPlain copper conductor

PVC jacket




Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight


3x35 rm 7.4 1.2 1.2 1.6 1.8 31 2300 3x50 sm - 1.4 1.2 1.6 2 32 2675 3x70 sm - 1.4 1.2 2 2.1 36 3700 3x95 sm - 1.6 1.2 2 2.2 41 4750 3x120 sm - 1.6 1.2 2 2.3 44 5575 3x150 sm - 1.8 1.4 2.5 2.5 49 7150 3x185 sm - 2 1.4 2.5 2.7 53 8550 3x240 sm - 2.2 1.5 2.5 2.9 59 10700 3x300 sm - 2.4 1.6 2.5 3.1 65 12925 3x400 sm - 2.6 1.6 3.15 3.4 74 16900 3x500 sm - 2.8 1.8 3.15 3.6 81 20650

Three cores+1(Galvanized steel wire armoured)

Nominal Cross Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight

(Approx.)mm² mm mm mm mm mm mm mm mm Kg/Km

3x10 rm+6 4.01 3.1 1 1 1.2 1.25 1.8 23 1175 3x16 rm+10 5.03 4 1 1 1.2 1.6 1.8 26 1650 3x25 rm+16 6.3 5 1.2 1 1.2 1.6 1.8 30 2200 3x35 sm+16 - 5 1.2 1 1.2 1.6 1.9 30 2375 3x50 sm+25 - 6.3 1.4 1.2 1.2 2 2 35 3275 3x70 sm+35 - 7.4 1.4 1.2 1.2 2 2.1 39 4200 3x95 sm+50 - 8.8 1.6 1.4 1.2 2 2.3 44 5425 3x120 sm+70 - 10.6 1.6 1.4 1.2 2.5 2.5 48 6950 3x150 sm+70 - 10.6 1.8 1.4 1.4 2.5 2.6 52 8100 3x185 sm+95 - 12.4 2 1.6 1.4 2.5 2.7 57 9775

3x240 sm+120 - 14 2.2 1.6 1.5 2.5 2.9 63 12250 3x300 sm+150 - 15.5 2.4 1.8 1.6 2.5 3.1 70 14775 3x400 sm+185 - 17.4 2.6 2 1.6 0.3 3.5 79 19250 3x500 sm+240 - 20.3 2.8 2.2 1.8 3.15 3.7 85 23625

PVC bedding



PVC jacket




Four cores(Galvanized steel wire armoured)

Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight


4x4 re 2.3 1 1 1.25 1.8 19 790 4x4 rm 2.6 1 1 1.25 1.8 20 825 4x6 re 2.8 1 1 1.25 1.8 21 925 4x6 rm 3.1 1 1 1.25 1.8 21 975 4x10 re 3.6 1 1 1.25 1.8 23 1175 4x10 rm 4 1 1 1.25 1.8 24 1250 4x16 rm 5 1 1 1.6 1.8 27 1750 4x25 rm 6.3 1.2 1 1.6 1.8 31 2375 4x35 sm - 1.2 1 1.6 1.9 31 2600 4x50 sm - 1.4 1 2 2.1 37 3625 4x70 sm - 1.4 1.2 2 2.2 40 4575 4x95 sm - 1.6 1.2 2.5 2.4 46 6350

4x120 sm - 1.6 1.4 2.5 2.5 50 7525 4x150 sm - 1.8 1.4 2.5 2.7 55 8950 4x185 sm - 2 1.4 2.5 2.9 60 10650 4x240 sm - 2.2 1.6 2.5 3.1 66 13575 4x300 sm - 2.4 1.6 2.5 3.3 73 16425 4x400 sm - 2.6 1.8 3.15 3.6 83 21500 4x500 sm - 2.8 2 3.15 3.9 91 26500

PVC bedding

Galvanized steel wire armourPVC insulationPlain copper conductor

PVC jacket



XLPE Insulation

600/1000V, XLPE Insulated Cablesaccording to IEC 60502-1






Multi- core(unarmoured)


Two core(armoured)



Four core(armoured)


Caledonian CablesXLPE Insulation IEC60502-1XLPE Insulation


600/1000V, XLPE Insulated Cables according to IEC 60502-1

Application:



energy distributions, industrial plants, where there is no risk of mechanical damage.

Construction:

Conductors

Copper or Aluminium conductor, round standed or Shaped, Class 2 to IEC 60228, BS EN 60228. For smaller sizes, a solid round conductor, Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.

Insulation XLPE material and thickness shall be as per IEC 60502 or BS 5467 rated for 90°C continuous operation.

Colour Code Colour Code (1) : 1 Core : Red or Black2 Cores : Red, Black3 Cores : Red, Yellow, Blue4 Cores : Red, Yellow, Blue, Black5 Cores : Red, Yellow, Blue, Black, GreenAbove 5 Cores: Black Cores with White numerals

Colour Code (2) : 1 Core : Brown or Blue2 Cores : Brown, Blue3 Cores : Brown, Black, Grey4 Cores : Blue, Brown, Black, Grey5 Cores : Green/Yellow, Blue, Brown, Black, GreyAbove 5 Cores: Black Cores with White numerals


Two, Three or Four insulated conductors are laid-up together with non-hygroscopic fillers and the assembly is bedded with an extruded layer of PVC. In case of non-armoured cables, this layer may be omitted

Addison CablesXLPE InsulationIEC60502-1


XLPE Insulation

Armour Aluminum/Galvanized Steel Wires applied helically over the bedding as per IEC 60502 or as per BS 5467, BS 6346. Single core cables shall be Aluminium wire armour, Aluminum/Steel Tapes applied helically over the bedding of multi-core cables as per IEC 60502.

Outer Sheath


Fire Performance of Cable Sheaths

Cables can be supplied with special flame retardant PVC outer sheath to comply with the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24, can also supply cables with Low Smoke Halogen Free (LSHF) material according to IEC 60502-1, BS 7211, BS 6724 or other equivalent standards.

