C X Pallet Audit - vertech.fr Training Catalogue.pdf · X C Xactor Qual Mould Pallet Audit talogue Use our expertise to develop your capabilities Follow our SIL Tools Training course

X

C

Xtractor Qual

Mould

Pallet Audit

Training Catalogue

Use our expertise to develop your capabilities

Follow our SIL Tools Training course to reach your production goals.Our training sessions allow using the SIL system effectively to ensure your daily goals, discovering new modules and mastering all features.They help you maintain production data availability to make objective decisions with KPIs or data extractions, and to understand and analyze events.SIL training sessions are always adaptable to your process. Do not hesitate to consult us to build your training program.

Campus SaôneOr11, Rue Alfred KastlerF-71100 Chalon sur SaôneT : +33 385 98 19 19F : +33 385 98 19 18E : [email protected]

2

Summary

Supervisors Using real time data provided by the SIL to increase production results

Maintenance Mastering SIL architecture to keep the SIL system running 24/7

Database and Web services expert Understanding SIL database architecture to extract data

SILC for Operators Using SIL functionalities to increase production line outputs

Specific line configuration (Multi Articles, Bi production and Flexible production)

Specific line configuration for Operators Using SIL functionalities dedicated to specific line configuration

Specific line configuration for SILC Supervisors Configuring and analyzing SIL functionalities dedicated to specific line configuration

Specific line configuration for SILQual Manager Configuring SIL functionalities dedicated to specific line configuration

HE Losses

HE losses for Operators Assigning reasons for event losses and consulting history of hot end losses

HE losses for Supervisors Analyzing and configuring thresholds to justify the hot end losses

Automatic Sampling

Automatic sampling for OperatorsStarting and stopping full sampling and managing retests

Automatic sampling for ManagersConfiguring and analyzing full sampling

Automatic sampling for MaintenanceTroubleshooting and monitoring full sampling

Automatic sampling for SILQual ManagersSetting controls list for full sampling

SILS_001

SILA_002

SILDB_001

SILC_001

SILC_001C003

SILS_001C003

SILQ_002C003

SILC_001C006

SILS_001C006

SILC_007

SILS_001C007

SILA_002C007

SILQ_002C007

C

p. 05

p. 06

p. 07

p. 08

p. 09

p. 10

p. 11

p. 12

p. 13

p. 14

p. 15

p. 16

p. 17

3

Summary

Qual

SILQual Manager for SILCStarting and stopping job orders and managing article specifications

SILQual ManagerSetting controls list and analyzing samples

SILQual OperatorsPerforming controls, analyzing results and following re-tests

Multi-controls machine

Multi-controls machine for Quality OperatorsStarting and stopping full sampling and managing re-tests

Multi-controls machine for SILQual ManagerDesigning controls list with automatic quality device

Multi-controls machine for MaintenanceKeeping SIL system running 24\7

Pallet Audit

Pallet Audit for Line OperatorsPerforming final control on pallets, consulting setouts and pallet history

Pallet Audit for SupervisorsAnalyzing pallet information, updating setouts and pallet information

Pallet Audit ManagerManaging sample results and pallet information

SILQ_001

SILQ_002

SILQ_003

SILQ_004

SILQ_002Q004

SILA_002Q004

SILQ_003Q005

SILS_001Q005

SILQ_006

Pallet Audit

p. 18

p. 19

p. 20

p. 21

p. 22

p. 23

p. 24

p. 25

p. 26

4

Summary

SILMould ManagerOptimizing use of mould sets and managing the potential of moulds

SILMould for SILQual ManagerPreparing production orders

SILMould for SILC SupervisorsEnsuring mould availability for production

SILMould for SILC OperatorsMould changes with SILMould and information analysis

SILMould OperatorsRepairing moulds efficiently and quickly

SILXtractor UsersManaging data extraction from SIL database

SILX Full Package AdministratorManaging SILX Full Package Users

SILX Full Package UsersManaging your own content with SILX Full Package

SILX Dashboard AdministratorManaging SILX Dashboard Users

SILX Dashboard UsersManaging your own content with SILX Dashboard

SILM_001

SILM_001Q002

SILM_001S001

SILM_001C001

SILM_002

SILD_001

SILX_001

SILX_002

SILX_003

SILX_004

p. 27

p. 28

p. 29

p. 30

p. 31

p. 32

p. 33

p. 34

p. 35

p. 36

Mould

Xtractor

X

5

SupervisorsSILS_001

You will learn to : Analyze losses and outputs as well as monitor line performance according to machine speed and targets of percentage packed in real timeAnalyze production events with reports supplied by the systemConsult sampling results from the laboratory and setoutsCommunicate with SILC Operators and SupervisorsConfigure threshold for Cold End and Hot End functionalitiesAnalyze data and trends

