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Wyn
Comb
C2234LC0
Proposal fr
20th Janua
ndfobined
04
rom Clarke
ary 2012
rd HHeat &
Energy
Housi& Pow
ing Ewer Pla
Estatant
te
C2234 LC04 1
Our Ref: C2
Mr David W
Vital Energi
Century Ho
Roman road
Blackburn,
BB1 2LD,
Dear Mr Wi
WYNFORD
Further to r
efficiency, lo
Our offer ha
gas engine
Option A
Supply, inst
CHP modul
The CHP sy
with a rated
for the utiliz
Heat recove
usable therm
& 70°C resp
The engine
<500mg/Nm
Option B
Supply, inst
CHP modul
The CHP sy
with a rated
for the utiliz
Heat recove
usable therm
& 70°C resp
The engine
<500mg/Nm
The CHP m
complete w
combustion
20120
2234LC04/dw
Wilkinson
,
use,
d,
lkinson
HOUSING E
receipt of yo
ow emission
as been bas
generator se
tallation, com
le, complete
ystem will co
d electrical o
zation of the
ered from th
mal output o
pectively.
e is capable
m3 (@ 5% O2
tallation, com
le, complete
ystem will co
d electrical o
zation of the
ered from th
mal output o
pectively.
e is capable
m3 (@ 5% O2
module will be
with a low
n air for the g
wl
ESTATE CHP
our enquiry d
n, lean-burn g
sed around t
ets:
mmissioning
with scope
onsist of a h
output of 1,0
engine wast
he engine lub
of 1,193kWth
e of modula
2). The engine
mmissioning
with scope
onsist of a h
output of 1,1
engine wast
he engine lub
of 1,201kWth
e of modula
2). The engine
e installed in
noise force
generator set
P SCHEME
documents, p
gas engine g
the performa
and testing
of supply as
high efficienc
067kWe, 415V
e heat as fol
be oil, interc
based on ho
ating down
e is also ava
and testing
of supply as
high efficienc
89kWe, 415V
e heat as fol
be oil, interc
based on ho
ating down
e is also ava
nside an aco
ed draught
t.
please find t
generating sy
ance specifi
g of 1 off GE
s detailed her
cy, low NOx
V, 50Hz, ele
llows.
cooler, jacke
ot water flow
to 50% lo
ailable with N
of 1 off GE
s detailed her
cy, low NOx
V, 50Hz, ele
llows.
cooler, jacke
ot water flow
to 50% lo
ailable with N
oustic lined e
ventilation
the enclosed
ystem
cation receiv
Energy type
rein.
emission Je
ctrical efficie
et water, and
w & return tem
oad whilst m
NOx emission
Energy type
rein.
emission Je
ctrical efficie
et water, and
w & return tem
oad whilst m
NOx emission
enclosure de
system to
Date: 20th
J
d our propos
ved and is c
e JMS320GS
enbacher ga
ency of 40.9
d exhaust ga
mperatures t
maintaining
ns <250mg/N
JMS416GS
enbacher ga
ency of 43.0
d exhaust ga
mperatures t
maintaining
ns <250mg/N
signed to ac
provide the
January 201
sal for a GE
centred on t
S-NL (C05),
as engine ge
9% and heat
as circuits w
through the
low NOx e
Nm3.
S-NL (B305),
as engine ge
0% and heat
as circuits w
through the
low NOx e
Nm3.
chieve 75dBA
e required c
Page 2
2
Energy high
he following
Natural gas,
nerator unit,
exchangers
will provide a
engine of 90
emissions of
Natural gas,
nerator unit,
exchangers
will provide a
engine of 90
emissions of
A @ 1m and
cooling and
2
h
g
,
,
s
a
0
f
,
,
s
a
0
f
d
d
C2234 LC04 1
The full exte
We trust th
due course.
Yours since
CLARKE EN
___________
Adam Wray
Sales Engin
20120
ent of our su
is offer is in
. In the mean
erely
NERGY LIMIT
__________
y-Summerso
neer
upply is confi
line with yo
ntime should
TED
n
rmed in the
our requirem
d you have an
Scope of Wo
ents and loo
ny further inf
orks herein.
ok forward to
formation ple
_______
David L
Propos
o discussing
ease do not
____________
Lodge
sals Engineer
g the project
hesitate to c
___
r
Page 3
t with you in
contact us.
3
n
C2234 LC04 1
Content
1 For
2 Sco
3 Dem
4 Ten
5 Pre
6 Pric
7 CH
8 Com
9 App
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
20120
ts of Pro
rm of Tende
ope of Work
marcation P
nder Assum
eliminary Pro
ce Schedule
P Plant Mai
mmercial Su
pendices
CHP Pe
Technic
CHP Pl
Releva
Clarke
Clarke
Clarke
Health,
oposal
er
ks
Points
ptions & Qu
oject Progra
e
ntenance
ummary and
erformance
cal Specific
lant Genera
nt Experien
Energy In H
Energy Afte
Energy Pro
, Safety & En
ualifications
amme
d Payment S
Data
cation for CH
l Arrangeme
ce
House Capa
er Sales Sup
ject Insuran
nvironmenta
s
Schedule
HP plant
ent & PID D
bilities
pport
nce Cover
al Policies
rawings
Page 4
4
C2234 LC04 1
1. F
20120
ormm of TTend
der
Page 5
5
Century House, Roman Road
Blackburn, Lancashire
United Kingdom, BB1 2LD
Tel: +44 (0) 1254 296 000
Fax: +44 (0) 1254 296 040
Email: [email protected]
Web: www.vitalenergi.co.uk
Registered in England. No: 4050190
VEUL Ref: 1115-1 Date: 09/01/2012 Clarke Energy UK Power House Senator Point South Boundary Road Knowsley Industrial Park Liverpool L33 7RR For the attention of Adam Wray-Summerson Dear Sirs, Re: Letter of Invitation Project: - VC50326 Wyndford Estate, Glasgow We would be pleased to receive your quotation, to be returned as instructed, for the works package fully described in the attached Sub-Contractor/Supplier Enquiry and the information comprising the same. Your attention is drawn, in particular, to the requirements that your Tender, and any subsequent Order from ourselves, will be based on and subject to, the conditions and requirements therein. The provision of the information in any of these documents or that contained within the foregoing Conditions, does not relieve the Tenderer of responsibility for obtaining his own information to ensure the sufficiency of his Tender. In making this offer, the Tenderer will be deemed to have satisfied himself as to the Site Conditions and to have full knowledge of both the Main and Head Sub-Contract Conditions and will satisfy themselves as to their ability to comply, without amendment, clarification, deviation and/or amendment whatsoever with the documents contained or referenced herein. The balance of the Drawings / Schedules, etc., as applicable, are available at the address at the foot of our letterhead. Please contact Richard Yates to inspect these, as you will be deemed to have full knowledge of them. It is the Tenderer’s responsibility to ensure that all drawings relevant to the specialist installation have been considered. Should you wish to raise queries in regards to the information contained herein please contact the appropriate contact contained within section A1 of the Sub-Contractor/Supplier Enquiry. For the purpose of record we would appreciate all queries to be via email. The Tenderer is required to advise of errors and required deviations from current British Standards, Specifications, Performance requirements, Drawings and any other attendant documents to this tender enquiry. Before you visit the Site, if required, for the purpose of tendering, you must apply to this Office. No person will be allowed to visit the site without prior consent. Any of your own Sub-Contractors must obtain permission through you to visit the Site. If the Tenderer, for whatever reason, chooses not to visit site it is accepted that no later reliance whatsoever may be associated with the omission of this action. If, for any reason, you wish to submit an offer which differs from the requirements stated in the Tender Invitation Documents, such an offer can only considered if it accompanies an offer based on the Tender Invitation Documents. You should not alter any of the documents as this may invalidate your Tender.
Century House, Roman Road
Blackburn, Lancashire
United Kingdom, BB1 2LD
Tel: +44 (0) 1254 296 000
Fax: +44 (0) 1254 296 040
Email: [email protected]
Web: www.vitalenergi.co.uk
2 of 4
Registered in England. No: 4050190
In support of your price for the Works you will be required to submit a comprehensive Schedule of Rates (the purpose of which will be the evaluation of your offer and the subsequent value of change) which support the submitted value, inclusive of but not restricted to;
• Materials
• Equipment
• Labour
• Testing and Commissioning
• Plant
• Prelims
• Overhead and Profit Please submit any case studies or other literature highlighting your experience in similar projects, along with any accreditations that you feel may support your price. Please arrange to complete and return the attached Form of Tender. Note that in any subsequent Order, any Standard Condition of Sale attached to your Quotation would be deemed invalid, except where specifically agreed, in writing, prior to the Order being placed. Inclusion of any such diverse conditions may result in any Tender being discarded without further consideration. Completed copies of the enclosed Form of Tender, together with supporting documentation, are to be returned to reach us not later than 20/01/2012. Failure to complete the enclosed Form of Tender may invalidate your tender return. Please acknowledge this letter and documents and confirm that you will be submitting a Tender. We look forward to receipt of your Tender by the date requested. If, in the meantime, you have any query or require clarification of any matter in connection within the foregoing, please do not hesitate to contact the undersigned. Yours faithfully, Richard Yates Senior Quantity Surveyor For and on behalf of Vital Energi Utilities Limited
Century House, Roman Road
Blackburn, Lancashire
United Kingdom, BB1 2LD
Tel: +44 (0) 1254 296 000
Fax: +44 (0) 1254 296 040
Email: [email protected]
Web: www.vitalenergi.co.uk
3 of 4
Registered in England. No: 4050190
FORM OF TENDER TO: Richard Yates Vital Energi Utilities Limited
Century House Roman Road Blackburn BB1 2LD
FROM: Clarke Energy UK
Power House Senator Point South Boundary Road Knowsley Industrial Park Liverpool L33 7RR
VEUL Ref: 1115-1 PROJECT:- VC50326 Wyndford Estate, Glasgow We, Clarke Energy UK Offer to execute, as directed, the following Services / Installation Works at the above Site: All strictly in accordance with Vital Energi Utilities Limited Letter of invitation reference 1115-1 dated 09/01/2012 and agree to conclude the Agreement under the terms stipulated within the sub-contract/supplier enquiry ref: 1115-1, without amendment, as requested. Anticipated Period for completion of Design / Manufacturer, Delivery, Installation and Execution of Works on Site (including Commissioning and Testing) from receipt of Order is 40 weeks. I. For the Lump Sum Tender of; For the (VAT exclusive) Sum of £653,701 (J320 option)
alternatively £688,887 (J416 option II. Schedule of Items and Rates as attached, Reference “renumeration for contract
changes/variations/compensation events” It is accepted that a sample of items as listed within the Schedule of Rates will be required to be verified and we will provide such required information no later than 24 hours from written request for the same. III. The following were used in the Labour calculation of the lump sum bid: Total Labour Hours: …………………………………….
Century House, Roman Road
Blackburn, Lancashire
United Kingdom, BB1 2LD
Tel: +44 (0) 1254 296 000
Fax: +44 (0) 1254 296 040
Email: [email protected]
Web: www.vitalenergi.co.uk
4 of 4
Registered in England. No: 4050190
Labour Rate: £…………………………………. Fully inclusive. IV. The following percentage rates were used in the calculation of the lump sum bid and can be verified by
an independent body upon request: Percentage addition for Fixed Overhead: …………………..% Percentage addition for Profit: …………………..% The information as provided may be used in the regression of your Schedule of Rates items to verify that the Tenderer’s best endeavours have been used in the compilation of such rates. V. If works require to be priced utilising Daywork the following additions will be required: Daywork Definition Labour % Material % Plant % RICS/BEC RICS/ECA RICS/HVCA VI. The following information is included for your information: HM Revenue and Customs Documentation – UTR No. 2640007822 Public Liability and Employers’ Liability Insurance Policies – see attached summary Product Liability Insurance. – see attached summary Professional Indemnity Insurance – see attached summary Our offer is held open for acceptance for any period as reasonably accepted by Vital Energi Utilities Limited as requested by the client, and a minimum of 24 weeks. We confirm that any conditions appended by us do not form part of and may invalidate the Tender. Signed for and on behalf of the Tenderer …………………………………………. (Director) Date …………………………..
Remuneration for Contract Changes/Variations/Compensation Events Price Basis Variations / Contract Changes /Compensation Events shall be priced either as:
� Fixed Price packages with a corresponding milestone payment schedule and/or, � On a rated /reimbursable basis with monthly invoicing…in these circumstances the Supplier
shall provide a budgetary estimate to the Purchaser for approval and shall not exceed the approved budget without the Purchaser’s approval.
The Purchaser and the Supplier shall agree the price basis for tasks (as above) and as the Contract allows and as appropriate to the certainty/surety of the scope. Please note that the rates herein are not the basis for pricing fixed price work and should not be viewed as such.
Note: The illustrative rates herein are not a fully comprehensive set and the Supplier reserves the right to put forward additional disciplines as required to support specific tasks.
DDDDiiiisssscccciiiipppplllliiiinnnneeee////FFFFuuuunnnnccccttttiiiionononon ££££ / / / / Hour ££££ / / / / Day
HHHHQ/Q/Q/Q/DDDDeeeessssiiiigngngngn oooofffffififificececece Head of Project Delivery Project Manager Project Administrator/
Documentation Control Engineering Manager Design Engineer (M+E) CAD Technician/ Draughtsman (M+E)
SSSSititititeeee Site Supervisor Site Project Engineer Commissioning Engineer Fitter (skilled)
Fitter (semi-skilled) Pipe Fitter/Welder Electrician Instrument Engineer Labourer/Erector
£90.00 £70.00 £35.00
£90.00 £65.00 £60.00
N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A
N/A N/A N/A
£400 £440 £750 £440
£320 £320 £440 £440 £240
Note:
1. Minimum day rates apply to site personnel regardless of part-days worked 2. HQ personnel shall be charged hourly
The above rates are:
� Selling rates inclusive of Profit
� Exclusive of travel and subsistence which shall be charged at invoiced cost plus a10% handling and administration charge.
� Applicable to travel time and all hours worked � Based on an 8 hour working day (Site or HQ) � Are exclusive of premiums for weekends/ out of hours working � Exclusive of VAT � Valid to end December 2012
Subcontracts
Should any additional subcontracted work be required it will be charged at invoiced cost plus 15% Profit. Material
Should any additional material procurement be required it will be charged at invoiced cost plus 15% Profit. Plant Hire
Should any additional Plant be required it will be charged at invoiced cost plus 15% Profit.
C2234 LC04 1
2. S
20120
Scoppe off Wo
orks
Page 7
7
C2234 LC04 1
Scope
Description
1.0 – CHP
1.1 – Gas E
Spark ignit
Self-excite
Flexible co
Jacket wat
Automatic
Genset mo
Exhaust ga
Fuel gas tra
Starting ba
Electric jac
Flexible co
Warm wate
Painting
1.2 – Gene
Module co
Profibus ca
Power con
Island mod
Black start
Gas and sm
1.3 – Gene
Synchroniz
Grid monito
Generator
Motor start
1.4 – Facto
Engine test
Airfares, ac
with client
20120
e of W
n
P Module
Engine Gene
ion gas engi
d self-regula
upling, bell h
ter cooling sy
lube oil reple
ounted heat e
as/hot water
ain (gas pres
atteries and c
cket water pr
nnections
er monitoring
erator Contr
ntrol panel (M
ard
trol via exter
de operation
facility
moke detect
erator Switc
zing device, a
oring device
circuit break
ters and con
ory Testing
ting on natur
ccommodatio
witnessing t
Works
erator Set
ne
ated three-ph
housing, bas
ystem
enishing syst
exchangers
heat exchan
ssure (80-200
charging rect
reheating
g and return
rol System
MCP) (Dia.ne
rnal 4–20mA
ion, alarm an
chgear
automatic
(G59/2)
ker
ntrols for eng
ral gas in Jen
on, meals an
est
hase generat
se frame
tem
nger (EGHE)
0mbar)
tifier.
temperature
e XT3)
A signal
nd shutdown
ine auxiliarie
nbach, Austr
nd transporta
tor - 415V
e control
n system
es
ria.
ation expensses associate
Su
ed
CEL Sco
upply
Page 8
ope
Exclusions
8
C2234 LC04 1
Description
1.5 – Trans
Delivery to
2.0 – Mec
2.1 – Equip
Cranage to
suitable ha
Offload and
Offload and
Offload and
Offload and
2.2 – Engin
Dump radia
ambient te
LT water ci
LT water 3
LT circuit e
LT circuit p
Insulation o
2.3 – Engin
Dump radia
HT water c
HT water 3
HT water 3
HT circuit e
HT circuit p
Insulation o
2.4 – Engin
HT/LTHW w
Heat meter
Pipe work a
exchanger
LTHW pipe
interface p
20120
n
sport
site
chanical W
pment Offlo
o offload equ
ard standing
d position th
d position du
d position ex
d position ex
ne Low Tem
ator with inve
mperature, n
irculating pu
way control
expansion ve
pipe work an
of pipe work
ne High Tem
ator with inve
circulating pu
3 way contro
3 way contro
expansion ve
pipe work an
of pipe work
ne Heat Rec
water circuit
r to measure
and valves b
and primary
ework, valves
late heat exc
Works
ading and P
uipment from
for crane
he generator
ump radiator
xhaust gas s
xhaust gas h
mperature (L
erter driven f
noise level 65
mp
valve
essel
d valves from
mperature (H
erter driven f
ump
l valve – war
l valve – retu
essel
nd valves fro
covery Circu
interface pla
e gross heat
between eng
y side of the
s & circulatin
changer and
Positioning
m transport –
set onto pre
r onto prepar
ilencer
eat exchang
LT) Water Ci
fans - design
5dBA @ 1m
m engine to
HT) Water C
fans
rm up bypass
urn temperat
m engine to
uit
ate heat exc
recovery
ine HT water
interface pla
ng pump bet
the site hea
Assumes cle
epared base
red base
ger
rcuit
n basis 35°C
radiator – 10
Circuit
s circuit
ure control
radiator
hanger
r circuit, exh
ate heat exch
tween secon
ating circuit –
ear access a
C maximum
0m
haust gas hea
hanger
dary side of
– 5m
Su
and
at
the
CEL Sco
upply
Page 9
ope
Exclusions
9
C2234 LC04 1
Description
Thermal sto
2.5 – Engin
2,500 litre c
2,500 litre w
Clean oil tr
Day tank in
Oil transfer
Oil transfer
and CHP e
Trace heat
Containme
2.6 – Engin
Exhaust sil
Pressure R
Exhaust pip
Exhaust pip
Exhaust pip
Lagging an
Lagging an
Lagging an
Condensat
Free stand
2.7 – Engin
Gas slam s
Gas booste
Gas isolatio
Flow meter
engine con
Assembly a
Gas vent p
2.9 – Equip
Access lad
20120
n
ore
ne Lube Oil
clean oil bun
waste oil bun
ransfer pump
nside enclosu
r pipe work f
r pipe work (s
engine, assum
ing of oil pip
ent for oil pip
ne Exhaust S
encer – 75d
Relief Device
pes and sup
pes and sup
pes and sup
nd cladding o
nd cladding o
nd cladding o
te drainage f
ing exhaust
ne Fuel Gas
shut valve
er
on valve on i
r with pressur
ntrol panel
and support
pipework to s
pment Acce
dder and plat
System
nded tank c/w
nded tank
p mounted in
ure
rom day tan
single skin) b
ming tanks w
pes
pes
System
BA @ 1m
(bursting dis
ports work f
ports work f
ports work f
of exhaust p
of exhaust si
of EGHE
from silencer
stack
System
inlet to enclo
re/temperatu
of engine ga
safe area for
ess
tforms to equ
w heater and
nside clean o
k to engine
between stor
within 25m of
sc and vent)
rom engine t
rom silencer
rom EGHE to
ipes
lencer
r and system
osure – elect
ure compensa
as train
gas train rel
uipment at h
d level gauge
oil tank
rage tanks, e
f engine
to silencer
r to EGHE
o stack inlet
m low points
ric actuated
ator and sign
ief valves
height
es
engine day ta
– 20m
nal output to
Su
ank
CEL Sco
upply
Page 10
ope
Exclusions
0
C2234 LC04 1
Description
3.0 - Gen
Acoustic p
Demountab
Cell ventila
Intake air fi
Intake and
Motorised
Temperatu
Gas and sm
Lifting beam
Ducting fro
Building we
4.0 - Elec
4.1 – Switc
District Net
Step up tra
Transforme
Transforme
415V site d
11kV cablin
415V cablin
415V cablin
4.2 – Auxil
415V powe
Power & co
Power & co
Power & co
Power & co
Power & co
Power & co
20120
n
nerator En
anel type en
ble acoustic
ation fans (fo
ilter panel
discharge a
dampers on
re sensors a
moke sensor
ms for engin
om intake/dis
eather louve
ctrical Wo
chgear and
twork Opera
ansformer 0.4
er mounted H
er mounted a
distribution b
ng from step
ng - generat
ng - generat
iary Power
er supply to m
ontrol wiring
ontrol wiring
ontrol wiring
ontrol wiring
ontrol wiring
ontrol wiring
nclosure a
closure cons
panels to sid
rced draugh
ir attenuator
intake and d
and inverter f
rs inside eng
ne maintenan
scharge atten
rs for intake
orks
Cabling
ator (DNO) sw
415/11kV
HV ring main
auxiliary sup
board
p up transform
or synch bre
or to genera
and Contro
module cont
- MCP to au
- MCP to lu
- MCP to du
- MCP to en
- MCP to ga
- MCP to ga
and Ventila
struction 75d
de wall for en
t system)
rs 75dBA @ 1
discharge
for fan speed
gine and cont
nce
nuators to w
and dischar
witchgear an
n unit
ply cabinet
mer to site in
eaker to step
tor synch br
l Wiring
trol panel (M
uxiliaries insid
be oil storag
ump radiator
nclosure ven
as flow mete
as isolation v
ation
dBA @ 1m
ngine access
1m
d control
trol rooms
weather louve
rge air
d earthing
nterface
p up transform
reaker – 5m
CP)
de enclosure
ge heater & p
r
tilation syste
er
valve
s
ers
mer
e
pump
em
Su
VEUL
VEUL
VEUL
VEUL
VEUL
VEUL
CEL Sco
upply
L Supply
L Supply
L Supply
L Supply
L Supply
L Supply
Page 11
ope
Exclusions
C2234 LC04 1
Description
Power & co
Control wir
Control wir
Ladder rac
4.3 – Earth
Earth syste
Earth mat/e
Neutral ear
Bonding to
4.4 – Light
CHP enclo
CHP buildi
External lig
Emergency
4.5 – Remo
Autodialler
Remote wo
Export con
SCADA/Po
Local Area
2 telephone
the gas eng
4.6 – Tariff
Generated
Parasitic lo
5.0 - Civi
6.0 – Site
Site securit
Site office
Site welfare
20120
n
ontrol wiring
ring - MCP t
ring - MCP t
cking and cab
hing Works
em study
electrodes
rthing contac
o local earth
ting and Sm
sure lighting
ng lighting a
ghting
y lighting
ote Monitor
installation
ork station
ntrol metering
ower Manage
Network (LA
e lines (one t
gine generat
f Metering
power mete
oad metering
il and Buil
e Establish
ty fencing
e facilities
- MCP to he
to HV switch
to Site DCS/
ble trays req
ctor panel an
bar
all Power C
g and small p
and small pow
ring and Con
g
ement/DCS/B
AN)
to be broadb
tor set
ering
g
lding Work
hment
eat meter
hgear
/SCADA/Pow
uired for sup
nd resistor
Circuits
power
wer
ntrol
BMS
band enabled
ks
wer Managem
pplied cables
d) for remote
ment
s
e monitoring
Su
VEUL
VEUL
VEUL
VEUL
VEUL
VEUL
VEUL
VEUL
VEUL
VEUL
of VEUL
VEUL
CEL Sco
upply
L Supply
L Supply
L Supply
L Supply
L Supply
�
L Supply
L Supply
L Supply
L Supply
L Supply
L Supply
L Supply
Page 12
ope
Exclusions
2
C2234 LC04 1
Description
Electricity a
Hook up to
Open and c
Waste disp
Scaffolding
7.0 - Con
Lubricating
Lubricating
Cooling wa
8.0 - Tes
Pre-commi
Start up an
Generator
9.0 - Pro
CDM Co-o
Principal C
Clarke Ene
Clarke Ene
Quality Con
Environme
Operator b
10.0 – Do
Engineering
Operation a
As built dra
Spare parts
Equipment
Civil design
Protection
CHP QA M
20120
n
and water su
o a local elec
covered stor
posal
g as required
nsumables
g oil for first f
g oil for trans
ater, antifreez
sting and S
issioning che
nd commissio
performance
ject and S
ordinator Role
Contractor Ro
ergy Project M
ergy Site Sup
ntrol in acco
ntal manage
basic training
ocumenta
g design and
and Mainten
awings
s manual
t foundation
n, drawings a
Study
Monthly Repo
upply charge
ctricity and w
rage at site
d during insta
s - Initial F
fill of clean o
sformer
ze/inhibitor f
Site Comm
ecks for CEL
oning
e test
Site Manag
e
ole
Manager
pervisor for 1
ordance with
ement in acco
g during com
ation
d drawings fo
nance Manua
loading deta
and calculat
orting
es
water supply
allation work
Fill
oil storage tan
for engine co
missioning
L scope
gement
0 weeks
ISO 9001
ordance with
missioning p
or the scope
al
ails
ions
ks
nk
ooling system
g
h ISO 14001
period
e offered
m
Su
VEUL
CEL Sco
upply
L Supply
Page 13
ope
Exclusions
3
C2234 LC04 1
3. D
20120
Demaarcaation
n Points
Page 14
4
C2234 LC04 1
DemaHT Circuit HFlow and re Gas SystemInlet flange Inlet and outhe engine e Exhaust SysInlet flange Condensate LubricationEngine CleaEngine Was Ventilation Cell VentilatCell Ventilat Electrical Generator o Incoming 41 At t Control wiri At t Remote MoTerminal boTerminal bo
20120
arcatioHeat Recoveeturn flanges
m on gas isolautlet flangesenclosure)
stem on chimneye drain valve
Oil an Lube Oil ste Lube Oil
System tion Intake tion Discharg
output
15/230v TP&terminals in C
ing :‐ terminals in C
onitoring ox in CHP Noox in CHP No
on Poiry System s on seconda
tion valve ats on gas flow
y stack (stacks in exhaust
– Fill – Dra
– Intage – Disc
– Outgo
&N supplies :CHP control
CHP control
o.1 control pao.1 control pa
nts
ary side of CH
t enclosure ww meter (free
k and flue linesystem low
connection oin connectio
ake weather charge weat
oing termina
‐ panel
panel for I/O
anel for connanel for conn
HP HT circuit
wall e issue to Vit
ers by otherspoints
on clean lubeon on waste
louver. her louver.
