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1
Blohm+Voss Pipe Handling Equipment PS 500
Technical Documentation
Man
ual R
ev 0
07, A
ugus
t 20
08
Blohm + Voss A Companyof ThyssenKruppMarine Systems
Repair
2
GENERAL INFORMATION
Intended use of this manual
This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Repair GmbH, will not be held liable for errors in this material, or for consequences arising from misuse of this material.Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Repair GmbH, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.
Intellectual property
All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Repair GmbH.All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) “Blohm + Voss Repair GmbH” reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible.
NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.
Warnings and Note
WARNING: A “WARNING” INdIcAtes A defINIte RIsk of equIpmeNt dAmAGe oR dANGeR to peRsoNNel. fAIluRe to obseRve ANd folloW pRopeR pRoceduRes could Result IN seRIous oR fAtAl INjuRy to peRsoNNel, sIGNIfIcANt pRopeRty loss, oR sIGNIfIcANt equIpmeNt dAmAGe.
NOTE: A “note” indicates that additional information is provided about the current topics.
WARNING: thIs techNIcAl documeNtAtIoN coNtAINs INstRuctIoNs oN sAfety, INstAllAtIoN, opeRAtIoN ANd mAINteNANce foR the blohm + voss RepAIR Gmbh tool . It must be studIed befoRe WoRkING WIth the tool.
CE Marking
The tool complies with the Machinery Directive 98/37/EC.
For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC “Equipment and protective systems in potentially explosive atmospheres” applies.The marking is as follows:CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).
Blohm + Voss Repair GmbHOil Tool DivisionHermann-Blohm-Straße 220457 HamburgGermany
Phone: +49(0)40/3119-1826/1162 Fax:+49(0)40/[email protected]
Premier Sea & Land Pte. Ltd.1, Scotts Road #19-12 Shaw CentreSingapore 228208Republic of Singapore
Phone: +65-6734-7177Fax: [email protected]
Manufacturer & Agents World wide
Gray EOT, Inc.P.O. Box 79485Houston, Texas 77279-9485United States of America
Phone: +1-713-952 0266Fax: +1-713-952 [email protected]
3
Warnings and Note
WARNING: oNe should AvoId cReAtING IGNItIoN souRces, lIke heAt, As A Result of the use of the tool WIth otheR tools oR equIpmeNt.
WARNING: the WARNING plAtes ANd lAbels must be pReseNt oN the tool. do Not Remove the lAbels. If they ARe mIssING, ReplAcING Is mANdAtoRy.
WARNING: All WARNING plAtes, sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.
RestRIctIoN: do Not use the tool foR ANy otheR puRpose thAN suspeNdING tubulAR WIthIN It’s specIfIcAtIoN.
WARNING: fAIluRe to coNduct RoutINe mAINteNANce could Result IN equIpmeNt dAmAGe oR INjuRy to peRsoNNel.
WARNING: you must NeItheR Assemble NoR dIsAssemble slIps, GuIdes, INseRts, etc. WheN the poWeR slIp Is plAced IN the RotARy tAble.
WARNING: All WARNING plAtes ANd lAbels AttAched to the equIpmeNt must be obseRved.
WARNING: keep dIstANce fRom the tool duRING opeRAtIoN ANd tRIAls
WARNING: the tool must oNly be seRvIced by tRAINed, AuthoRIsed peRsoNNel
WARNING: WeAR peRsoNAl pRotectIoN equIpmeNt WhIle WoRkING WIth the equIpmeNt. especIAlly oIl uNdeR pRessuRe cAN cAuse seveRe INjuRy.
Warning plate
WARNING: If ANy sAfety elemeNts (lIke sAfety Ropes, sAfety sheets, plAtes oR WAsheRs) WeRe dIsAssembled due to mAINteNANce WoRk, do Not Re-use them. AlWAys ReplAce them WIth NeW sAfety elemeNts
WARNING: uNdeR No cIRcumstANces should the slIp Assembly be RAIsed uNdeR loAd.If the slIp Assembly Is put IN plAce, the tool cAN beAR the loAd of the dRIll pIpe.befoRe RAIsING the slIp Assembly, mAke suRe thAt the elevAtoR used Is closed ANd thAt the elevAtoR beARs the loAd. the slIp Assembly must be ReleAsed fRom ANy loAd WheN RAIsING It.
WARNING: All WARNING plAtes, sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.
