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HANNECARD
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Passion or Perormance.
Roller coverings are indispensable to the industrial world. They are used within a widevariety o sectors both as consumables and as critical process items.
This double unction requires an intelligent approach and a sustainable enterprise :
Hannecard.
Our ambition is to improve your companys perormance by oering reliable total
solutions and a unique range o roller coverings. No other company can provide so
many rubber, polyurethane and composite compounds. We add value to your
production process.
Speed, exibility and high-level service. You can rely on Hannecard to meet your
needs, wherever you are. Excellence and passion are key words at every step, rom
order to delivery. Hannecards quality approach is reected not only in our ISO 9001
certication but even more importantly in our ever-growing number o loyal
customers.
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The right option or every roller
Each industrial application has its own individual requirements. Our comprehensive range o coverings,
comprising natural rubber, all synthetic rubber types, polyurethanes, silicones and composite materials,
allows us to evaluate all the options and make the right choices.
Save time and money
Rely on us to manage your covered rollers. To complement our long-lie solutions we oer ull technical
support including upgrade services. Perect rollers are a guaranteed step towards increasing the eciency o
your production lines.
Dont worry about maintenance
Place all your rollers in the capable hands o our service engineers; whether or (dis)assembly, inspection,
repair or dynamic balancing. Once your rollers are turning smoothly again, they are returned in top condition -
protected and packed with great care.
Aiming or maximum productivity, you are looking or reliablepartners, which is why Hannecard oers more than just rollercovering : we build strong partnerships, based on guaranteedresults.
More Than
Beore Ater
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Ready or the uture
Today, roller covering is about more than just cover replacement.
We invest heavily in research and our three integrated laboratories
are continually developing new covering qualities to enable you
to take the lead over your competitors.
Always a Hannecard in your area
With more than ten production units in Europe, as well as various
joint-ventures and licensees worldwide, Hannecard is never ar
away. Each site adheres to the same quality standards :
Perormance-driven, total solutions
Continuous development
Own laboratories and mixing acilities
Complete roller management and
engineering services
Sustainable policy
Proximity, support and optimum
serviceJust A Supplier
The Hannecard Advantage :
optimum service and support rom a commercial and
technical team
strategic, centrally developed solutions
specic coverings with innovative technologies like
Glue&Grind
ast and aordable transport, thanks to a well-established
logistics network.
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Front runner in research and development
The right resources, modern equipment and an open mind enable our three
laboratories to develop new rubber, polyurethane and composite compounds to
meet the ast-changing needs o our customers. A specialised team looks into the
broader unctioning o rollers and wheels, leading to total concept solutions that
create value, both or you and us.
Hannecard innovates
Technologies developed by Hannecard that are spreading all over the world :
Printam, HandyCoat, EasySleeve, light weight rollers
Unique solutions based on the combination o dierent materials:
Lotus, DuoStar, Edelweiss, Diamantal, Titan, Sirius
High perormance and special ormulations : Monkal, Everlast, BupFoil,
MultiGra, Flexolys-Foam
Hand in hand to perormance improvement
Our challenge is to reduce your total cost, while improving the perormance
and lietime on your production lines. Hannecard oers the unique opportunity
to enter into a close partnership, based on continuous improvement with
guaranteed results.
The processes o the uture
Equipment manuacturing companies and engineering oces all over the world
rely on Hannecard or the supply o new technologies and complete rollers on
new machines, driven by their knowledge o our extensive oering and the will
to innovate.
Recent Innovations
Printam
Printam oers a long lasting and total
core protection or squeeze, oulard and
sink rollers in demanding chemical and
corrosive environments.
HandyCoat
The quick exchange system or coater wheels
used in the production o beverage cans.
HandyCoat oers an increased production
eciency and reduced downtimes.
Flexolys-FoamA compressible polyurethane covering
preventing nip-related stress deects during
the high-speed winding o very thin and
delicate substrates.
DuoStar
A unique double-layer covering concept
composed o a sot and highly dampening
base layer and a high abrasion resistant
polyurethane outer layer.
ClearCoat / ClearFoilThe new generation clear coloured, antistatic
rubber coverings or converting applications.
Lotus
Tefon based anti stick and heat resistant
covering solution or converting applications.
Tefon is a registered trademark o DuPontTM
HandyCoat Results o an Improvement Contract
2500
Reference
Year
Contract
Year 1
Contract
Year 2
Contract
Year 3
Contract
Year 4
Producedkilometerperrollchange
Contract Year
RESULTS OF AN IMPROVEMENT CONTRACT
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We lend you our ears
By constantly listening to your needs and adapting our oering
accordingly, Hannecard has become synonymous with continuous
improvement. Our technicians and sales engineers are trained to
ask you all the necessary questions to understand and meet your
requirements.
Discover our range:
Printam Precision measuring
S-Range : standard coverings that meet the needs o the
application
XP-Range : coverings with improved lietime and perormance
Special solutions : coverings or exceptional productionconditions
Concept solutions : complete review o the roller application
Use our expertise
Our technical teams can analyse your rollers and make a ull
assessment o the nature, aspect and condition o your current
coverings. We will gladly optimise the layer thickness, hardness
and surace nish to obtain the best possible results.
We also provide useul tips on how to store, handle, clean and
grind your rollers. Small details that can make a huge dierence
or your application.
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Hannecard proposes roller coverings or all industrial processes.
Our experience in the eld and constant eorts at innovation,ensure you always get the best possible covering.
So many
so many
Packaging
Corrugated board and cardboard, ood, beverage and spray cans, fexible packaging, paper bags
Hannecard has the right technology and covering or every kind o packaging. Some examples :
EasySleeve : cylindrical or tapered composite sleeves, standard or ull conductive or printing,
coating and laminating o fexible materials and adhesive products. The unique composite structure
guarantees hundreds o sleeve changes without quality loss.