als in genera
O for HV swit
nection of tenection of te
heat recove
tal for instal
s)
e oil storagelube oil stora
tor synchron
tchgear, fire
elephone lineelephone line
ery plate hea
lation on the
tank age tank
nising circuit
and gas alar
e for remote e to Autodial
at exchanger
e main gas l
breaker
rms
monitoring ller
Page 15
.
ine entering
5
g
C2234 LC04 1
4. T
Q
20120
Tend
Quali
er A
ifica
Assu
ation
mpt
ns
tionss &
Page 16
6
C2234 LC04 1
Tende
Tender Qu
General Co
The
alon
influ
Our
Ene
wou
If a
Agr
betw
com
Det
Specialist
Ple
ma
We
ou
Fo
Ple
in o
T19 CHP S
Sup
The
<25
tech
20120
er Ass
ualifications
omments:
e proposals
ne. We expe
uenced our p
r offer is ma
ergy Limited
uld need to d
awarded this
reement with
ween Vital E
mply with the
tails of our in
Meeting Fo
ease provide
ay need furth
e would look
r attached p
r the equipm
ease note tha
our Scope o
Specificatio
pplied equipm
e proposed
50mg/Nm3. T
hnical specif
sumpti
presented h
ect that any
proposals ha
de subject t
Special Cla
discuss with
s Contract,
h Vital Energ
Energi and t
e Terms spec
nsurances ar
orm Comme
e a copy of
her discussio
k to offer a R
roposed bon
ment purchas
at our offer d
f Supply. Ou
on Commen
ment will be
GE Gas E
The capital
fications are
ions &
erein are ba
y information
as been mad
o the terms
auses are sh
you.
Clarke Ene
gi. At this st
the end clien
cified in the M
e provided a
ents:
the VEUL C
on are include
Retention Bo
nd wording f
se we propos
does not incl
ur understand
nts:
provided in
ngine Jenba
and operatio
attached for
& Qual
ased on the
n relevant to
de available t
and conditio
hown in this
ergy Limited
tage we hav
nt and are s
Main Contra
as an Append
Conditions of
ed under ou
ond in lieu o
for approval.
se Payment
luded for any
ding is that a
accordance
acher sets
onal costs r
r comparison
ificatio
information
o the CHP in
o us already
ons presente
s offer and r
d would exp
ve not had s
subsequently
act.
dix to this of
f Purchase f
r Special Cla
of actual Ret
Terms as de
y Trenches/D
all Civils wor
with G59/2
can achieve
remain the s
n of the unit
on
presented in
nstallation th
y.
ed in the inv
relate to the
pect to ente
sight of the
y unable to
fer.
or review. T
auses.
entions on p
escribed in o
Ducts or Plin
ks will be by
requirement
e NOx emis
same for bo
efficiencies.
n the invitatio
hat may oth
vitation to te
e Terms & C
er into a S
Main Contr
guarantee o
Terms that w
payment. Ple
ur Special C
nths/Bases u
y others.
ts.
ssions <500
oth engine v
Page 17
on to tender
erwise have
nder. Clarke
Condition we
Sub-Contract
ract in place
our ability to
we anticipate
ease refer to
Clauses.
unless stated
0mg/Nm3 or
versions and
7
r
e
e
e
t
e
o
e
o
d
r
d
C2234 LC04 1
5.0 P
P
20120
Prel
Prog
imin
gram
nary
mme
Pro
e
ojectt
Page 18
8
C2234 LC04 1
Prelim
Stage
CHP Contr
GE Jenbac
Submit out
Submit det
Site establi
Commence
GE Jenbac
Commence
Completion
Commissio
Take Over
The Manufa
receipt of a
Delivery dat
commercial
20120
minary
ract Award
cher generati
tline design d
tailed design
ishment
e CHP enclo
cher generato
e mechanica
n of CHP ins
on and perfo
acturing Perio
firm order a
tes are only v
l and technic
y Proje
ing set order
drawings (Lo
n drawings
osure constru
or set ready
al and electric
stallation
rmance test
od for GE Je
and will subje
valid under t
cal details ar
ect Pro
r placed
oadings, GA
uction
for despatch
cal installatio
enbacher gen
ect to confirm
the precondi
e clarified no
ogram
and PID’s)
h (Ex Works)
on works on
neration equ
mation at tim
tion that all p
o later than 1
mme
site
uipment is cu
me of order.
payments ha
15 days after
urrently 6.5 m
ave been pai
r Contract Si
months (Ex W
id on time an
ignature.
Page 19
Week No.
0
1
4-6
16
22
23
27
28
38
39
40
Works) from
nd all
9
C2234 LC04 1
6. P
20120
Pricee Schhedu
ule
Page 20
0
C2234 LC04 1
Price
1. 1 o
and
2. 1 o
and
Desc
Gene
Mech
Elect
Acou
Proje
The Euro co
rate. Prices
20120
Sched
ff JMS320G
d 50Hz comp
ff JMS416G
d 50Hz comp
cription
erator set su
hanical equip
trical equipm
ustic enclosu
ect/site mana
ost element
may be sub
dule
GS-NL (C05)
plete with sco
S-NL (B305)
plete with sco
pply includin
pment suppl
ment supply a
ure and venti
agement, tes
within item
bject to adjus
CHP modul
ope of suppl
) CHP modu
ope of suppl
ng delivery to
ly and install
and installati
ilation system
sting & comm
TOTAL CON
1 of the abo
stment in the
e, with elect
ly as describ
ule, with elec
ly as describ
o site
ation works
ion works
m (65dBA @
missioning
NTRACT VA
ove price has
e event the e
trical output
bed above
ctrical output
bed above
JMS
£2
£
£
1m) £
£
LUE: £6
s been calcu
xchange rate
of 1,067kW
t of 1,189kW
S320GS-NL
C05
284,476
169,278
£42,278
£87,778
£69,892
653,701
ulated using
e has change
We, generatin
We, generatin
JMS416G
B305
£319,10
£169,83
£42,27
£87,77
£69,89
£688,88
the prevailin
ed at the tim
Page 21
g at 415V
ng at 415V
S-NL
5
06
33
78
78
92
87
ng exchange
me of order.
e
C2234 LC04 1
7. C
20120
CHP Plannt M
Mainttenance
Page 22
2
C2234 LC04 1
CHP PWe strongly
within the s
During the
unschedule
that we pro
1. Car
man
2. Oil
3. Mai
4. Rem
mat
5. Rem
onc
6. Use
7. Mai
ope
8. Per
9. Rem
The CHP
GE Jenbac
communica
monitoring
normal ope
In addition t
dial out to t
Clarke Ene
possible be
good custo
All service e
also have re
system and
Each engin
aspects of t
Control of s
A comprehe
to site if and
The followin
instructed)
exchange ra
in accordan
20120
Plant My recommend
cope of the
agreement
ed maintenan
vide as part
rry out the s
nufacturers’
changes car
intain a clean
move and d
terials includ
motely monit
ce a day
e reasonable
intain record
erational info
rform any rem
motely start t
module
cher ‘Dia.ne
ate via the
facility at C
ration of the
to the remot
he Engineer
rgy field se
ecome the r
mer relations
engineers ar
egular GE Je
d controls.
eer has a fu
the servicing
service opera
ensive spare
d when requ
ng rates are
for a 10yr c
ate of £1 = €
nce with the
Mainted the Client
project. An o
period Cla
nce should th
of our Maint
scheduled m
instructions
rried out acc
n and safe w
dispose of,
ding spent oi
tor the oper
e endeavours
ds of plant pe
ormation as m
medial work
the plant afte
is automa
e XT3’ cont
GE Jenbac
larke Energy
equipment a
te monitoring
on call, shou
rvice engine
regular engin
ship. We pre
re fully qualif
enbacher tra
ully kitted o
g requiremen
ations is carr
e parts stock
ired.
e based on a
contract term
€1.13036 and
Clarke Energ
enancconsiders in
outline of our
rke Energy
he need aris
tenance Agre
maintenance
, in a safe an
ording to the
working envir
in accordan
l and other lu
ation of the
s to minimise
erformance d
may reasona
er a non-criti
atically con
rol and mo
cher ‘Herme
y Head Offic
as soon as p
g facility, the
uld a fault oc
eers are bas
neer for an
esently have
fied, experie
aining to kee
ut vehicle w
nts.
ried out from
kholding of a
an expected
m. These ra
d with index
gy Maintenan
ce cluding in th
r Comprehen
will carry o
se due to a fa
eement follo
and any uns
nd efficient m
e results of s
ronment duri
nce with all
ubricants
plant acces
e the inciden
data and sup
ably be requir
ical trip
ntrolled and
onitoring sys
es’ remote
ces where a
possible.
e engine con
ccur. This pr
sed nationw
installation,
almost 100
enced and m
ep them up t
with necessa
m the Clarke
around €5mi
d operating
ates are bas
xation & exch
nce Agreeme
he provision
nsive Mainte
out the sch
ault conditio
ws:
scheduled m
manner.
sampling
ng maintena
relevant leg
ssing and do
ce, severity
pply to the cl
red
d monitore
stem. Sho
data transm
a proactive r
ntrols is fitted
ovides 24ho
wide and the
helping to m
Service Eng
multi-skilled e
o date with
ary tools and
Energy head
llion is held
profile of 6,4
sed on the
hange rate a
ent.
of a long term
enance contr
eduled main
on. A summa
maintenance
ance operatio
gislation and
ownloading o
and duration
lient on a tim
ed around
uld a fault
mission (RDT
esponse wil
d with a simp
ur, 365day c
erefore local
minimises do
ineers cover
electro-mech
all aspects o
d consumab
d office in th
and is ready
427 operatin
previous cal
djustment fr
rm Maintenan
ract is as foll
ntenance an
ary of the lev
in accordan
ons
d guidance,
operational d
n of any outa
mely basis su
the cloc
occur the
T) system w
ll be initiated
ple autodiall
coverage for
to all sites
owntime and
ring the UK.
hanical engin
of the engine
ble parts to
he northwest
y for immedia
ng hours pe
lendar mont
rom the date
Page 23
nce contract
ows:
nd also any
vel of service
nce with the
, any waste
data at least
ages
uch pertinent
ck by the
system will
with central
d to resume
er which will
the CHP.
s and where
d develop a
neers. They
e-generation
carry out all
t of England.
ate dispatch
r annum (as
th’s average
e of this offer
3
t
y
e
e
e
t
t
e
l
l
e
l
e
a
y
n
l
.
h
s
e
r
C2234 LC04 1
Option 1: C
This is the
contract att
in the contr
JMS320GS
JMS416GS
Option 2: C
This is still
fee coverin
consumable
preventive m
overhauls a
JMS320GS
JMS416GS
Option 3: P
This is a ba
scheduled
any prevent
availability g
JMS320GS
JMS416GS
Option 4: P
This is a ba
scheduled
any prevent
availability g
JMS320GS
20120
Comprehensiv
standard C
tached. It is
act:
S-NL C05
S-NL B05/B3
Comprehensiv
the same m
g: baseline
es including
maintenance
as specified.
S-NL C05
S-NL B05/B3
lanned Main
asic planned
manufacture
tive and corr
guarantee:
S-NL C05
S-NL B05/B3
lanned Main
asic planned
manufacture
tive and corr
guarantee:
S-NL C05
ve Maintena
Clarke Energy
charged on
£10
05 £12
ve Maintena
maintenance
costs for th
g lube oil;
e; with sepa
£5.4
10,
20,
30,
40,
50,
60,
05 £6.3
10,
20,
30,
40,
50,
60,
ntenance Onl
maintenanc
er’s services
rective maint
£8.4
05 £10
ntenance Onl
maintenanc
er’s services
rective maint
£3.
10,
20,
30,
40,
50,
60,
ance Contrac
y maintenan
a fixed rate
0.21 per ope
2.40 per ope
ance Contrac
offering as O
he 2,000hr s
remote mon
rate fees ch
44 per opera
000hr servic
000hr servic
000hr servic
000hr servic
000hr servic
000hr servic
30 per opera
000hr servic
000hr servic
000hr servic
000hr servic
000hr servic
000hr servic
ly Contract
ce provision
according t
tenance, rem
46 per opera
0.14 per ope
ly Contract w
ce provision
according t
tenance, rem
68 per opera
000hr servic
000hr servic
000hr servic
000hr servic
000hr servic
000hr servic
ct
nce offering
per operatin
rating hour
rating hour
ct with Major
Option 1, ho
services (oil
nitoring; bre
hargeable as
ating hour
ce £9,
ce £27
ce £79
ce £27
ce £9,
ce £15
ating hour
ce £13
ce £35
ce £10
ce £35
ce £13
ce £19
only contrac
to the nomin
mote monitor
ating hour
rating hour
with Major Se
only contrac
to the nomin
mote monitor
ating hour
ce £9,
ce £27
ce £79
ce £27
ce £9,
ce £15
and is gen
ng hour and c
r Services Ch
owever it is c
changes, fi
eakdown co
they becom
629
7,626
9,564
7,626
629
52,827
3,368
5,839
00,775
5,839
3,368
92,611
ct. The rate
nal 2,000 op
ring and brea
ervices Char
ct. The rate
nal 2,000 op
ring and brea
629
7,626
9,564
7,626
629
52,827
erally in line
covers all se
hargeable
charged such
lter changes
over; call-ou
me due for m
includes pro
perating hou
akdown calls
rgeable
includes pro
perating hou
akdown calls
e with the d
ervice activiti
h that there
s etc.); the
uts; and cor
more major s
ovision of lub
ur intervals b
s-out and co
ovision of lub
ur intervals b
s-out and co
Page 24
draft form of
ies specified
is an hourly
provision of
rrective and
services and
be oil and all
but excludes
omes with no
be oil and all
but excludes
omes with no
4
f
d
y
f
d
d
l
s
o
l
s
o
C2234 LC04 1
JMS416GS
20120
S-NL B05/B305 £4.
10,
20,
30,
40,
50,
60,
05 per opera
000hr servic
000hr servic
000hr servic
000hr servic
000hr servic
000hr servic
ating hour
ce £13
ce £35
ce £10
ce £35
ce £13
ce £19
3,368
5,839
00,775
5,839
3,368
92,611
Page 25
5
C2234 LC04 1
8. C
P
20120
Comm
Paym
merc
ment
cial
t Sch
Sum
hedu
mma
ule
ary &
&
Page 26
6
C2234 LC04 1
CommThis offer is
Limited Sta
of which ar
Clauses bel
Special C 1.1 TER
[a] 30% of
45 day
[b] 65% of
date of
the plan
[c] 5% of
comple
date of
the plan
Any variatio
in the pric
overdue ac
base lendin
interest to b
due date un
1.2 DEL
The Manufa
generation e
J320 – 4 mo
J416 – 6 mo
(Ex Works)
delivery dat
Any delive
preconditio
time, the Le
applicable)
commercial
later than 15
Equipment
working ho
advised by
necessary
arrangemen
subject to
delivery out
incur storag
be passed o
With regard
connection
Equipment
20120
mercias made sub
andard Cond
re available u
low.
Clauses
RMS OF PAY
f the Cobntra
ys of firm ord
f the Contrac
notification
nt.
the Contra
etion of comm
notification
nt, whicheve
on to the abo
ce. Interest
ccounts at t
ng rate of
be calculated
ntil the date o
LIVERY
acturing Peri
equipment is
onths
onths
from receip
te will be adv
ry dates a
n that all pay
etter or Cred
has been
l technical d
5 days after
will usually b
ours. Actual
the Contrac
access is a
nts or wee
additional
tside the con
ge and insu
on to the Pu
d to any liftin
with deliv
at any stor
al Sumbject to the
ditions of Tr
upon reques
YMENT
act Price to
der.
ct Price to b
of readines
act Price to
missioning o
of readines
r is the soon
ove may inc
will be ch
he rate of 5
Bank of S
d on a daily
of payment.
iod for GE P
s currently:-
pt of a firm
vised at time
re only val
yments have
dit/Bank Gua
issued on
details are c
Contract Sig
be delivered
time of de
ctor beforeh
available. Sp
ekend deliv
charges.
ntrol of the C
rance charg
rchaser.
ng operations
very and
rage locatio
mmary Clarke Ener
ading, (copi
st) and Spec
be paid with
be paid on t
ss to despat
o be paid o
r 90 days aft
ss to despat
nest.
ur an increa
harged on
5% above t
cotland, su
basis from t
Power & Wat
order. Actu
e of order.
lid under t
e been paid o
arantee (whe
time and
clarified by
gnature.
during norm
elivery will
and to ensu
pecial delive
very may
Any delay
Contractor ma
ges, which w
s performed
offloading
n or Site, t
y & Payrgy
ies
cial
hin
he
ch
on
ter
ch
ase
all
he
ch
he
ter
ual
he
on
ere
all
no
mal
be
ure
ery
be
in
ay
will
in
of
he
P
B
to
re
tim
sh
fo
1.
A
1.
U
is
1.
Th
re
ou
da
an
tim
ne
1.
Th
m
12
80
15
ac
w
Th
Eq
ac
th
th
in
11
E
C
1.
N
pa
eq
Eq
re
P
pa
Th
ch
th
pr
ymenturchaser sha
S7121. The
o liaise with
epresentative
me is allowe
hall also pro
or the crane s
.3 VALU
ll prices quo
.4 VALID
nless previo
s valid for 60
.5 EFFEC
he contract
eceipt of a f
ur down pa
ates and lea
nd any prev
mescales w
ecessary.
.6 WARR
he Equipme
material and w
2 months fr
000 operatin
5 months fr
cknowledgem
whichever is t
he warranty
quipment is
ccordance w
he gas quali
he gas engin
nstruction No
100-0110 P
ngines and
Concerning F
.7 RETE
otwithstandi
ass to the Pu
quitable title
quipment s
emain in the
urchaser unt
ayment in fu
he Purchase
harge by wa
he Equipmen
roperty of th
t Scheall comply w
e Purchaser
h Seller o
e in order to
ed for a lift to
ovide ground
setup area a
E ADDED TA
ted are exclu
DITY
ously withdra
days from th
CTIVE CONT
will comme
irm order an
yment appli
d times will
vious or pro
will be ad
RANTY
nt offered is
workmanship
rom start up
ng hours, or
rom the fac
ment of rea
he soonest.
guarantee w
s not opera
with manufa
ty is outside
ne refer to G
o. 1000-0300
arameters f
1400-0091
uel Gases.
NTION OF T
ing that risk
urchaser upo
e and intere
supplied to
Contractor a
til the Contra
ll of the Con
er shall not s
ay of securit
nt or any pa
he Contracto
edule with the requ
r is therefo
or Seller’s
o ensure th
o be planned
d condition
as required.
AX (VAT)
usive of VAT
awn in writin
he date of qu
TRACT DATE
ence from
nd acknowle
ication. All
be based fro
oposed prog
djusted acc
s guaranteed
p defects fo
p of the eq
a maximum
ctory shipme
adiness to d
will be inval
ated and m
acturer’s ins
e acceptable
GE Jenbach
0 Fuel Gas
for GE Jen
Lack of
TITLE
k in the Equ
on delivery, f
est in all or
the Cont
and shall not
actor shall ha
ntract Price.
sell pledge o
ty for any in
art thereof, w
or. Without
Page 27
uirements of
ore obliged
appointed
hat sufficient
d. Purchaser
information
T.
ng, this offer
uotation.
E
the date of
edgement of
programme
om this date
gramme and
cordingly if
d against all
r a period of
quipment, or
of period of
ent date, or
deliver date,
idated if the
aintained in
structions or
e limits. For
her technical
Quality, No.
bacher Gas
Condensate
ipment shall
full legal and
any of the
ractor shall
t pass to the
ave received
r in any way
ndebtedness
which is the
prejudice to
7
f
d
d
t
r
n
r
f
f
e
e
d
f
l
f
r
f
r
,
e
n
r
r
l
.
s
e
l
d
e
l
e
d
y
s
e
o
C2234 LC04 1
the other rig
acts in bre
owing by t
become imm
The Purcha
keep it insu
the reasona
property in
Purchaser.
In the event
Contract P
any premis
the Purcha
repossess t
1.8 PER
DUT
The Purcha
contract or
obtaining a
building r
permissions
works of the
1.9 ADD
Should any
out over a
contract pr
applicable
required wi
time spent c
1.10 NO
Noise levels
according t
1.11 CO
Applications
in parallel
Company N
of the Purch
necessary
However, s
required or
respect of
then they sh
1.12 TEL
Two teleph
purposes fo
Contractor
states that
scope of s
been allow
greater tha
amount will
20120
ghts of the C
ach of this
he Purchase
mediately du
aser must in
ured to its fu
able satisfact
n the Equ
t of failure by
Price the Co
ses owned o
aser where
the Equipme
RMITS, CON
TIES
aser before t
order for Eq
all permits, c
regulation
s applicable
e Equipment
DITIONAL C
y additional
and above
ice, then the
at the time
ll be payable
carrying out
ISE LEVELS
s quoted are
o DIN 45635
NNECTIONS
s to connect
with the
Network Sup
haser. The C
information,
should any
r charges be
site attenda
hall not be b
LEPHONE LI
hone lines ar
or each site
carries out
the telepho
upply, a ma
wed for. Sh
n £400 for
be passed o
Contractor if
clause all s
er to the Co
ue.
nsure the E
ull price agai
tion of the C
uipment pa
y the Purcha
ontractor ma
occupied or
the Plant i
ent.
NSENTS, LIC
the commen
quipment is r
consents, lic
approval
to the site
t.
OSTS & VAR
work need
what is inc
e Contractor
for the type
e by the Pur
the works.
e for free fie
5.
S TO REC N
t the gas eng
local Regio
pply are the
Contractor w
testing and
additional
e imposed b
ance or any
orne by the
NE CONNEC
re required
e installation
the installati
one lines ar
aximum sum
hould the a
any reason
on to the Pu
the Purchas
ums whatev
ontractor sh
quipment an
nst all risks
Contractor un
asses to t
aser to pay t
ay enter upo
controlled
is situated
CENCES AN
ncement of t
responsible f
cences, dutie
or planni
or installatio
RIATIONS
to be carrie
clusive in t
rs labour rat
e of personn
rchaser for t
eld condition
ETWORK
gine generat
nal Electric
e responsibil
will provide t
d certificatio
protection
by the REC
y other matt
Contractor.
CTION
for monitori
n. Where t
ion works an
re part of t
m of £400 h
actual cost
the addition
rchaser.
ser
ver
hall
nd
to
ntil
he
he
on
by
to
ND
he
for
es,
ng
on
ed
he
tes
nel
he
ns,
tor
city
lity
he
on.
be
in
ter
ng
he
nd
he
has
be
nal
1.