WARNINGTHIS PRODUCT COULD BE HAZARDOUSIF IMPROPERLY USED. MISUSE OF THIS TOOL COULD CAUSESERIOUS INJURY TO PERSONNEL. THIS MUST BE PROPERLYINSTALLED AND MAINTAINED IN FIRST CLASS CONDITION.DO NOT REMOVE OR ALTER ANY PARTS. DO NOT WELD ORALTER WITHOUT FACTORY AUTHORIZATION. ALL REPLACEMENTPARTS MUST BE OF BLOHM & VOSS MANUFACTURE
4
TABLE OF CONTENTSTAB
LEO
F CO
NTEN
TSD
ESC
RIP
TION
CO
MM
ISS
ION
ING
INS
TALLATIO
NO
PER
ATION
SIZE
CO
MP
ON
ENTS
MA
INTEN
AN
CE
& IN
SP
ECTIO
ND
RA
WIN
GS
GENERAL INFORMATION 2
Warnings and Note 2Intended use of this manual 2Intellectual property 2Manufacturer & Agents World wide 2CE Marking 2Warnings and Note 3
TABLE OF CONTENTS 4
1. DESCRIPTION 8
General 8Features 8Options 8Hydraulic connections 8Rotary tables 8Main assemblies 8Improper / Unsafe Use 9Limited Warranty 9Identification 9Technical Data 10Hook up kit pn 756007-HUK 10Available optional equipment 10Options 11Main Dimension 12Opening dimensions 14
2. COMMISSIONING 16
Commissioning PS 500 16Scope of supply 16Hydraulic Characteristics 16Check and Lubrication 16Commissioning PS 500 hand slip insert bowls 16Checklist 16PS 500 16
3. INSTALLATION 18
Lifting and transport 18Hydraulic System 18Hydraulic connections 18Purging air 18Possible connection systems 18Aligning the Hydraulic Connection 19Installation Schematic 19Functional description of hydraulic system 20Set slips 20Raise slips 20Feedback 20Anti-lowering valve 21Adjusting Valve No. 5 21Adjusting Valve No. 6 21Hydraulic centering system (HCS) 22HCS Opening/Closing 22
HCS Lock/Unlock 22Mounting the Guide Plates 23Transportation of Guide Plates 23Switching the hydraulic system on/off 23Insert Carriers 24Carrier Lifting Tool 24Carrier Case 24Pipe Wiper System (optional) 25General Information 25Features 25Installation of the B+V Pipe Wiper System 25Installation of pipe wiper 26Hand slip insert bowls 27No. 3 (optional) 27Identification 27Assembling Handslip Insert Bowl No.3 28Handling the Bowl No.3 29Order of Assembling 30Assembling Right Half 30Finalized assembly 30Disassembling Bowl No.3 from PS 500 30Hinge casing spider 31Identification 31Assembly of the hinge casing spider 31Handling the hinge casing spider 32Installation of the hinge casing spider 32Installation PS 500 33Hydraulic Connections 33Function test 33
4. OPERATIONS 36
Safety 36Operation 36Removing the PS when pipe is in the hole 36Removing the PS from drill pipe (in rotary) 36Connecting and disconnecting of the hydraulic hoses 36Dis-connection hoses in slips up position 36Handling the slip assembly during operation 37(Emergency) opening the door 38Use of handslips 38Using handslips 38
5. MAINTENANCE AND INSPECTION 40
General 40Lubrication and Central-Grease-System 40Manual lubrication 40Grease daily 41Grease quality 41Lubrication 41Lubrication of the Pipe Wiper System 41Lubrication check list PS 42
5
TAB
LEO
F C
ON
TEN
TSD
ESC
RIP
TIO
NC
OM
MIS
SIO
NIN
GIN
STA
LLAT
ION
OP
ERAT
ION
SS
IZE
CO
MP
ON
ENTS
MA
INTE
NA
NC
E&
INS
PEC
TIO
ND
RA
WIN
GS
Inspection categories acc. to API RP 8B 43Frequency 43Periodic inspection 43Non-periodic inspection 43Inspection 43Inspection of Hydraulic System 43Dismantling Inspection 44
Inspection check lists 45
Check List Category I 46Check List Category II 48Check List Category III 50Check List Category IV 51Wear data criteria 52Critical Areas Centre Frame 53Critical Areas Carier 53Critical Areas Centre Slip 53Critical Areas Left Slip 53Critical Areas Door and Hinge Pin 53Critical Areas 53Critical Areas Right Slip 53Critical area drawings of lifting eyes. 54Wear data Guide plates 54
6. SIZE COMPONENTS 56
Casing 56Drill Pipe 57Drill Collar without ZIP groove 58Drill Collar with ZIP groove 59
7. DRAWINGS AND SPARE PARTS PS 500 62