Dedicated to : Managers

Content : SIL Concept

Cavity history

IS machine overview

Output and losses pages

Budget page

SILC Configuration

Communication• Messages between Operators

and Supervisors• Messages history• Notepad• Alarms

SILC Configuration• Plant and line configuration• List of defects• List of mould changes• List of section downtime reasons• List of repairs during production change• Thresholds limits for losses and outputs• Thresholds limits for defects• Threshold section downtime justification• Systematic rejections configuration• Welcome message for Operators• Email notification• Periodical actions• Equipment change• Total Productive Maintenance• Events forms• Production duration follow up

Laboratory data• Out-of-specifications notification

Prerequisite : None

Exercises : SIL C use

10 pers. max

6

MaintenanceSILA_002

You will learn to : Maintain an optimal use of SIL to diagnose communication errors andhardware failure in order to correct them

Dedicated to : Maintenance Department

Content : SIL architecture• ESXi – Virtual MachinesRedundancy• Database storage / backup• Time synchronization• Operator workstation• LED display• SILAcq / PLC• TCP/Series servers• Scale in the Hot End• Connectors

SIL topology• Ethernet / Arcnet• RS 232 / 422• 24V

SILAcq• Ethernet / Arcnet• RS 232 / 422• Graphical interface to troubleshoot• Counting• Hard disk swapping

Operator workstation• Configuration for SILC• Configuration for RDP accesses• Replacement of workstation• Replacement of LED display or scale• Machine connections• Remote access

MNR• Diagnosis with MNR• Loop comparison• 5 minutes counters• Alarms

Moxa• Configuration• Connections with machines• Backup and remote access• Spare part : how to replace a Moxa

Diagnostic tools• Line configuration file• 5 minute counters• Ethernet check• Internal alarms• Alarms on calculation areas• HyperTerminal

Equipment location on the floor• Sticker identification• Workstations and configuration• Photo Eyes, machine connections

And also : Vertech Customer Support• Documentation in the SILWeb directory• Vertech Customer support contact• Vertech Hotline• VPN access

Prerequisite : None

Exercises : Replacement of workstation, LED display, scale, and TCP/Series serverSILAcq hard disk replacementTroubleshooting digital counter problems and communication problems withequipment connected to SIL

8 pers. max

7

Database and Web services expertSILDB_001

You will learn to : Understand SIL database architecture in order to extract data from yourinformation system

Dedicated to : Data analyst and IT Department

Content : Data baseIntroduction• The database in the SIL architecture• MySQL and Oracle – Connection and password• Presentation of SILDB tables and fields for each concept

Web services• Principle of web services – SILC or SILDB web services• SILC web services: list of web services that can be used• SILDB web services: nHibernate and list of web services that can be used

Prerequisite : SILS_001 Supervisor with IT skills

Exercises : Ex : client DB : connection and simple SQL requestsEx : client DB : connection and SQL requests to access each conceptEx : access to SILC web services using a test clientEx : access to nHibernate web services using a test client

4 pers. max

8

SILC OperatorsSILC_001

You will learn to : Follow up losses, outputs and defects coming from inspection machinesReject or keep a mouldCommunicate by emails with a distant workstation or with a SupervisorPerform and monitor the evolution of working weight, setouts, and the mould changes Change the production

Dedicated to : Line Operators

Content : Using SILC workstation and the LED displayCommunication by messages with a distant workstation or a Supervisor, consulting message history, and looking for information in the messages received.Copy by email the messages to the managersUsing Notepad to notify important events on production lineMonitoring losses and outputs areas, thresholds, associated alarms and trendsFollowing defects identified by inspection machines per hour, loop and cavityFill in defects identified during setouts and monitoring the results : per setout, on cavity history, and on IS machine viewRejecting or keeping a mould from the loop comparison view or during a setout Changing systematic rejection reasonVisualization of rejection on the LED display, messages, loop comparison view, IS machine view, cavity history view, and Notepad at the end of rejection.Consulting mould number reader efficiency rateKeying in mould changes, section downtime, and mould permutation Following exception moulds (unmounted moulds)Changing a productionMeasuring working weight at the hot end and following the evolutionConsulting quality controlsOperating event forms, periodical actions, and equipment changes5 minutes counters screen

Prerequisite : None

Exercises : Send and read messages, with emails and NotepadReject a mould and enter the reason, keep a mouldControl working weightMould change and mould swap, section stopLosses and outputs, defect follow up, alarms and thresholdsKey in results of a setout, consult results with mould systematic rejection