Cable Parameters:


Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km1x1.5 1.6 0.7 1.4 6 501x2.5 2 0.7 1.4 6.5 701x4 2.6 0.7 1.4 7 801x6 3.1 0.7 1.4 7.5 110

1x10 4 0.7 1.4 8.5 1501x16 5 0.7 1.4 9.5 2151x25 6.3 0.9 1.4 11.5 3151x35 7.4 0.9 1.4 12 4151x50 8.8 1 1.4 13 555

XLPE insulation


PVC jacket

XLPE Insulation



Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km1x70 10.6 1.1 1.4 15 7601x95 12.4 1.1 1.5 17 1025

1x120 14 1.2 1.5 18.5 12701x150 15.5 1.4 1.6 21.5 15751x185 17.4 1.6 1.6 23 19551x240 20.3 1.7 1.7 26 24701x300 22.7 1.8 1.8 28 31551x400 25.4 2 1.9 32 40491x500 28.8 2.2 2 36 51001x630 30.4 2.4 2.2 40 64101x800 　 2.6 2.3 47 8200

1x1000 　 2.8 2.4 52 10210


Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km2x1.5 1.6 0.7 1.8 10 1252x2.5 2 0.7 1.8 11.5 1552x4 2.6 0.7 1.8 12.5 1952x6 3.1 0.7 1.8 13.5 255

2x10 4 0.7 1.8 15.5 3702x16 5 0.7 1.8 17 5002x25 6.3 0.9 1.8 20 7002x35 7.4 0.9 1.8 22 9002x50 8.8 1 1.8 25 12502x70 10.6 1.1 1.8 29 16002x95 12.4 1.1 1.9 32 2250

XLPE insulation


PVC jacket



XLPE Insulation

Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km2x120 14 1.2 2 36 27502x150 15.5 1.4 2.2 40 35102x185 17.4 1.6 2.3 44 42002x240 20.3 1.7 2.5 50 55002x300 22.5 1.8 2.6 55 69502x400 25.4 2 2.9 60 8400


Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km3x1.5 1.6 0.7 1.8 10.5 1503x2.5 2 0.7 1.8 11 1903x4 2.6 0.7 1.8 12.5 2503x6 3.1 0.7 1.8 14.5 320

3x10 4 0.7 1.8 15.5 4653x16 5 0.7 1.8 18.5 6703x25 6.3 0.9 1.8 19.5 9653x35 7.4 0.9 1.8 22 12903x50 8.8 1 1.8 26 17503x70 10.6 1.1 1.9 28.5 24503x95 12.4 1.1 2 32.5 3200

3x120 14 1.2 2.1 35.5 40103x150 15.5 1.4 2.3 40 50503x185 17.4 1.6 2.4 44.5 61053x240 20.3 1.7 2.6 54 80503x300 22.5 1.8 2.7 60.5 99983x400 25.4 2 3 66 13210

XLPE insulation


PVC jacket

XLPE Insulation




Nominal Cross

SectionDiameter of Conductor

(Approx.)Nominal Insulation

ThicknessNominal Sheath

Thickness


Cable Weight

(Approx.)mm² (3)mm (1)mm (3)mm (1)mm mm mm Kg/Km

3x 16/10 5 4 0.7 0.7 1.8 20 8253x 25/16 6.3 5 0.9 0.7 1.8 22.8 12353x 35/16 7.4 5 0.9 0.7 1.8 24.8 15653x 50/25 8.8 6.3 1 0.9 1.8 28.5 22203x 70/35 10.6 7.4 1.1 0.9 1.9 32 29253x 95/50 12.4 8.8 1.1 1 2.1 37.5 35253x120/70 14 10.6 1.2 1.1 2.2 41.5 49403x150/70 15.5 10.6 1.4 1.1 2.3 45 62503x185/95 17.4 12.4 1.6 1.1 2.5 50.5 74503x240/120 20.3 14 1.7 1.2 2.6 56 95003x300/150 22.7 15.5 1.8 1.4 2.8 64.5 121003x400/185 25.4 17.4 2 1.6 3.1 70 18900


Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km4x1.5 1.6 0.7 1.8 11 1704x2.5 2 0.7 1.8 12 230

XLPE insulation


PVC jacket

XLPE insulation


PVC jacket



XLPE Insulation

Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km4x4 2.6 0.7 1.8 14 3054x6 3.1 0.7 1.8 15.5 400

4x10 4 0.7 1.8 18 5854x16 5 0.7 1.8 20 8354x25 6.3 0.9 1.8 22 12104x35 7.4 0.9 1.8 24.5 16704x50 8.8 1 1.8 26.5 22504x70 10.6 1.1 2 32 30154x95 12.4 1.1 2.1 36.5 4085

4x120 14 1.2 2.3 40.5 53204x150 15.5 1.4 2.4 44.5 65104x185 17.4 1.6 2.6 51 80504x240 20.3 1.7 2.8 58.5 105204x300 22.7 1.8 3 64.5 131304x400 25.4 2 3.3 73.5 16850

Multi-cores(unarmoured)

Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km5x1.5 1.6 0.7 1.4 14 2607x1.5 1.6 0.7 1.4 15 310

10x1.5 1.6 0.7 1.4 18 39512x1.5 1.6 0.7 1.4 18.5 44014x1.5 1.6 0.7 1.4 19 48519x1.5 1.6 0.7 1.4 21 60021x1.5 1.6 0.7 1.4 22 650

XLPE insulation


PVC jacket

XLPE Insulation



Nominal Cross

Section



Nominal Sheath

Thickness



mm² mm mm mm mm Kg/Km24x1.5 1.6 0.7 1.4 24 73030x1.5 1.6 0.7 1.4 25 86040x1.5 1.6 0.7 1.4 28 108048x1.5 1.6 0.7 1.4 30 125061x1.5 1.6 0.7 1.4 33 15705x2.5 2 0.7 1.4 15 3307x2.5 2 0.7 1.4 16 400

10x2.5 2 0.7 1.4 19.5 51512x2.5 2 0.7 1.4 20 58014x2.5 2 0.7 1.4 21 65019x2.5 2 0.7 1.4 23 81021x2.5 2 0.7 1.4 24 89024x2.5 2 0.7 1.4 26 100030x2.5 2 0.7 1.4 28 119040x2.5 2 0.7 1.4 31 152548x2.5 2 0.7 1.4 34 182061x2.5 2 0.7 1.4 37 2240


Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight

(Approx.)mm² mm mm mm mm mm mm Kg/Km1x50 8.8 1 1 1.25 1.8 19.5 7301x70 10.6 1.1 1 1.25 1.8 21.5 9701x95 12.4 1.1 1 1.6 1.8 24 1220

