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C1-CELLS: A TRANSFORMATIONAL PLATFORM
THAT TRANSCENDS THE LIMITS OF LEGACY
PROTEIN PRODUCTION TECHNOLOGIES
Dyadic Thermophilic Filamentous Fungus (C1 platform)
Recombinant Production of Glycoprotein Antigen Vaccines, Antibodies &
Other Therapeutic Protein Products
BIO International Convention Digital Conference
June 10-11 & 14-18, 2021
1
Biopharma industry-leading global commercial,
government & academic strategic collaborations
Building a more efficient biomanufacturing platform to
serve a global population more affordably
Opportunistic participation in product development of
vaccines, biotherapeutics for infectious, oncology, &
autoimmune diseases
Novel synthetic biology tools for developing diagnostic,
prophylactic, and therapeutic products
C1 is ideally suited to help meet the global demand for Health
Equity including multivalent vaccines & multi antibody cocktails
GLOBAL HEALTH ACCESS, AFFORDABILITY & EQUITY
3
PuritiesHigh retention of target secreted protein(s) or other C1-cell bioproduct(s) through
downstream processing
No viral or endotoxins
ProductivityRobust & versatile C1-cell growth conditions
High yields of C1-cell secreted protein and other products
Low viscosity [unique morphologies]
SpeedsDevelop stable C1-cell lines in ~7 weeks producing recombinant proteins at grams/liter
C1-cell production savings of ~30 days over CHO-cell production costs with very expensive media
Manufacturing ~ 3-4 batches of mAbs at the same time it takes to make 1 batch using CHO-cells
Robustness Scales ranging from laboratory microtiter plates, shaker flasks, single use and/or
stainless-steel bioreactors
Robust Recombinant Protein Production Platform Offers Competitive Advantages Over Existing Techs
C1-Cell Recombinant Protein Products With Competitive Advantages
Costs
4
High yields and rapid manufacturing cycle times reduce C1 production costs and significantly
reduce manufacturing footprint
C1 Protein Production Platform Overview
• The C1 platform offers several advantages to address therapeutic and vaccine production :
• Highly productive and stable cell lines that are suitable for the rapid development and production of antigens without the need for transient stage
• Highly efficient, robust & versatile low-cost fermentation processes
• Rapid fed-batch fermentation cycles with 12 – 14 days from seed flask to finished fermentation
• Secreted proteins with high proportions of human glycoforms
C1 is characterized by a morphology
change to a fragmented non
sporulating mycelial phenotype.
This morphology results in high
titer/low viscosity fermentations
Systematic deletion of protease genes based on:
▪ Isolation and identification of extracellular proteases
▪ C1 protease library in Pichia pastoris
▪ Effect of different protease inhibitors on protease
activity
▪ mRNA sequencing data
▪ Protease gene annotation
Increasing
Stability
5
Current status• G0 strains – best G0 levels 84% on Nivolumab in fermentation
(98% in SF)
• G2/G1 strains – best strain has 26% G2, 45% G1 and 27% G0 on
Nivolumab in fermentation
• Fucosylation – best strain has 29% G0F, 61% Man3GlcNAcFuc and
5% G0 on Nivolumab in fermentation – up to 95% Fucosylation
efficiency
• G1F/G2F strains are under construction
Glycan
MT330, +38 C
M3848, Niv G0F (C1 Kre2a ss)
Day 7 (166 h)
Response Amount (%)
M3 11313958 4,77
M3-GlcNAc 376751 0,16
M3-GlcNAc-F 144330411 60,86
G0 11335452 4,78
G0F 69138334 29,16
?
sum:
637308 0,27
237132214 100
C1 typical Glycan structure New C1 Glycan Structure
G0 G0F G2 G2F
C1 Protein Production Platform – N-glycoengineering
6
Fast & Stable High Producing C1 Cell Line Development
C1 Site Directed Transformation Method leads to quick generation of stable C1 cell lines
• Set of strong promoters native and
synthetic
• No need for induction
• Stable single-copy integration
• No need for transient stage
Rapidly develop COVID-19 Variant Antigen Multivalent Vaccine Candidates which can be manufactured in microbial single use or stainless-steel bioreactors in larger quantities more affordably.