8 pers. max

9

Specific line configuration for operatorsSILC_001C003

You will learn to : Several articles in production: Use standard functionalities adapted to specific line configuration


Content : Hot End : production start and assignment of the articles to sectionsCold End : assignment of articles to palletizers (only Multi-Article mode)Using emails and NotepadSetout samplingParameter, perform, and follow up of weight control for each articles (with variable weight feeders)Reading losses and outputsReject or keep a mouldInformation by article on LED display

Prerequisite : SILC_001 SILC Operators

Exercises : Practises

C

8 pers. max

10

Specific line configuration for SILC supervisorsSILS_001C003

You will learn to : Several articles in production: Use standard functionalities adapted to specific line configuration

Dedicated to : Supervisors

Content : Using emails and Notepad

Weight control follow up

Consulting losses and outputs per article

Consulting setouts

Prerequisite : SILS_001 Managers


C

8 pers. max

11

Specific line configuration for SILQual ManagerSILQ_002C003

You will learn to : Several articles in production: Prepare production orders and sub-productions in specific line configuration

Dedicated to : SILQual Manager

Content : Working weight change

Creation of production orders and sub-productions

Prerequisite : SILS_002 SILQual Manager


C

8 pers. max

12

Hot End losses for OperatorsSILC_001C006

You will learn to : Follow up hot end losses and justify section downtime


Content : Selecting reason for section stop and inserting comments

Monitoring section stops on the IS machine view, losses and outputs, and cavity history


Exercises : Assign a reason on section stopped and consult the history

C

8 pers. max

13

Hot End losses for SupervisorsSILS_001C006

You will learn to : Analyze hot end losses


Content : Consulting hot end losses pageConsulting section downtime history with justifications and commentsTo consult the number of articles not produced from the IS machine sections report

Prerequisite : SILS_001 Supervisors

Exercises : Analyses on section downtimes and hot end losses

C

8 pers. max

14

Automatic sampling for OperatorsSILC_007

You will learn to : Understand the principle of online sampling in plant context, exploit measurement results, monitor retests


Content : Consulting control cards : frequency and retest number specifications Measurement results : report, history, and latest measurements on the IS machine Message send to cold end and hot end in case of automatic breakage

Dashboard of sampling process

Sampling :• Starting and stopping the cycle• Stopping a systematic rejection manually

Forcing sampling of one mould or the whole IS machine


Exercises : Start and stop a sampling cycle, consult measurementsForce a mould sampling

version 1.0 - 08/17

C

8 pers. max

15

Automatic sampling for SupervisorsSILS_001C007

You will learn to : Consult results for tests and re-tests made with online sampling


Content : Consulting control cards (frequency and specifications) and measurement results (report, history, and latest measurements on the IS machine)


Starting and stopping the sampling cycle

Prerequisite : SILC_001 SILC Supervisors

Exercises : Consult measurements made and follow up retests

C

8 pers. max

16

Automatic sampling for MaintenanceSILA_002C007

You will learn to : Understand the principle of online sampling in plant context and the necessary connections for communication with SIL

Dedicated to : Maintenance

Content : Machine connection for communication with SIL


Starting and stopping the sampling cycle• Consulting measurements• Canceling systematic rejection

Forcing sampling of one mould or the whole IS machine

Consulting statistic data:• Number of articles to be sampled• Number of articles sampled• Number of articles entered in the inspection machine• Number of results received from the machine

Prerequisite : SILA_002 Maintenance

Exercises : Start and stop the sampling cycle and consult sampling information

C

8 pers. max

17

Automatic sampling for SILQual ManagerSILQ_002C007

You will learn to : Design and maintain the control plan dedicated to online sampling


Content : Controls list design

Consulting controls plans and measurement results

Monitoring retests

Prerequisite : SILQ_002 SILQual Manager

Exercises : Design a controls list and follow controls made

C

8 pers. max

18

SILQual Manager for SILCSILQ_001

You will learn to : Prepare and start production orders with their sub-productions in order to launch production

Dedicated to : Laboratory Manager

Content : Management of articles and finished products

Preparing and starting a production order and sub-production orders

Prerequisite : None

Exercises : Exercises on the floor

Qual

2 pers. max

19

SILQual ManagerSILQ_002

You will learn to : Start a production order and sub-productions orders with a control plan associated to the articleFollow up setouts, re-tests and out-of-specification measurementsFollow up lehr exit setout resultsConsult quality reports on measurements and defects follow upEdit certificates of conformity