1x120 14 1.2 1 1.6 1.8 25.5 15201x150 15.5 1.4 1 1.6 1.8 27.5 19201x185 17.4 1.6 1 1.6 1.8 30 2320

PVC bedding

Aluminum wire armour


PVC jacket



XLPE Insulation

Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight


1x240 20.3 1.7 1 1.6 1.9 33 29201x300 22.7 1.8 1 1.6 1.9 35 36501x400 25.4 2 1.2 2 2.1 40.5 46701x500 28.8 2.2 1.2 2 2.2 44.5 58701x630 30.4 2.4 1.2 2 2.3 49 73601x800 　 2.6 1.4 2.5 2.5 55.5 9360

1x1000 　 2.8 1.4 2.5 2.7 61 11350


Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight


2x1.5 1.6 0.7 1 0.9 1.8 13.5 360

2x2.5 2 0.7 1 0.9 1.8 14.5 405

2x4 2.6 0.7 1 0.9 1.8 15.8 470

2x6 3.1 0.7 1 0.9 1.8 17 505

2x10 4 0.7 1 1.25 1.8 19.3 900

2x16 5 0.7 1 1.25 1.8 21.2 950

2x25 6.3 0.9 1 1.6 1.8 24 1205

2x35 7.4 0.9 1 1.6 1.8 24.8 1800

2x50 8.8 1 1 1.6 1.8 26 1850

2x70 10.6 1.1 1 2 2 29 2335

2x95 12.4 1.1 1.2 2 2.1 33.2 3165

2x120 14 1.2 1.2 2 2.3 36.1 3750

2x150 15.5 1.4 1.2 2.5 2.3 39.3 4410

2x185 17.4 1.6 1.3 2.5 2.5 44.8 5710

2x240 20.3 1.7 1.4 2.5 2.7 53.5 7150

2x300 22.5 1.8 1.5 2.5 2.9 58 8565

2x400 25.4 2 1.6 2.5 3.1 63 10695

PVC bedding


XLPE insulationPlain copper conductor

PVC jacket

XLPE Insulation




Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight

(Approx.)mm² mm mm mm mm mm mm Kg/Km3x1.5 1.6 0.7 1.2 0.9 1.8 15 3803x2.5 2 0.7 1.2 0.9 1.8 15.5 4003x4 2.6 0.7 1.2 0.9 1.8 16.5 4603x6 3.1 0.7 1.2 0.9 1.8 18 5403x10 4 0.7 1.2 0.9 1.8 19.5 7503x16 5 0.7 1.2 1.25 1.8 22.5 10003x25 6.3 0.9 1.2 1.6 1.8 26 15103x35 7.4 0.9 1.2 1.6 1.8 28 19503x50 8.8 1 1.2 1.6 1.9 32 23503x70 10.6 1.1 1.2 2 2 35 32303x95 12.4 1.1 1.2 2 2.1 39 40503x120 14 1.2 1.2 2 2.3 43 52303x150 15.5 1.4 1.4 2.5 2.4 47 67503x185 17.4 1.6 1.4 2.5 2.6 52 82303x240 20.3 1.7 1.5 2.5 2.7 59 105103x300 22.5 1.8 1.6 2.5 2.9 64 132103x400 25.4 2 1.6 2.5 3.2 74 16100


PVC bedding

Galvanized steel wire armourXLPE insulationPlain copper conductor

PVC jacket

PVC bedding


XLPE insulationPlain copper conductor

PVC jacket



XLPE Insulation

Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum

Wire dia.

Nominal Sheath

thickness


Cable Weight

(Approx.)mm² (3)

mm(1)mm

(3)mm

(1)mm mm mm mm mm Kg/Km

3x 16/10 5 4 0.7 0.7 1 1.6 1.8 25.5 15503x 25/16 6.3 5 0.9 0.7 1 1.6 1.8 27.5 20103x 35/16 7.4 5 0.9 0.7 1 1.6 1.8 29 23753x 50/25 8.8 6.3 1 0.9 1 1.6 2 33 31003x 70/35 10.6 7.4 1.1 0.9 1.2 2 2.1 38 42903x 95/50 12.4 8.8 1.1 1 1.2 2 2.3 43.5 55403x120/70 14 10.6 1.2 1.1 1.2 2 2.4 49 71503x150/70 15.5 10.6 1.4 1.1 1.4 2.5 2.5 52 83303x185/95 17.4 12.4 1.6 1.1 1.4 2.5 2.7 57.2 101103x240/120 20.3 14 1.7 1.2 1.6 2.5 3 64 127403x300/150 22.7 15.5 1.8 1.4 1.6 2.5 3 69.8 154303x400/185 25.4 17.4 2 1.6 1.6 3.15 3.3 78.6 19990


Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight

(Approx.)mm² mm mm mm mm mm mm Kg/Km4x1.5 1.6 0.7 1 0.9 1.8 15 4154x2.5 2 0.7 1 0.9 1.8 17.5 4904x4 2.6 0.7 1 0.9 1.8 19 6004x6 3.1 0.7 1 0.9 1.8 20 7304x10 4 0.7 1 1.25 1.8 23 9704x16 5 0.7 1 1.6 1.8 26 15204x25 6.3 0.9 1 1.6 1.8 29 20104x35 7.4 0.9 1 1.6 1.9 31 25604x50 8.8 1 1 1.6 2.1 36 33504x70 10.6 1.1 1.2 2 2.2 40 4680

PVC bedding

Galvanized steel wire armourXLPE insulationPlain copper conductor

PVC jacket

XLPE Insulation



Nominal Cross

Section



Nominal bedding

thickness

Nominal Alum Wire

dia.