Rapid Response
High Doses
Scalability
Affordability
• Rapid Development Timelines
• High Productivity – large quantities
• Purity
• Stability
• Robust Manufacturing Process
• Flexible Commercial Scales
• Low Cost
Original RBD version New RBD versionThe same rapid method will be
needed to construct new
cell line with the new gene
1 week 3 weeks 1 week 2 weeks
Plasmid
construction
Strain
construction and
re-isolation for
monoclonality
MTP ferm.,DSP
and analytics
& RCB
generation
1-30 l scale
fermentation
from RCB, DSP
and analytics
Gene synthesis
Sending samples
for evaluation,
animal studies
cGMP grade strain
and process
characterization,
MCB,
C1 genome C1 genome
7
C1 Biomanufacturing – Single Use / Stainless Steel Bioreactors
Fed-batch
Process
From MTP to Large scale
mAbs productivity
Seed Tank
200L – 500m3
FERMENTER
Harvest Tank
Seed flask
Inoculum
Defined
medium
NH4OH for
pH control
Glucose
feeding
Processing
& RecoveryPackaging Assembly Filling Formulation
centrifugation,
Protein A,
Purification
Fed-Batch
technology
48 hrs 24 hrs
▪ fully defined cheap medium
▪ fed-batch technology with glucose feeding
▪ wide range of conditions available pH: 5-8, Temp: 20 - 45°C
▪ low viscosity culture due to unique morphology in the fermenter
▪ (typically) 4-7 day process
▪ 1Lto 500,000L fermentation scale, stainless steel or single use stirred tank fermenters
▪ At the end 30-40% biomass, 60-70 % supernatant (titers refer to the supernatant)
▪ protein production requires no inducer
▪ protein is (typically) secreted to the media
24 wells MTP – 1mg/4ml
1L fermentor – 1.7/g/l/d
30L fermentor – 2.4 g/l/d
120-168 hrs
8
Case Studies – Relevant Protein Titers Achieved in C1
Fc-Fusion15.3 g/l
168 Hours2.58 g/l/day
Influenza HA up to 413 mg/l
In 137 h(72 mg/l/day)
trispecific up to 6.12 g/l
144 Hoursup to 1.02 g/l/day
Virus-like Particles (Secreted)
up to 2400 mg/L In 110 h
(500 mg/l/day)
Therapeutic Proteins
Virus antigen2-3 g/LIn 96 h
(500-750 mg/l/day)
Vaccines
(Note: Results are from non glycoengineered C1-cell lines using different protease strains, HA data from 2015)
mAbsup to 24.5 g/l
168 Hoursup to 3.5 g/l/day
Fab (Certolizumab)up to 14.5 g/l
164 Hoursup to 2.1 g/l/day
2015
9
Animal Health: ZAPI Chose C1 Platform in Competitive Process
• Animal health is a rapidly growing market for both companion and farm animals.
• Vaccine & Drug development in animal health typically has a shorter regulatory timeframe and the cost of the vaccines and drugs is important.
• Dyadic has been involved in the Zoonoses Anticipation Preparedness Initiative (ZAPI) since 2015.
• ZAPI collaboration has helped generate PoC safety, efficacy and challenge data and demonstrated very high antigen production from C1-cells.
Zoonotic Anticipation Preparedness Initiative (ZAPI), is a research and development program sponsored
by the EU . The goal is to developing a platform suitable for the rapid development and production of
vaccines and protocols to fast-track registration of developed products to combat epidemic zoonotic diseases
that have the potential to affect the human population.
Leveraging Third Party Funding to Advance C1 Platform
ZAPI Final Cell Line Decision
C1 was chosen as ZAPI production host for antigens that fulfils ZAPI
goals:
(i)to be fast in producing sufficient quantities of doses when the idea is to deliver high number of doses under 4-6 months and
(ii)to be able to produce sufficient quantities of doses at a very low cost using reduced fermentation capacity.