HandyCoat : a unique and patented rapid change system or applying base and nish coats on
beverage cans, in combination with our Monkal polyurethane technology.
MultiGra, MultiPrint, MultiCoat, PressoGraand other high-quality coverings or the production o
all kinds o packaging.
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ndustries,
ollers
Converting
The widely used term converting reers to processes like
lamination, embossing, gluing, coating and printing, and
applies, amongst others, to critical products such as hygiene
paper and lm, tape and adhesives, fexible packaging, wood
laminate, PVC and technical textiles.
The production conditions are oten stringent and include
high temperatures, line speed and working pressures, as well
as demanding chemical and environmental conditions.
Hannecard has developed exceptional solutions including
Lotus, Edelweiss, Vulcan, MultiGra, ClearFoiland Flexolys-Foam,
increasing the limits o elastic coverings and enabling new
possibilities.
Film and oil
Hannecard is equipped to manage rollers o up to 12 metres
long and 32 tonnes. Our coverings and solutions are adapted
to high speed and high precision operations. Our possibilities
include light-weight aluminium and carbon bre rollers,
dynamic balancing and high-precision grinding and nishing.
High-end coverings and concepts are at hand or processes
like stretching, corona and fame treatment, lm separation,
coating, winding and slitting.
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Textile
The diversity o textile products and processes is huge, as is the number o dierent roller types.
Hannecard has got it all covered. We provide solutions or tissue weaving, washing, mercerizing,
bleaching, dyeing and coating as well as or products such as non-woven, tuted carpet, technical
textiles and watertight tissue.
Our extensive covering range eatures Resistex: the global solution or textile wet nishing.
Paper and cardboard
Paper production is a critical and demanding business, where covered rollers have to meet complex
requirements. Hannecard has responded to the industrys specic needs, by creating a separate unit,specialised in the covering o rollers with rubber, polyurethane and composite materials or the
production o pulp and paper: Kalker Paper.
Our rubber and polyurethane solutions also apply to the nishing and converting o paper and board
products: packaging, envelope production, cutting, olding, printing, embossing etc.
Wood
From tree to nished product, Hannecard proposes coverings with a lietime guarantee. The exceptional
hardness range, rom shore 00 to shore D, oers coverings adapted to every type o application.
For the coating, varnishing and oiling o wooden suraces, Hannecard proposes WoodFoam - a ull-
range o cellular rubber coverings with dierent density levels - as well as coverings rom 10 to 65
shore A (both in rubber and polyurethane) such as MultiCoatand Monkal.
The roller surace can be smooth, but also grooved and engraved nishes (by laser or mechanically) are
possible. Also, or laminating with either cold glue or hot-melt technology, specic coverings are at hand.
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Metal
Covered rollers play an important role, primarily in the transormation o coils, but
also in other applications. Processes like pickling, rolling, electrolytic and organic
coating, galvanising and annealing require the utmost in perormance rom every
roller in operation.
Hannecard has been a leading supplier to the steel, stainless steel, aluminium and
non-errous industries or many decades. Its high-perormance, longlie coverings
enjoy worldwide recognition.
PRINTAM, Monkal, Everlast, Titan : our solutions oer your company the potential
to drastically improve productivity.
Other sectors
At Hannecard youll nd the right range or hundreds o applications in the
industry, or covering, grinding and maintaining rollers: fat glass washing and
calendering, processing meat and ood products, tanning leather, transporting ore
Some fgures
Roller covering capacity
up to 2,600 mm diameter
up to 12,000 mm length
up to 32,000 kg weight
Dynamic balancing
up to 2,000 mm diameter
up to 12,000 mm length
ISO 9001-certied
More than 3,000 loyal customers
Yearly more than 30,000 roller
covering jobs
More than 1,000 rubber,
polyurethane and composite
ormulations
Yearly about 50 new ormulations
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More
Inormation
Corporate Website
The digital platorm par excellence to learn all about
Hannecard, its products range, latest news fashes,
contact data and technical inormation. Brochures,
leafets and data sheets are available in mutliple
languages.
Documentation and product leafets
Each application requires specic coverings. Thats why
Hannecard displays its solutions or every industrial
domain by means o specic and detailed leafets.
Also general technical inormation and data sheets are
available to help you make the right choice.
Customer support
Day ater day, our skilled sales and technical sta is at
your disposal to oer guidance and ull support. Dont
hesitate to contact your nearby Hannecard division or
partner and allow us to help you with any question you
may have.
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Past,
present, uture
Hannecard goes back a long way...
It all started at the end o the 19th century, when rollers were covered with ebonite and
the rst natural rubber versions made their entrance.
With the invention o synthetic rubbers, Hannecard took a major leap orward.
Subsequently, the introduction o polyurethane coverings allowed us to build a solid
reputation or the covering o graphic and industrial rollers, as well as or elastomeric
specialties (extrusion, moulding, and surace protection).
In order to meet the specic needs o each industrial domain, we created our separate units :
Industrial rollers : roller coverings or various industries
Specialty Graphics sleeves and roller coverings or fexography, rotogravure and
narrow web printing, in addition to the classic solutions or oset printing
Kalker Paper : roller coverings or pulp and paper production
Elastomer specialties : customised extruded and moulded goods in rubber and
polyurethane
Over the last 25 years, Hannecard has experienced exceptional growth. The geographical
expansion and the consolidation o our activities have lead to an international group
with more than 20 production and service sites, partners and licensees.
There is no doubt that we owe our success to the hundreds o employees who share
each day the same devotion and passion or their job. The Passion or Perormance.
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Passion ForPerformance.
www.hannecard.com | [email protected] | T +32(0)55/23 76 10 (Head Ofce)