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CADWorx & Analysis Solutions Product UpdateCiudad de Mexico – Octubre 2010

8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.

Intergraph CADWorx & Analysis Solutions, Inc.

Ciudad de Mexico – Octubre 2010

About Intergraph CADWorx & Analysis Solutions

� With the January 2010 acquisition of COADE, Inc., Intergraph extended its offerings by

adding plant design solutions for AutoCAD®-based projects and design groups, and for the

broader plant engineering analysis community.

� The goal of Intergraph CADWorx and Analysis Solutions is that design and engineering share

relevant information seamlessly, thereby maintaining accuracy and improving efficiency.

� Our products conform to this goal, and include:


– CADWorx

An AutoCAD-based plant design suite for intelligent plant design modeling, process

schematics and automatic production of plant design deliverables

– CAESAR II

The world's most widely used pipe stress analysis software

– PV Elite

For pressure vessel and heat exchanger design and analysis

– TANK

For the design and analysis of oil storage tanks

2

Intergraph CADWorx & Analysis Solutions Overview

� Intergraph's CADWorx and Analysis Solutions work together to give you the power to

tackle the most challenging and complex projects with greater ease and with superior

results that were never before achievable.

� Our plant design and analysis offerings are easy to use, extremely flexible, totally

scalable and are trusted by over 80% of the leading plant engineering companies and

owner operators worldwide to deliver accurate, reliable results.

8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc. 3

CAESAR II – Answering the Challenge of Design

and Engineering Collaboration


Intergraph CADWorx & Analysis Solutions, Inc.

CIUAD DE MEXICO

October 2010

Engineer Paulo Moncores

Regional ManagerCADWorx & Analysis Solutions

AGENDA

� Setting the Target

� What does Intergraph

CAESAR II do?

� Excellence in

Support and R&D


� Artificial Intelligence in

CAESAR II

� Integration of Smart 3D

with CAESAR II

AGENDA



CAESAR II do?

� Excellence in

Support and R&D



CAESAR II


with CAESAR II

SETTING THE TARGET

� Provide an overview of

CAESAR II as a definitive

solution for pipe stress

analysis

� Present a sneak preview of

CAESAR II artificial


CAESAR II artificial

intelligence advantages

� Discuss the substantial

productivity gains that can

come from allowing both

engineering and design to

share information seamlessly

AGENDA



CAESAR II do?

� Excellence in

Support and R&D



CAESAR II


with CAESAR II

What does Intergraph CAESAR II do?

8/27/2010 Intergraph CADWorx & Analysis Solutions, Inc.Source: http://www.weldreality.com





� Perhaps the first commercial, PC-

based, pipe stress packages and

growing ever since

� Nearly a complete range of

capabilities – both static and

dynamic

� Wide range of component / system

modeling can address most piping



modeling can address most piping

situations

� Stress evaluation in accordance with

34 international piping codes to meet

local requirements

� Popularity with Owner/Operators

soon spread to EPCs large and

small

� An Industry Standard

What Intergraph CAESAR II doesn’t do-


Piping Designer Responsibilities


Piping Designer Responsibilities

� Givens:

– Size based on pressure drop, low rate

– Specification (wall thickness) based on pressure

– Material based on service requirements

� Designer locates equipment and then routes pipe between these


then routes pipe between these positions

� Designer has established rules for basic layout

– Access

– Hydraulic issues

– Spans between supports (deadweight sag)

– System stability

15

So what’s left for the Piping Engineer?

� Many systems require analysis

to evaluate strain

� The Pipe Stress engineer models a

proposed (or existing) piping system

� CAESAR II validates the

acceptability of that proposed system

(against the piping code, etc.)


(against the piping code, etc.)