Potential advantage of commercial scale production of SBV antigen by C1
The production volume that will be needed to produced 1 batch of 100K, 1,000K and 10,000K SBV doses with C1 (1.75 g/L)
11
Success in Expressing High Level of SBV & RVFVAntigens
• ZAPI, is a research and development program sponsored by the EU with the goal of developing a platform suitable for the rapid
development and production of vaccines to fast-track registration of developed products to combat epidemic Zoonotic diseases.
• SBV (Schmallenberg Virus) causes congenital malformations and stillbirths in animals. An antigen against SBV was expressed by
C1. Production level reached 1.8 g/L in 7 days fermentation – 300 fold higher than in Baculovirus
• RVF (Rift Valley Fever ) is a viral disease of humans and livestock that can cause mild to severe symptoms. Animals such as cows, sheep, goats, and camels may be affected. An antigen against Rift Valley Fever Virus (RVFV) was expressed by C1.
SBV yields: 1, 800 mg/L(time point 121h)
C1 Fermentation Baculovirus Fermentation
SBV yields: 6 mg/L(time point 192h)
100n
g
200n
g
300n
g
9Δ 8Δ GcN+C
72h
94h
0,28µl 0,38µl culture supernatant
250kD
150
100
75
50
37
25
20
15
10
76h
99h
12
1h
14
6h
X300
RVFV Gn_DVII-SpyCatcher-C-tag
SBV
RVFV yield: 1,24 g / L
RVFV
12
Coupling process
SBV GcN+C-SpyTag + SpyCatcher-AldolaseCoupling overnight needed to reach best resultsCoupling of inactivated, concentrated material (BEVS expressed) SBV detection and quantification in JESS
E2-SpyTag +SpyCatcher-RVFVCoupling kinetics look similar
13
Secretion of subunits in C1 is a key advantage for yields and DSP. C1 fungus is the chosen ZAPI production host for the subunits. It is:• Fast in producing high amounts of doses under 4-6 months
• Capable to produce sufficient amount of doses at a very low cost and reduced fermentation volume capacity
Drivers for the coupling process step:
• Fast coupling
• Single step process
• Ensure coupling of all subunits on MPSP
• Flexible coupling ratio if needed
• “structured” active ingredient
Coupling
C1 Expressed SBV Antigen - Success in Mice and Cattle Challenge
The C1 expressed SBV antigen that was assembled to Nano-particle expression molecules was tested in animal tests:• All immunized mice and cattle survived challenge infection without any clinical signs of disease.
• Protection was conferred even after only one immunization.
14
Mice trials
Cattle trials
Challenge D35 Challenge D35
0
20
60
80
100
0 1 2 3 4 5 6 7 8 9 10
days postinfection
%su
rviv
al
D)control
mock
GcHS 2x + A
GcHS 1x + A
LS-GcHS 1x + A
40 LS-GcHS 2x + A
Survival
4
2
0
10
8
6
0 1 2 3 4 5 6 7 8 9 10
days postinfection
[lo
g10]R
NA
co
py
nu
mb
ers
/ml
mock
LS-GcH
LS-GcHS
LS-Pept2
Viremia serum
Info about ZAPI Stakeholders Final Conference are available from the IABS website, and recording are available on YouTube:
h t t p s : / / z a p i - s t a k e h o l d e r s - f i n a l - c o n f e r e n c e . i a b s . o r g / c o n f e r e n c e - i n f o r m a t i o n . p h p ? p a r a g = s l i d e s
• D a y 1 – M o r n i n g , F e b r u a r y 4 , 2 0 2 1
• D a y 2 – M o r n i n g , F e b r u a r y 5 , 2 0 2 1
D a y 1 – A f t e r n o o n , F e b r u a r y 4 , 2 0 2 1 D a y 2 – A f t e r n o o n , F e b r u a r y 5 , 2 0 2 1
European Union Zoonosis Anticipation Preparedness Initiative
ZAPI Stakeholders Final Conference
• Many infectious diseases, including influenza and
Ebola, can be transmitted to humans from animals
(and vice-versa). Known as zoonoses, these
diseases represent a serious threat to both human
and animal health.
• ZAPI brings together experts in human and animal
health to create new platforms and technologies that
will facilitate a fast, coordinated, and practical
response to new infectious diseases as soon as
they emerge.