Nominal Sheath

thickness


Cable Weight

(Approx.)mm² mm mm mm mm mm mm Kg/Km4x95 12.4 1.1 1.2 2 2.4 44 5710

4x120 14 1.2 1.4 2.5 2.5 50 75004x150 15.5 1.4 1.4 2.5 2.6 55 90104x185 17.4 1.6 1.4 2.5 2.8 61 108204x240 20.3 1.7 1.6 2.5 3.1 69 136304x300 22.7 1.8 1.6 2.5 3.2 75 168204x400 25.4 2 1.8 3.15 3.4 83 22230



600/1000V, XLPE Insulated and Lead Sheathed Cablesaccording to IEC 60502-1







Two core(armoured)



Four core(armoured)

XLPE Insulation

Caledonian CablesIEC60502-1XLPE Insulation

with Lead Sheath


600/1000V, XLPE Insulated and Lead Sheathed Cables, according to IEC 60502-1Application:



energy distributions, industrial plants, where there is no risk of mechanical damage. The lead sheath

brings an enhanced resistance to aromatic hydrocarbons.

Construction:

Conductors

Conductors shall be Round Stranded (Non-compacted or Compacted) or shaped, Class 2 as per IEC 60228. For smaller sizes up to and including 4 mm2, Solid Conductors, Class 1 to IEC 60228 can also be provided based on special request.

Insulation

XLPE Insulation material and thickness shall be as per IEC 60502-1 rated for 90°C continuos operation. PVC Insulation material and thickness shall be as per IEC 60502-1 and BS 6346. PVC material shall be Type A as per IEC 60502-1 or TI1 as per BS 6346. PVC Insulation material as per SASO 1694 rated for 85°C continuous operation is also available upon special request.

Colour Code Colour Code (1) : 1 Core : Red or Black2 Cores : Red, Black3 Cores : Red, Yellow, Blue4 Cores : Red, Yellow, Blue, Black5 Cores : Red, Yellow, Blue, Black, GreenAbove 5 Cores: Black Cores with White numeralsColour Code (2) : 1 Core : Brown or Blue2 Cores : Brown, Blue3 Cores : Brown, Black, Grey4 Cores : Blue, Brown, Black, Grey5 Cores : Green/Yellow, Blue, Brown, Black, GreyAbove 5 Cores: Black Cores with White numerals

Addison CablesIEC60502-1


XLPE Insulation with Lead Sheath


Two, Three or Four insulated conductors are laid-up together with non-hygroscopic fillers compatible with the insulation material and the assembly is bedded with an extruded layer of PVC.

Lead Sheath Extruded lead Alloy Type "E" to BS 12548. Thickness of lead shall be as per IEC 60502-1. Cables with other thickness of Lead Sheath can also be provided based on specific request.

Armour Galvanized Steel Wires in accordance with IEC 60502-1 or BS 6346 or BS 5467 laid helically over PVC bedding as per requirement.

Galvanized Steel Tapes applied helically over PVC bedding in accordance with IEC 60502-1

Outer Sheath


Cable Parameters:


Nominal Cross

Section



Nominal Lead

Sheath Thickness

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km1x10 rm 4 0.7 1.2 1.4 16 7151x16 rm 5 0.7 1.2 1.4 17 8251x25 rm 6.3 0.9 1.2 1.4 19 10251x35 rm 7.4 0.9 1.2 1.4 20 11501x50 rm 8.8 1 1.2 1.4 21 13501x70 rm 10.6 1.1 1.2 1.5 23 1675

PVC insulation


Lead sheath

PVC jacket


with Lead Sheath


Nominal Cross

Section



Nominal Lead

Sheath Thickness

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km1x95 rm 12.4 1.1 1.2 1.5 25 2025

1x120 rm 14 1.2 1.2 1.6 27 24251x150 rm 15.5 1.4 1.3 1.7 29 28001x185 rm 17.4 1.6 1.4 1.7 31 34001x240 rm 20.3 1.7 1.4 1.8 35 42501x300 rm 22.7 1.8 1.5 1.9 37 50001x400 rm 25.4 2 1.6 2 42 62501x500 rm 28.8 2.2 1.7 2.2 46 77251x630 rm 30.4 2.4 1.8 2.3 48 9275


Nominal Cross

Section



Nominal Lead

Sheath Thickness

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km2x2.5 rm 2 0.7 1.2 1.8 18 8252x4 rm 2.6 0.7 1.2 1.8 19 9252x6 rm 3.1 0.7 1.2 1.8 20 1025

2x10 rm 4 0.7 1.2 1.8 22 12252x16 rm 5 0.7 1.2 1.8 24 15002x25 rm 6.3 0.9 1.2 1.8 27 19252x35 rm 7.4 0.9 1.2 1.8 29 23002x50 rm 8.8 1 1.3 1.8 33 2875

PVC insulation


PVC jacket

Lead sheath





Nominal Cross

Section



Nominal Lead

Sheath Thickness

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/KmRound conductor

3x1.5 rm 1.6 0.7 1.2 1.8 17 7903x2.5 rm 2 0.7 1.2 1.8 18 8753x4 rm 2.6 0.7 1.2 1.8 19 10003x6 rm 3.1 0.7 1.2 1.8 21 1125

3x10 rm 4 0.7 1.2 1.8 23 13753x16 rm 5 0.7 1.2 1.8 25 17003x25 rm 6.3 0.9 1.2 1.8 28 22253x35 rm 7.4 0.9 1.3 1.8 31 26503x50 rm 8.8 1 1.4 1.9 35 33503x70 rm 10.6 1.1 1.5 2 40 44253x95 rm 12.4 1.1 1.6 2.1 44 5625

3x120 rm 14 1.2 1.7 2.3 49 68503x150 rm 15.5 1.4 1.8 2.4 54 82503x185 rm 17.4 1.6 1.9 2.6 59 100253x240 rm 20.3 1.7 2.1 2.8 67 129003x300 rm 22.7 1.8 2.2 2.9 73 15550

Sectoral conductor3x50 sm - 1 1.3 1.9 32 30003x70 sm - 1.1 1.4 2 36 40003x95 sm - 1.1 1.5 2.1 40 5075

3x120 sm - 1.2 1.6 2.3 44 61753x150 sm - 1.4 1.7 2.4 48 75253x185 sm - 1.6 1.8 2.6 53 91253x240 sm - 1.7 2 2.8 59 116503x300 sm - 1.8 2.1 2.9 64 14025