U
pl
da
be
da
S
ex
th
th
ad
be
1.
P
an
ar
co
be
1.
If
C
C
by
ha
1.
W
ea
W
re
in
su
re
w
ac
1.
Th
C
su
co
of
re
av
as
ac
1.
Th
tim
pa
w
.13 COMM
nless stated
lant is limite
ay). In ca
eyond our co
ays are to bo
hould the co
xtended for
he Contracto
he Contract
dditional cha
e passed on
.14 TECH
roject speci
nd other tec
re for infor
onfirmation.
e submitted
.15 MAIN
the Equipm
Contractor an
Contractor af
y the Purch
andover has
.16 EART
Where the Ge
arth system
Works, the c
eport and c
ncluded up t
urvey repor
equired to ac
we reserve
ccordingly.
.17 GROU
he Purchase
Contractor, b
uch data o
onditions as
f the Purcha
elevant to th
vailable the C
ssumes the
ccordance w
.18 CANC
he Purchase
me upon w
ayment of t
with the sched
MISSIONING
d otherwise
ed to 10 wo
ase of delay
ontrol the co
orne by the P
ommissionin
any reason
or any additio
tor as a
arges from J
to the Purch
HNICAL INFO
fications, do
hnical data s
rmation only
Specific de
during the c
TENANCE P
ment is to
ny maintena
fter commiss
aser at the
not taken pl
THING
eneration Pl
installed a
costs assoc
carrying out
to a set sum
rt state tha
chieve the n
the right t
UND CONDIT
er shall have
before the a
on hydrolog
have been o
aser from inv
he Works, w
Contractor, u
ground be
with the loadi
CELLATION C
er may termin
written notic
termination
dule set forth
G
commissio
rking days (
ys caused
ost of additio
Purchaser.
ng period be
n beyond th
onal charges
result, inc
Jenbacheror
haser.
ORMATION
ocumentatio
submitted w
y and are
etails for the
course of the
PAYMENTS
be maintai
ance work d
sioning will
contracted
lace.
lant scheme
as part of t
ciated with
t the works
m of £5,000.
at additiona
ecessary res
to increase
TIONS
e made ava
award of th
gical and
obtained by
vestigations
where no da
unless other
earing condit
ing requirem
CHARGES
nate this Con
ce to Con
charges in
h below:
Page 28
oning of the
(8 hours per
by reasons
onal working
e delayed or
e control of
s incurred by
cluding any
r Haase, will
on, drawings
with the offer
subject to
e project will
e contract.
ned by the
done by the
be paid for
rate even if
e has a new
he Contract
obtaining a
s has been
Should the
al works is
sistivity then
e the price
ilable to the
he Contract,
sub-surface
or on behalf
undertaken
ata is made
rwise stated,
tions are in
ments.
ntract at any
tractor and
accordance
8
e
r
s
g
r
f
y
y
l
s
r
o
l
e
e
r
f
w
t
a
n
e
s
n
e
e
,
e
f
n
e
,
n
y
d
e
C2234 LC04 1
Terminatio
No. of
Contract Ef
Less than 3
31-60
61-90
91-date o
Ready to S
After date
Ready to S
Title to the
shall rema
Purchaser
pursuant to
1.19 LIQ
Delay
If any actu
delayed by
Scheduled
excused by
Contractor
damages a
(0.5%) of
attributable
subsequent
aggregate m
The liquidat
sole and ex
Notwithstan
have no liab
liquidated d
causes defe
the equipm
damages.
CHP Perfor
If when first
the perform
efficiency,
period to be
days) durin
equipment
retested wit
Correction
achieve the
electrical e
the Purchas
a penalty a
the table be
20120
on Schedule
Days afte
ffective Date
30
of notice o
Ship
of notice o
Ship
Equipment
ain with C
elects to
o this provisio
QUIDATED DA
ual delivery
y more tha
Milestone
y the provis
shall pay th
and not as a
that portion
to the dela
t full week
maximum of
ted damage
xclusive liabil
nding the fo
bility to the P
damages, un
erment of th
ment and the
rmance
t tested the
mance for e
the Contrac
e agreed (bu
g which it c
(the “corre
thin or at th
Period, the
e performan
fficiency the
ser as liquid
a sum calcu
elow.
er
e
Terminatio
Percent o
10%
30%
50%
of 70%
of 100%
and any wo
Contractor i
terminate
on.
AMAGES
milestone
n (14) days
date due to
sion of the
he Purchaser
a penalty, a
n of the C
ayed Equipm
k of delay
(5%) of the
s shall be th
ity for delays
oregoing, Co
Purchaser for
nless the Con
he initial ope
e Purchaser
equipment f
either outpu
ctor shall b
ut in no even
can correct a
ction period
he latest at t
Equipment
nce for eith
e Contractor
ated damag
ulated in acc
on Charge
of Contract P
ork in progre
n the eve
this Contra
(take-over)
s beyond t
o causes n
Contract, t
r as liquidate
sum equal
Contract Pri
ment for ea
y, up to
contract pric
he Contracto
s.
ontractor sh
r the foregoi
ntractors del
eration date
suffers actu
ails to achie
t or electric
be afforded
nt less than 9
and adjust t
d”). If, wh
the end of t
again fails
her output
r shall pay
ges and not
cordance w
as
Price
ess
ent
act
is
he
not
he
ed
to
ce
ach
an
ce.
ors
hall
ng
lay
of
ual
eve
cal
a
90
he
en
he
to
or
to
as
with
Th
de
of
U
C
pe
C
E
O
F
To
Th
he
pr
(1
Th
da
of
th
pr
of
ar
en
liq
C
P
an
1.
P
an
in
ne
of
ot
br
or
C
ne
th
gr
da
(1
C
de
ris
he liquidate
eficiencies in
f the Contr
nit(s). The
Contractors
erformance d
Criteria L
Electrical
Output
0
to
fu
th
D
Fuel Input
0
to
fu
th
D
otal limitatio
he Contrac
ereunder fo
rovided for
0%) of the C
he Parties a
amages set
f the anticip
he duty rela
roof of loss
f obtaining a
re stopped
nforceability
quidated da
Contractors s
urchasers so
nd performa
.20 LIMIT
urchaser ma
ny legal bas
ndemnity,
egligence), s
f service, p
therwise, ar
reach of the
r part there
Contractor’s
egligence. P
he existence
ross negligen
amages here
0%) of the C
Contract sha
elivery of th
se to the cla
d damages
n performanc
ract Price fo
liquidated
sole and
deficiencies.
iquidated Da
.5% of the C
o the Non-p
ull 1.0% defi
he GE
Description, C
.5% of the C
o the Non-p
ull 1.0% sho
he GE
Description, C
on on Liquid
ctors overa
r all forms
in this Con
Contract Pric
agree that th
forth above
ated harm c
ated thereto
and inconve
an adequate
from cont
of such a
mages due
sole and ex
ole and exc
nce deficienc
T OF LIABILIT
ay not claim d
sis whatsoev
tortuous
strict or prod
ositive brea
rising out o
e Contract o
of, unless t
intentional
Purchaser sh
e of such int
nce. The tot
eunder shall
Contract pric
all terminate
e Equipmen
im.
payable in
ce shall not
for the non
damages s
exclusive
.
amage
Contract Pri
performing u
ciency in ac
Jenbacher
Clause 0.10
Contract Pri
performing u
ortfall in acc
Jenbacher
Clause 0.10
dated Dama
all and to
of liquidate
ntract shall
ce.
he amount o
e are reason
caused by th
and the d
enience or no
remedy and
testing the
liquidated d
hereunder s
xclusive liabi
clusive remed
cies under th
TY
damages of
ver, whether
damage
uct liability,
ach of an o
of the perfo
or use of any
the foregoin
misconduc
hall be requi
tentional mis
tal liability fo
not exceed
ce. All liabili
e two (2)
nt or part th
Page 29
n respect of
exceed 5%
performing
shall be the
liability for
ce allocable
unit for each
ccordance to
Technical
ce allocable
unit for each
cordance to
Technical
ages
otal liability
ed damages
not exceed
of liquidated
nable in light
he breach of
difficulties of
on-feasibility
d the parties
validity or
damage. All
shall be the
ility and the
dy for delay
his contract.
any kind for
in contract,
(including
impossibility
bligation, or
ormance or
y Equipment
g is due to
ct or gross
red to prove
sconduct or
or any and all
ten percent
ty under the
years after
hereof giving
9
f
%
g
e
r
e
h
o
l
e
h
o
l
y
s
d
d
t
f
f
y
s
r
l
e
e
y
r
,
g
y
r
r
t
o
s
e
r
l
t
e
r
g
C2234 LC04 1
1.21 EXC
DAM
In no even
contract, w
(including n
impossibility
obligation,
Contractor’
for loss of
Equipment
capital, cos
services or
fines or pe
failure to
consequent
damages.
1.22 EXC
The Contra
considered
obligations
performanc
prevented,
a) causes
b) acts of
governm
weathe
other
Contrac
undecla
delays o
c) acts (or
failure t
with inf
permit
immedi
comply
d) shipme
The Contra
such delay
extent prac
other date o
period of ti
of such ex
delayed by
by the prere
contractors
be entitled t
If such exc
ninety (90)
upon a rev
the end of t
price, then
caused by t
Contractor)
20120
CLUSION
MAGES
nt, whether
warranty, ind
negligence),
y of service
or otherw
s subcontrac
profit or rev
or any asso
st of substi
replacemen
enalties char
meet perm
tial, incident
CUSABLE D
actor shall no
to be in
under the C
ce of such
directly or in
beyond its r
f God, acts
mental aut
r conditions
labor
ctor’s factory
ared), epide
or accidents
r omissions)
to promptly:
formation an
the Contrac
ately and w
with the term
nt to storage
actor shall no
and strive to
cticable. Th
of performan
me necessa
xcusable de
acts or omis
equisite wor
s or suppliers
to an equitab
cusable dela
days and th
ised basis f
the delay, in
either Part
the Purchase
, upon thirty
OF CON
as a result
demnity, tort
strict or pr
e, positive
ise, shall C
ctors or sup
venues, loss
ociated equip
tute equipm
nt power, do
rged to the
mits, or for
tal, indirect
ELAYS
ot have any
breach or
Contract to t
obligations
ndirectly, due
reasonable c
s (or failure
thorities, f
s, earthquak
disturbance
y), floods, wa
emics, civil
s in transport
of the Purch
(a) provide t
nd approvals
ctor to proce
without inter
ms of payme
e
otify the Pur
o mitigate th
e Ready to
nce shall be e
ary to overco
elay. If the
ssions of the
rk of the Pur
s, the Contra
ble price adj
ay extends f
e Parties ha
for continuin
ncluding adju
y (except w
er, in which
y (30) days w
NSEQUENTIA
of breach
tuous damag
roduct liabilit
breach of
Contractor
pliers be liab
of use of t
pment, cost
ment, facilitie
owntime cost
Purchaser f
any speci
or exempla
y liability or
default of
the extent th
is delayed
e to:
control; or
es to act)
fires, seve
kes, strikes
es (outsid
ar (declared
unrest, riot
ation; or
haser includi
the Contract
s necessary
eed with wo
ruption, or
ent; or
rchaser of a
he delay to t
Ship date
extended for
ome the effe
Contractor
e Purchaser,
rchaser’s oth
actor shall al
ustment.
for more th
ave not agree
ng the work
ustment of t
where delay
event only t
written notic
AL
of
ge
ty,
an
or
ble
he
of
es,
ts,
for
ial,
ary
be
its
hat
or
of
ere
or
de
or
ts,
ng
tor
to
ork
(b)
any
he
or
r a
ect
is
or
her
so
an
ed
at
he
is
he
ce,
m
po
pa
pa
fo
C
1.
Th
C
Tr
S
Eq
eq
G
G
TI
TI
E
TI
M
TI
TI
TI
In
E
an
sh
Li
C
W
may terminat
ortion of Eq
assed, wher
ay the Con
orth in the
Contract.”
.23 ADDIT
his offer is m
Clarke Energ
rading Cond
pecial Claus
quipment
quipment off
General Warra
GE Jenbache
I 1000-0300
I 1100-0110
ngines
I 1100-0111
Maintenance
I 1100-0112
I 1000-1109
I 2108-0031
n the event
nergy Limite
nd the Spe
hall take pr
imited Stand
Clauses Jenb
Water.
e the Contr
quipment to
eupon the P
tractor term
e Terminati
TIONAL PRO
made subject
y Limited S
itions
es
Technical
fered
anty Provisio
r Technical I
– Fuel Gas Q
0 – Parame
– General C
- Installation
– Lubricating
– Isolated op
of any conf
ed Standard
ecial Clauses
recedence o
dard Conditio
bacher sha
ract with res
which title
Purchaser sh
mination cha
ion Schedu
OPOSAL DO
t to the follow
Standard Co
Descriptions
ons of GE Je
nstructions:
Quality
eter for Jen
Conditions,
n of Jenbach
g oils
peration gen
flict between
d Conditions
s, the Spec
over the Cla
ons of Tradin
ll mean GE
Page 30
spect to the
has not yet
hall promptly
rges as set
ule in the
CUMENTS
wing:
onditions of
s for the
enbacher
bacher Gas
Operation &
her Engines
neral
n the Clarke
s of Trading
cial Clauses
arke Energy
ng. In these
E Power &
0
e
t
y
t
e
f
e
s
&
e
g
s
y
e
&
C2234 LC04 1
9. A
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
20120
Appe
CHP Pe
Technic
CHP Pl
Releva
Clarke
Clarke
Clarke
Health,
endic
erformance
cal Specific
lant Genera
nt Experien
Energy In H
Energy Afte
Energy Pro
, Safety & En
ces
Data
cation for CH
l Arrangeme
ce
House Capa
er Sales Sup
ject insuran
nvironmenta
HP plant
ent Drawing
bilities
pport
nce Cover
al Policies
g
Page 31
C2234 LC04 1
9.1
20120
CHPP Pe
erfor
mannce DData
a
Page 32
2
C2234 LC04 1
CHP P
Engine
Load
Fuel g
Fuel in
Gas co(based
Electr
Total
Electr
Therm
Total
NOx e
CO em
(1) At no
(2) Accor
(3) Avera
chang
(4) At p.
(5) Total
(6) In dry
Standard ra
32°C.
Derating: >
>
20120
Perfor
e Type
gas LHV
nput
onsumption d on fuel gas
ical output a
recoverable
ical efficienc
mal efficiency
Efficiency of
emissions (gu
missions (exp
minal speed
rding to DIN
age value bet
ge
f. = 1.0 acco
output with
y exhaust gas
ating of the e
100m : 1.2%
32°C : 1.6%
rmanc
s LHV above)
at generator
thermal Out
cy
y
f CHP
uaranteed)
pected)
and standa
-ISO 3046 a
tween oil cha
ording to VDE
a tolerance o
s at 5% O2
engines is for
% / 100 m
%/°C and >40
ce Data
k
)
terminals
tput
rd reference
nd DIN 6271
ange interva
E 0530 REM
of +/- 8 %
r an installati
0°C : 2%/°C
a
kWh/Nm³
kW [1
Nm³/h [1
kWe [2
kWth [2
%
%
%
mg/Nm3 [3
mg/Nm3 [3
conditions I
1, respective
als according
M / IEC 34.1 w
ion at an altit
1 x JMS3(C0
per
100
9.
1] 2,6
1] 27
2] 1,0
2] 1,1
40
45
86
3] 50
3] 95
CFN accord
ly, with a tole
g to mainten
with relative t
tude ≤100m
20GS‐NL 05)
1
set
0%
5
05
74
67
93
.9
.8
.7
00
50
ing to DIN-IS
erance of + 5
ance schedu
tolerances
and an air in
1 x JMS416G(B305)
Per set
100%
9.5
2,768
291
1,189
1,201
43.0
43.4
86.3
500
1,000
SO 3046 and
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15.04.2011/CE JMS 320 GS-N.L_C05_with EGHE_70-90°C, 1063kW Copyright ©(rg) established 1/20
04/2011 Technical Description
Cogeneration Unit
JMS 320 GS-N.L
Natural Gas CHP Module Electrical output 1067 kW el. Thermal output 1193 kW Emission values NOx < 500 mg/Nm³ (5% O2)
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0.01 Technical Data (at module) __________________________________________ 4 Main dimensions and weights (at module) 5 Connections 5 Output / fuel consumption 5
0.02 Technical data of engine ____________________________________________ 6 Thermal energy balance 6 Exhaust gas data 6 Combustion air data 6 Sound pressure level 7 Sound power level 7
0.03 Technical data of generator _________________________________________ 8 Reactance and time constants 8
0.04 Technical data of heat recovery ______________________________________ 9 General data - Hot water circuit 9 Mixture Intercooler (1st stage) 9 Mixture Intercooler (2nd stage) (Intercooler separate) 9 Heat exchanger lube oil 9 Heat exchanger engine jacket water 9 Exhaust gas heat exchanger 9
connection variant C __________________________________________________ 10 0.10 Technical parameters _____________________________________________ 11 1.00 Scope of supply - module __________________________________________ 12 1.01 Spark ignited gas engine __________________________________________ 12 1.01.01 Engine design _________________________________________________ 12 1.01.03 Standard tools (1/plant) _________________________________________ 14 1.03 Module accessories _______________________________________________ 14 1.03.01 Engine jacket water system ______________________________________ 15 1.07 Painting _________________________________________________________ 15 1.20.01 Starting system ________________________________________________ 16 1.20.03 Electric jacket water preheating __________________________________ 16 1.20.04 Flexible connections ___________________________________________ 17 2.00 Electrical equipment ______________________________________________ 17 4.00 Delivery, installation and commissioning _____________________________ 17 4.01 Carriage 17 4.02 Unloading 17 4.03 Assembly and installation 17 4.04 Storage 17 4.05 Start-up and commissioning 18 4.06 Trial run 18 4.07 Emission measurement (exhaust gas analyser) 18
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5.01 Limits of delivery _________________________________________________ 18 5.02 Factory tests and inspections ______________________________________ 19 5.02.01 Engine tests 19 5.02.02 Generator tests 19 5.02.03 Module tests 19
5.03 Documentation ___________________________________________________ 20
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0.01 Technical Data (at module)
Data at: Full load
Part Load
Fuel gas LHV kWh/Nm³ 9.5 100% 75% 50% Energy input kW [2] 2,605 2,007 1,409 Gas volume Nm³/h *) 274 211 148 Mechanical output kW [1] 1,095 821 548 Electrical output kW el. [4] 1,067 797 528 Recoverable thermal output ~ Intercooler 1st stage kW 181 98 29 ~ Lube oil kW 118 103 82 ~ Jacket water kW 352 303 251 ~ Exhaust gas cooled to 120 °C kW 542 449 335 Total recoverable thermal output kW [5] 1,193 953 697 Total output generated kW total 2,259 1,750 1,225 Heat to be dissipated ~ Intercooler 2nd stage kW 80 51 28 ~ Lube oil kW ~ ~ ~ ~ Surface heat ca. kW [7] 79 65 56 ~ Balance heat kW 26 20 14 Spec. fuel consumption of engine kWh/kWh [2] 2.38 2.45 2.57 Lube oil consumption ca. kg/h [3] 0.33 ~ ~ Electrical efficiency % 40.9% 39.7% 37.5% Thermal efficiency % 45.8% 47.5% 49.4% Total efficiency % [6] 86.7% 87.2% 86.9% Hot water circuit: Forward temperature °C 90.0 86.0 81.7 Return temperature °C 70.0 70.0 70.0 Hot water flow rate m³/h 51.2 51.2 51.2 *) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements.
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Main dimensions and weights (at module) Length mm ~ 5,700 Width mm ~ 1,900 Height mm ~ 2,300 Weight empty kg ~ 11,600 Weight filled kg ~ 12,100 Connections Hot water inlet and outlet DN/PN 80/10 Exhaust gas outlet DN/PN 250/10 Fuel gas (at gas train) DN/PN 80/16 Fuel Gas (at module) DN/PN 100/10 Water drain ISO 228 G ½'' Condensate drain DN/PN 50/10 Safety valve - jacket water ISO 228 DN/PN 2x1½''/2,5 Safety valve - hot water DN/PN 65/16 Lube oil replenishing (pipe) mm 28 Lube oil drain (pipe) mm 28 Jacket water - filling (flex pipe) mm 13 Intercooler water-Inlet/Outlet 1st stage DN/PN 80/10 Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10 Output / fuel consumption ISO standard fuel stop power ICFN kW 1,095 Mean effe. press. at stand. power and nom. speed bar 18.00 Fuel gas type Natural gas Based on methane number|Min. methane number MZ d) 94|70 Compression ratio Epsilon 12.50 Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c) Allowed Fluctuation of fuel gas pressure % ± 10 Max. rate of gas pressure fluctuation mbar/sec 10 Maximum Intercooler 2nd stage inlet water temperature °C 40 Spec. fuel consumption of engine kWh/kWh 2.38 Specific lube oil consumption g/kWh 0.30 Max. Oil temperature °C 90 Jacket-water temperature max. °C 95 Filling capacity lube oil (refill) lit ~ 342 c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 (calculated without N2 and CO2)
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0.02 Technical data of engine
Manufacturer GE Jenbacher Engine type J 320 GS-C05 Working principle 4-Stroke Configuration V 70° No. of cylinders 20 Bore mm 135 Stroke mm 170 Piston displacement lit 48.67 Nominal speed rpm 1,500 Mean piston speed m/s 8.50 Length mm 3,320 Width mm 1,358 Height mm 2,065 Weight dry kg 5,000 Weight filled kg 5,500 Moment of inertia kgm² 8.61 Direction of rotation (from flywheel view) left Flywheel connection SAE 18'' Radio interference level to VDE 0875 N Starter motor output kW 7 Starter motor voltage V 24
Thermal energy balance Energy input kW 2,605 Intercooler kW 261 Lube oil kW 118 Jacket water kW 352 Exhaust gas total kW 702 Exhaust gas cooled to 180 °C kW 439 Exhaust gas cooled to 100 °C kW 576 Surface heat kW 51 Balance heat kW 26
Exhaust gas data Exhaust gas temperature at full load °C [8] 427 Exhaust gas mass flow rate, wet kg/h 5,675 Exhaust gas mass flow rate, dry kg/h 5,254 Exhaust gas volume, wet Nm³/h 4,487 Exhaust gas volume, dry Nm³/h 3,982 Max.admissible exhaust back pressure after engine mbar 60
Combustion air data Combustion air mass flow rate kg/h 5,487 Combustion air volume Nm³/h 4,245 Max. admissible pressure drop in front of intake-air filter mbar 10
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Sound pressure level Aggregate b) dB(A) re 20µPa 96 31,5 Hz dB 78 63 Hz dB 90 125 Hz dB 92 250 Hz dB 89 500 Hz dB 92 1000 Hz dB 90 2000 Hz dB 89 4000 Hz dB 87 8000 Hz dB 90 Exhaust gas a) dB(A) re 20µPa 122 31,5 Hz dB 97 63 Hz dB 108 125 Hz dB 118 250 Hz dB 110 500 Hz dB 113 1000 Hz dB 114 2000 Hz dB 117 4000 Hz dB 115 8000 Hz dB 114
Sound power level
Aggregate dB(A) re 1pW 117 Measurement surface m² 109 Exhaust gas dB(A) re 1pW 130 Measurement surface m² 6.28 a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635, precision class 3.
The spectra are valid for aggregates up to bmpe=18 bar. (add savety margin of 1dB to all values per increase of 1 bar pressure). Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance ± 3 dB
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0.03 Technical data of generator
Manufacturer STAMFORD e) Type PE 734 E2 e) Type rating kVA 1,770 Driving power kW 1,095 Ratings at p.f. = 1,0 kW 1,067 Ratings at p.f. = 0.8 kW 1,058 Rated output at p.f. = 0.8 kVA 1,322 Rated current at p.f. = 0.8 A 1,839 Frequency Hz 50 Voltage V 415 Speed rpm 1,500 Permissible overspeed rpm 2,250 Power factor lagging 0,8 - 1,0 Efficiency at p.f. = 1,0 % 97.4% Efficiency at p.f. = 0.8 % 96.6% Moment of inertia kgm² 44.50 Mass kg 3,506 Radio interference level to VDE 0875 N Construction B3/B14 Protection Class IP 23 Insulation class H Temperature (rise at driving power) F Maximum ambient temperature °C 40 Total harmonic distortion % 1.5 Reactance and time constants xd direct axis synchronous reactance p.u. 1.91 xd' direct axis transient reactance p.u. 0.12 xd'' direct axis sub transient reactance p.u. 0.09 Td'' sub transient reactance time constant ms 20 Ta Time constant direct-current ms 20 Tdo' open circuit field time constant s 2.46 e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.