"Within the collaboration, we helped to validate a prolific
fungus, developed by one of our project partners, Dyadic, who
demonstrated that their C1 technology can be used to churn out
vaccines and antibodies in unprecedented amounts which has
the potential to further accelerate biologic manufacturing
processes," said project coordinator Dr. Jean-Christophe
Audonnet. Dr. Audonnet continued, "Dyadic and its C1 cell
line far exceeded our initial expectations at the start of the
program, turning in record antigen productivity for both
the SBV and RVFV antigens."
Dyadic’s C1 Gene Expression Platform Played a Key Role In The Success Of The Five-Year EU € 20 Million ZAPI Program
15
SARS-CoV-2 Spike RBD Is A Key Target For Potent Neutralizing mAbs
• In ~2 months, we developed a C1 cell line expressing the Receptor Binding Domain (23kDa) of SARS-CoV-2 spike protein
• C1 stable cell line was developed that expressed the RBD originally at a level of ~ 1 g/L– no need for transient stage
• Fermentation optimization 2-3 g/l in 5 days in 22L fermenter
• C1 fermentation is based on Fed-batch technology with glucose feeding and cGMP synthetic media
• The RBD antigen was secreted to the media – no need for induction
• Transgenic mice challenge test demonstrated full protection
Advancing Towards Phase 1 clinical study Q3-Q4 2021
Receptor binding domain:
• Single folded polypeptide chain
• All potent neutralizing Ab target
the RBD
• Ag minimization -> focused
immune response
17
• SARS-CoV-2 proteins and neutralizing mAb successfully expressed by C1
• S-RBD
• S-RBD / Spy Tag (Nanoparticle)
• Full Spike / Spy Tag (Nanoparticle)
• Full Spike
• FC RBD
• MAb
• COVID-19 Variant candidates under development
• Infectious disease antigen targets expressed in C1 with preclinical PoC:
• Influenza HA
• MERS RBD
• SBV antigen (Schmallenberg)
• RVFV (Rift Valley Fever)
• IBVD-VLPs
Antigens and neutralizing mAbs for SARS-CoV-2 vaccines
Neutralizing mAbC1 / RBD Ctag C1 / RBD-SpyTag no CTag
HPLC analysis RBD SpyTag -
Purity 99.29%
Expression of secreted
Nanoparticles at several g/L
18
Stable C1-RBD-SpyTag Production Without C-Tag
HPLC analysis RBD SpyTag - Purity 99.29%
2,5
2
1,5
1
0,5
0
0,00 1,00 4,00 5,00
OD
45
0n
m
2,00 3,00
Concentration (Log ng/ul)
RBD-SpyTag
1Lscale fermentation
ELISA-ACE2 BindingAssay
• Stable C1 cell lines expressing RBD-SpyTag without C-Tag successfully developed• Production level in 1L fermentor reached 0.7-0.8 g/L in 55hrs• Efficient and simple purification steps with Spike Protein Resin was developed• Purity reached a level of 99.29% with minor losses• The RBD-SpyTag performed very well
1 - Mw marker 2 – EFT 55h 8µl3 – F.T. (15ml) 20µl4 – Wash I 30µl5– Elutions 1+2+3 in conc. 15µl 6 – Flow through 30µl7 – RBD std. (2µg total) 10µl
19
20
Evaluation Of RBD Produced By C1
OCTET assay: RBD antigen binding assay. A ACE2 receptor is immobilized on the
biosensor, followed by the binding of the RBD antigen. The binding coefficient is
measured by the Biosensor
In addition, all RBD neutralizing mAbs (that bind to different
RBD epitopes) that were identified in patients infected by
SARS-CoV-2 were efficiently bounded to C1 RBD-Ctag
antigen. This binding clearly demonstrates that C1-RBD
antigen was properly folded and has high potential to generate
immune response and protection against the SARS-CoV-2
virus.
Biomolecular Binding Kinetics Assays: The equilibrium
dissociation constant (KD) of C1 SARS-CoV-2-RBD-Ctag
binding to recombinant hACE2 was calculated to be 4.9
Nm, which is comparable to that of the CHO SARS-CoV-2-
RBD: 5.11 Nm.