– Check for Primary (force-driven)

Loads

– Check for Secondary (displacement-

or expansion-driven) Loads

� If there is a problem, the Pipe Stress

engineer proposes a solution

16

80

90

100

110

10

20

50

120

CAESAR II

INTERFACE INTERFACE

QUICK

PRESENTATION

Four typical interests in “Pipe Stress Analysis”

1. Selecting and

Sizing Supports

2. Checking Pipe

Deflection under

Load

3. Verifying Loads

on Connected

Size this spring…What is the

load on this

steel?

How much does this

elbow move when the

system heats up?

Is this pump overloaded?This stub in connection is

overstressed and will fail

by fatigue over time.


on Connected

Equipment

4. Evaluating Pipe

Stress

19

…to minimize this pump load

Pump

Anchor

Thermal

Growth

Interfaces with other analysis and data management programs to speed data transfer and reduce error



� Customer Reports

� Bult-in Stress Isometrics (ISOGEN)

CAESAR II Output


AGENDA



CAESAR II do?

� Excellence in

Support and R&D



CAESAR II


with CAESAR II

� One of the greatest strengths of the program is the staff in their

interaction with the user community

– Intergraph ICAS's support personnel is top notch with several years of

field experience

– They are experienced engineers able to apply CAESAR II to "every-

day" problems, not a sales person or a computer programmer

– 3 code committee participants

Excellence in Support and R&D


– 3 code committee participants

– Average tenure = 15 years +

� ASME and Other CODES regularly updated inside the applications

� Local Codes also often included: Wind and Seismic

� With over 25 years of engineering and commercial improvements,

CAESAR II has continued to meet the increasing requirements in

piping engineering and analysis

� Code revisions (+B31.9 added)

� Equipment/Nozzle limit check

� Line numbers

� Graphic editing improvements

� “Local Restraint” report

Example: CAESAR II 2011 (Fall 2010)

This release features many highly requested items from our user Wish List:


� Enhanced insulation specification

� Uniform load enhancement

� Transfer of API-650 displacements to model

� Ability to specify spring hardware weight

� Structural tubing

� And more!

� Contracting with external consultant to

help fast track development of our NQA-1

procedures

� Initiating hiring of Nuclear Software Quality

Assurance Manager to implement those

procedures and oversee our Validation &

Verification Program

Example: CAESAR II Nuclear Certification


Verification Program

� Have identified CAESAR II extensions

needed to best support the nuclear industry

– Initial constraints: ASME III, Subsections NC and ND only

� Anticipated delivery within 12 months

AGENDA



CAESAR II do?

� Excellence in

Support and R&D



CAESAR II


with CAESAR II

� Typical end user: Mechanical Engineer

� Many are grayQ

– Plant design personnel in US/Europe average 55+ years of age

� Others are greenQ

– Plant design personnel in most of the countries have

Artificial Intelligence in CAESAR II


most of the countries have limited experience today

� In ten years, our customers will beQ “less green”

� We are experiencing the bottleneck already

� Better estimate of operating loads on pipe supports and equipment

connections

� Accommodating vertical growth at support locations

� Solution to Primary Stress problems is to Add Restraint

� Solution to Secondary Stress problems is to Add Unrestrained

Lengths of Pipe

– This leads to Expansion Loops as typical Secondary Stress solutions

Pipe Stress Analysis – Some Solutions for Problems Found


– This leads to Expansion Loops as typical Secondary Stress solutions

� Why can’t we turn CAESAR II into a solution tool, instead of just a

validation tool?

28

ARTIFICIAL

INTELLIGENCE INTELLIGENCE

CAESAR II MINI

DEMO (AVI File)

AGENDA



CAESAR II do?

� Excellence in

Support and R&D



CAESAR II


with CAESAR II

� Obsession for cost reductions and control

� Project teams getting smaller and more mixed

� Management Level: there is almost no time

for tactical analysis and business processes

redesign

� Non-stop concern about productivity

Current Challenges


� Non-stop concern about productivity

� Projects must be on time and on budget

� Business processes between your company and

the customer often ignored

� Despite on investment in technology, there are

still too many simple and repetitive processes

consuming time and money

� Data re-entry leading to more errors

� Above all, problems with integration,

collaboration and information sharing

Integration of Smart 3D with CAESAR II

� So what have we been doing since January 4?