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0.04 Technical data of heat recovery
General data - Hot water circuit Total recoverable thermal output kW 1,193 Return temperature °C 70.0 Forward temperature °C 90.0 Hot water flow rate m³/h 51.2 Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 1.00 Maximum Variation in return temperature °C +0/-20 Max. rate of return temperature fluctuation °C/min 10 Mixture Intercooler (1st stage) Type gilled pipes Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.40 Hot water connection DN/PN 80/10 Mixture Intercooler (2nd stage) (Intercooler separate) Type gilled pipes Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 65/10 Heat exchanger lube oil Type shell-and-tube Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 80/10 Heat exchanger engine jacket water Type plate heat exchanger Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 80/10 Exhaust gas heat exchanger Type shell-and-tube PRIMARY: Exhaust gas pressure drop approx bar 0.02 Exhaust gas connection DN/PN 250/10 SECONDARY: Nominal pressure of hot water bar 6 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 100/10
established
connection variant C
15.04.2011/CE JMS 320 GS-N.L_C05_with EGHE_70-90°C, 1063kW Copyright ©(rg) established 11/20
0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures and the methane number and subject to technical development and modifications. All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %. Efficiency
performance is based on a new unit (immediately upon commissioning).Effects of degradation during normal operation can be mitigated through regular service and maintenance work.
(3) Average value between oil change intervals according to maintenance schedule, without oil change amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 8 % Radio interference level The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output • ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and adjusted to the standard reference conditions.
• Standard reference conditions: Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level Air temperature: 25°C (77°F) or 298 K Relative humidity: 30 %
• Volume values at standard conditions (fuel gas, combustion air, exhaust gas) Pressure: 1013 mbar (14.7 psi) Temperature: 0°C (32°F) or 273 K
Output adjustment for turbo charged engines Standard rating of the engines is for an installation at an altitude ≤ 500 m and an air intake temperature ≤ 30 °C. If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried out by the engine management system. Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead to a derate in output.
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Parameters for the operation of GE Jenbacher gas engines The genset fulfills the limits for mechanical vibrations according to ISO 8528-9. If possible, railway trucks must not be used for transport (TI 1000-0046). The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110, TI 1100-0111, and TI 1100-0112.
1.00 Scope of supply - module
Design: The module is built as a compact package. Engine and generator are connected through a coupling and are mounted to the base frame. To provide the best possible isolation from the transmission of vibrations the engine is mounted to the frame by means of anti-vibrational mounts. The remaining vibrations are eliminated by mounting the module on isolating pads (e.g. Sylomer). This, in principle, allows the module to be placed directly on any floor capable of carrying the static load. No special foundation is required. Prevention of sound conducted through solids has to be provided locally.
1.01 Spark ignited gas engine
Four-stroke, air/gas mixture turbocharged, aftercooled, with high performance ignition system and electronically controlled air/gas mixture system. The engine is equipped with the most advanced LEANOX® LEAN-BURN COMBUSTION SYSTEM developed by GE JENBACHER.
1.01.01 Engine design
Engine block Single-piece crankcase and cylinder block made of special casting; crank case covers for engine inspection, welded steel oil pan. Crankshaft and main bearings Drop-forged, precision ground, surface hardened, statically and dynamically balanced; main bearings (upper bearing shell: 3-material bearing / lower bearing shell: sputter bearing) arranged between crank pins, drilled oil passages for forced-feed lubrication of connecting rods. Vibration damper Maintenance free viscous damper Flywheel With ring gear for starter motor Pistons
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Single-piece made of light metal alloy, with piston ring carrier and oil passages for cooling; piston rings made of high quality material, main combustion chamber specially designed for lean burn operation. Connecting rods Drop-forged, heat-treated, big end diagonally split and toothed. Big end bearings (upper bearing shell: sputter bearing / lower bearing shell: grooved bearing) and connecting rod bushing for piston pin. Cylinder liner Chromium alloy gray cast iron, wet, individually replaceable. Cylinder head Specially designed and developed for GE JENBACHER-lean burn engines with optimized fuel consumption and emissions; water cooled, made of special casting, individually replaceable; Valve seats, valve guides and spark plug sleeves individually replaceable; exhaust and inlet valves made of high quality material. Crankcase breather Connected to combustion air intake system. Valve train Camshaft, with replaceable bushings, driven by crankshaft through intermediate gears, valve lubrication by splash oil through rocker arms. Combustion air/fuel gas system Motorized carburetor for automatic adjustment according to fuel gas characteristic. Exhaust driven turbocharger, mixture manifold with bellows, water-cooled intercooler, throttle valve and distribution manifolds to cylinders. Ignition system Most advanced, fully electronic high performance ignition system, external ignition control. Lubricating system Gear-type lube oil pump to supply all moving parts with filtered lube oil, pressure control valve, pressure relief valve and full-flow filter cartridges. Cooling of the lube oil is arranged by a heat exchanger. Engine cooling system Jacket water pump complete with distribution pipework and manifolds. Exhaust system Turbocharger and exhaust manifold Exhaust gas temperature measuring Thermocouple for each cylinder Electric actuator For electronic speed and output control Electronic speed monitoring for speed and output control By magnetic inductive pick up over ring gear on flywheel
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Starter motor Engine mounted electric starter motor
1.01.03 Standard tools (1/plant)
• Tools for spark plugs (special socket, extension, torque wrench) • Tools for removal of oil filter cartridges • Feeler gauge 0,35 mm • 1 wrench 17 x 19 • Screwdriver 10 • Grease gun • Measuring device for valve wear • Adapter for measurements (BNC-BNC, MIL-ZZP) • Ultra-Therm 50 spray • Pointed pliers (cornered) • Box for tools • Personal safety equipment
1.03 Module accessories
Base frame Welded structural steel to accommodate engine, generator and heat exchangers. Flexible coupling With torque limiter to couple engine with generator. The coupling isolates the major subharmonics of engine firing impulses from the generator. Bell housing To connect engine with generator housing. With two ventilation and control windows. Anti-vibration mounts Arranged between engine/generator assembly and base frame. Isolating pads (SYLOMER) for placement between base frame and foundation, delivered loose. Exhaust gas connection Connection of exhaust gas turbocharger; including flexible connection to compensate for expansions and vibrations. Combustion air filter Dry type air filter with replaceable filter cartridges, including flexible connection to carburetor and service indicator. Interface panel Totally enclosed sheet steel cubicle with front door, wired to terminals, ready to operate. Cable entry at bottom. Painting: RAL 7035
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Protection: IP 54 external, IP 10 internal (protection against direct contact with live parts) Design according to IEC 439-1 (EN 60 439-1/1990) and DIN VDE 0660 part 500, respectively. Ambient temperature: 5 - 40 °C (41 - 104 °F),Relative humidity:70 % Dimensions: • Height: 1000 mm (39 in) • Width: 800 mm (32 in), [-> at type 4 1000 mm (39 in)] • Depth: 300 mm (12 in) Power supply from the starter battery charger. Power distribution to the engine mounted auxiliaries (power input from the supplier of the auxiliaries power supply): 3 x 415/240 V, 50 Hz, 16 A Essential components installed in interface panel: • Terminal strip • Decentralised input and output cards, connected by a data bus interface to the central engine control of
the module control panel. • Speed monitoring • Relays, contacts, fuses, engine contact switch to control valves and auxiliaries • Measuring transducer for excitation voltage • Air conditioning system (option)
1.03.01 Engine jacket water system
Engine cooling jacket system Closed cooling circuit, consisting of: • Expansion tank • Filling device (check and pressure reducing valves, pressure gauge) • Safety valve(s) • Thermostatic valve • Required pipework on module • Vents and drains • Jacket water pump, including check valve • Jacket water preheat device
1.07 Painting
• Quality: Oil resistant prime layer Synthetic resin varnish finishing coat
• Colour: Engine: RAL 6018 (green)
Base frame: RAL 6018 (green) Generator: RAL 6018 (green) Module interface
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panel: RAL 7035 (light grey) Control panel: RAL 7035 (light grey)
1.20.01 Starting system
Starter battery: 2 piece Pb battery with 12 cells, 2 x 12 V, 200 Ah (according to DIN 72311), complete with cover plate, terminals and acid tester. Battery voltage monitoring: Monitoring by an under voltage relay. Battery charging equipment: Capable for charging the starter battery with I/U characteristic and for the supply of all connected D.C. consumers. Charging device is mounted inside of the module interface panel or module control panel. • General data: • Power supply 3 x 320 - 550 V, 47 - 63 Hz • max. power consumption 1060 W • Nominal D.C. voltage 24 V(+/-1%) • Voltage setting range 24V to 28,8V ( adjustable) • Nominal current (max.) 40 A • Dimensions 240 x 125 x 125 mm • Degree of protection IP20 to IEC 529 • Operating temperature 0 °C - 60 °C • Protection class 1 • Humidity class 3K3, no condensation. • Natural air convection • Standards EN60950,EN50178 UL/cUL (UL508/CSA 22.2)
Signalling: Green Led: Output voltage > 20,5V Yellow Led: Overload, Output Voltage < 20,5V Red Led: shutdown Control accumulator: • Pb battery 24 VDC/18 Ah
1.20.03 Electric jacket water preheating
Installed in the jacket water cooling circuit, consisting of: • Heating elements • Water circulating pump The jacket water temperature of a stopped engine is maintained between 56°C (133 °F) and 60°C (140°F), to allow for immediate loading after engine start.
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1.20.04 Flexible connections
Following flexible connections per module are included in the GE Jenbacher -scope of supply: No. Connection Unit Dimension Material 2 Warm water in-/outlet DN/PN 80/10 Stainless steel 1 Exhaust gas outlet DN/PN 250/10 Stainless steel 1 Fuel gas inlet DN/PN 80/16 Stainless steel 2 Intercooler in-/outlet DN/PN 80/10 Stainless steel 2 Lube oil connection mm 28 Hose Sealings and flanges for all flexible connections are included.
2.00 Electrical equipment
Totally enclosed floor mounted sheet steel cubicle with front door wired to terminals. Ready to operate, with cable entry at bottom. Naturally ventilated. Protection: IP 40 external IP 10 internal (protection against direct contact with live parts) Design according to EN 60439-1 / IEC 60439-1 and ISO 8528-4. Ambient temperature 5 - 40 °C (41 - 104 °F), 70 % Relative humidity Standard painting: Panel: RAL 7035 Pedestal: RAL 7020
4.00 Delivery, installation and commissioning
4.01 Carriage Ex works GE JENBACHER (Container unit ex works Jenbach or ex works Hungary) or carriage of the complete scope of supply to the installation site. 4.02 Unloading Unloading, moving of equipment to point of installation, mounting and adjustment of delivered equipment on intended foundations is / is not included in GE Jenbacher scope of supply. 4.03 Assembly and installation Assembly and installation of all GE Jenbacher -components is / is not included in GE Jenbacher scope of supply. 4.04 Storage The customer is responsible for secure and appropriate storage of all delivered equipment.
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4.05 Start-up and commissioning Start-up and commissioning with the GE Jenbacher start-up and commissioning checklist is / is not included. 4.06 Trial run After start-up and commissioning, the plant will be tested in an 8-hour trial run. The operating personnel will be introduced simultaneously to basic operating procedures. 4.07 Emission measurement (exhaust gas analyser) Emission measurement by GE Jenbacher personnel, to verify that the guaranteed toxic agent emissions have been achieved (costs for measurement by an independent agency will be an extra charge).
5.01 Limits of delivery
Electrical • Module: • At terminals of module interface panel • At terminals of generator terminal box
(screwed glands to be provided locally) • Module control panel:
At terminal strips • Auxiliaries:
At terminals of equipment which is supplied separately Warm water • At inlet and outlet flanges on module • At inlet and outlet flanges of the exhaust gas heat recovery system Low temperature water At inlet and outlet flanges at module Exhaust gas • At outlet flange of exhaust gas connection • At inlet and outlet flanges of the exhaust gas heat recovery system Combustion air The air filters are set mounted Fuel gas • At inlet and outlet flanges of gas train • At inlet flange of gas pipework on module Lube oil At lube oil connections on module Draining connections and pressure relief At module Condensate
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At condensate drain on exhaust gas heat exchanger Insulation Insulation of heat exchangers and pipework is not included in our scope of supply and must be provided locally. First filling The first filling of module, (lube oil, engine jacket water, anti freeze-, anti corrosive agent, battery acid) is not included in our scope of supply. The composition and quality of the used consumables are to be strictly monitored in accordance with the "Technical Instructions" of GE JENBACHER. Suitable bellows and flexible connections must be provided locally for all connections. Cables from the module must be flexible.
5.02 Factory tests and inspections
The individual module components shall undergo the following tests and inspections: 5.02.01 Engine tests Carried out as combined Engine- and Module test according to DIN ISO 3046 at GE Jenbacher test bench. The following tests are made at 100%, 75% and 50% load, and the results are reported in a test certificate: • Engine output • Fuel consumption • Jacket water temperatures • Lube oil pressure • Lube oil temperatures • Boost pressure • Exhaust gas temperatures, for each cylinder 5.02.02 Generator tests Carried out on test bench of the generator supplier. 5.02.03 Module tests The engine will be tested with natural gas (Russian Natural gas with methane number 94). The technical data according to the specification can only be demonstrated to a certain extent with the available natural gas. Carried out as combined Engine- and Module test commonly with module control panel at GE Jenbacher test bench, according to ISO 8528, DIN 6280. The following tests are made and the results are reported in a test certificate: Visual inspection of scope of supply per specifications. • Functional tests per technical specification of control system. • Starting in manual and automatic mode of operation • Power control in manual and automatic mode of operation • Function of all safety systems on module
• Measurements at 100%, 75% and 50% load: • Frequency
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• Voltage • Current • Generator output • Power factor • Fuel consumption • Lube oil pressure • Jacket water temperature • Boost pressure • Mixture temperature • Exhaust emission (NOx)
The module test will be carried out with the original generator, except it is not possible because of the delivery date. Then a test generator will be used for the module test. To prove characteristics of the above components, which are not tested on the test bench by GE JENBACHER, the manufacturers’ certificate will be provided.
5.03 Documentation
Preliminary documentation 60 days after receipt of a technically and commercially clarified order: • Module drawing 1) • Technical diagram 1) • Drawing of control panel 3) • List of electrical interfaces 2) • Technical specification of control system 2) • Technical drawing auxiliaries (if included in GE Jenbacher-limit of delivery) 1)
At delivery: • Wiring diagrams 3) • Cable list 3)
At start-up and commissioning (or on clients request): • Operating and maintenance manual 4) • Spare parts manual 4) • Operation report log 4)
Available Languages 1) DEU, GBR 2) DEU, GBR, FRA, ITA, ESP 3) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE 4) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE, SLOWEN, SLOWAK, SERB, SCHWED, ROM, PRT, NORWEG, LITAU, LETT, BULGAR, CHINA, DNK, ESTN, FIN, GRC, KROAT
00.00.0000/CE Document1 Copyright ©(rg) established 1/20
01/2012 Technical Description
Cogeneration Unit
JMS 320 GS-N.L
Wyndford Housing Estate Electrical output 1067 kW el. Thermal output 1256 kW Emission values NOx < 250 mg/Nm³ (5% O2)
00.00.0000/CE Document1 Copyright ©(rg) established 2/20
0.01 Technical Data (at module) __________________________________________ 4 Main dimensions and weights (at module) 5 Connections 5 Output / fuel consumption 5
0.02 Technical data of engine ____________________________________________ 6 Thermal energy balance 6 Exhaust gas data 6 Combustion air data 6 Sound pressure level 7 Sound power level 7
0.03 Technical data of generator _________________________________________ 8 Reactance and time constants 8
0.04 Technical data of heat recovery ______________________________________ 9 General data - Hot water circuit 9 Mixture Intercooler (1st stage) 9 Mixture Intercooler (2nd stage) (Intercooler separate) 9 Heat exchanger lube oil 9 Heat exchanger engine jacket water 9 Exhaust gas heat exchanger 9
connection variant F __________________________________________________ 10 0.10 Technical parameters _____________________________________________ 11 1.00 Scope of supply - module __________________________________________ 12 1.01 Spark ignited gas engine __________________________________________ 12 1.01.01 Engine design _________________________________________________ 12 1.03 Module accessories _______________________________________________ 14 1.03.01 Engine jacket water system ______________________________________ 15 1.07 Painting _________________________________________________________ 15 1.20.01 Starting system ________________________________________________ 15 1.20.03 Electric jacket water preheating __________________________________ 16 1.20.04 Flexible connections ___________________________________________ 16 2.00 Electrical equipment ______________________________________________ 17 4.00 Delivery, installation and commissioning _____________________________ 17 4.01 Carriage 17 4.02 Unloading 17 4.03 Assembly and installation 17 4.04 Storage 17 4.05 Start-up and commissioning 17 4.06 Trial run 17 4.07 Emission measurement (exhaust gas analyser) 17
5.01 Limits of delivery _________________________________________________ 17
00.00.0000/CE Document1 Copyright ©(rg) established 3/20
5.02 Factory tests and inspections ______________________________________ 19 5.02.01 Engine tests 19 5.02.02 Generator tests 19 5.02.03 Module tests 19
5.03 Documentation ___________________________________________________ 20
00.00.0000/CE Document1 Copyright ©(rg) established 4/20
0.01 Technical Data (at module)
Data at: Full load
Part Load
Fuel gas LHV kWh/Nm³ 9.5 100% 75% 50% Energy input kW [2] 2,673 2,060 1,446 Gas volume Nm³/h *) 281 217 152 Mechanical output kW [1] 1,095 821 548 Electrical output kW el. [4] 1,067 797 528 Recoverable thermal output ~ Intercooler 1st stage kW 226 90 15 ~ Lube oil kW 125 107 92 ~ Jacket water kW 326 303 250 ~ Exhaust gas cooled to 120 °C kW 579 486 361 Total recoverable thermal output kW [5] 1,256 986 718 Total output generated kW total 2,323 1,783 1,246 Heat to be dissipated ~ Intercooler 2nd stage kW 75 61 44 ~ Lube oil kW ~ ~ ~ ~ Surface heat ca. kW [7] 79 65 51 ~ Balance heat kW 27 21 14 Spec. fuel consumption of engine kWh/kWh [2] 2.44 2.51 2.64 Lube oil consumption ca. kg/h [3] 0.33 ~ ~ Electrical efficiency % 39.9% 38.7% 36.5% Thermal efficiency % 47.0% 47.8% 49.7% Total efficiency % [6] 86.9% 86.5% 86.2% Hot water circuit: Forward temperature °C 90.0 85.7 81.4 Return temperature °C 70.0 70.0 70.0 Hot water flow rate m³/h 53.9 53.9 53.9 *) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements.
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Main dimensions and weights (at module) Length mm ~ 5,700 Width mm ~ 1,900 Height mm ~ 2,300 Weight empty kg ~ 11,600 Weight filled kg ~ 12,100 Connections Hot water inlet and outlet DN/PN 80/10 Exhaust gas outlet DN/PN 250/10 Fuel gas (at gas train) DN/PN 80/16 Fuel Gas (at module) DN/PN 100/10 Water drain ISO 228 G ½'' Condensate drain DN/PN 50/10 Safety valve - jacket water ISO 228 DN/PN 2x1½''/2,5 Safety valve - hot water DN/PN 65/16 Lube oil replenishing (pipe) mm 28 Lube oil drain (pipe) mm 28 Jacket water - filling (flex pipe) mm 13 Intercooler water-Inlet/Outlet 1st stage DN/PN 80/10 Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10 Output / fuel consumption ISO standard fuel stop power ICFN kW 1,095 Mean effe. press. at stand. power and nom. speed bar 18.00 Fuel gas type Natural gas Based on methane number|Min. methane number MZ d) 94|60 Compression ratio Epsilon 12.50 Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c) Allowed Fluctuation of fuel gas pressure % ± 10 Max. rate of gas pressure fluctuation mbar/sec 10 Maximum Intercooler 2nd stage inlet water temperature °C 40 Spec. fuel consumption of engine kWh/kWh 2.44 Specific lube oil consumption g/kWh 0.30 Max. Oil temperature °C 90 Jacket-water temperature max. °C 95 Filling capacity lube oil (refill) lit ~ 342 c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 (calculated without N2 and CO2)
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0.02 Technical data of engine
Manufacturer GE Jenbacher Engine type J 320 GS-C02 Working principle 4-Stroke Configuration V 70° No. of cylinders 20 Bore mm 135 Stroke mm 170 Piston displacement lit 48.67 Nominal speed rpm 1,500 Mean piston speed m/s 8.50 Length mm 3,320 Width mm 1,358 Height mm 2,065 Weight dry kg 5,000 Weight filled kg 5,500 Moment of inertia kgm² 8.61 Direction of rotation (from flywheel view) left Flywheel connection SAE 18'' Radio interference level to VDE 0875 N Starter motor output kW 7 Starter motor voltage V 24
Thermal energy balance Energy input kW 2,673 Intercooler kW 301 Lube oil kW 125 Jacket water kW 326 Exhaust gas total kW 748 Exhaust gas cooled to 180 °C kW 472 Exhaust gas cooled to 100 °C kW 615 Surface heat kW 51 Balance heat kW 27
Exhaust gas data Exhaust gas temperature at full load °C [8] 433 Exhaust gas mass flow rate, wet kg/h 5,960 Exhaust gas mass flow rate, dry kg/h 5,528 Exhaust gas volume, wet Nm³/h 4,710 Exhaust gas volume, dry Nm³/h 4,192 Max.admissible exhaust back pressure after engine mbar 60
Combustion air data Combustion air mass flow rate kg/h 5,768 Combustion air volume Nm³/h 4,462 Max. admissible pressure drop in front of intake-air filter mbar 10
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Sound pressure level Aggregate b) dB(A) re 20µPa 96 31,5 Hz dB 78 63 Hz dB 90 125 Hz dB 92 250 Hz dB 89 500 Hz dB 92 1000 Hz dB 90 2000 Hz dB 89 4000 Hz dB 87 8000 Hz dB 90 Exhaust gas a) dB(A) re 20µPa 122 31,5 Hz dB 97 63 Hz dB 108 125 Hz dB 118 250 Hz dB 110 500 Hz dB 113 1000 Hz dB 114 2000 Hz dB 117 4000 Hz dB 115 8000 Hz dB 114
Sound power level
Aggregate dB(A) re 1pW 117 Measurement surface m² 109 Exhaust gas dB(A) re 1pW 130 Measurement surface m² 6.28 a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635, precision class 3.
The spectra are valid for aggregates up to bmpe=18 bar. (add savety margin of 1dB to all values per increase of 1 bar pressure). Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance ± 3 dB
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0.03 Technical data of generator
Manufacturer STAMFORD e) Type PE 734 E2 e) Type rating kVA 1,710 Driving power kW 1,095 Ratings at p.f. = 1,0 kW 1,067 Ratings at p.f. = 0.8 kW 1,058 Rated output at p.f. = 0.8 kVA 1,322 Rated current at p.f. = 0.8 A 1,839 Frequency Hz 50 Voltage V 415 Speed rpm 1,500 Permissible overspeed rpm 2,250 Power factor lagging 0,8 - 1,0 Efficiency at p.f. = 1,0 % 97.4% Efficiency at p.f. = 0.8 % 96.6% Moment of inertia kgm² 44.50 Mass kg 3,506 Radio interference level to VDE 0875 N Construction B3/B14 Protection Class IP 23 Insulation class H Temperature (rise at driving power) F Maximum ambient temperature °C 40 Total harmonic distortion % 1.5 Reactance and time constants xd direct axis synchronous reactance p.u. 1.91 xd' direct axis transient reactance p.u. 0.12 xd'' direct axis sub transient reactance p.u. 0.09 Td'' sub transient reactance time constant ms 20 Ta Time constant direct-current ms 20 Tdo' open circuit field time constant s 2.46 e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.
00.00.0000/CE Document1 Copyright ©(rg) established 9/20
0.04 Technical data of heat recovery
General data - Hot water circuit Total recoverable thermal output kW 1,256 Return temperature °C 70.0 Forward temperature °C 90.0 Hot water flow rate m³/h 53.9 Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 1.00 Maximum Variation in return temperature °C +0/-20 Max. rate of return temperature fluctuation °C/min 10 Mixture Intercooler (1st stage) Type gilled pipes Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.40 Hot water connection DN/PN 80/10 Mixture Intercooler (2nd stage) (Intercooler separate) Type gilled pipes Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 65/10 Heat exchanger lube oil Type shell-and-tube Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 80/10 Heat exchanger engine jacket water Type plate heat exchanger Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 80/10 Exhaust gas heat exchanger Type shell-and-tube PRIMARY: Exhaust gas pressure drop approx bar 0.02 Exhaust gas connection DN/PN 250/10 SECONDARY: Nominal pressure of hot water bar 6 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 100/10
established
connection variant F
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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures and the methane number and subject to technical development and modifications. All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %. Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work. (3) Average value between oil change intervals according to maintenance schedule, without oil change
amount (4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 8 % Radio interference level The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output • ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and adjusted to the standard reference conditions.