Recently – mice study confirmed that RBD antigen produced
by C1 induced the production of neutralizing antibodies
against the SARS-CoV-2 in mice.
Immunogenicity and protective efficacy upon challenge in
transgenic mice expressing the Human Ace2 infected with the
SARS-CoV-2 virus were successfully completed
01
01
0103
02
01
Mice study demonstrated that the C1-RBD-CTag induced neutralizing antibodies at high level.
Direct RBD ELISASerum samples obtained at 19, 28, 43 and 50 dpv were tested in a direct ELISA assay. For each mouse (n = 10) serum dilutions scoring positive in the ELISA are plotted, bars represent geometric means for each sampling time-point.
PRNTSerum samples obtained at 50 dpv were tested in a PRNT against SARS-CoV2 on Vero E6 cells. NT50 values are plotted for each mouse (n=10) and the geometric mean value is indicated.
3
6
5
4
PRNT
50 dpv
log
10
NT
50
1st1st 2nd 3rd
Plaque reduction neutralization test (PRNT)
SARS-CoV-2 and Vero E6 cells
NT50 Dilution that neutralizes 50% of the virions
Conducted on pooled sera According to Titer
(GEOMEAN OF THE titers):
Range 1:1,600 -3200 (Low) - 1,280
Range 2: 6,400 -12,800 (Mid) - 5,120
Range 3: 25,600 - 51,200 (High) - 20,400
6
5
4
3
2
1
0
-1
ELISA
2nd 2nd 3rd
log
10
seru
md
ilu
tio
n
Day after first vaccination
128,00032,00022,62711,3108,0008,0004,0004,0004,0002,828
DYAI-100Vaccine
Candidate21
Predicted C1-RBD fermentation capacities for different dose requirements without and with coupling to multimeric protein scaffold particle (MPSP)
C1-expressed SARS-CoV-2 RBD has the potential to be an effective low-cost vaccine candidate that can be rapidly manufactured at flexible commercial scales
C1 productivity (3.0 g/L)Doses without MPSP (20µg and 20µg) Doses with MPSP (15µg+15µg)
10M 100M 1000M 10M 100M 1000M
Total volume (g) 400 4 000 40 000 400 4 000 40 000
Productivity (g/L) 3.0 3.0 3.0 3.0 3.0 3.0
RBD purification Recovery (%) 70 70 70 70 70 70
Coupling ration (MPSP:RBD) 3:1 3:1 3:1
Coupling recovery (%) 70 70 70
Total fermentation volume (%) 80 80 80 80 80 80
Calculated fermentation volume C1 (L) 238 2 381 23 810 85 850 8 503
22
SARS-CoV-2 (Infectious Disease) Strategy For Global Populations
Rapidly develop and manufacture affordable vaccines that are safe and effective that can protect against two or more of the current and future COVID-19 Variants as they emerge (i.e., tri-valent and tetra-valent vaccines).
Four critical Variant RBDs in preparation for C1-cell manufacturing of Dyadic-4TVATM Antigen-encoded SARS-CoV-2
vaccine candidate
Gene synthesis Plasmid construction
1 week
Strain construction and
re-isolation for
monoclonality
3 weeks
MTP ferm., DSP and
analytics & RCB
generation
1 week 2 weeks
1-30 l scale fermentation
from RCB, DSP and
analytics
Sendingsamples for
evaluation, animalstudies
cGMP grade strain and
process characterization,
MCB
MonoValent & MultiValent Recombinant Variant mAb SARS-CoV-2 Product Candidates
• We have executed an MTAwith top tier pharmaceutical company to perform a fully funded research & evaluation of a C1 produced SARS-
CoV-2 monoclonal antibody
• We anticipate entering into a collaboration with former ZAPI EU scientists and other parties to express one or more SARS-CoV-2
monoclonal antibodies with the objective leading to a Phase 1 Human Clinical Trial of a single mAb or a cocktail of more than one mAb
expressed from C1-cells.