� Survey:

– Talk to customers to determine what they want

– Take inventory of what we have to offer today

� Study:

– The Smart 3D infrastructure


– The Smart 3D infrastructure

– The CAESAR II infrastructure

– What is the best means of exchanging data between the two?

� Plan:

– Immediate – what can we do for our customers immediately

– Near term – how can we fulfill customers’ wishes in the near term

– Future – what is our long term vision?

32

Survey

� What is the Need?– Piping makes up the largest part of plant design

– A large part of the piping on typical process plants requires stress analysis

– Stress Analysis engineers generally spend 50-75% of their time building

stress models

– Re-creation of piping models introduces additional opportunities for error

– Re-creation of piping models leads to non-concurrent design


– Re-creation of piping models leads to non-concurrent design

– Stress Analysis tasks occur late in the project design cycle, often

becoming the critical path

– A quick, accurate, easy-to-use interface between 3D Design and Stress

Analysis will reduce the time between a system’s release to stress

analysis and its approval, as well as eliminate errors, providingQ

33

SIGNIFICANT PRODUCTIVITY

AND ACCURACY ENHANCEMENTS

Survey

� Primary Customer Requirements:– Interface from Smart 3D to CAESAR II

� Must be fast

� Must be accurate

� Must be comprehensive (attribute rich)

– Interface from CAESAR II to Smart 3D

� Must inform the designer of changes requested


� Must inform the designer of changes requested

by the stress analysis

� Must provide easy access to data (output results, etc.) required by

the designer

� Qbut should not automatically update the Smart 3D design!

– Must be available soon so it can be put to use

– OtherQ

� Access the design environment from within the engineering environment

� Provide stress analysis capabilities inside of Smart 3D

34


� What is Available Today?– For PDS – the .N file, processed by CAESAR II’s “Intergraph” Interface Processor

– For CADWorx Plant Professional – a seamless, bi-directional interface

� For Smart 3D– PCF File “Standard Configuration”, interfaced to CAESAR II

Missing Data:


Missing Data:

� Wall thickness

� Materials

� Temperatures

� Pressures

� Restraint data

� Bend radii

� Corrosion

� Imposed loads

� Insulation

� Fluid density

� SIF types

� Etc.

Today, PCF provides ~70%

of what the stress engineer

needs 35


� What is Available Today?– For PDS – the .N file, processed by CAESAR II’s “Intergraph” Interface Processor

– For CADWorx Plant Professional – a seamless, bi-directional interface

� For Smart 3D– PCF File “Standard Configuration”, interfaced to CAESAR II

– PCF “ISO Stress – CAESAR II” configuration provides a richer set of data attributes

Missing Data:


Missing Data:

� Wall thickness

� Materials

� Temperatures

� Pressures

� Restraint data

� Bend radii

� Corrosion

� Imposed loads

� Insulation

� Fluid density

� SIF types

� Etc.

ISO Stress configuration

provides 85-90% of what the

stress engineer needsQ10/5/2010 36Intergraph CADWorx &

Analysis Solutions, Inc.


� QExcept that CAESAR II doesn’t do a very good job of processing

much of this data!

� Inadequately processed:

– Diameters

– Material properties

– Global coordinates


– Global coordinates

– SIF type

– Bend radius

– Reducer diameter2

– Insulation thickness

– Insulation density

– Etc.

37

Our Plan - Immediate

� Best use of our immediate time

is to improve the CAESAR II

side of the PCF interface – to

take advantage of everything

that Smart 3D’s PCF file can

deliver


� New, improved CAESAR II PCF

processor to be delivered in

October (CAESAR II 2011) or

sooner

38

Our Near Term Plan

� Selected Solution: PCF file

– Tried and true technology

– Already walks the line gathering piping attributes

– Already passes those attributes to CAESAR II

– The only drawback is lack of a full CAESAR II attribute setQ

– Qbut Intergraph owns both sides of the technology!