• Standard reference conditions: Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level Air temperature: 25°C (77°F) or 298 K Relative humidity: 30 %
• Volume values at standard conditions (fuel gas, combustion air, exhaust gas) Pressure: 1013 mbar (14.7 psi) Temperature: 0°C (32°F) or 273 K
Output adjustment for turbo charged engines Standard rating of the engines is for an installation at an altitude ≤ 500 m and an air intake temperature ≤ 30 °C. If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried out by the engine management system. Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead to a derate in output.
00.00.0000/CE Document1 Copyright ©(rg) established 12/20
Parameters for the operation of GE Jenbacher gas engines The genset fulfills the limits for mechanical vibrations according to ISO 8528-9. If possible, railway trucks must not be used for transport (TI 1000-0046). The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110, TI 1100-0111, and TI 1100-0112.
1.00 Scope of supply - module
Design: The module is built as a compact package. Engine and generator are connected through a coupling and are mounted to the base frame. To provide the best possible isolation from the transmission of vibrations the engine is mounted to the frame by means of anti-vibrational mounts. The remaining vibrations are eliminated by mounting the module on isolating pads (e.g. Sylomer). This, in principle, allows the module to be placed directly on any floor capable of carrying the static load. No special foundation is required. Prevention of sound conducted through solids has to be provided locally.
1.01 Spark ignited gas engine
Four-stroke, air/gas mixture turbocharged, aftercooled, with high performance ignition system and electronically controlled air/gas mixture system. The engine is equipped with the most advanced LEANOX® LEAN-BURN COMBUSTION SYSTEM developed by GE JENBACHER.
1.01.01 Engine design
Engine block Single-piece crankcase and cylinder block made of special casting; crank case covers for engine inspection, welded steel oil pan. Crankshaft and main bearings Drop-forged, precision ground, surface hardened, statically and dynamically balanced; main bearings (upper bearing shell: 3-material bearing / lower bearing shell: sputter bearing) arranged between crank pins, drilled oil passages for forced-feed lubrication of connecting rods. Vibration damper Maintenance free viscous damper Flywheel With ring gear for starter motor Pistons
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Single-piece made of light metal alloy, with piston ring carrier and oil passages for cooling; piston rings made of high quality material, main combustion chamber specially designed for lean burn operation. Connecting rods Drop-forged, heat-treated, big end diagonally split and toothed. Big end bearings (upper bearing shell: sputter bearing / lower bearing shell: grooved bearing) and connecting rod bushing for piston pin. Cylinder liner Chromium alloy gray cast iron, wet, individually replaceable. Cylinder head Specially designed and developed for GE JENBACHER-lean burn engines with optimized fuel consumption and emissions; water cooled, made of special casting, individually replaceable; Valve seats, valve guides and spark plug sleeves individually replaceable; exhaust and inlet valves made of high quality material. Crankcase breather Connected to combustion air intake system. Valve train Camshaft, with replaceable bushings, driven by crankshaft through intermediate gears, valve lubrication by splash oil through rocker arms. Combustion air/fuel gas system Motorized carburetor for automatic adjustment according to fuel gas characteristic. Exhaust driven turbocharger, mixture manifold with bellows, water-cooled intercooler, throttle valve and distribution manifolds to cylinders. Ignition system Most advanced, fully electronic high performance ignition system, external ignition control. Lubricating system Gear-type lube oil pump to supply all moving parts with filtered lube oil, pressure control valve, pressure relief valve and full-flow filter cartridges. Cooling of the lube oil is arranged by a heat exchanger. Engine cooling system Jacket water pump complete with distribution pipework and manifolds. Exhaust system Turbocharger and exhaust manifold Exhaust gas temperature measuring Thermocouple for each cylinder Electric actuator For electronic speed and output control Electronic speed monitoring for speed and output control By magnetic inductive pick up over ring gear on flywheel
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Starter motor Engine mounted electric starter motor
1.03 Module accessories
Base frame Welded structural steel to accommodate engine, generator and heat exchangers. Flexible coupling With torque limiter to couple engine with generator. The coupling isolates the major subharmonics of engine firing impulses from the generator. Bell housing To connect engine with generator housing. With two ventilation and control windows. Anti-vibration mounts Arranged between engine/generator assembly and base frame. Isolating pads (SYLOMER) for placement between base frame and foundation, delivered loose. Exhaust gas connection Connection of exhaust gas turbocharger; including flexible connection to compensate for expansions and vibrations. Combustion air filter Dry type air filter with replaceable filter cartridges, including flexible connection to carburetor and service indicator. Interface panel Totally enclosed sheet steel cubicle with front door, wired to terminals, ready to operate. Cable entry at bottom. Painting: RAL 7035 Protection: IP 54 external, IP 10 internal (protection against direct contact with live parts) Design according to IEC 439-1 (EN 60 439-1/1990) and DIN VDE 0660 part 500, respectively. Ambient temperature: 5 - 40 °C (41 - 104 °F),Relative humidity:70 % Dimensions: • Height: 1000 mm (39 in) • Width: 800 mm (32 in), [-> at type 4 1000 mm (39 in)] • Depth: 300 mm (12 in) Power supply from the starter battery charger. Power distribution to the engine mounted auxiliaries (power input from the supplier of the auxiliaries power supply): 3 x 415/240 V, 50 Hz, 16 A
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Essential components installed in interface panel: • Terminal strip • Decentralised input and output cards, connected by a data bus interface to the central engine control of
the module control panel. • Speed monitoring • Relays, contacts, fuses, engine contact switch to control valves and auxiliaries • Measuring transducer for excitation voltage • Air conditioning system (option)
1.03.01 Engine jacket water system
Engine cooling jacket system Closed cooling circuit, consisting of: • Expansion tank • Filling device (check and pressure reducing valves, pressure gauge) • Safety valve(s) • Thermostatic valve • Required pipework on module • Vents and drains • Jacket water pump, including check valve • Jacket water preheat device
1.07 Painting
• Quality: Oil resistant prime layer Synthetic resin varnish finishing coat
• Colour: Engine: RAL 6018 (green)
Base frame: RAL 6018 (green) Generator: RAL 6018 (green) Module interface panel: RAL 7035 (light grey) Control panel: RAL 7035 (light grey)
1.20.01 Starting system
Starter battery: 2 piece Pb battery with 12 cells, 2 x 12 V, 200 Ah (according to DIN 72311), complete with cover plate, terminals and acid tester. Battery voltage monitoring: Monitoring by an under voltage relay. Battery charging equipment:
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Capable for charging the starter battery with I/U characteristic and for the supply of all connected D.C. consumers. Charging device is mounted inside of the module interface panel or module control panel. • General data: • Power supply 3 x 320 - 550 V, 47 - 63 Hz • max. power consumption 1060 W • Nominal D.C. voltage 24 V(+/-1%) • Voltage setting range 24V to 28,8V ( adjustable) • Nominal current (max.) 40 A • Dimensions 240 x 125 x 125 mm • Degree of protection IP20 to IEC 529 • Operating temperature 0 °C - 60 °C • Protection class 1 • Humidity class 3K3, no condensation. • Natural air convection • Standards EN60950,EN50178 UL/cUL (UL508/CSA 22.2)
Signalling: Green Led: Output voltage > 20,5V Yellow Led: Overload, Output Voltage < 20,5V Red Led: shutdown Control accumulator: • Pb battery 24 VDC/18 Ah
1.20.03 Electric jacket water preheating
Installed in the jacket water cooling circuit, consisting of: • Heating elements • Water circulating pump The jacket water temperature of a stopped engine is maintained between 56°C (133 °F) and 60°C (140°F), to allow for immediate loading after engine start.
1.20.04 Flexible connections
Following flexible connections per module are included in the GE Jenbacher -scope of supply: No. Connection Unit Dimension Material 2 Warm water in-/outlet DN/PN 80/10 Stainless steel 1 Exhaust gas outlet DN/PN 250/10 Stainless steel 1 Fuel gas inlet DN/PN 80/16 Stainless steel 2 Intercooler in-/outlet DN/PN 80/10 Stainless steel 2 Lube oil connection mm 28 Hose
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Sealings and flanges for all flexible connections are included.
2.00 Electrical equipment
Totally enclosed floor mounted sheet steel cubicle with front door wired to terminals. Ready to operate, with cable entry at bottom. Naturally ventilated. Protection: IP 40 external IP 10 internal (protection against direct contact with live parts) Design according to EN 60439-1 / IEC 60439-1 and ISO 8528-4. Ambient temperature 5 - 40 °C (41 - 104 °F), 70 % Relative humidity Standard painting: Panel: RAL 7035 Pedestal: RAL 7020
4.00 Delivery, installation and commissioning
4.01 Carriage Ex works GE JENBACHER (Container unit ex works Jenbach or ex works Hungary) or carriage of the complete scope of supply to the installation site. 4.02 Unloading Unloading, moving of equipment to point of installation, mounting and adjustment of delivered equipment on intended foundations is / is not included in GE Jenbacher scope of supply. 4.03 Assembly and installation Assembly and installation of all GE Jenbacher -components is / is not included in GE Jenbacher scope of supply. 4.04 Storage The customer is responsible for secure and appropriate storage of all delivered equipment. 4.05 Start-up and commissioning Start-up and commissioning with the GE Jenbacher start-up and commissioning checklist is / is not included. 4.06 Trial run After start-up and commissioning, the plant will be tested in an 8-hour trial run. The operating personnel will be introduced simultaneously to basic operating procedures. 4.07 Emission measurement (exhaust gas analyser) Emission measurement by GE Jenbacher personnel, to verify that the guaranteed toxic agent emissions have been achieved (costs for measurement by an independent agency will be an extra charge).
5.01 Limits of delivery
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Electrical • Module: • At terminals of module interface panel • At terminals of generator terminal box
(screwed glands to be provided locally) • Module control panel:
At terminal strips • Auxiliaries:
At terminals of equipment which is supplied separately Warm water • At inlet and outlet flanges on module • At inlet and outlet flanges of the exhaust gas heat recovery system Low temperature water At inlet and outlet flanges at module Exhaust gas • At outlet flange of exhaust gas connection • At inlet and outlet flanges of the exhaust gas heat recovery system Combustion air The air filters are set mounted Fuel gas • At inlet and outlet flanges of gas train • At inlet flange of gas pipework on module Lube oil At lube oil connections on module Draining connections and pressure relief At module Condensate At condensate drain on exhaust gas heat exchanger Insulation Insulation of heat exchangers and pipework is not included in our scope of supply and must be provided locally. First filling The first filling of module, (lube oil, engine jacket water, anti freeze-, anti corrosive agent, battery acid) is not included in our scope of supply. The composition and quality of the used consumables are to be strictly monitored in accordance with the "Technical Instructions" of GE JENBACHER. Suitable bellows and flexible connections must be provided locally for all connections. Cables from the module must be flexible.
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5.02 Factory tests and inspections
The individual module components shall undergo the following tests and inspections: 5.02.01 Engine tests Carried out as combined Engine- and Module test according to DIN ISO 3046 at GE Jenbacher test bench. The following tests are made at 100%, 75% and 50% load, and the results are reported in a test certificate: • Engine output • Fuel consumption • Jacket water temperatures • Lube oil pressure • Lube oil temperatures • Boost pressure • Exhaust gas temperatures, for each cylinder 5.02.02 Generator tests Carried out on test bench of the generator supplier. 5.02.03 Module tests The engine will be tested with natural gas (Russian Natural gas with methane number 94). The technical data according to the specification can only be demonstrated to a certain extent with the available natural gas. Carried out as combined Engine- and Module test commonly with module control panel at GE Jenbacher test bench, according to ISO 8528, DIN 6280. The following tests are made and the results are reported in a test certificate: Visual inspection of scope of supply per specifications. • Functional tests per technical specification of control system. • Starting in manual and automatic mode of operation • Power control in manual and automatic mode of operation • Function of all safety systems on module
• Measurements at 100%, 75% and 50% load: • Frequency • Voltage • Current • Generator output • Power factor • Fuel consumption • Lube oil pressure • Jacket water temperature • Boost pressure • Mixture temperature • Exhaust emission (NOx)
The module test will be carried out with the original generator, except it is not possible because of the delivery date. Then a test generator will be used for the module test. To prove characteristics of the above components, which are not tested on the test bench by GE JENBACHER, the manufacturers’ certificate will be provided.
00.00.0000/CE Document1 Copyright ©(rg) established 20/20
5.03 Documentation
Preliminary documentation 60 days after receipt of a technically and commercially clarified order: • Module drawing 1) • Technical diagram 1) • Drawing of control panel 3) • List of electrical interfaces 2) • Technical specification of control system 2) • Technical drawing auxiliaries (if included in GE Jenbacher-limit of delivery) 1)
At delivery: • Wiring diagrams 3) • Cable list 3)
At start-up and commissioning (or on clients request): • Operating and maintenance manual 4) • Spare parts manual 4) • Operation report log 4)
Available Languages 1) DEU, GBR 2) DEU, GBR, FRA, ITA, ESP 3) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE 4) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE, SLOWEN, SLOWAK, SERB, SCHWED, ROM, PRT, NORWEG, LITAU, LETT, BULGAR, CHINA, DNK, ESTN, FIN, GRC, KROAT
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 1/11
01/2011
Technical Description
Cogeneration Unit
JMS 416 GS-N.L
Natural Gas CHP Module
Electrical output 1189 kW el.
Thermal output 1201 kW
Emission values NOx < 500 mg/Nm³ (5% O2)
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 2/11
0.01 Technical Data (at module) ___________________ ______________________ 3
Main dimensions and weights (at module) 4
Connections 4
Output / fuel consumption 4
0.02 Technical data of engine _____________________ ______________________ 5
Thermal energy balance 5
Exhaust gas data 5
Combustion air data 5
Sound pressure level 6
Sound power level 6
0.03 Technical data of generator __________________ _______________________ 7
Reactance and time constants 7
0.04 Technical data of heat recovery ______________ _______________________ 8
General data - Hot water circuit 8
Mixture Intercooler (1st stage) 8
Mixture Intercooler (2nd stage) (Intercooler separa te) 8
Heat exchanger lube oil 8
Heat exchanger engine jacket water 8
Exhaust gas heat exchanger 8
connection variant F ______________________________ ____________________ 9
0.10 Technical parameters__________________________ ___________________ 10
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 3/11
0.01 Technical Data (at module)
Data at: Full load
Part Load
Fuel gas LHV kWh/Nm³ 9.5 100% 75% 50% Energy input kW [2] 2,768 2,132 1,500 Gas volume Nm³/h *) 291 224 158 Mechanical output kW [1] 1,222 916 611 Electrical output kW el. [4] 1,189 890 590 Recoverable thermal output ~ Intercooler 1st stage kW 229 116 36 ~ Lube oil kW 154 133 109 ~ Jacket water kW 296 262 217 ~ Exhaust gas cooled to 120 °C kW 522 431 323 Total recoverable thermal output kW [5] 1,201 942 685 Total output generated kW total 2,390 1,832 1,275 Heat to be dissipated ~ Intercooler 2nd stage kW 80 62 43 ~ Lube oil kW ~ ~ ~ ~ Surface heat ca. kW [7] 92 79 71 ~ Balance heat kW 28 21 15 Spec. fuel consumption of engine kWh/kWh [2] 2.27 2.33 2.46 Lube oil consumption ca. kg/h [3] 0.37 ~ ~ Electrical efficiency % 43.0% 41.8% 39.3% Thermal efficiency % 43.4% 44.2% 45.7% Total efficiency % [6] 86.3% 85.9% 85.0% Hot water circuit: Forward temperature °C 90.0 85.7 81.4 Return temperature °C 70.0 70.0 70.0 Hot water flow rate m³/h 51.6 51.6 51.6 *) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements.
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 4/11
Main dimensions and weights (at module)
Length mm ~ 6,700 Width mm ~ 1,800 Height mm ~ 2,200 Weight empty kg ~ 14,200 Weight filled kg ~ 14,800 Connections
Hot water inlet and outlet DN/PN 100/10 Exhaust gas outlet DN/PN 300/10 Fuel gas (at gas train) DN/PN 125/16 Fuel Gas (at module) DN/PN 125/10 Water drain ISO 228 G ½'' Condensate drain DN/PN 50/10 Safety valve - jacket water ISO 228 DN/PN 1½''/2,5 Safety valve - hot water DN/PN 50/16 Lube oil replenishing (pipe) mm 28 Lube oil drain (pipe) mm 28 Jacket water - filling (flex pipe) mm 13 Intercooler water-Inlet/Outlet 1st stage DN/PN 100/10 Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10
Output / fuel consumption
ISO standard fuel stop power ICFN kW 1,222 Mean effe. press. at stand. power and nom. speed bar 20.00 Fuel gas type Natural gas Based on methane number|Min. methane number MZ d) 94|75 Compression ratio Epsilon 12.50 Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c) Allowed Fluctuation of fuel gas pressure % ± 10 Max. rate of gas pressure fluctuation mbar/sec 10 Maximum Intercooler 2nd stage inlet water temperature °C 40 Spec. fuel consumption of engine kWh/kWh 2.27 Specific lube oil consumption g/kWh 0.30 Max. Oil temperature °C 85 Jacket-water temperature max. °C 95 Filling capacity lube oil (refill) lit ~ 360 c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 (calculated without N2 and CO2)
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 5/11
0.02 Technical data of engine
Manufacturer GE Jenbacher Engine type J 416 GS-B305 Working principle 4-Stroke Configuration V 70° No. of cylinders 16 Bore mm 145 Stroke mm 185 Piston displacement lit 48.88 Nominal speed rpm 1,500 Mean piston speed m/s 9.25 Length mm 3,660 Width mm 1,495 Height mm 2,085 Weight dry kg 5,195 Weight filled kg 5,830 Moment of inertia kgm² 13.50 Direction of rotation (from flywheel view) left Flywheel connection SAE 18'' Radio interference level to VDE 0875 N Starter motor output kW 7 Starter motor voltage V 24 Thermal energy balance
Energy input kW 2,768 Intercooler kW 309 Lube oil kW 154 Jacket water kW 296 Exhaust gas total kW 701 Exhaust gas cooled to 180 °C kW 408 Exhaust gas cooled to 100 °C kW 560 Surface heat kW 59 Balance heat kW 28 Exhaust gas data
Exhaust gas temperature at full load °C [ 8] 387 Exhaust gas mass flow rate, wet kg/h 6,338 Exhaust gas mass flow rate, dry kg/h 5,891 Exhaust gas volume, wet Nm³/h 5,006 Exhaust gas volume, dry Nm³/h 4,469 Max.admissible exhaust back pressure after engine mbar 60 Combustion air data
Combustion air mass flow rate kg/h 6,139 Combustion air volume Nm³/h 4,749 Max. admissible pressure drop in front of intake-air filter mbar 10
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 6/11
Sound pressure level
Aggregate b) dB(A) re 20µPa 96 31,5 Hz dB 84 63 Hz dB 88 125 Hz dB 97 250 Hz dB 95 500 Hz dB 93 1000 Hz dB 88 2000 Hz dB 87 4000 Hz dB 90 8000 Hz dB 88 Exhaust gas a) dB(A) re 20µPa 113 31,5 Hz dB 101 63 Hz dB 111 125 Hz dB 116 250 Hz dB 105 500 Hz dB 102 1000 Hz dB 96 2000 Hz dB 108 4000 Hz dB 107 8000 Hz dB 104 Sound power level Aggregate dB(A) re 1pW 116 Measurement surface m² 100 Exhaust gas dB(A) re 1pW 121 Measurement surface m² 6.28 a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635, precision class 3.
The spectra are valid for aggregates up to bmpe=19 bar. (add savety margin of 1dB to all values per increase of 1 bar pressure). Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance ± 3 dB
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 7/11
0.03 Technical data of generator
Manufacturer Leroy-Somer e) Type LSA 52.2 M60 e) Type rating kVA 1,870 Driving power kW 1,222 Ratings at p.f. = 1,0 kW 1,189 Ratings at p.f. = 0.8 kW 1,176 Rated output at p.f. = 0.8 kVA 1,469 Rated current at p.f. = 0.8 A 2,044 Frequency Hz 50 Voltage V 415 Speed rpm 1,500 Permissible overspeed rpm 2,250 Power factor lagging 0,8 - 1,0 Efficiency at p.f. = 1,0 % 97.3% Efficiency at p.f. = 0.8 % 96.2% Moment of inertia kgm² 42.60 Mass kg 4,020 Radio interference level to VDE 0875 N Construction B3/B14 Protection Class IP 23 Insulation class H Temperature (rise at driving power) F Maximum ambient temperature °C 40 Total harmonic distortion % 1.5 Reactance and time constants xd direct axis synchronous reactance p.u. 1.90 xd' direct axis transient reactance p.u. 0.18 xd'' direct axis sub transient reactance p.u. 0.09 Td'' sub transient reactance time constant ms 23 Ta Time constant direct-current ms 41 Tdo' open circuit field time constant s 2.77 e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 8/11
0.04 Technical data of heat recovery
General data - Hot water circuit Total recoverable thermal output kW 1,201 Return temperature °C 70.0 Forward temperature °C 90.0 Hot water flow rate m³/h 51.6 Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.90 Maximum Variation in return temperature °C +0/-20 Max. rate of return temperature fluctuation °C/min 10 Mixture Intercooler (1st stage) Type gilled pipes Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.30 Hot water connection DN/PN 100/10 Mixture Intercooler (2nd stage) (Intercooler separate) Type gilled pipes Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.80 Hot water connection DN/PN 65/10 Heat exchanger lube oil Type plate heat exchanger Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 100/10 Heat exchanger engine jacket water Type plate heat exchanger Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 100/10 Exhaust gas heat exchanger Type shell-and-tube PRIMARY: Exhaust gas pressure drop approx bar 0.02 Exhaust gas connection DN/PN 300/10 SECONDARY: Nominal pressure of hot water bar 6 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 100/10
established
connection variant F
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 10/11
0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures and the methane number and subject to technical development and modifications. All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %. Efficiency
performance is based on a new unit (immediately upon commissioning).Effects of degradation during normal operation can be mitigated through regular service and maintenance work.
(3) Average value between oil change intervals according to maintenance schedule, without oil change amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 8 % Radio interference level The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output • ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and adjusted to the standard reference conditions.
• Standard reference conditions: Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level Air temperature: 25°C (77°F) or 298 K Relative humidity: 30 %
• Volume values at standard conditions (fuel gas, combustion air, exhaust gas) Pressure: 1013 mbar (14.7 psi) Temperature: 0°C (32°F) or 273 K
Output adjustment for turbo charged engines Standard rating of the engines is for an installation at an altitude ≤ 500 m and an air intake temperature ≤ 30 °C . If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried out by the engine management system. Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead to a derate in output.
17.02.2011/CE JMS 416 GS-N.L_B305_with EGHE_70-90°C, 1190kW Copyright ©(rg) established 11/11
Parameters for the operation of GE Jenbacher gas en gines The genset fulfills the limits for mechanical vibrations according to ISO 8528-9. If possible, railway trucks must not be used for transport (TI 1000-0046). The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110, TI 1100-0111, and TI 1100-0112.