Lead sheath

PVC insulation


PVC jacket


with Lead Sheath






Nominal Lead

Sheath Thickness

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² (3)mm

(1)mm

(3)mm

(1)mm mm mm mm Kg/Km

3x10 rm+6 rm 5 3.1 0.7 0.7 1.2 1.8 23 14753x16 rm+10 rm 6.3 4 0.7 0.7 1.2 1.8 26 18503x25 rm+16 rm 7.4 5 0.9 0.7 1.2 1.8 29 24253x35 sm+16 rm - 5 0.9 0.7 1.2 1.8 30 25753x50 sm+25 rm - 6.3 1 0.9 1.3 1.9 33 33253x70 sm+35 rm - 7.4 1.1 0.9 1.4 2 38 44503x95 sm+50 rm - 8.8 1.1 1 1.5 2.2 42 5675

3x120 sm+70 rm - 10.6 1.2 1.1 1.6 2.3 46 69753x150 sm+70 rm - 10.6 1.4 1.1 1.7 2.4 50 83253x185 sm+95 rm - 12.4 1.6 1.1 1.9 2.6 56 10400

3x240 sm+120 rm - 14 1.7 1.2 2 2.8 62 130253x300 sm+150 rm - 15.5 1.8 1.4 2.2 3 67 15950


Nominal Cross

Section



Nominal Lead

Sheath Thickness

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km4x1.5 rm 1.6 0.7 1.2 1.8 18 850

Lead sheath

PVC insulation


PVC jacket

Lead sheath

PVC insulation


PVC jacket




Nominal Cross

Section



Nominal Lead

Sheath Thickness

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km4x2.5 rm 2 0.7 1.2 1.8 19 9504x4 rm 2.6 0.7 1.2 1.8 20 11004x6 rm 3.1 0.7 1.2 1.8 22 1250

4x10 rm 4 0.7 1.2 1.8 24 15504x16 rm 5 0.7 1.2 1.8 26 19504x25 rm 6.3 0.9 1.3 1.8 31 27004x35 sm - 0.9 1.2 1.8 31 28004x50 sm - 1 1.4 2 35 37004x70 sm - 1.1 1.5 2.1 40 49504x95 sm - 1.1 1.6 2.3 44 6350

4x120 sm - 1.2 1.7 2.4 48 77504x150 sm - 1.4 1.8 2.6 53 94254x185 sm - 1.6 2 2.7 58 115754x240 sm - 1.7 2.2 3 65 148004x300 sm - 1.8 2.3 3.2 71 17900


Nominal Cross

Section

Diameter of

Conductor (Approx.)


Nominal Lead

Sheath Thickness

Nominal dia. of

Aluminium wire

armour

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km Kg/Km1x35 rm 7.4 0.9 1.2 1.3 1.8 24 14501x50 rm 8.8 1 1.2 1.3 1.8 26 17501x70 rm 10.6 1.1 1.2 1.6 1.8 28 20751x95 rm 12.4 1.1 1.2 1.6 1.8 30 2450

1x120 rm 14 1.2 1.2 1.6 1.8 32 29001x150 rm 15.5 1.4 1.3 1.6 1.9 34 3300

Lead sheath

PVC beddingAluminum wire armour


PVC jacket


with Lead Sheath


Nominal Cross

Section

Diameter of

Conductor (Approx.)


Nominal Lead

Sheath Thickness

Nominal dia. of

Aluminium wire

armour

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km Kg/Km1x185 rm 17.4 1.6 1.4 1.6 2 37 39501x240 rm 20.3 1.7 1.4 2 2.1 41 50001x300 rm 22.7 1.8 1.5 2 2.1 44 58251x400 rm 25.4 2 1.6 2 2.3 48 71501x500 rm 28.8 2.2 1.7 2.5 2.4 54 89001x630 rm 30.4 2.4 1.8 2.5 2.6 57 10600


Nominal Cross

Section

Nominal Diameter

of Conductor


Nominal Lead

Sheath Thickness

Nominal dia. of

Steel wire armour

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km Kg/Km2x2.5 rm 2 0.7 1.2 1.3 1.8 22 13252x4 rm 2.6 0.7 1.2 1.3 1.8 23 14502x6 rm 3.1 0.7 1.2 1.3 1.8 24 1600

2x10 rm 4 0.7 1.2 1.6 1.8 27 20252x16 rm 5 0.7 1.2 1.6 1.8 29 23502x25 rm 6.3 0.9 1.2 1.6 1.8 32 29002x35 rm 7.4 0.9 1.2 1.6 1.9 35 33502x50 rm 8.8 1 1.3 2 2 39 4375

PVC beddingGalvanized steel wire armour


PVC jacketLead sheath





Nominal Cross

Section

Nominal Diameter

of Conductor


Nominal Lead

Sheath Thickness

Nominal dia. of

Steel wire armour

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km Kg/Km3x1.5 rm 1.6 0.7 1.2 1.3 1.8 22 12753x2.5 rm 2 0.7 1.2 1.3 1.8 23 14003x4 rm 2.6 0.7 1.2 1.3 1.8 24 15503x6 rm 3.1 0.7 1.2 1.3 1.8 25 1725

3x10 rm 4 0.7 1.2 1.6 1.8 28 21753x16 rm 5 0.7 1.2 1.6 1.8 30 25753x25 rm 6.3 0.9 1.2 1.6 1.9 34 32503x35 rm 7.4 0.9 1.3 1.6 1.9 36 37503x50 rm 8.8 1 1.4 2 2.1 41 49003x70 rm 10.6 1.1 1.5 2 2.2 47 62253x95 rm 12.4 1.1 1.6 2.5 2.4 51 7650

3x120 rm 14 1.2 1.7 2.5 2.5 57 95503x150 rm 15.5 1.4 1.8 2.5 2.7 62 113003x185 rm 17.4 1.6 1.9 2.5 2.8 68 133753x240 rm 20.3 1.7 2.1 2.5 3.1 76 167003x300 rm 22.7 1.8 2.2 2.5 3.2 82 197253x50 sm - 1 1.3 2 2.1 39 44503x70 sm - 1.1 1.4 2 2.2 43 56503x95 sm - 1.1 1.5 2 2.4 47 6900

3x120 sm - 1.2 1.6 2.5 2.5 52 85753x150 sm - 1.4 1.7 2.5 2.7 57 102753x185 sm - 1.6 1.8 2.5 2.8 61 121003x240 sm - 1.7 2 2.5 3 67 149753x300 sm - 1.8 2.1 2.5 3.2 73 17700