� Next Steps

– PCF to be extended to full set of CAESAR II attributes

– CAESAR II to be modified to process Extended PCF file –

providing near 100% data transfer

39

Our Near Term Plan

� Provide Pipe Stress

environment access to

Smart 3D data

– Selected Solution: SPR file

(provides access to all SPR

supported formats)

� Round trip changes/results


� Round trip changes/results

from CAESAR II to Smart

3D

– Automation functions

reading directly from

CAESAR II files

– R3D graphics created from

CAESAR II

40

Our Plan – Future

� “CAESAR II Inside”

– Bringing basic, easy-to-

implement Pipe Stress

capabilities to the designer

– Front loads much of the Pipe

Stress work in the Project


Stress work in the Project

Cycle, thus forcing rework when

changes are much less

expensive

– How much would it be worth to

you to know that 90%+ of the

piping systems sent to

engineering during project

crunch time would work the first

time? 41

Schedule

� Immediate -- October 2010

– Robust PCF processor

� Near Term -- April 2011

– Extended PCF processor

– Smart 3D graphics/data access from within CAESAR II


– Smart 3D graphics/data access from within CAESAR II

– Round tripping of CAESAR II changes/results

� Future -- TBD

– “CAESAR II Inside”

10/5/2010 42Intergraph CADWorx &

Analysis Solutions, Inc.

http://coade.typepad.com/coadeinsider/


We really would appreciate your Input

� Tell us your views

– [email protected]

� Become a CAESAR II Beta tester


� Take part in CAESAR II sprint reviews


� Take part in CAESAR II sprint reviews


44

INTERGRAPH® CADWorx®

CADWorx Plant Professional

– Intelligent 3D Piping

– Specification Driven Design

– Parametric Equipment

– Steel Modelling

– Collision Detection

– ISOGEN Isometrics

– Model and P&ID Synchronization

– Links to Stress Analysis


CADWorx P&ID Professional

– Intuitive P&ID Creation

– Specification Driven P&ID’s

– User Modifiable Symbol Library

– Link to Project Documents

– Legacy Drawing Conversion

– Project Publishing

– Automatic Loop Diagrams

– Datasheet Capabilities


CADWorx Design Review

– Quick Review Cycles

– Accurate Visualization

– Editable Animations

– Impressive File Compression

– Intelligent Information


CADWorx fieldPipe for Leica fieldPro ®

– As-built Development while in the Field

– Laser Precision Accuracy

– Specification-driven Modelling

– Onsite Modelling

– In-shop Spool Verification


Once pipe centerline are connected, 3D design

model can be generated over centerline.

Inline object like flanges, valves and junctions can be

surveyed and added automatically to the 3D model.

Use fieldPipe tools to survey points on pipe surface

and compute pipe center lines in real-time.

CADWorx fieldPipe for Leica CloudWorx ®

– As-built Development from Laser Point Clouds

– Specification-driven Modelling


Software Usage is Wide-Range

Petrochemical

Nuclear and power generation

Pharmaceutical and Biotech

Food and beverage

Water treatment and wastewater

Mining

Chemical

Design subcontractors

Services companies

Oil and Gas Refineries

Engineering companies

Fabrication companies

Equipment vendors

Owner operators

There are ~9,000 CADWorx users

There are ~3,000 CADWorx accounts

Industries Customers Estimated Use

There are approximately There are approximately 500,000 seats of AutoCAD500,000 seats of AutoCAD®®

currently used in plant design. currently used in plant design.

There are approximately There are approximately 500,000 seats of AutoCAD500,000 seats of AutoCAD®®

currently used in plant design. currently used in plant design.