00.00.0000/CE Document1 Copyright ©(rg) established 1/20
01/2012 Technical Description
Cogeneration Unit
JMS 416 GS-N.L
Wyndford Housing Estate Electrical output 1189 kW el. Thermal output 1283 kW Emission values NOx < 250 mg/Nm³ (5% O2)
00.00.0000/CE Document1 Copyright ©(rg) established 2/20
0.01 Technical Data (at module) __________________________________________ 4 Main dimensions and weights (at module) 5 Connections 5 Output / fuel consumption 5
0.02 Technical data of engine ____________________________________________ 6 Thermal energy balance 6 Exhaust gas data 6 Combustion air data 6 Sound pressure level 7 Sound power level 7
0.03 Technical data of generator _________________________________________ 8 Reactance and time constants 8
0.04 Technical data of heat recovery ______________________________________ 9 General data - Hot water circuit 9 Mixture Intercooler (1st stage) 9 Mixture Intercooler (2nd stage) (Intercooler separate) 9 Heat exchanger lube oil 9 Heat exchanger engine jacket water 9 Exhaust gas heat exchanger 9
connection variant F __________________________________________________ 10 0.10 Technical parameters _____________________________________________ 11 1.00 Scope of supply - module __________________________________________ 12 1.01 Spark ignited gas engine __________________________________________ 12 1.01.01 Engine design _________________________________________________ 12 1.03 Module accessories _______________________________________________ 14 1.03.01 Engine jacket water system ______________________________________ 15 1.07 Painting _________________________________________________________ 15 1.20.01 Starting system ________________________________________________ 15 1.20.03 Electric jacket water preheating __________________________________ 16 1.20.04 Flexible connections ___________________________________________ 16 2.00 Electrical equipment ______________________________________________ 17 4.00 Delivery, installation and commissioning _____________________________ 17 4.01 Carriage 17 4.02 Unloading 17 4.03 Assembly and installation 17 4.04 Storage 17 4.05 Start-up and commissioning 17 4.06 Trial run 17 4.07 Emission measurement (exhaust gas analyser) 17
5.01 Limits of delivery _________________________________________________ 18
00.00.0000/CE Document1 Copyright ©(rg) established 3/20
5.02 Factory tests and inspections ______________________________________ 19 5.02.01 Engine tests 19 5.02.02 Generator tests 19 5.02.03 Module tests 19
5.03 Documentation ___________________________________________________ 20
00.00.0000/CE Document1 Copyright ©(rg) established 4/20
0.01 Technical Data (at module)
Data at: Full load
Part Load
Fuel gas LHV kWh/Nm³ 9.5 100% 75% 50% Energy input kW [2] 2,855 2,200 1,545 Gas volume Nm³/h *) 301 232 163 Mechanical output kW [1] 1,222 916 611 Electrical output kW el. [4] 1,189 890 590 Recoverable thermal output ~ Intercooler 1st stage kW 282 139 41 ~ Lube oil kW 132 115 103 ~ Jacket water kW 343 317 266 ~ Exhaust gas cooled to 120 °C kW 526 441 333 Total recoverable thermal output kW [5] 1,283 1,012 743 Total output generated kW total 2,472 1,902 1,333 Heat to be dissipated ~ Intercooler 2nd stage kW 82 66 46 ~ Lube oil kW ~ ~ ~ ~ Surface heat ca. kW [7] 83 65 50 ~ Balance heat kW 29 22 15 Spec. fuel consumption of engine kWh/kWh [2] 2.34 2.40 2.53 Lube oil consumption ca. kg/h [3] 0.37 ~ ~ Electrical efficiency % 41.6% 40.5% 38.2% Thermal efficiency % 44.9% 46.0% 48.1% Total efficiency % [6] 86.6% 86.5% 86.3% Hot water circuit: Forward temperature °C 90.0 85.8 81.6 Return temperature °C 70.0 70.0 70.0 Hot water flow rate m³/h 55.1 55.1 55.1 *) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements.
00.00.0000/CE Document1 Copyright ©(rg) established 5/20
Main dimensions and weights (at module) Length mm ~ 6,700 Width mm ~ 1,800 Height mm ~ 2,200 Weight empty kg ~ 14,200 Weight filled kg ~ 14,800 Connections Hot water inlet and outlet DN/PN 100/10 Exhaust gas outlet DN/PN 300/10 Fuel gas (at gas train) DN/PN 125/16 Fuel Gas (at module) DN/PN 125/10 Water drain ISO 228 G ½'' Condensate drain DN/PN 50/10 Safety valve - jacket water ISO 228 DN/PN 1½''/2,5 Safety valve - hot water DN/PN 50/16 Lube oil replenishing (pipe) mm 28 Lube oil drain (pipe) mm 28 Jacket water - filling (flex pipe) mm 13 Intercooler water-Inlet/Outlet 1st stage DN/PN 100/10 Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10 Output / fuel consumption ISO standard fuel stop power ICFN kW 1,222 Mean effe. press. at stand. power and nom. speed bar 20.00 Fuel gas type Natural gas Based on methane number|Min. methane number MZ d) 94|75 Compression ratio Epsilon 12.50 Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c) Allowed Fluctuation of fuel gas pressure % ± 10 Max. rate of gas pressure fluctuation mbar/sec 10 Maximum Intercooler 2nd stage inlet water temperature °C 40 Spec. fuel consumption of engine kWh/kWh 2.34 Specific lube oil consumption g/kWh 0.30 Max. Oil temperature °C 85 Jacket-water temperature max. °C 95 Filling capacity lube oil (refill) lit ~ 360 c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 (calculated without N2 and CO2)
00.00.0000/CE Document1 Copyright ©(rg) established 6/20
0.02 Technical data of engine
Manufacturer GE Jenbacher Engine type J 416 GS-B302 Working principle 4-Stroke Configuration V 70° No. of cylinders 16 Bore mm 145 Stroke mm 185 Piston displacement lit 48.88 Nominal speed rpm 1,500 Mean piston speed m/s 9.25 Length mm 3,660 Width mm 1,495 Height mm 2,085 Weight dry kg 5,195 Weight filled kg 5,830 Moment of inertia kgm² 13.50 Direction of rotation (from flywheel view) left Flywheel connection SAE 18'' Radio interference level to VDE 0875 N Starter motor output kW 7 Starter motor voltage V 24
Thermal energy balance Energy input kW 2,855 Intercooler kW 364 Lube oil kW 132 Jacket water kW 343 Exhaust gas total kW 717 Exhaust gas cooled to 180 °C kW 404 Exhaust gas cooled to 100 °C kW 567 Surface heat kW 50 Balance heat kW 29
Exhaust gas data Exhaust gas temperature at full load °C [8] 374 Exhaust gas mass flow rate, wet kg/h 6,753 Exhaust gas mass flow rate, dry kg/h 6,291 Exhaust gas volume, wet Nm³/h 5,330 Exhaust gas volume, dry Nm³/h 4,776 Max.admissible exhaust back pressure after engine mbar 60
Combustion air data Combustion air mass flow rate kg/h 6,547 Combustion air volume Nm³/h 5,065 Max. admissible pressure drop in front of intake-air filter mbar 10
00.00.0000/CE Document1 Copyright ©(rg) established 7/20
Sound pressure level Aggregate b) dB(A) re 20µPa 96 31,5 Hz dB 84 63 Hz dB 88 125 Hz dB 97 250 Hz dB 95 500 Hz dB 93 1000 Hz dB 88 2000 Hz dB 87 4000 Hz dB 90 8000 Hz dB 88 Exhaust gas a) dB(A) re 20µPa 113 31,5 Hz dB 101 63 Hz dB 111 125 Hz dB 116 250 Hz dB 105 500 Hz dB 102 1000 Hz dB 96 2000 Hz dB 108 4000 Hz dB 107 8000 Hz dB 104
Sound power level
Aggregate dB(A) re 1pW 116 Measurement surface m² 100 Exhaust gas dB(A) re 1pW 121 Measurement surface m² 6.28 a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635, precision class 3.
The spectra are valid for aggregates up to bmpe=19 bar. (add savety margin of 1dB to all values per increase of 1 bar pressure). Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance ± 3 dB
00.00.0000/CE Document1 Copyright ©(rg) established 8/20
0.03 Technical data of generator
Manufacturer Leroy-Somer e) Type LSA 52.2 M60 e) Type rating kVA 1,870 Driving power kW 1,222 Ratings at p.f. = 1,0 kW 1,189 Ratings at p.f. = 0.8 kW 1,176 Rated output at p.f. = 0.8 kVA 1,469 Rated current at p.f. = 0.8 A 2,044 Frequency Hz 50 Voltage V 415 Speed rpm 1,500 Permissible overspeed rpm 2,250 Power factor lagging 0,8 - 1,0 Efficiency at p.f. = 1,0 % 97.3% Efficiency at p.f. = 0.8 % 96.2% Moment of inertia kgm² 42.60 Mass kg 4,020 Radio interference level to VDE 0875 N Construction B3/B14 Protection Class IP 23 Insulation class H Temperature (rise at driving power) F Maximum ambient temperature °C 40 Total harmonic distortion % 1.5 Reactance and time constants xd direct axis synchronous reactance p.u. 1.90 xd' direct axis transient reactance p.u. 0.18 xd'' direct axis sub transient reactance p.u. 0.09 Td'' sub transient reactance time constant ms 23 Ta Time constant direct-current ms 41 Tdo' open circuit field time constant s 2.77 e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.
00.00.0000/CE Document1 Copyright ©(rg) established 9/20
0.04 Technical data of heat recovery
General data - Hot water circuit Total recoverable thermal output kW 1,283 Return temperature °C 70.0 Forward temperature °C 90.0 Hot water flow rate m³/h 55.1 Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.90 Maximum Variation in return temperature °C +0/-20 Max. rate of return temperature fluctuation °C/min 10 Mixture Intercooler (1st stage) Type gilled pipes Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.30 Hot water connection DN/PN 100/10 Mixture Intercooler (2nd stage) (Intercooler separate) Type gilled pipes Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.80 Hot water connection DN/PN 65/10 Heat exchanger lube oil Type plate heat exchanger Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 100/10 Heat exchanger engine jacket water Type plate heat exchanger Nominal pressure of hot water bar 10 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 100/10 Exhaust gas heat exchanger Type shell-and-tube PRIMARY: Exhaust gas pressure drop approx bar 0.02 Exhaust gas connection DN/PN 300/10 SECONDARY: Nominal pressure of hot water bar 6 Pressure drop hot water circuit bar 0.20 Hot water connection DN/PN 100/10
established
connection variant F
00.00.0000/CE Document1 Copyright ©(rg) established 11/20
0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures and the methane number and subject to technical development and modifications. All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %. Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work. (3) Average value between oil change intervals according to maintenance schedule, without oil change
amount (4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 8 % Radio interference level The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output • ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and adjusted to the standard reference conditions.
• Standard reference conditions: Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level Air temperature: 25°C (77°F) or 298 K Relative humidity: 30 %
• Volume values at standard conditions (fuel gas, combustion air, exhaust gas) Pressure: 1013 mbar (14.7 psi) Temperature: 0°C (32°F) or 273 K
Output adjustment for turbo charged engines Standard rating of the engines is for an installation at an altitude ≤ 500 m and an air intake temperature ≤ 30 °C. If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried out by the engine management system. Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead to a derate in output.
00.00.0000/CE Document1 Copyright ©(rg) established 12/20
Parameters for the operation of GE Jenbacher gas engines The genset fulfills the limits for mechanical vibrations according to ISO 8528-9. If possible, railway trucks must not be used for transport (TI 1000-0046). The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110, TI 1100-0111, and TI 1100-0112.
1.00 Scope of supply - module
Design: The module is built as a compact package. Engine and generator are connected through a coupling and are mounted to the base frame. To provide the best possible isolation from the transmission of vibrations the engine is mounted to the frame by means of anti-vibrational mounts. The remaining vibrations are eliminated by mounting the module on isolating pads (e.g. Sylomer). This, in principle, allows the module to be placed directly on any floor capable of carrying the static load. No special foundation is required. Prevention of sound conducted through solids has to be provided locally.
1.01 Spark ignited gas engine
Four-stroke, air/gas mixture turbocharged, aftercooled, with high performance ignition system and electronically controlled air/gas mixture system. The engine is equipped with the most advanced LEANOX® LEAN-BURN COMBUSTION SYSTEM developed by GE JENBACHER.
1.01.01 Engine design
Engine block Single-piece crankcase and cylinder block made of special casting; crank case covers for engine inspection, welded steel oil pan. Crankshaft and main bearings Drop-forged, precision ground, surface hardened, statically and dynamically balanced; main bearings (upper bearing shell: 3-material bearing / lower bearing shell: sputter bearing) arranged between crank pins, drilled oil passages for forced-feed lubrication of connecting rods. Vibration damper Maintenance free viscous damper Flywheel With ring gear for starter motor Pistons
00.00.0000/CE Document1 Copyright ©(rg) established 13/20
Single-piece, made of light metal alloy, with piston ring carrier and oil passages for cooling; piston rings made of high quality material, main combustion chamber specially designed for lean burn operation. Connecting rods Drop-forged, heat-treated, big end diagonally split and toothed. Big end bearings (upper bearing shell: sputter bearing / lower bearing shell: sputter bearing) and connecting rod bushing for piston pin. Cylinder liner Chromium alloy gray cast iron, wet, individually replaceable. Cylinder head Specially designed and developed for GE JENBACHER-lean burn engines with optimised fuel consumption and emissions; water cooled, made of special casting, individually replaceable; Valve seats, valve guides and spark plug sleeves individually replaceable; exhaust and inlet valves made of high quality material. Crankcase breather Connected to combustion air intake system. Valve train Camshaft, with replaceable bushings, driven by crankshaft through intermediate gears, valve lubrication by splash oil through rocker arms. Combustion air/fuel gas system Motorized carburetor for automatic adjustment according to fuel gas characteristic. Exhaust driven turbocharger, mixture manifold with bellows, water-cooled intercooler, throttle valve and distribution manifolds to cylinders. Ignition system Most advanced, fully electronic high performance ignition system, external ignition control. OPTION MONIC: Automatically, cylinder selective registration and control of the current needed ignition voltage. Lubricating system Gear-type lube oil pump to supply all moving parts with filtered lube oil, pressure control valve, pressure relief valve and full-flow filter cartridges. Cooling of the lube oil is arranged by a heat exchanger. Engine cooling system Jacket water pump complete with distribution pipework and manifolds. Exhaust system Turbocharger and exhaust manifold Exhaust gas temperature measuring Thermocouple for each cylinder Electric actuator For electronic speed and output control Electronic speed monitoring for speed and output control
00.00.0000/CE Document1 Copyright ©(rg) established 14/20
By magnetic inductive pick up over ring gear on flywheel Starter motor Engine mounted electric starter motor
1.03 Module accessories
Base frame Welded structural steel to accommodate engine, generator and heat exchangers. Flexible coupling With torque limiter to couple engine with generator. The coupling isolates the major subharmonics of engine firing impulses from the generator. Bell housing To connect engine with generator housing. With two ventilation and control windows. Anti-vibration mounts Arranged between engine/generator assembly and base frame. Isolating pads (SYLOMER) for placement between base frame and foundation, delivered loose. Exhaust gas connection Connection of exhaust gas turbocharger; including flexible connection to compensate for expansions and vibrations. Combustion air filter Dry type air filter with replaceable filter cartridges, including flexible connection to carburetor and service indicator. Interface panel Totally enclosed sheet steel cubicle with front door, wired to terminals, ready to operate. Cable entry at bottom. Painting: RAL 7035 Protection: IP 54 external, IP 10 internal (protection against direct contact with live parts) Design according to IEC 439-1 (EN 60 439-1/1990) and DIN VDE 0660 part 500, respectively. Ambient temperature: 5 - 40 °C (41 - 104 °F),Relative humidity:70 % Dimensions: • Height: 1000 mm (39 in) • Width: 800 mm (32 in), [-> at type 4 1000 mm (39 in)] • Depth: 300 mm (12 in) Power supply from the starter battery charger.
00.00.0000/CE Document1 Copyright ©(rg) established 15/20
Power distribution to the engine mounted auxiliaries (power input from the supplier of the auxiliaries power supply): 3 x 415/240 V, 50 Hz, 16 A Essential components installed in interface panel: • Terminal strip • Decentralised input and output cards, connected by a data bus interface to the central engine control of
the module control panel. • Speed monitoring • Relays, contacts, fuses, engine contact switch to control valves and auxiliaries • Measuring transducer for excitation voltage • Air conditioning system (option)
1.03.01 Engine jacket water system
Engine jacket water system Closed cooling circuit, consisting of: • Expansion tank • Filling device (check and pressure reducing valves, pressure gauge) • Safety valve(s) • Thermostatic valve • Required pipework on module • Vents and drains • Electrical jacket water pump, including check valve • Jacket water preheat device
1.07 Painting
• Quality: Oil resistant prime layer Synthetic resin varnish finishing coat
• Colour: Engine: RAL 6018 (green)
Base frame: RAL 6018 (green) Generator: RAL 6018 (green) Module interface panel: RAL 7035 (light grey) Control panel: RAL 7035 (light grey)
1.20.01 Starting system
Starter battery: 2 piece Pb battery with 12 cells, 2 x 12 V, 200 Ah (according to DIN 72311), complete with cover plate, terminals and acid tester. Battery voltage monitoring: Monitoring by an under voltage relay.
00.00.0000/CE Document1 Copyright ©(rg) established 16/20
Battery charging equipment: Capable for charging the starter battery with I/U characteristic and for the supply of all connected D.C. consumers. Charging device is mounted inside of the module interface panel or module control panel. • General data: • Power supply 3 x 320 - 550 V, 47 - 63 Hz • max. power consumption 1060 W • Nominal D.C. voltage 24 V(+/-1%) • Voltage setting range 24V to 28,8V ( adjustable) • Nominal current (max.) 40 A • Dimensions 240 x 125 x 125 mm • Degree of protection IP20 to IEC 529 • Operating temperature 0 °C - 60 °C • Protection class 1 • Humidity class 3K3, no condensation. • Natural air convection • Standards EN60950,EN50178 UL/cUL (UL508/CSA 22.2)
Signalling: Green Led: Output voltage > 20,5V Yellow Led: Overload, Output Voltage < 20,5V Red Led: shutdown Control accumulator: • Pb battery 24 VDC/18 Ah
1.20.03 Electric jacket water preheating
Installed in the jacket water cooling circuit, consisting of: • Heating elements • Water circulating pump The jacket water temperature of a stopped engine is maintained between 56°C (133 °F) and 60°C (140°F), to allow for immediate loading after engine start.
1.20.04 Flexible connections
Following flexible connections per module are included in the GE Jenbacher -scope of supply: No. Connection Unit Dimension Material 2 Warm water in-/outlet DN/PN 100/10 Stainless steel 1 Exhaust gas outlet DN/PN 300/10 Stainless steel 1 Fuel gas inlet DN/PN 125/16 Stainless steel 2 Intercooler in-/outlet DN/PN 100/10 Stainless steel
00.00.0000/CE Document1 Copyright ©(rg) established 17/20
2 Lube oil connection mm 28 Hose Sealings and flanges for all flexible connections are included.
2.00 Electrical equipment
Totally enclosed floor mounted sheet steel cubicle with front door wired to terminals. Ready to operate, with cable entry at bottom. Naturally ventilated. Protection: IP 40 external IP 10 internal (protection against direct contact with live parts) Design according to EN 60439-1 / IEC 60439-1 and ISO 8528-4. Ambient temperature 5 - 40 °C (41 - 104 °F), 70 % Relative humidity Standard painting: Panel: RAL 7035 Pedestal: RAL 7020
4.00 Delivery, installation and commissioning
4.01 Carriage Ex works GE JENBACHER (Container unit ex works Jenbach or ex works Hungary) or carriage of the complete scope of supply to the installation site. 4.02 Unloading Unloading, moving of equipment to point of installation, mounting and adjustment of delivered equipment on intended foundations is / is not included in GE Jenbacher scope of supply. 4.03 Assembly and installation Assembly and installation of all GE Jenbacher -components is / is not included in GE Jenbacher scope of supply. 4.04 Storage The customer is responsible for secure and appropriate storage of all delivered equipment. 4.05 Start-up and commissioning Start-up and commissioning with the GE Jenbacher start-up and commissioning checklist is / is not included. 4.06 Trial run After start-up and commissioning, the plant will be tested in an 8-hour trial run. The operating personnel will be introduced simultaneously to basic operating procedures. 4.07 Emission measurement (exhaust gas analyser) Emission measurement by GE Jenbacher personnel, to verify that the guaranteed toxic agent emissions have been achieved (costs for measurement by an independent agency will be an extra charge).
00.00.0000/CE Document1 Copyright ©(rg) established 18/20
5.01 Limits of delivery
Electrical • Module: • At terminals of module interface panel • At terminals of generator terminal box
(screwed glands to be provided locally) • Module control panel:
At terminal strips • Auxiliaries:
At terminals of equipment which is supplied separately Warm water • At inlet and outlet flanges on module • At inlet and outlet flanges of the exhaust gas heat recovery system Low temperature water At inlet and outlet flanges at module Exhaust gas • At outlet flange of exhaust gas connection • At inlet and outlet flanges of the exhaust gas heat recovery system Combustion air The air filters are set mounted Fuel gas • At inlet and outlet flanges of gas train • At inlet flange of gas pipework on module Lube oil At lube oil connections on module Draining connections and pressure relief At module Condensate At condensate drain on exhaust gas heat exchanger Insulation Insulation of heat exchangers and pipework is not included in our scope of supply and must be provided locally. First filling The first filling of module, (lube oil, engine jacket water, anti freeze-, anti corrosive agent, battery acid) is not included in our scope of supply. The composition and quality of the used consumables are to be strictly monitored in accordance with the "Technical Instructions" of GE JENBACHER.
00.00.0000/CE Document1 Copyright ©(rg) established 19/20
Suitable bellows and flexible connections must be provided locally for all connections. Cables from the module must be flexible.
5.02 Factory tests and inspections
The individual module components shall undergo the following tests and inspections: 5.02.01 Engine tests Carried out as combined Engine- and Module test according to DIN ISO 3046 at GE Jenbacher test bench. The following tests are made at 100%, 75% and 50% load, and the results are reported in a test certificate: • Engine output • Fuel consumption • Jacket water temperatures • Lube oil pressure • Lube oil temperatures • Boost pressure • Exhaust gas temperatures, for each cylinder 5.02.02 Generator tests Carried out on test bench of the generator supplier. 5.02.03 Module tests The engine will be tested with natural gas (Russian Natural gas with methane number 94). The technical data according to the specification can only be demonstrated to a certain extent with the available natural gas. Carried out as combined Engine- and Module test commonly with module control panel at GE Jenbacher test bench, according to ISO 8528, DIN 6280. The following tests are made and the results are reported in a test certificate: Visual inspection of scope of supply per specifications. • Functional tests per technical specification of control system. • Starting in manual and automatic mode of operation • Power control in manual and automatic mode of operation • Function of all safety systems on module
• Measurements at 100%, 75% and 50% load: • Frequency • Voltage • Current • Generator output • Power factor • Fuel consumption • Lube oil pressure • Jacket water temperature • Boost pressure • Mixture temperature • Exhaust emission (NOx)
The module test will be carried out with the original generator, except it is not possible because of the delivery date. Then a test generator will be used for the module test.
00.00.0000/CE Document1 Copyright ©(rg) established 20/20
To prove characteristics of the above components, which are not tested on the test bench by GE JENBACHER, the manufacturers’ certificate will be provided.