PVC beddingPVC insulation

Lead sheathPVC jacket

Galvanized steel wire armourPlain copper conductor


with Lead Sheath





Nominal Lead

Sheath Thickness

Nominal dia. of

Steel Wire armour

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² (3)mm

(1)mm mm mm mm mm Kg/Km

3x10 rm+6 rm 0.7 0.7 1.2 1.8 1.6 29 23253x16 rm+10 rm 0.7 0.7 1.2 1.8 1.6 31 27753x25 rm+16 rm 0.9 0.7 1.2 1.9 1.6 35 34753x35 sm+16 rm 0.9 0.7 1.2 2 1.6 35 36503x50 sm+25 rm 1 0.9 1.3 2.1 2 40 48253x70 sm+35 rm 1.1 0.9 1.4 2.3 2 45 61753x95 sm+50 rm 1.1 1 1.5 2.4 2.5 50 8025

3x120 sm+70 rm 1.2 1.1 1.6 2.6 2.5 54 95753x150 sm+70 rm 1.4 1.1 1.7 2.7 2.5 59 111753x185 sm+95 rm 1.6 1.1 1.9 2.9 2.5 64 13575

3x240 sm+120 rm 1.7 1.2 2 3.1 2.5 70 165253x300 sm+150 rm 1.8 1.4 2.2 3.4 3.15 78 20800


Lead sheath



PVC jacket

Lead sheath



PVC jacket

Lead sheath



PVC jacket





Nominal Cross

Section

Nominal Diameter

of Conductor


Nominal Lead

Sheath Thickness

Nominal dia. of

Steel wire armour

Nominal Sheath

Thickness


Cable Weight

(Approx.)

mm² mm mm mm mm mm Kg/Km Kg/Km4x1.5 rm 1.6 0.7 1.2 1.3 1.8 23 13504x2.5 rm 2 0.7 1.2 1.3 1.8 24 15004x4 rm 2.6 0.7 1.2 1.3 1.8 25 17004x6 rm 3.1 0.7 1.2 1.6 1.8 27 2050

4x10 rm 4 0.7 1.2 1.6 1.8 29 24254x16 rm 5 0.7 1.2 1.6 1.8 32 28754x25 rm 6.3 0.9 1.3 1.6 1.9 36 38004x35 sm - 0.9 1.2 2 2.1 38 42004x50 sm - 1 1.4 2 2.2 42 53004x70 sm - 1.1 1.5 2 2.3 46 67754x95 sm - 1.1 1.6 2.5 2.5 52 8800

4x120 sm - 1.2 1.7 2.5 2.7 57 105004x150 sm - 1.4 1.8 2.5 2.9 62 124504x185 sm - 1.6 2 2.5 3 67 149504x240 sm - 1.7 2.2 2.5 3.3 74 185504x300 sm - 1.8 2.3 3.2 3.5 81 22900



Technical Referrence

Insulation Options

Insulation Thickness

Mechnical Characteristics of Insulation

Mechnical Characteristics of Jacket Materials

Electrical Characteristics of Single Core Cables

Electrical Characteristics of Three Core Cables



Insulation Options

Either PVC, XLPE or EPR can be offered upon request

Insulation Thickness

Nominal thickness of PVC/A insulation

Nominal cross-sectional area of conductor Nominal thickness of insulation at rated voltage U0/U (Um)

mm2 0.6/1 (1.2) kV mm

1.8/3 (3.6) kV mm

1.5 and 2.5 0.8 -4 and 6 1.0 -

10 and 16 1.0 2.225 and 35 1.2 2.250 and 70 1.4 2.295 and 120 1.6 2.2

150 1.8 2.2185 2.0 2.2240 2.2 2.2300 2.4 2.4400 2.6 2.6

500 to 800 2.8 2.81 000 3.0 3.0

Nominal thickness of cross-linked polyethylene (XLPE) insulation


mm2 0.6/1 (1.2) kV mm

1.8/3 (3.6) kV mm

1.5 and 2.5 0.7 -4 and 6 0.7 -

10 and 16 0.7 2.025 and 35 0.9 2.0

50 1.0 2.070 and 95 1.1 2.0

120 1.2 2.0




mm2 0.6/1 (1.2) kV mm

1.8/3 (3.6) kV mm

150 1.4 2.0185 1.6 2.0240 1.7 2.0300 1.8 2.0400 2.0 2.0500 2.2 2.2630 2.4 2.4800 2.6 2.6

1 000 2.8 2.8

Nominal thickness of ethylene propylene rubber (EPR)and hard ethylene propylene rubber (HEPR) insulation

Nominal cross-sectional area of

conductorNominal thickness of insulation at rated voltage U0/U (Um)

mm2

0,6/1 (1,2) kV 1.8/3 (3.6) kV mm

ERP mm

HEPR mm

ERPmm

HEPRmm

1,5 and 2,5 1,0 0,7 - -4 and 6 1,0 0,7 - -

10 and 16 1,0 0,7 2,2 2,025 and 35 1,2 0,9 2,2 2,0

50 1,4 1,0 2,2 2,070 1,4 1,1 2,2 2,095 1,6 1,1 2,4 2,0120 1,6 1,2 2,4 2,0150 1,8 1,4 2,4 2,0185 2,0 1,6 2,4 2,0240 2,2 1,7 2,4 2,0300 2,4 1,8 2,4 2,0400 2,6 2,0 2,6 2,0500 2,8 2,2 2,8 2,2630 2,8 2,4 2,8 2,4800 2,8 2,6 2,8 2,6

1 000 3,0 2,8 3,0 2,8



Mechanical Characteristics of Insulation Materials

Mechanical characteristics of insulating compounds with copper conductor(before and after aging)

Designation of compoundsUnit PVC/A EPR HEPR XLPE

0,6/1(1,2) kV

cables

All other

cables

0,6/1(1,2) kV

cables

All other

cables 0,6/1(1,2) kV cables

All other

cables Maximum conductor temperature in normal operation °C 70 90 90 90 90 90 90

Without ageing (IEC 60811-1-1,)Tensile strength, minimumElongation-at-break, minimum

