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By: Kalpana Naagaraj Managing Director

By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

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Page 1: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

By:Kalpana Naagaraj

Managing Director

Page 2: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Quick look at the Manufacturing Sector

Page 3: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

To optimize is to make as perfect, as effective, or as functional as possible.

What is Optimisation

Page 4: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Why do we need to optimise our processes?

To meet our customer requirements in a better way

Better Time management

To avoid bottlenecks

Minimum unproductive time per machine

Costs Better yields

Quality & Traceability To increase our Profits

Page 5: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector
Page 6: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Optimising the SMT line

Page 7: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Material Management

Page 8: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Production Cycle

Page 9: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Stencil Printing

Page 10: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Common feeder

Specific feeder

Common feeder setup for several production data

Multi-Job Setting  

With Multiple Machines

Optimising the Programme

Page 11: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

SMEMA

Machines from 2-3 different Manufacturers

Page 12: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Production process

CM402 ( 2006 ) 

CM40208     08

CM40208     08

CM40208     08

CM402 03     03

Aoi DT401CM40208     08

Head Configuration

7515

12,91026

90Area: 37.9 sq m

10,650

2690

Area: 31.8 sq m 1180

CM60212     12

CM60212     12

CM60212     08

CM602 08     03

Aoi  DT401

DT  

CM602 ( 2007 ) 

Head Configuration

2330

Area: 17.5 sq m

12Bond

1212

1212

1212

1212

8 8

2 8

2AoiDT  DT  

2Aoi

BGAAreaInspection

OthersPartInspection

 NPM  ( 2011 ~) 

1180

Head Configuration

Bond

AOI

AOI

Bond

◆ Area Productivity : 2 time higher ◆ Flexible head location ( PnP)

& Easy removable tray ◆ Inspection/Dispensing Head

combination ◆ Enriched software system for

machine ◆ Easy and Quick

Calibration/Teaching

Floor area optimisation

Page 13: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Pick & Place Machine

Feeders

Nozzles

Page 14: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Reflow Soldering

Page 15: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector
Page 16: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Focus on

Page 17: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Employees are assets, taking good care of them & you can have a team to take your optimisation goals forward .

Page 18: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Traceability

Page 19: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Maintenance

Page 20: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Delivery

Page 21: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

CM/OEM Relationship

Page 22: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

Conclusion

Page 23: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector
Page 24: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector
Page 25: By: Kalpana Naagaraj Managing Director. Quick look at the Manufacturing Sector

KALPANA NAAGARAJ Managing Director

Mob: +91-9448032255 Land line: +91-08-26860190 Email: [email protected] Web: www.micronems.net