5.03 Documentation
Preliminary documentation 60 days after receipt of a technically and commercially clarified order: • Module drawing 1) • Technical diagram 1) • Drawing of control panel 3) • List of electrical interfaces 2) • Technical specification of control system 2) • Technical drawing auxiliaries (if included in GE Jenbacher-limit of delivery) 1)
At delivery: • Wiring diagrams 3) • Cable list 3)
At start-up and commissioning (or on clients request): • Operating and maintenance manual 4) • Spare parts manual 4) • Operation report log 4)
Available Languages 1) DEU, GBR 2) DEU, GBR, FRA, ITA, ESP 3) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE 4) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE, SLOWEN, SLOWAK, SERB, SCHWED, ROM, PRT, NORWEG, LITAU, LETT, BULGAR, CHINA, DNK, ESTN, FIN, GRC, KROAT
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ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITSBUBBENHALL ENERGY DEVELOPMENT LIMITED Feb-96 316 1 0.5 LANDFILL GASSIDEGATE LANE ENERGY DEVELOPMENT LIMITED Mar-96 316 2 1.0 LANDFILL GASBRAMFORD HYDER Apr-97 320 1 1.0 LANDFILL GASDUNDEE UNIVERSITY DUNDEE UNIVERSITY Oct-97 320 3 3.0 CHP NATURAL FREEMANS HOSPITAL AHS EMSTAR Nov-97 612 2 3.0 CHP NATURAL CHADDERTON UK WASTE Nov-97 320 2 2.0 LANDFILL GASPAULSGROVE ONYX Dec-97 320 3 3.0 LANDFILL GASBITMAC SCOTTISH HYDRO ELECTRIC Jan-98 616 1 1.5 CHP NATURAL BELLHOUSE C.L.P. COMBINED LANDFILL PRODUCTS Feb-98 320 3 3.0 LANDFILL GASSEGHILL COAL PRODUCTS Feb-98 320 1 1.0 LANDFILL GASTRUMPS FARM HYDER Apr-98 320 3 3.0 LANDFILL GASHEATHCOAT ENERGY ADVANTAGE Apr-98 320 1 1.0 CHP NATURAL UNITED MINES C.L.P. COMBINED LANDFILL PRODUCTS Apr-98 320 3 3.0 LANDFILL GASKVAERNER (HOGSMILL) THAMES WATER May-98 212 2 1.0 CHP BIO GASBIDSTON COAL PRODUCTS May-98 320 3 3.0 LANDFILL GASBRADGATE HANSON Jun-98 320 2 2.0 LANDFILL GASWAPSEYS WOOD SUMMERLEAZE Jul-98 320 6 6.0 LANDFILL GASCHELSON MEADOW COMBINED LANDFILL PRODUCTS Aug-98 320 2 2.0 LANDFILL GASN.E.M. KIBBLESWORTH COAL PRODUCTS Aug-98 320 3 3.0 LANDFILL GASWHINNEY HILL C.L.P. COMBINED LANDFILL PRODUCTS Sep-98 320 2 2.0 LANDFILL GASRISLEY UK WASTE Sep-98 320 8 8.0 LANDFILL GASN.E.M. ELLINGTON ROAD LANDFILL SITE COAL PRODUCTS Sep-98 320 1 1.0 LANDFILL GASENDERBY WARREN HYDER Sep-98 320 5 5.0 LANDFILL GASHYDER - LAMBY WAY HYDER Oct-98 320 3 3.0 LANDFILL GASKILSBY HALES WASTE Oct-98 320 1 1.0 LANDFILL GASNORTH TYNE HOSPITAL DALKIA UTILITIES SERVICES Mar-99 612 1 1.0 CHP NATURAL BILLINGE COAL PRODUCTS Apr-99 320 1 1.0 LANDFILL GASENDERBY WARREN PHASE 2 HYDER Apr-99 320 2 2.0 LANDFILL GASHOLIDAY MOSS UK WASTE Apr-99 320 4 4.0 LANDFILL GASARPLEY LANDFILL SITE (FIRST 9 SETS) COAL PRODUCTS May-99 320 9 9.0 LANDFILL GASARPLEY LANDFILL SITE (SECOND 9 SETS) COAL PRODUCTS May-99 320 9 9.0 LANDFILL GASDIMMER COAL PRODUCTS May-99 320 1 1.0 LANDFILL GASONGAR HANSON May-99 320 1 1.0 LANDFILL GASBURNTSTUMP HANSON May-99 320 3 3.0 LANDFILL GASCHELSON MEADOW 2 COMBINED LANDFILL PRODUCTS Jun-99 320 1 1.0 LANDFILL GASAVELEY HANSON Jul-99 320 4 4.0 LANDFILL GASLLANDDULUS HANSON Jul-99 320 3 3.0 LANDFILL GASENDERBY WARREN FROM LAMBY WAY HYDER Jul-99 320 1 1.0 LANDFILL GASFERRY ROAD HYDER Jul-99 320 1 1.0 LANDFILL GASSUMMERSTON COMBINED LANDFILL PRODUCTS Jul-99 320 3 3.0 LANDFILL GASWESTERN GENERAL HOSPITAL SCOTTISH HYDRO ELECTRIC Sep-99 320 1 1.0 CHP NATURAL BROMBOROUGH UK WASTE Oct-99 320 2 2.0 LANDFILL GASIOW ARRETON NEW INDEPENDENT ENERGY Oct-99 616 5 10.0 CHP NATURAL SUTTON COURTNEY PH1 HANSON Nov-99 320 4 4.0 LANDFILL GASSUTTON COURTNEY PH2 HANSON Nov-99 320 1 1.0 LANDFILL GAS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
UK Installation List Page 1 of 10
ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
IOW ARRETON MAIN IOW INDEPENDENT ENERGY Nov-99 616 3 6.0 CHP NATURAL UFTON BIFFA WASTE MANAGEMENT Nov-99 320 1 1.0 LANDFILL GASIMMINGHAM COAL PRODUCTS Dec-99 320 1 1.0 LANDFILL GASWANGFORD HYDER Dec-99 320 1 1.0 LANDFILL GASSHIREBROOK INDEPENDENT ENERGY Dec-99 616 5 10.0 MINES GASDIMMER 2 COAL PRODUCTS Dec-99 320 1 1.0 LANDFILL GASNORLANDS LANE THAMES WATER Dec-99 320 1 1.0 CHP BIO GASNORLANDS LANE THAMES WATER Dec-99 320 1 1.0 LANDFILL GASBILSTHORPE HYDER Jan-00 320 1 1.0 LANDFILL GASLILLYHALL COAL PRODUCTS Feb-00 320 1 1.0 LANDFILL GASGOWY COAL PRODUCTS Feb-00 320 2 2.0 LANDFILL GASSUTTON HYDER Feb-00 320 2 2.0 LANDFILL GASMACKETTS I O W INDEPENDENT ENERGY Mar-00 616 2 4.0 CHP NATURAL BILSTHORPE ( Moved to Bretby ) HYDER Mar-00 320 1 1.0 LANDFILL GASHIGH HEAVENS 1 HYDER Apr-00 320 1 1.0 LANDFILL GASLANE END I O W INDEPENDENT ENERGY Apr-00 616 3 6.0 CHP NATURAL LACKFORD COMBINED LANDFILL PRODUCTS Apr-00 320 1 1.0 LANDFILL GASSHAKESPEARE FARM BIFFA WASTE MANAGEMENT Apr-00 320 1 1.0 LANDFILL GASWILNACOTE BIFFA WASTE MANAGEMENT Apr-00 320 1 1.0 LANDFILL GASDOCKSWAY HYDER May-00 320 2 2.0 LANDFILL GASDOCKSWAY HYDER May-00 320 1 1.0 LANDFILL GASGREENOAKHILL PATTERSONS May-00 320 2 2.0 LANDFILL GASMARGARETS INDEPENDENT ENERGY Aug-00 616 4 8.0 CHP NATURAL LINGHALL SUMMERLEAZE Aug-00 320 1 1.0 LANDFILL GASSTIRLING WATER GLEESON Sep-00 612 1 1.5 CHP BIO GASBRETBY HYDER Oct-00 320 1 1.0 LANDFILL GASPEBSHAM BIFFA WASTE MANAGEMENT Oct-00 320 1 1.0 LANDFILL GASBEIGHTON COMBINED LANDFILL PRODUCTS Oct-00 320 1 1.0 LANDFILL GASBEACON SUMMERLEAZE Nov-00 320 1 1.0 LANDFILL GASBROOKHURST WOOD BIFFA WASTE MANAGEMENT ( UK WASTE ) Nov-00 320 3 3.0 LANDFILL GASBROMBOROUGH ( Trecatti Engine rerouted ) BIFFA WASTE MANAGEMENT ( UK WASTE ) Nov-00 320 1 1.0 LANDFILL GASTRECATTI ( RE ROUTE TO BROMBOROUGH ) BIFFA WASTE MANAGEMENT ( UK WASTE ) Nov-00 320 1 1.0 LANDFILL GASWITTON ( Now DIMMER 3 ) COAL PRODUCTS Dec-00 320 1 1.0 LANDFILL GASDEEP MOOR GRAVESON Dec-00 320 1 1.0 LANDFILL GASPOPLARS SUMMERLEAZE Dec-00 320 1 1.0 LANDFILL GASSOMERLEY ONYX HAMPSHIRE Jan-01 320 1 1.0 LANDFILL GASTYTHEGSTON HYDER Jan-01 320 1 1.0 LANDFILL GASSKELBROOKE COMBINED LANDFILL PRODUCTS Jan-01 320 1 1.0 LANDFILL GASGREENOAKHILL 3 PATTERSONS Feb-01 320 1 1.0 LANDFILL GASCHAPPEL FARM HYDER Feb-01 320 1 1.0 LANDFILL GASPEBSHAM 2 BIFFA WASTE MANAGEMENT Apr-01 320 1 1.0 LANDFILL GASGLAPWELL HYDER Apr-01 320 1 1.3 LANDFILL GASTRECATTI ( Replacement for rerouted engine ) BIFFA WASTE MANAGEMENT May-01 320 2 2.0 LANDFILL GASBOOTHAM LANE HYDER May-01 320 1 1.3 LANDFILL GASRJB MINING ( THORESBY ) HARWORTH POWER LTD Jun-01 420 2 2.8 MINES GASNIGG - ABERDEEN EARTHTECH Aug-01 320 1 1.0 CHP BIO GAS
UK Installation List Page 2 of 10
ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
BRETBY 2 ( Re Routed from Bilsthorpe ) HYDER Aug-01 320 1 1.3 LANDFILL GASORDNANCE SURVEY ORDNANCE SURVEY Sep-01 2x316 2 1.5 CHP NATURAL SOLUTIA ( Site No 1 ) DISTRICT ENERGY Sep-01 3x620/1x616 4 10.0 NATURAL GASGREENOAKHILL 4 PATTERSONS Sep-01 320 1 1.0 LANDFILL GASBRAMSHILL ( Gowy 2 Rerouted ) ONYX HAMPSHIRE Oct-01 320 1 1.0 LANDFILL GASBRIDGEWATER ( Site No 2 ) DISTRICT ENERGY Oct-01 3x620/1x616 4 10.0 NATURAL GASROYAL VICTORIA HOSP DALKIA UTILITIES SERVICES Nov-01 616 2 4.0 CHP NATURAL CHIPPENHAM SCOTTISH AND SOUTHERN Jan-02 3x620/1x616 4 10.0 NATURAL GASWHELDALE SCOTTISH AND SOUTHERN/ COALGAS Jan-02 3x620/1x616 4 10.0 MINES GASCOMPTON BASSETT UUGE Jan-02 420 1 1.4 LANDFILL GASABERDARE ( Site No 4 ) DISTRICT ENERGY Jan-02 3x620/1x616 4 10.0 NATURAL GASSEVINGTON ( Site No 3 ) DISTRICT ENERGY Jan-02 3x620/1x616 4 10.0 NATURAL GASPOPLARS SUMMERLEAZE Feb-02 320 1 1.0 LANDFILL GASDARRINGTON QUARRIES WASTE RECYCLING GROUP Feb-02 320 4 4.0 LANDFILL GASWETHERDEN COMBINED LANDFILL PRODUCTS Mar-02 312 1 0.6 LANDFILL GASSUTTON COURTNEY WASTE RECYCLING GROUP Mar-02 320 1 1.0 LANDFILL GASMARCH CLP MARCH ENERGY Mar-02 320 1 1.0 LANDFILL GASMARCH COMBINED LANDFILL PRODUCTS Mar-02 320 1 1.0 LANDFILL GASBEANHAM SUMMERLEAZE Apr-02 320 1 1.0 LANDFILL GASLINGHALL SUMMERLEAZE May-02 320 1 1.0 LANDFILL GASLYDSEY SUMMERLEAZE May-02 320 1 1.0 LANDFILL GASEDWIN RICHARDS WASTE RECYCLING GROUP May-02 320 2 2.0 LANDFILL GASHIGHMOOR 1 & 2 SUMMERLEAZE Jun-02 320 2 2.0 LANDFILL GASLIVERPOOL WWTW UNITED UTILITIES Jul-02 1x320/1x316 2 1.5 CHP BIO GASMALTBY EOS (UK COAL) Aug-02 420 2 2.8 MINES GASWELBECK EOS (UK COAL) Sep-02 420 2 2.8 MINES GASSTILLINGFLEET EOS (UK COAL) Oct-02 420 3 4.2 MINES GASALLERTON PARK W R G Oct-02 320 2 2.0 LANDFILL GASBROOKHURST WOOD BIFFA Oct-02 320 2 2.1 LANDFILL GASLINGHALL 3 SUMMERLEAZE Jan-03 320 1 1.0 LANDFILL GASHUMBERFIELD WASTE RECYCLING GROUP Jan-03 320 2 2.1 LANDFILL GASNANT-Y-CAWS UUGE Jan-03 320 1 1.0 LANDFILL GASCALVERT 2 SHANKS WASTE SOLUTIONS Jan-03 620 5 12.2 LANDFILL GASMINWORTH STW SEVERN TRENT WATER Mar-03 320 2 2.1 CHP BIO GASSOUTHLEIGH LFS ONYX Apr-03 420/320 1/2 3.5 LANDFILL GASUNITED MINES CLP May-03 320 2 2.0 LANDFILL GASUNITED MINES CLP May-03 320 1 1.0 LANDFILL GASMAW GREEN NOVERA Jun-03 320 2 2.1 LANDFILL GASEDINBURGH UNIVERSITY CROWN HOUSE Jun-03 212 1 0.5 CHP NATURAL SUTTON UUGE Jun-03 320 1 1.0 LANDFILL GASGOWY NOVERA Jul-03 320 2 2.1 LANDFILL GASHONLEY WOOD NOVERA Jul-03 208 1 0.3 LANDFILL GASODDECOMBE NOVERA Jul-03 320 1 1.0 LANDFILL GASWOOTON VIRIDOR Jul-03 320 1 1.0 LANDFILL GASSUMMERSTON CLP Jul-03 320 1 1.0 LANDFILL GAS
UK Installation List Page 3 of 10
ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
KELLINGLEY EOS (UK COAL) Aug-03 420 2 2.8 MINES GASAUCHENCARROCH CLP Aug-03 320 2 2.0 LANDFILL GASDANES MOSS NOVERA Aug-03 320 2 2.1 LANDFILL GASHEATHFIELD LFS VIRIDOR Aug-03 320 1 1.0 LANDFILL GASPILSWORTH VIRIDOR Sep-03 320 4 4.2 LANDFILL GASSKELLBROOK CLP Sep-03 320 1 1.0 LANDFILL GASMILTON LFS WASTE RECYCLING GROUP Sep-03 320 2 2.1 LANDFILL GASBROGBOROUGH LANDFILL SITE SHANKS WASTE SOLUTIONS Sep-03 620 1 2.4 LANDFILL GASFELTWELL CLP Sep-03 320 2 2.0 LANDFILL GASBOOTHAM LANE 2 UUGE Oct-03 420 1 1.4 LANDFILL GASHARTLEPOOL HOSPITAL DALKIA UTILITIES SERVICES Oct-03 420 1 1.4 CHP NATURAL KINGS BUILDING - EDINBURGH UNIVERSITY CROWN HOUSE Oct-03 620 1 2.7 CHP NATURAL SUTTON COURTENAY WASTE RECYCLING GROUP Oct-03 320 3 3.2 LANDFILL GASRISLEY LFS BIFFA Oct-03 320 2 2.1 LANDFILL GASIMMINGHAM WASTE RECYCLING GROUP Nov-03 320 2 2.1 LANDFILL GASBEDDINGTON LFS THAMES WASTE Nov-03 320 2 2.0 LANDFILL GASLINCOLN HOSPITAL DALKIA UTILITIES SERVICES Dec-03 420 1 1.4 CHP NATURAL CONNON BRIDGE CLP Jan-04 420 1 1.4 LANDFILL GASCONNON BRIDGE CLP Jan-04 420 1 1.4 LANDFILL GASSTRONGFORD STW SEVERN TRENT WATER Jan-04 320 2 2.1 CHP BIO GASBROMBOROUGH BIFFA Feb-04 316 1 0.8 LANDFILL GASOFFHAM WASTE RECYCLING GROUP Feb-04 320 3 3.2 LANDFILL GASREDDITCH STW SEVERN TRENT WATER Mar-04 316 1 0.8 CHP BIO GASBARNHURST SEWAGE TREATMENT WORKS SEVERN TRENT WATER Apr-04 312 1 0.6 CHP BIO GASGARLAFF CLP Apr-04 320 4 4.3 LANDFILL GASROXBY BIFFA Apr-04 320 3 1.0 LANDFILL GASHUMBERFIELD 2 WASTE RECYCLING GROUP Apr-04 320 1 1.0 LANDFILL GASCHADDERTON BIFFA Apr-04 316 1 0.8 LANDFILL GASREADING STW TARGET ALLIANCE May-04 212 2 1.0 CHP BIO GASCLAYMILLS SEVERN TRENT WATER May-04 316 1 0.8 CHP BIO GASWAVELEY WOOD ENERGY DEVELOPMENT LIMITED May-04 420 1 1.4 LANDFILL GASWINTERON WASTE RECYCLING GROUP May-04 420 1 1.4 LANDFILL GASBELLHOUSE ENERGY DEVELOPMENT LIMITED May-04 420 1 1.4 LANDFILL GASROUNDHILL SEVERN TRENT WATER Jun-04 320 1 1.1 CHP BIO GASKIRKLESS WASTE RECYCLING GROUP Jun-04 320 2 2.1 LANDFILL GASLOUGHBOROUGH SEVERN TRENT WATER Jul-04 208 1 0.3 CHP BIO GASFINHAM SEWAGE TREATMENT WORKS SEVERN TRENT WATER Jul-04 320 1 1.1 CHP BIO GASBOLAM CLP Jul-04 320 1 1.1 LANDFILL GASJAMESON ROAD CLP Jul-04 320 1 1.1 LANDFILL GASJAMESON ROAD CLP Jul-04 420 1 1.4 LANDFILL GASDORKET HEAD WASTE RECYCLING GROUP Jul-04 420 2 1.4 LANDFILL GASBARLING ENERGY DEVELOPMENT LIMITED Aug-04 420 1 1.4 LANDFILL GASBEETLEY LANDFILL SITE CLP Aug-04 320 1 1.1 LANDFILL GASCHELSON MEADOW CLP Aug-04 320 1 1.1 LANDFILL GASBELLHOUSE 2 LANDFILL SITE CLP Aug-04 320 1 1.1 LANDFILL GAS
UK Installation List Page 4 of 10
ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
BARNSDALE BAR WASTE RECYCLING GROUP Aug-04 320 2 2.1 LANDFILL GASAVELEY 2 WASTE RECYCLING GROUP Aug-04 320 2 2.1 LANDFILL GASFRAMPTON LANDFILL SITE ECO2 LTD Aug-04 420 1 1.4 LANDFILL GASBARNSDALE BAR WASTE RECYCLING GROUP Aug-04 208 1 0.3 LANDFILL GASDIX PIT WASTE RECYCLING GROUP Sep-04 320 2 2.1 LANDFILL GASLLANDDULUS WASTE RECYCLING GROUP Sep-04 208 1 0.3 LANDFILL GASBRAMFORD BIFFA Oct-04 316 1 0.8 LANDFILL GASSKELBROOKE LANDFILL SITE CLP Oct-04 320 1 1.1 LANDFILL GASLEVITT LFS WASTE RECYCLING GROUP Oct-04 320 1 1.1 LANDFILL GASSUTTON COURTENAY 2 WASTE RECYCLING GROUP Oct-04 320 2 2.1 LANDFILL GASPENNY HILL WASTE RECYCLING GROUP Oct-04 208 1 0.3 LANDFILL GASCHRISTIE HOSPITAL DALKIA UTILITIES SERVICES Nov-04 420 1 1.4 CHP NATURALWARESLEY LFS BIFFA Nov-04 320 1 1.1 LANDFILL GASWARESLEY LFS BIFFA Nov-04 316 1 0.7 LANDFILL GASEFFORD LANDFILL SITE ONYX Nov-04 420 1 1.4 LANDFILL GASSEGHILL LFS SITA Nov-04 320 2 2.1 LANDFILL GASBARKIP WM TRACEY Nov-04 320 1 1.1 LANDFILL GASCALNE LFS VIRIDOR Nov-04 320 2 1.1 LANDFILL GASSTAVELEY WASTE RECYCLING GROUP Nov-04 320 2 2.1 LANDFILL GASTADDINGTON WASTE RECYCLING GROUP Nov-04 208 1 0.3 LANDFILL GASWEETABIX WEETABIX LTD Dec-04 620 2 6.0 CHP NATURAL CARNABY WASTE RECYCLING GROUP Dec-04 420 1 1.4 LANDFILL GASMILTON 2 WASTE RECYCLING GROUP Dec-04 320 1 1.1 LANDFILL GASWORCESTER SEVERN TRENT WATER Dec-04 312 1 0.6 CHP BIO GASHEATHFIELD LFS VIRIDOR Dec-04 320 1 1.1 LANDFILL GASOFFHAM WASTE RECYCLING GROUP Dec-04 320 1 1.1 LANDFILL GASPEBSHAM BIFFA Dec-04 320 1 1.1 LANDFILL GASROXBY BIFFA Dec-04 320 3 3.2 LANDFILL GASGALLYMOOR WASTE RECYCLING GROUP Dec-04 320 1 1.1 LANDFILL GASGALLYMOOR WASTE RECYCLING GROUP Dec-04 208 1 0.3 LANDFILL GASKENNET WASTE RECYCLING GROUP Dec-04 208 2 0.6 LANDFILL GASKENNET WASTE RECYCLING GROUP Dec-04 208 2 0.3 LANDFILL GASTADDINGTON WASTE RECYCLING GROUP Dec-04 208 1 0.3 LANDFILL GASUNITED MINES CLP Jan-05 320 1 1.1 LANDFILL GASCATHKIN LFS CLP Jan-05 320 1 1.1 LANDFILL GASNETHERIDGE STW SEVERN TRENT WATER Jan-05 312 1 0.6 CHP BIO GASPOOLE ENERGY DEVELOPMENT LIMITED Feb-05 320 1 1.1 LANDFILL GASMIDDLEMARSH WASTE RECYCLING GROUP Feb-05 208 1 0.3 LANDFILL GASSKELLBROOK CLP Apr-05 320 1 1.0 LANDFILL GASCARLTON FOREST WASTE RECYCLING GROUP Apr-05 208 1 0.3 LANDFILL GASSTAVELEY WASTE RECYCLING GROUP Apr-05 320 2 2.1 LANDFILL GASSHAKESPEARE FARM BIFFA Apr-05 312 1 0.6 LANDFILL GASRAINHAM ENERGY DEVELOPMENT LIMITED May-05 420 1 1.4 LANDFILL GASRAINHAM ENERGY DEVELOPMENT LIMITED May-05 420 1 1.4 LANDFILL GASBROADGREEN HOSPITAL DALKIA UTILITIES SERVICES May-05 616 1 2.2 CHP NATURAL
UK Installation List Page 5 of 10
ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
STOKE BARDOLPH SEVERN TRENT WATER May-05 320 2 2.1 CHP BIO GASSTAPLE QUARY WASTE RECYCLING GROUP May-05 208 1 0.3 LANDFILL GASBARLING ENERGY DEVELOPMENT LIMITED May-05 208 1 0.3 LANDFILL GASGEORGE SQUARE - EDINBURGH UNIVERSITY CROWN HOUSE May-05 612 1 1.6 CHP NATURALLEADENHAM WASTE RECYCLING GROUP Jun-05 320 1 1.1 LANDFILL GASBELLHOUSE LFS CLP Jun-05 312 1 0.6 LANDFILL GASRAINHAM LFS ENERGY DEVELOPMENT LIMITED Jun-05 420 1 1.4 LANDFILL GASWANLIP SEVERN TRENT WATER Jun-05 320 2 2.1 CHP BIO GASBEDDINGTON LFS VIRIDOR Jul-05 320 1 1.1 LANDFILL GASHERMITAGE WASTE RECYCLING GROUP Sep-05 208 1 0.3 LANDFILL GASKENNICK WASTE RECYCLING GROUP Sep-05 320 1 1.1 LANDFILL GASHERMITAGE WASTE RECYCLING GROUP Sep-05 320 2 2.2 LANDFILL GASRYTON ENERGY DEVELOPMENT LIMITED Sep-05 208 1 0.3 LANDFILL GASALDEBY WASTE RECYCLING GROUP Sep-05 320 2 2.2 LANDFILL GASHERMITAGE WASTE RECYCLING GROUP Sep-05 320 1 1.1 LANDFILL GASWELLBECK WASTE RECYCLING GROUP Sep-05 420 1 1.4 LANDFILL GASWESTER HATTON WASTE RECYCLING GROUP Sep-05 208 1 0.3 LANDFILL GASSOUTHAMPTON UNIVERSITY SOUTHAMPTON UNIVERSITY Oct-05 420 2 2.8 CHP NATURALGAINSBOROUGH WASTE RECYCLING GROUP Oct-05 208 2 0.6 LANDFILL GASPITSEA LFS ENERGY DEVELOPMENT LIMITED Oct-05 420 6 8.4 LANDFILL GASAUCHENCARROCH LFS CLP Nov-05 320 1 1.1 LANDFILL GASCATWICK GRANGE WASTE RECYCLING GROUP Nov-05 208 1 0.3 LANDFILL GASBENNET BANK WASTE RECYCLING GROUP Nov-05 320 2 2.2 LANDFILL GASBERWICK FARM ECO2 LTD Nov-05 312 1 0.6 LANDFILL GASCATWICK GRANGE WASTE RECYCLING GROUP Nov-05 208 1 0.3 LANDFILL GASPWLLFAWATKIN WASTE RECYCLING GROUP Nov-05 320 3 3.3 LANDFILL GASSCABB WOOD WASTE RECYCLING GROUP Nov-05 320 2 2.1 LANDFILL GASROTHERHAM WASTE RECYCLING GROUP Dec-05 208 2 0.6 LANDFILL GASBLACKBOROUGH END NOVERA Dec-05 320 2 2.2 LANDFILL GASDANESHILL NOVERA Dec-05 320 2 2.2 LANDFILL GASELLINGTON ROAD SITA Dec-05 208 1 0.3 LANDFILL GASUGLEY BIFFA Dec-05 320 1 1.1 LANDFILL GASFUNTLEY CLP Jan-06 312 1 0.6 LANDFILL GASORMSKIRK HOSPITAL DALKIA UTILITIES SERVICES Jan-06 320 1 1.1 CHP NATURALSTRAID FARM STRAID FARM LTD Mar-06 312 1 0.8 LANDFILL GASCONNON BRIDGE CLP Mar-06 320 1 1.1 LANDFILL GASCATHKIN CLP Mar-06 320 1 1.1 LANDFILL GASSTONEYHILL CLP Mar-06 320 1 1.1 LANDFILL GASBLACKBOROUGH END WASTE RECYCLING GROUP Apr-06 208 1 0.3 LANDFILL GASSEAFIELD WWTW THAMES WATER Apr-06 320 1 1.1 CHP NATURALVIGO UTOPIA ECO2 LTD May-06 320 2 2.2 LANDFILL GASAUCHENCARROCH CLP Jun-06 320 1 1.1 LANDFILL GASBURY WWTW UNITED UTILITIES Jun-06 320 1 1.0 CHP BIO GASCATHKIN CLP Jul-06 320 1 1.1 LANDFILL GASCHELSOM MEADOW CLP Jul-06 320 1 1.1 LANDFILL GAS