Chemical

Semiconductor

Pulp and paper

Durable manufacturing

Refrigeration

Gas compression

Owner operators

EPCs

Electrical contractors

Instrumentation contractors

Industrial suppliers

Fertilizer plants

Vessel fabricators

Fire protection companies

Power plants

Typical CADWorx Accounts

Smaller company Smaller project

CADWorxCADWorx

� Can’t afford SP3D but

recognize the value of

3D in the design process

�Won’t likely ever be

large enough to need or

justify the expense of SP

� Required to hand over

a 3D model with some

�Only produce a small

specialized segment of

a larger plant

�Produce mostly basic

designs that are

modular, highly similar,

and repeatable (skid

package suppliers)


Limited integration & work sharing

Simpler configuration management

a 3D model with some

intelligence as spec’d by

the EPC or O/O

package suppliers)

� No heavy integration

between many

departments and

functional areas

� No global work

sharing required

� No massive

configuration

management

requirements.

� No stringent

regulatory

requirements.

CADWorx: CADWorx: An AutoCADAn AutoCAD--based plant based plant design solution for AutoCADdesign solution for AutoCAD--based based

projects and deliverables.projects and deliverables.

CADWorx: CADWorx: An AutoCADAn AutoCAD--based plant based plant design solution for AutoCADdesign solution for AutoCAD--based based

projects and deliverables.projects and deliverables.

Valued Software Investment

� World’s most widely used CAD platform

� Uncomplicated toolset for plant design

� Helps secure lower margin projects

� Easy on‐the‐fly customization

� Less training and resources required

� Speedy implementation

� Standard database engines: Oracle, Access or SQL

� Strong design and analysis links


� Strong design and analysis links

� Cost effective and reliable

53

INTERGRAPH® PV Elite™

PV Elite – Vessel & Exchanger Analysis

� Vessel, Exchanger, and Tubesheet Design and Analysis

� Multiple Design Codes available

– ASME Section VIII Divisions 1 & 2

– EN 13445

– PD 5500

– API 579 (Fitness for Service)

� Customizable Output and Reports


� Customizable Output and Reports

� International Materials and Codes

– Vessel Material Definitions

– Piping and Steel Component Data

– Domestic and International Wind and

Seismic Codes

� Links to Intergraph CADWorx Equipment &

Intergraph PV Fabricator

55

What potential problems can PV Elite address?

� Wall thickness can cause system failure and needs to be checked

– Shell collapse can be evaluated using the calculated stress values

– Check combination of Internal and External Temperatures and Pressures

� Nozzle and Flanges take on certain loads and stress values need to be

checked

– Produced by thermal expansion and loads from the piping system (utilize WRC-107)

– Three forces (radial, longitudinal shear, circumferential shear)


– Three moments (torsion, circumferential, longitudinal)

– Manufacturers have load limits for each to assure safe and reliable operating

� Vessels and Exchangers will be subject to wind and seismic loading

– Equipment is checked for bending stress and vibration

– Supports and Attachments must be checked based on weight, wind and seismic

loads

� Heat Exchangers: Tubesheet and Tube design based on ASME UHX,

TEMA, PD 5500

56

Modeling in PV Elite

� Mark up the drawing

– Break the system down into areas

� Shell length and thickness

� Number of nozzles, sizes, material

� Supports and attachments: legs, skirt, base ring, saddles, platforms, etc.

– Starting point is assigned based on either vessel is vertical or horizontal

� Enter the system data


� Enter the system data

– PVE input

– Each element (from node “a” to “b”) has an input screen

� Establish the load cases to be analyzed

� Select the appropriate wind and seismic codes

– Multiple International codes available

57

INTEGRATION & COLLABORATION

THE KEY TO IMPROVED PRODUCTIVITY

Benefits of Integration and Project Collaboration

� Seamless inputs

� Transparent revisions

� Accurate design models

� Accurate engineering models

� Concurrent engineering

� Input once, use many times


� Less guessing

� Less checking

� Less time

� Higher profits

� On-time delivery

59

Intergraph CADWorx & Analysis Products Work

Together Seamlessly

CADWorx Plant CAESAR IICADWorx P&ID


PV ElitePV FabricatorExternal Project

Database

GRACIAS!