23
Coordination of clinical trials for
anti-viral vaccines
Developed the C1-RBD
protein based rVaccine
Development of MonoValent
RBDcharacterization/evaluation,
Support with regulatory &
CMC consultation towards
accelerated licensure
Collaboration on preclinical
evaluation of the vaccine
candidates in small animal
cGMP manufacturing of
Toxicology & Clinical Trial
Material
Bio-Technology General (Israel)
a Ferring Company
Phase I with C1-cell SARS-CoV-2 RBD Recombinant Vaccine in 2021cGMP Drug Substance; Toxicology Ongoing; cGMP Drug Product (fill/finish); Initiating Anticipated Human
Phase 1 Clinical Trial of a C1 produced SARS-CoV-2 vaccine candidate - Prove Safety & Efficacy In Humans
24
Expression of Haemagglutinin (HA) in C1
Ability to Express Biologically active HA´s➢ 5 Recombinant HA´s have been expressed by C1:
Influenza Strain Expression Bioactive HA
New Caledonia, A (H1N1) yes yes
Texas, A (H1N1) yes yes
Puerto Rico, A (H1N1) yes yes
California, A (H1N1) yes yes
Florida, B yes yes
Agglutination Test:
Mice Study was conducted by Sanofi-Pasteur:
The full lengh rHA from A/New
Caledonia/20/99 (H1N1) strain
showed excellent immunogenicity
properties in mice without adjuvant
26
Seasonal Flu
University of Oslo consortium study to determine viability of C1 to express APC-targeted Influzena virus antigen proteins. C1 previously successfully tested in a Sanofi Pasteur influenza vaccine trial versus baculovirus.
2015 immunogenicity study of Recombinant Hemagglutinin (HA) from the A/H1N1/New Caledonia/20/99 strain with Sanofi Pasteur demonstrated that:
o (1) C1 produced r-HA was safe and well-tolerated in mice; and
o (2) the C1 produced r-HA was at least as immunogenic in mice as the baculovirus-rHA.
Plan to partner and advance development or seek government funding
27
Biomanufacturing Capacity:
Newblockbuster mAbs could leave shortage
C1-Cells Disrupting Monoclonal Antibody Development & Manufacturing
• Three to four batches of C1 mAbs in same time as one batch of CHO mAbs
• Produce greater quantities from each batch more affordably
• Same binding and neutralizing properties
C1 Produced mAb’s are Stable and Correctly Folded
Purification by ProtA
C1-produced mAb
CHO-produced control
HC
LC
Input – precleared fermentation broth Fr
.4
Fr.5
Fr.6
Fr.7
Western blotting
400
ng
6
20
0n
gDays 2 3 4 5
Western Blotting
Surface Plasmon Resonance
➢ Typically stable mAb production levels are
between 5 – 10 g/L in 5-7 days
➢ Best productivity at Amber system:
o 24.5 g/L in 7 days (3.5 g/l/day)
➢ Best productivity so far at 30L scale:
o 20.6 g/L at 157 h (3.1 g/L/day)
Purification
CONFIDENTIAL 30
Comparison of Neutralizing Activity of mAb Produced in C1 & CHO
C1 mAb CHO mAb
Hemoglobin was measured at OD450 in supernatants
Hemolytic assay in rabbit RBC with alpha toxin of Staphylococcus aureus
The neutralizing activity assay demonstrated high similarity between
C1 and CHO produced mAb
31
32
C1 platform produces comparable therapeutic proteins as CHO while overcoming key production
limitations
C1 platform has potential to replace conventional mAb manufacturing
C1 produces stable and correctly
folded mAbs that have binding and
neutralizing properties to those
produced from CHO cells
Flexible production scale; C1 media <1/20 of the cost of CHO media
No viral inactivation required
Lower
Cost
C1 produces mAbs significantly faster (12-14 days) vs CHO cells (41-
54 days) / From frozen vial until the end of fermentation.
Faster
Production
C1 produces more product per batch and larger overall quantities
~ Potential to produce three to four batches using C1 in the same
timeframe as one batch using CHO cells
Higher
Yields
33
GLOBAL HEALTH ACCESS, AFFORDABILITY & EQUITY
Australia
India
Asia
Africa
(including Middle East)
North America
South America
Contact: [email protected]