Content : Scope of SILQual Manager in SIL architecture

Management of SILQual users

Management and follow up of quality control devices and workstations

Starting productions and sub-productions

Management of control ranges per article• Management of types of control• Creation and modification of a control card• Importing existing phases• Synchronization of production ranges• Changing working weight

Management of setouts• Consulting measurements and setouts• Out of specification measurements• Neutralization of measurements• Modification of setouts• Control cards• Follow up of re-tests• SPC Quality follow up• Daily reports

Lehr exit setout management• Consulting and modification of setout results• Setout analysis• Daily reports

Prerequisite : SILQ_001 SILQual Manager for SILC

Exercises : Questions and answers

Qual

2 pers. max

20

SILQual OperatorsSILQ_003

You will learn to : Do or complete a samplingConsult sampling resultsDo re-tests and consult re-tests resultsConsult controls not doneSend messages to SILC


Content : SILQual workstations• Concept• Quality devices assigned to workstations

Production order and control plan• Production order open to controls• Production order description• List of controls to be made

Starting or completing a sampling• Access code• Record the time when containers were picked

up on the production line• Available step controls• Start a control• Passage to manual mode when quality device

out of order• Add or read a comment• Synthesis of sampling

Consulting a sampling results• Target and limits• Description• Control cards

Messages to SILC

Prerequisite : None

Exercises : Do and complete a samplingConsult the results of a samplingPerform re-tests and consult results

Qual

4 pers. max

21

Multi-Controls Machine for SILQual OperatorsSILQ_004

You will learn to : Prepare the machine and SILQual controllerControl a samplingDo re-tests

Dedicated to : Quality Operators

Content : Starting the control of a sampling and following up measurements in real time

Interpreting the result on running and completed measurements

Doing re-tests and consulting results

Prerequisite : SILQ_003 SILQual Operators

Exercises : Control a sampling and do the re-tests

Qual

4 pers. max

22

Multi-Controls Machine for SILQual ManagerSILQ_002Q004

You will learn to : Set a controls list dedicated to multi-controls machine


Content : Setting and maintenance of a control plan for equipment making several types of controls

Management and follow up of re-tests


Exercises : Exercises on the floor depending on the device

Qual

2 pers. max

23

Multi-Controls Machine for MaintenanceSILA_002Q004

You will learn to : Diagnose troubleshooting thanks to SIL logsCheck configuration of the machine, the TCP/series server and cabling

Dedicated to : Service Maintenance

Content : Configuration of the machine, the terminal or the TCP/series server to communicate with SIL

Starting the control on sampling and following up sample results in real time

Following up of communication logs

Prerequisite : SILA_002 Maintenance


Qual

8 pers. max

24

Pallet Audit for OperatorsSILQ_003Q005

You will learn to : Record setout result and create associated palletConsult of pallet history, pallet status and associated setouts on SILCOperator and SILQual Controller


Content : Explanation of finished products and sub-productions

Selecting the correct production and sub-production to record setoutresults and create associated pallet

Modification of a setout or a comment assigned to a pallet

Consulting pallet history, status, and associated setouts with SILC

Operator and SILQual Controller

Prerequisite : SILQ_003 SILQual operators

Exercises : Creation and modification of a pallet with associated setoutConsult information on pallets and setout results with SILC Operator

Qual

8 pers. max

25

Pallet Audit for SupervisorsSILS_001Q005

You will learn to : Follow up pallets and setouts in real time

Dedicated to : Managers and Quality department

Content : Repeated defects follow up in cavity history

Consulting the latest results after final control on the IS machine view with defects per cavity

Information on number of good or bad articles or pallets controlledin the Losses and outputs view

Consulting setouts or pallets with SILQual Report and SILXtractor


Exercises : Consult setouts and pallet information

Qual

8 pers. max

26

Pallet Audit ManagerSILQ_006

You will learn to : Manage created pallets and associated setoutsAnalyze pallets and setoutsEdit certificates depending on the controls localization


Content : Management of finished products

Starting sub-productions with AQL and number of samples

Modification of created pallets and setouts

Analyzing pallets and associated setouts

Editing certificates on finished products

Changing pallet status

Creation of pallets for finished campaigns or a running production

Consulting information about pallets, good and bad articles and articles controlled

Prerequisite : SILQ_002 Quality Manager


Qual

2 pers. max

27

SILMould ManagerSILM_001

You will learn to : Provide information for mould series managementFollow up moulds and series potential to optimize the use of mould setsPrepare the next productions with the mould series to be usedAnalyze mould changes reasonsAnalyze repairs in order to reduce mould repair durationAssign mould repairs to an expert when expertise is requiredParameter alarms for mould availabilityParameter quality controls on moulds