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ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
CILGWYN CLP Jul-06 320 1 1.1 LANDFILL GASJUDKINS WASTE RECYCLING GROUP Aug-06 320 1 1.1 LANDFILL GASBELLHOUSE PHASE 2 ENERGY DEVELOPMENT LIMITED Oct-06 320 1 1.1 LANDFILL GASDAVYHULME UNITED UTILITIES Oct-06 620 3 6.0 CHP BIO GASSPRINGFILED FARM ONYX Nov-06 420 1 1.4 LANDFILL GASNATURAL HISTORY MUSEUM VITAL ENERGI Nov-06 612 1 2.0 CHP NATURALNORTH HERTS BIFFA Nov-06 320 1 1.1 LANDFILL GASCOLSTERWORTH CLP Nov-06 320 & 312 1 2.0 LANDFILL GASSKELTON BIFFA Dec-06 316 1 0.8 LANDFILL GASBLACKBURN WWTW UNITED UTILITIES Dec-06 312 2 1.3 CHP BIO GASTRECCATI BIFFA Jan-07 320 2 2.1 LANDFILL GASLANCASTER WWTW UNITED UTILITIES Jan-07 208 1 0.3 CHP BIO GASPITSEA EDL Jan-07 208 1 0.3 LANDFILL GASNORLANDS LANE VIRIDOR Jan-07 316 1 0.8 LANDFILL GASABERDEEN UNIVERSITY THERMAL TRANSFER Jan-07 612 1 1.6 CHP NATURALHOUGHTON-LE-SPRING BIFFA Jan-07 316 1 0.8 LANDFILL GASJAMESON ROAD CLP Feb-07 320 1 1.1 LANDFILL GASHARWOTH COLLIERY HARWORTH POWER LTD Feb-07 420 5 7.0 MINES GASUNITED MINES CLP Feb-07 320 1 1.1 LANDFILL GASAIB BALLSBRIDGE (IRE) DALKIA UTILITIES SERVICES Mar-07 320 1 1.1 CHP TRI NATURALWINGMOOR AMBER ENERGY Mar-07 208 2 0.6 LANDFILL GASSHELFORD VIRIDOR Mar-07 320 1 1.0 LANDFILL GASKINGS LYNN (ANGLIAN WATER) PETER BROTHERHOOD Mar-07 320 2 2.2 CHP BIO GASAPSLEY RPS Apr-07 312 1 0.6 LANDFILL GASGREENOAKHILL PATTERSONS Apr-07 320 3 3.2 LANDFILL GASSTILLINGFLEET UK COAL Apr-07 620 4 12.0 MINES GASBLETCHLEY WASTE RECYCLING GROUP Apr-07 420 5 9.8 LANDFILL GASKILGARTH CLP May-07 320 1 1.1 LANDFILL GASNANT-Y-GWYDDON AMGEN CYMRU May-07 312 1 0.8 LANDFILL GASKNOWL HILL AMBER ENERGY May-07 312 1 0.8 LANDFILL GASMUCKING EDL May-07 420 3 4.2 LANDFILL GASJAMESON ROAD CLP May-07 320 1 1.1 LANDFILL GASPOOLE EDL Jun-07 208 1 0.3 LANDFILL GASGREENOAKHILL PATTERSONS Jun-07 320 1 1.0 LANDFILL GASBROGBOROUGH LANDFILL SITE WASTE RECYCLING GROUP Jul-07 320 2 2.2 LANDFILL GASRUSHTON LANDFILL SITE AURORA ENERGY LTD Jul-07 316 1 0.8 LANDFILL GASHYDRO POLYMERS CHP DRYER HYDRO POLYMERS Jul-07 612 1 1.8 CHP NATURALBROGBOROUGH LANDFILL SITE WASTE RECYCLING GROUP Jul-07 320 3 3.3 LANDFILL GASBROGBOROUGH LANDFILL SITE WASTE RECYCLING GROUP Jul-07 320 2 2.2 LANDFILL GASDERBY SEVERN TRENT WATER Sep-07 316 1 0.8 CHP BIO GASARTHURSTOWN (IRE) BIOVERDA POWER SYSTEMS Sep-07 420 2 2.8 LANDFILL GASDEERPLAY WASTE RECYCLING GROUP Sep-07 320 2 2.2 LANDFILL GASHOUGHTON-LE-SPRING LFS BIFFA Nov-07 312 1 0.5 LANDFILL GASCOLNBROOK LFS BIFFA Nov-07 208 1 0.3 LANDFILL GASHORTON LFS VIRIDOR Nov-07 320 1 1.1 LANDFILL GAS
UK Installation List Page 7 of 10
ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
SKELTON LFS BIFFA Nov-07 320 1 1.0 LANDFILL GASKINGSTON HOSPITAL DALKIA Nov-07 420 1 1.4 CHP NATURALBUTCHERSFIELD LFS BIFFA Nov-07 208 1 0.3 LANDFILL GASTRECATTI LFS BIFFA Nov-07 320 2 2.0 LANDFILL GASBOLTON WWTW UNITED UTILITIES Dec-07 320 1 1.0 CHP BIO GASBOLTON WWTW UNITED UTILITIES Dec-07 312 1 0.5 CHP BIO GASWARRINGTON WWTW UNITED UTILITIES Jan-08 312 2 1.1 CHP BIO GASPORTSMOUTH HOSPITAL CARILLION CONSTRUCTION Feb-08 612 2 3.3 CHP NATURALSTOCKPORT WWTW UNITED UTILITIES Feb-08 312 2 1.1 CHP BIO GASPARKWOOD LFS VIRIDOR Mar-08 320 1 1.0 LANDFILL GASBOOTHAM LANE LFS NOVERA Mar-08 208 1 0.3 LANDFILL GASBARKIP LFS WILLIAM TRACEY LTD Mar-08 208 1 0.3 LANDFILL GASKINGS LYNN (ANGLIAN WATER) PETER BROTHERHOOD Mar-08 320 1 1.0 CHP BIO GASWAVERLEY WOOD LFS EDL Apr-08 208 1 0.3 LANDFILL GASSEGHILL LFS SITA Jun-08 208 1 0.3 LANDFILL GASPITSEA LFS EDL Jun-08 420 1 1.4 LANDFILL GASFREEMANS HOSPITAL DALKIA UTILITIES SERVICES Jul-08 420 1 1.4 CHP NATURAL SEATON DISTRICT HEATING SCHEME ABERDEEN COUNTY COUNCIL Jul-08 320 1 1.0 CHP NATURALCALLENDER PARK DISTRICT HEATING SCHEME FALKIRK COUNTY COUNCIL Jul-08 320 1 1.0 CHP NATURALGREAT BILLING STW PETER BROTHERHOOD Jul-08 420 3 3.2 CHP BIO GASGROSVENOR WATERSIDE VITAL ENERGI Jul-08 208 1 0.3 CHP NATURALEAST ANGLIA CLP Aug-08 208 2 0.6 LANDFILL GASPENHESGYN LANDFILL SITE ANGLESEY COUNTY COUNTY Aug-08 320 1 1.1 LANDFILL GASDARRINGTON WASTE RECYCLING GROUP Aug-08 208 1 0.3 LANDFILL GASWANLIP STW SEVERN TRENT WATER Sep-08 320 1 1.0 CHP BIO GASDERBY ISLAND STW SEVERN TRENT WATER Oct-08 316 1 0.8 CHP BIO GASUNIVERSITY HOSPITAL OF WALES CARDIFF AND VALE HOSPITAL TRUST Jan-09 616 2 4.4 CHP NATURALPALESTRA SPIE MATTHEW HALL Feb-09 316 1 0.8 CHP NATURALVARIOUS BIFFA Feb-09 320 3 3.3 LANDFILL GASVARIOUS BIFFA Feb-09 312 2 1.2 LANDFILL GASVARIOUS BIFFA Feb-09 208 2 0.6 LANDFILL GASPITSEA LFS EDL Feb-09 420 1 1.4 LANDFILL GASBARLING LFS EDL Feb-09 420 1 1.4 LANDFILL GASBELLHOUSE LFS EDL Feb-09 320 1 1.1 LANDFILL GASBRAN SANDS AKER KVAERNER Apr-09 420 3 4.2 CHP BIO GASBRAN SANDS AKER KVAERNER Apr-09 312 1 0.5 CHP BIO GASDERBY RECKITT BENCKISER Apr-09 420 1 1.4 CHP NATURALHULL RECKITT BENCKISER Apr-09 612 1 1.8 CHP TRI NATURALMERTHYR TYDFIL BIOMASS ENGINEERING Apr-09 320 2 2.2 SYNGASVARIOUS LANDFILL SITES VIRIDOR Apr-09 320 6 6.6 LANDFILL GASNETHERIDGE STW SEVERN TRENT WATER Apr-09 316 1 0.8 CHP BIO GASBARNSLEY LANE SITA Apr-09 208 1 0.3 LANDFILL GASPATH HEAD SITA Apr-09 208 1 0.3 LANDFILL GASPILGRIM HOSPITAL ELYO INDUSTRIAL LTD May-09 312 1 0.6 CHP NATURALPATH HEAD SITA May-09 320 1 1.1 LANDFILL GAS
UK Installation List Page 8 of 10
ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
MALTBY COLLIERY MALTBY COLLIERY May-09 420 1 1.4 MINES GASWYRLEY GROVE LANDFILL SITE AURORA ENERGY LTD Jun-09 316 1 0.8 LANDFILL GASGUYS HOSPITAL NIFES Jun-09 620 1 3.0 CHP NATURALWESTWOOD FOOD WASTE BIOGEN/GREENFINCH Jun-09 320 1 1.1 CHP BIO GASWESTWOOD FOOD WASTE BIOGEN/GREENFINCH Jun-09 312 1 0.6 CHP BIO GASST THOMAS HOSPITAL NIFES Jul-09 620 1 3.0 CHP NATURALNIGG - ABERDEEN YORKSHIRE WATER Jul-09 316 1 0.8 CHP BIO GASBOSTON SCIENTIFIC (IRE) F4 ENERGY Jul-09 416 1 1.1 CHP NATURALABBOTT VASCULAR (IRE) F4 ENERGY Oct-09 416 1 1.1 CHP NATURALUNIVERSITY OF LIVERPOOL UNIVERSITY OF LIVERPOOL PLC Nov-09 620 1 3.3 CHP NATURALROYAL PRESTON HOSPITAL LANCASHIRE TEACHING HOSPITALS Dec-09 612 1 1.8 CHP NATURALKINGS CROSS COLLEGE HOSPITAL DALKIA Jan-10 616 1 2.4 CHP NATURALKINGS CROSS COLLEGE HOSPITAL DALKIA Jan-10 612 1 1.8 CHP NATURALQUEENS HOSPITAL BURTON HOSPITAL NHS TRUST Jan-10 312 1 0.5 CHP NATURALKNOCKMORE (IRE) CONTOUR GLOBAL Feb-10 620 4 12.0 QUAD GEN NATURALBAXTER HEALTHCARE (IRE) BAXTER HEALTHCARE Feb-10 416 / 612 2 3.1 CHP NATURALHILL OF TRAMAUD SITA Mar-10 320 1 1.1 LANDFILL GASPATH HEAD SITA Mar-10 320 1 1.1 LANDFILL GASSTOKE BARDOLPH SEVERN TRENT WATER Mar-10 320 2 2.2 CHP BIO GASNEW ALBION VEOLIA Apr-10 320 1 1.1 LANDFILL GASTULLYVAR (IRE) RENEWABLE POWER SYSTEMS (RPS) May-10 316 1 0.8 LANDFILL GASBARFOOTS MT ENERGIE Jun-10 320 1 1.0 CHP BIOGASUNIVERSITY OF EAST ANGLIA UNIVERSITY OF EAST ANGLIA Jul-10 620 1 1.5 SYNGASERIN LANDFILL SITE VIRIDOR Jul-10 320 2 2.1 LANDFILL GASSKELTON GRANGE BIFFA Jul-10 320 2 2.1 LANDFILL GASSTOKE BARDOLPH SEVERN TRENT WATER Aug-10 320 1 1.0 CHP BIOGASRIGMUIR LANDFILL SITE VIRIDOR Sep-10 320 1 1.1 LANDFILL GASMERCHANT SQUARE LONDON CROWN HOUSE Oct-10 208 2 0.7 CHP NATURALPATH HEAD LANDFILL SITE SITA Oct-10 208 1 0.3 LANDFILL GASCROFT FARM VEOLIA Oct-10 312 1 0.6 LANDFILL GASPORT SUNLIGHT UNILEVER Nov-10 612 2 4.0 CHP NATURALWARMINSTER ASPIRE DEFENCE Nov-10 412 1 0.8 CHP NATURALCASALE GRASTIM Nov-10 612 1 2.4 CHP NATURALLANCASTER WWTW GCA LTD Mar-11 312 1 0.5 CHP BIO GASBLUE HAZE VEOLIA Mar-11 320 3 3.3 LANDFILL GASKNOWL HILL GRUNDON WASTE Mar-11 320 1 1.0 LANDFILL GASBEDDINGTON STW THAMES WATER Mar-11 312 2 1.0 CHP BIOGASCRAWLEY STW THAMES WATER Mar-11 312 2 1.0 CHP BIOGASCHERTSEY STW THAMES WATER Mar-11 312 2 1.0 CHP BIOGASHOLSWORTHY NEW BIOGAS SET ANDIGESTION LTD (SUMMERLEAZE) Mar-11 320 1 1.1 CHP BIOGASWESTWOOD FOOD WASTE BIOGEN Mar-11 320 1 1.1 CHP BIOGASBEDDINGTON AD PLANT VIRIDOR Mar-11 312 1 0.5 BIOGASNEW ALBION VEOLIA Mar-11 320 1 1.1 LANDFILL GASCROFT FARM VEOLIA Mar-11 312 1 0.5 LANDFILL GASNEW CROSBY LANDFILL SITE SITA Mar-11 320 1 1.1 LANDFILL GAS
UK Installation List Page 9 of 10
ISSUE UPDATE: JUNE 2011COMMISSIONING UNIT No. OF Total MW Application
SITE CUSTOMER G59 DATE MODULE UNITS
Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
NETHERIDGE STW SEVERN TRENT WATER Mar-11 316 1 0.8 CHP BIOGASCLAYMILLS STW SEVERN TRENT WATER Mar-11 320 1 1.1 CHP BIOGASSTANDEN HEATH LANDFILL SITE BIFFA Mar-11 316 1 0.8 LANDFILL GASKINGSBURY LANDFILL SITE BIFFA Mar-11 312 1 0.5 LANDFILL GASEYE LANDFILL SITE BIFFA Mar-11 312 2 1.0 LANDFILL GASOXFORD STW THAMES WATER Apr-11 412 2 1.6 CHP BIOGASKINGS YARD OLYMPIC VILLAGE ELYO INDUSTRIAL LTD COMMISSIONING 620 1 3.3 CHP NATURALPOZZILLI GRASTIM COMMISSIONING 612 1 1.8 CHP NATURALSTRATFORD CITY OLYMPIC VILLAGE ELYO INDUSTRIAL LTD COMMISSIONING 620 2 6.6 CHP NATURALLONGLEY LANE COSTAIN COMMISSIONING 320 2 2.1 CHP BIOGASHARPER ADAMS UNIVERSITY COLLEGE BIOGEN GREENFINCH COMMISSIONING 312 1 0.5 CHP BIOGASGREAT ORMOND STREET HOSPITAL NG BAILEY COMMISSIONING 420 1 1.4 CHP NATURALPMG (VISTAKON) (IRE) DRESSER RAND LTD DELIVERED TO SITE 420 2 3.0 CHP NATURALTHE SHARD BUILDING MACE LIMITED COMMISSIONING 416 1 1.1 CHP NATURALGWE BIOGAS GWE BIOGAS LTD COMMISSIONING 320 1 1.1 CHP BIOGASRPS POWER IN A BOX 1 RENEWABLE POWER SYSTEMS (RPS) COMPLETE 320 1 1.0 LANDFILL GASRPS POWER IN A BOX 2 RENEWABLE POWER SYSTEMS (RPS) COMPLETE 320 1 1.0 LANDFILL GASEDL POWER IN A BOX (6 SETS) ENERGY DEVELOPMENT LIMITED COMPLETE 320 6 6.3 LANDFILL GASCOBDEN STREET COSTAIN COMMISSIONING 320 2 2.1 CHP BIOGASDRIFFIELD 2 GWE BIOGAS LTD COMMISSIONING 320 1 1.1 CHP BIOGASSEATON DISTRICT HEATING SCHEME ABERDEEN COUNTY COUNCIL COMMISSIONING 320 1 1.1 CHP NATURALPURFLEET UNILEVER COMMISSIONING 616 1 2.4 CHP NATURALDAVYHULME WWTW BLACK & VEATCH COMMISSIONING 620 2 4.9 CHP BIOGASGIRVAN ENGINE 3 WILLIAM GRANT & SONS LIMITED COMMISSIONING 420 1 1.4 CHP BIOGASINGS ROAD BIOGAS PLANT PDM GROUP COMMISSIONING 420 2 2.8 CHP BIOGASALNE LANDFILL GENERATION SCHEME WALLED GARDEN POWER COMPANY INSTALLATION 612 1 1.6 LANDFILL GASGIRVAN ENGINE 4 WILLIAM GRANT & SONS LIMITED IN PRODUCTION 620 1 3.0 CHP BIOGASWEST SUSSEX BIOGAS PLANT M&W ZANDERS (BIFFA) IN PRODUCTION 420 3 4.2 CHP BIOGASSMURFIT KAPPA BIRMINGHAM SMURFIT KAPPA BIRMINGHAM IN PRODUCTION 412 1 0.9 CHP BIOGASSTAR WORKS GRUNDON WASTE LTD IN PRODUCTION 320 1 1.0 CHP BIOGASTHE NATIONAL GALLERY LONDON THE NATIONAL GALLERY IN PRODUCTION 412 1 0.8 CHP NATURALCOMMONWEALTH GAMES VITAL ENERGI IN PRODUCTION 412 1 0.8 CHP NATURALVARIOUS LFS BIFFA IN PRODUCTION 320 3 3.3 LANDFILL GASVARIOUS LFS BIFFA IN PRODUCTION 312 3 1.8 LANDFILL GASVARIOUS LFS BIFFA IN PRODUCTION 208 4 1.2 LANDFILL GASPACKINGTON LFS SITA IN PRODUCTION 320 7 7.7 LANDFILL GAS
Subtotal (filtered) 719 839.8Total 719 839.8
UK Installation List Page 10 of 10
C2234 LC04 1
9.5
20120
Clar
In
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Hou
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Page 37
7
C2234 LC04 1
Clark
Introduc
Clarke Ene
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Page 38
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C2234 LC04 1
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Energy and
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20120
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ergy have dev
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Page 39
roduction of
gement plan
rements, job
procedures,
ed by Clarke
arke Energy)
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identify the
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gineers. The
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C2234 LC04 1
EngineerinFrom the ou
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Page 40
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9.6
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Page 41
C2234 LC04 1
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Page 42
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Page 43
d customers
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C2234 LC04 1
Nationwid
20120
de Service Coverage
e
Page 44
4
C2234 LC04 1
9.7
20120
Clar
Pr
rke E
ojec
Ener
ct Ins
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suraancee Co
over
Page 45
5
Lloyd’s Broker. Authorised and Regulated by the Financial Services Authority. A member of the Jardine Lloyd Thompson Group. Registered Office: 6 Crutched Friars, London EC3N 2PH.
Registered in England No. 1536540. VAT No. 244 2321 96
*54317190*
JLT Specialty Limited
St James's House 7 Charlotte Street Manchester M1 4DZ Tel: 0161 957 8008 Fax: 0161 957 8040 Our contact: Howard Saunders Our Ref: HPS
To whom it may concern Confirmation of Insurance Cover
Re: Clarke Energy Holdings Limited and Subsidiary Companies and Clarke Telecom Limited
We act as Insurance brokers to the above named Client and at their request confirm that the insurance summarised below has been effected. Brief details of the insurance are as follows:
Insurance Type : Employers Liability Period : 1 November 2011 to 31 October 2012 Limit of Indemnity : £10,000,000 in all including costs and expenses Territorial Limits : Worldwide Deductible : Nil
Subject otherwise to the terms and conditions of the Policy. Insurers : Chartis Insurance Policy Number : 21645105 Insurance Type : Public and Products Liability Period : 1 November 2011 to 31 October 2012 Limit of Indemnity : Public Liability £15,000,000 any one claim plus costs and
expenses Products Liability £15,000,000 any one claim plus costs and expenses and in the aggregate
Territorial Limits : Worldwide Deductible : The first £10,000 of each and every claim
Subject otherwise to the terms and conditions of the Policy. Insurers : Chartis Insurance Policy Number : 21645105 Insurance Type : Contractors All Risks
- 2 -
Period : 1 November 2011 to 31 October 2012 Limit of Indemnity : 1. Contract Works - Limit £5,000,000 any one contract
2. Construction Plant and Equipment - £40,000 3. Jenbacher Tools - £10,000 4. Generator & Flare Stackers at W Baybutt's £390,000 5. Machinery Movement - Limit £800,000 6. Hired in Plant - Limit £500,000 any one accident
including continuing hire charges. Territorial Limits : United Kingdom, Eire and France Deductible : 1. Contract Works £20,000 each and every claim
2. Claims at W Baybutt's £2,500 each and every claim 3. Machinery Movement £5,000 each and every claim 4. Hired in Plant £500 each and every claim increasing to
£1,000 in respect of theft and malicious damage. Subject otherwise to the terms and conditions of the Policy.
Insurers : Aviva Insurance Policy Number : 24124273ENP Insurance Type : Professional Indemnity Period : 1 November 2011 to 31 October 2012 Limit of Indemnity : £1,000,000 any one claim including costs and expenses Territorial Limits : Worldwide excluding USA/Canada Deductible : £50,000 each and every claim including costs and expenses
Subject otherwise to the terms and conditions of the Policy. Insurers : A G Dore Syndicate (Lloyds) Policy Number : 000F00748P07 Insurance Type : Excess Professional Indemnity Period : 1 November 2011 to 31 October 2012 Limit of Indemnity : £4,000,000 any one claim including costs and expenses in
excess of £1,000,000 any one claim including costs and expenses
Territorial Limits : Worldwide excluding USA/Canada Deductible : Nil
Subject otherwise to the terms and conditions of the Policy. Insurers : Dual Corporate Risks (Lloyds) Policy Number : PC/02375/000/11A
- 3 -
These statements have been made in good faith and are a summary of the insurance cover in force as at the date of this letter (which insurance remains subject to the full terms and conditions of the subscribing insurers’ policy), We accept no responsibility whatsoever for any inadvertent or negligent act, error or omission on our part in preparing these statements or for any loss, damage or expenses thereby occasioned to any recipient of this letter however so occasioned.
Should the insurance cover be cancelled, assigned or changed in any way during the period of insurance, neither we nor the subscribing insurer(s) accept any obligation to notify any recipient of this letter. The subscribing insurers’ obligations under contracts of insurance to which they subscribe are several and not joint and are limited solely to the extent of their individual subscriptions. The subscribing insurers are not responsible for the subscription of any co-subscribing insurer who for any reason does not satisfy all or part of its obligations. Notwithstanding the issuance of this letter we are and remain solely the agent of our Client in this matter and owe no duties to any recipient of this letter. Should you need any further information please contact the undersigned.
Yours faithfully
H P Saunders Howard Saunders
C2234 LC04 1
9.8
E
20120
Hea
Envir
alth,
ronm
Safe
ment
ety &
tal P
&
Policcies
Page 46
6
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