N/mm2 %

12,5150

4,2 200

4,2 200

8,5 200

8,5 200

12,5 200

12,5 200

After ageing without conductor Treatment:– temperature– tolerance– duration

°C °C h

100 ±2

168

135 ±3

168

135 ±3

168

135 ±3

168

135 ±3

168

135 ±3

168

135 ±3

168Tensile strengtha) value after ageing, minimumb) variation a, maximum

N/mm2 %

12,5 ±25

– ±30

– ±30

– ±30

– ±30

– ±25

– ±25

Elongation-at-break:a) value after ageing, minimumb) variation a, maximum

% %

150±25

– ±30

– ±30

– ±30

– ±30

– ±25

– ±25

After ageing with copper conductor followed by the tensile test bTreatment:– temperature– tolerance– duration

°C °C h

–––

135 ±3

168

–––

135 ±3

168

–––

135 ±3

168

–––

Tensile strength:Variation a, maximum % – ±30 – ±30 – ±30 –Elongation-at-break:Variation a, maximum % – ±30 – ±30 – ±30 –After ageing with copper conductor followed by bending test (only if the tensile test is not practicable) bTreatment:– temperature– tolerance– duration

°C°C h

–––

150 ±3

240

–––

150 ±3

240

–––

150 ±3

240

–––

Results to be obtained – Nocracks – No

cracks – Nocracks –



Mechanical Characteristics of Jacket Materials

Mechanical characteristics of sheathing compounds (before and after aging)

Designation of compounds Unit ST1 ST2 ST3 ST7 ST8 SE1Maximum conductortemperature in normal operation °C 80 90 80 90 90 85Without ageing (IEC 60811-1-1) Tensile strength, minimum Elongation-at-break, minimum

N/mm2

%12,5150

12,5150

10,0300

12,5300

9,0125

10,0300

After ageing in an air oven(IEC 60811-1-2) Treatment:– temperature (tolerance ±2 °C)– durationTensile strength:a) value after ageing, minimumb) variation a, maximumElongation-at-break:a) value after ageing, minimumb) variation a, maximum

°Ch

N/mm2

%

%%

100168

12,5±25

150±25

100168

12,5±25

150±25

100240

––

300–

110240

––

300–

100168

9,0±40

100±40

100168

–±30

250±40

Mechanical characteristics for PVC sheathing compounds

Designation of compound Unit ST1 ST2

Use of the PVC compound Sheath

Loss of mass in an air oven (IEC 60811-3-2) Treatment:– temperature (tolerance ±2 °C)– durationMaximum loss of mass

°C h g/cm2

–––

1001681,5

Pressure test at high temperature(IEC 60811-3-1)- temperature (tolerance ±2 °C) °C 80 90

Behaviour at low temperature a (IEC 60811-1-4) Test to be carried out without previous ageing:- cold bending test for diameter <12,5 mm- temperature (tolerance ±2 °C)Cold elongation test on dumb-bells:- temperature (tolerance ±2 °C)Cold impact test:- temperature (tolerance ±2 °C)

°C

°C

°C

–15

–15

–15

–15

–15

–15

Heat shock test (IEC 60811-3-1) Treatment:– temperature (tolerance ±3 °C)– duration

°Ch

1501

1501



Mechanical characteristics of thermoplastic PE sheathing compounds

Designation of compounds Unit ST3 ST7

Density (IEC 60811-1-3)

Carbon black content (for black oversheaths only) (IEC 60811-4-1)Nominal valueTolerance

%%

2,5±0,5

2,5±0,5

Shrinkage test (IEC 60811-1-3) Treatment:– temperature (tolerance ±2 °C)– heating, duration

– heating, cycles

Maximum shrinkage

°C

h

%

80

5

5

3

8055

3

Pressure test at high temperature (IEC 60811-3-1)– temperature (tolerance ±2 °C) °C – 110

Mechanical characteristics of halogen free sheathing compound

Designation of compound Unit ST8

Behaviour at low temperature a (IEC 60811-1-4) Test to be carried out without previous ageing:– cold bending test for diameter <12,5 mm– temperature (tolerance ±2 °C)

Cold elongation test on dumb-bells:– temperature (tolerance ±2 °C)Cold impact test:– temperature (tolerance ±2 °C)

°C

°C

°C

-15

-15

-15Pressure test at high temperature(IEC 60811-3-1)– temperature (tolerance ±2 °C) °C 80

Water absorption (IEC 60811-1-3) Gravimetric method:Treatment:– temperature (tolerance ±2 °C)– duration

Maximum increase of mass

°C h g/cm2

702410



Mechanical characteristics of elastomeric sheathing compound

Designation of compound Unit SE1

Oil immersion test followed by a determination of the mechanical properties (IEC 60811-2-1 and IEC 60811-1-1) Treatment:– oil temperature (tolerance ±2 °C)– durationMaximum variation aof: a) tensile strength b)elongation-at-break

°C H

%%

100 24

±40 ±40

Hot set test (IEC 60811-2-1) Treatment:– temperature (tolerance ±3 °C)– time under load– mechanical stressMaximum elongation under loadMaximum permanent elongation after cooling

°Cmin

N/cm2

%%

2001520

17515

Electrical Characteristics of Single Core Cables

PVC insulation, PVC sheath cables with copper conductor

LOW VOLTAGE SINGLE CORE CABLE LINEAR RESISTANCE, REACTANCE AND VOLTAGE DROP PVC INSULATED (85°C)

SIZEmm²

Direct Current

Resistance at 20°C, Ohm/Km

Direct Current


Alternating Current


ReactanceOhm / Km

ImpedanceOhm / Km

Voltage Drop (Phase to

Phase) V/A.Km

1.5 12.1 15.19 15.19 0.165 15.19 21.222.5 7.41 9.30 9.30 0.149 9.30 13.044 4.61 5.79 5.79 0.143 5.79 8.176 3.08 3.87 3.87 0.134 3.87 5.5

10 1.83 2.3 2.3 0.132 2.3 3.3216 1.15 1.444 1.444 0.124 1.449 2.1325 0.727 0.913 0.913 0.121 0.921 1.3935 0.524 0.658 0.658 0.115 0.668 1.03150 0.387 0.486 0.467 0.111 0.499 0.7970 0.268 0.336 0.337 0.105 0.353 0.57695 0.193 0.242 0.244 0.103 0.265 0.445