Dedicated to : Mould Shop Manager

Content : SILMould parameter• Management of mould references

and mould sets• Link mould references to an article• Link mould sets to productions

Repairs• Global view of moulds to be repaired• History of repairs• Analysis of mould change reasons• Management of procedures and assistance• Sending a mould to expertise or scrapping

Quality controls• Creation of control lists• Working order• Control cards

Analysis of moulds sets• Mould status and potential• History of series and moulds• Data export

Management of the list of reasons for changing moulds

Prerequisite : Mould Management


Mould

2 pers. max

28

SILMould for SILQual ManagerSILM_001Q002

You will learn to : Prepare production orders


Content : Preparing production orders with the mould shop Manager for production start



Mould

2 pers. max

29

SILMould for SILC SupervisorsSILM_001S001

You will learn to : Anticipate mould availability in order to ensure production continuityConsult the history of moulds and sets


Content : Following up the potential of moulds and mould sets

Following up a mould history



Mould

8 pers. max

30

SILMould for SILC OperatorsSILM_001C001

You will learn to : Make mould changes with SILMouldUse information from history of moulds and sets


Content : Adding information about mould sets after a mould change in order to allow the tracking of the series

Following up the history of a mould in a set

Anticipating mould changes thanks to SIL alarms on potential available for each type of mould

Prerequisite : SILC_001 SILC for Operators

Exercises : Make a mould change and follow up mould historyConsult potential of a mould and a set

Mould

2 pers. max

31

SILMould OperatorsSILM_002

You will learn to : Select moulds to be prepared depending on production ordersGroup moulds per operation and notify the actions made on mouldsSend a mould to expertise when necessaryConsult the history of mould changes and repairs

Dedicated to : Mould Operators

Content : Identification, dashboard and notifications sent on LED display

Running productions list follow up with indicators on the potential of available moulds

Selection of mould to manipulate to notify repairs or actions made

History of mould changes and actions made on a mould

Sending a mould to expertise

Using assistance information

Choosing the current status of the mould: Available / Expertise / Scrapping

Keying in results of measurements made on a mould depending on the control plan

Prerequisite : None

Exercises : Repair a mould, send a mould to expertiseControl a mould

Mould

8 pers. max

32

SILXtractor UsersSILD_001

You will learn to : Handle SILXtractor in order to make searches into SIL database, display the results on grids and graphsManage your favorites and public favoritesExport result grids and associated graphs


Content : General ergonomics• Menus, categories, filters and navigation interface• Activation of the tutorial mode and the user parameters

Favorites management• How to filter data• Save / Load / Share favorites with other users

Data extraction• Categories• Simple grid & chart view• Advanced grid & chart view• Excel export of grids and charts

Prerequisite : None

Exercises : Extract SIL data using categories and filtersManage private and public favoritesExport result grid and graph

Xtractor

8 pers. max

33

Full Package AdministratorSILX_001

You will learn to : Administrate User and group rights for various functionalities

Dedicated to : IT Department

Content : Users & groups

Editing articles

Library management

Dashboard

General information

Prerequisite : None

Exercises : Practice and training in person

X

8 pers. max

34

Full Package UsersSILX_002

You will learn to : Create your own dashboardEdit news, documents and media


Content : Editing and managing news

Editing documents and media, performing operations required for content management

Dashboard creation and modification

Prerequisite : None


X

8 pers. max

35

SILX Dashboard AdministratorSILX_003

You will learn to : Administrate dashboard usersCreate and update routine dashboard management

Dedicated to : IT Department

Content : User & group administration

Dashboard creation

Prerequisite : None


X

8 pers. max

36

SILX Dashboard UsersSILX_004

You will learn to : Create your own dashboards


Content : Dashboard creation and modification

Prerequisite : None


X

8 pers. max

37

Corso Torino 1810051 Avigliana (TO)T : +39 011 934 2402F : +39 02 700 594 907

Campus SaoneOr11, rue Alfred Kastler71100 Chalon sur Saône

T : +33 385 98 19 19F : +33 385 98 19 18E : [email protected]

ANC

E

7735 Loma Court, Suite B1FISHERS, IN 46038 USAT : +1 317 578 8376F : +1 317 578 8495

DurangoMexicoT : +52 1 618 138 1055www.vertech.euU

SA

ITAL

Y

MEX

ICO

Contact

Documents

C X Pallet Audit - vertech.fr Training Catalogue.pdf · X C Xactor Qual Mould Pallet Audit talogue Use our expertise to develop your capabilities Follow our SIL Tools Training course