120 0.153 0.192 0.194 0.100 0.218 0.373



SIZEmm²

Direct Current


Direct Current


Alternating Current


ReactanceOhm / Km

ImpedanceOhm / Km


Phase) V/A.Km

150 0.124 0.156 0.158 0.100 0.187 0.323185 0.0991 0.1244 0.1272 0.099 0.161 0.279240 0.0754 0.0947 0.0978 0.097 0.138 0.236300 0.0601 0.0754 0.0800 0.096 0.124 0.210400 0.0470 0.0590 0.0626 0.094 0.113 0.184500 0.0366 0.0459 0.0504 0.092 0.105 0.165630 0.0283 0.0355 0.0413 0.091 0.100 0.152

XLPE insulation, LSF sheath cables with copper conductor

LOW VOLTAGE SINGLE CORE CABLE LINEAR RESISTANCE, REACTANCEAND VOLTAGE DROP XLPE INSULATED (90°C)

SIZEmm²

Direct Current


Direct Current


Alternating Current


ReactanceOhm / Km

ImpedanceOhm / Km


Phase) V/A.Km

1.5 12.1 15.43 15.43 0.165 15.43 21.432.5 7.41 9.45 9.45 0.149 9.45 13.854 4.61 5.88 5.88 0.143 5.88 8.36 3.08 3.93 3.93 0.134 3.93 5.58

10 1.83 2.333 2.333 0.132 2.337 3.3716 1.15 1.466 1.466 0.124 1.471 2.1625 0.727 0.927 0.927 0.121 0.935 1.4135 0.524 0.668 0.669 0.115 0.679 1.04650 0.387 0.493 0.494 0.111 0.506 0.870 0.268 0.342 0.343 0.105 0.359 0.58495 0.193 0.246 0.248 0.103 0.269 0.451

120 0.153 0.195 0.197 0.1 0.221 0.377150 0.124 0.158 0.16 0.1 0.189 0.326185 0.0991 0.126 0.129 0.099 0.163 0.282240 0.0754 0.0961 0.0993 0.097 0.139 0.238300 0.0601 0.0766 0.0812 0.096 0.126 0.212400 0.047 0.0599 0.0636 0.094 0.114 0.186500 0.0366 0.0467 0.0513 0.092 0.105 0.167630 0.0283 0.0361 0.042 0.091 0.1 0.153



Electrical Characteristics of Three Core Cables

PVC insulation, PVC sheath cables with copper conductor

LOW VOLTAGE MULTI CORE CABLE LINEAR RESISTANCE, REACTANCE AND VOLTAGE DROP PVC INSULATED (85°C)

SIZEmm²

Direct Current


Direct Current


Alternating Current


ReactanceOhm / Km

ImpedanceOhm / Km

Voltage Drop (Phase to Phase), V/A.Km

1.5 12.1 15.19 15.19 0.165 15.19 21.222.5 7.41 9.30 9.30 0.143 9.30 13.044 4.61 5.79 5.79 0.132 5.79 8.166 3.08 3.87 3.87 0.121 3.87 5.49

10 1.83 2.30 2.30 0.109 2.30 3.316 1.15 1.444 1.444 0.106 1.448 2.1125 0.727 0.913 0.913 0.103 0.919 1.3735 0.524 0.658 0.658 0.098 0.666 1.01450 0.387 0.486 0.487 0.098 0.496 0.77770 0.268 0.336 0.337 0.095 0.351 0.56695 0.193 0.242 0.244 0.093 0.261 0.435

120 0.153 0.192 0.194 0.091 0.214 0.363150 0.124 0.156 0.158 0.091 0.182 0.314185 0.0991 0.1244 0.1272 0.091 0.1564 0.271240 0.0754 0.0947 0.0978 0.090 0.1329 0.229300 0.0601 0.0754 0.0800 0.090 0.1204 0.204400 0.0470 0.0590 0.0626 0.089 0.1088 0.179500 0.0366 0.0459 0.0504 0.088 0.1014 0.161630 0.0283 0.0355 0.0413 0.088 0.0972 0.149



XLPE insulation, LSF sheath cables with copper conductor

LOW VOLTAGE MULTI CORE CABLE LINEAR RESISTANCE, REACTANCE AND VOLTAGE DROP XLPE INSULATED (90°C)

SIZEmm²

Direct Current


Direct Current


Alternating Current


ReactanceOhm / Km

ImpedanceOhm / Km

Voltage Drop

(Phase to Phase) V/A.Km

1.5 12.1 15.43 15.43 0.165 15.43 21.552.5 7.41 9.45 9.45 0.143 9.45 13.244 4.61 5.88 5.88 0.132 5.88 8.286 3.08 3.93 3.93 0.121 3.93 5.57

10 1.83 2.333 2.333 0.109 2.336 3.3516 1.15 1.466 1.466 0.106 1.47 2.1425 0.727 0.927 0.927 0.103 0.933 1.3935 0.524 0.668 0.669 0.098 0.676 1.0350 0.387 0.493 0.494 0.098 0.504 0.78670 0.268 0.342 0.343 0.095 0.356 0.57495 0.193 0.246 0.248 0.093 0.264 0.44

120 0.153 0.195 0.197 0.091 0.217 0.37150 0.124 0.158 0.16 0.091 0.184 0.316185 0.0991 0.126 0.129 0.091 0.1579 0.273240 0.0754 0.0961 0.0993 0.09 0.134 0.231300 0.0601 0.0766 0.0812 0.09 0.1212 0.206400 0.047 0.0599 0.0636 0.089 0.1094 0.181500 0.0366 0.0467 0.0513 0.088 0.1019 0.163630 0.0283 0.0361 0.042 0.088 0.0975 0.15



Email:

Addison

www.caledonian-cables.co.ukwww.caledonian-cables.net

Caledonian Cables LtdMerchant Ind. CentreMill-Lane, Laughton, Lewes, Sussex, BN8 6AJEnglandUnited KingdomTel: 44- 207- 4195087Fax: 44- 207- 8319489

[email protected]@[email protected]

Caledonian Low Voltage cables

to IEC 60502 Standard

Documents

Caledonian BS5308 Instrument Cables Caledonian 60502 Low Voltage... · to IEC 60502 Standard. Addison Cables Caledonian Cables IEC60502-1 PVC Insulation 2 Company Profile