757000-E PS 500 for Emsco RT 62757000-E Parts list 62757000-N PS 500 for National RT 63757000-N Parts list 63757000-OW PS 500 for Oilwell RT 64757000-OW Parts list 64756020 PS 500 Slip assembly 65756020 Parts list 65756030-BC* Carrier Assembly Drill Pipe andCasing - Previous Insert 66756030-BC* Parts list 66756050-BC* Carrier Assembly Drill Collar - Previous Insert 67756050-BC* Parts list 67756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert 68756630-BC* Parts list 68756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert Cont. 69756650-BC* Carrier Assembly Drill Collar - First Upgraded Insert 70756650-BC* Parts list 70756670-BC* Carrier Assembly for Drill Pipe and
Casing - Second Upgraded Insert 71756670-BC* Parts list 71756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert Cont. 72756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert 73756690-BC* Parts list 73756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert Cont. 74756018 Carrier securing Assembly 75756018 Parts list 75756009 Door Assembly 76756009 Parts list 76756330 Hydraulic Centring System Assembly 77756330 Parts list 77756720 Locking Device for Cover 78756720 Parts list 78756800 Hydraulic assembly schematic 79756800 Parts list 80756800 Parts list (continued) 81756800-1 Hydraulic connection assembly 82756800-1 Parts list 82756801 Valve block 83756801 Parts list 83756802 Distribution plate 84756802 Parts list 84757030 Hydraulic cover assembly 85757030 Parts list 85756094 Assembly for Feedbackvalve 86756094 Parts list 86757060 Greasing System 87757060 Parts list 87757006 Bolt Assembly 88757006 Parts list 88775810 Air Operated Greasing System 89775810 Parts list 89Instructions grease pump 90775820 Tool kit for PS 91775008 Carrier Box 91775820 Parts list 91775008 Parts list 91756070 Carrier Lifting Tool 92756070 Parts list 92756757 Wiper Tool 92756757 Parts list 92553455 Bit Breaker Adapter Plate 93553200 Solid adapter 37.5“-49.5“ 93553200 Parts list 93553210 Hinged adapter 37.5“-49.5“ 94553210 Parts list 94756750 Pipe wiper assembly 95756750 Parts list 95756751 Pipe Wiper Left Part (optional) 96756751 Parts list 96
6
TAB
LEO
F CO
NTEN
TSD
ESC
RIP
TION
CO
MM
ISS
ION
ING
INS
TALLATIO
NO
PER
ATION
SIZE
CO
MP
ON
ENTS
MA
INTEN
AN
CE
& IN
SP
ECTIO
ND
RA
WIN
GS
756752 Pipe Wiper Right Part (optional) 97756752 Parts list 97756787 Interchange part 98756787 Parts list 98776750 Top Wear Guide 99776750 Parts list 9989207 Locking assembly 10089207 Parts list 100756850 Multi coupling kit for hydraulic connection (standard) 101756850 Parts list 101756860 Multi coupling kit for hydraulic connection above the iron roughneck rails 102756860 Parts list 102775325 Multi coupling assembly 103775325 Parts list 103553600 Hinge casing spider 104553600 Parts list 104757000-RSP-Spare parts for PS 500 (2 years operational) 105757000-RSP Spare parts list for PS 500 (2 years operational) 105756850-RSP Spare parts list for Multi coupling kit (2 years operational) 106757000-RSP-H Spare parts list for hydraulics (2 years operational) 106756750 RSP-Spare parts list for B+V Wiper System (2 years operation) 106
7
DES
CR
IPTI
ON
DESCRIPTION
8
DES
CR
IPTIO
N
1. DESCRIPTION
General
The Blohm+Voss Powerslip PS500 is designed to be installed into 37.5” rotary tables almost to flush level with the rig floor.It lowers the casing connection for easier operation and eliminates the need for work platforms. The PS500 is rated for 500 short tons. The PS500 is used for suspending tubular like casing, drill pipe, tubing and drill collars.
Features
Hydraulic operated flush mounted Power Slip• Rapid changing of pipe sizes by means of Insert Carrier • and Slip Assemblies.Material and manufacturing standard in acc. to API 7K• Central Slip Grease System • Hydraulic system is completely integrated and covered • into the PS500 body. Protector and centraliser can be used when Slip • Assembly (without Insert Carrier) has been lifted.A hydraulic feedback signal is available, which shows • that the Slip Assembly has been set.Hydraulic operated Centring Device ( can be switched off • if not needed)
Options
Hydraulic connections
Optional two different main hydraulic connection are possible:
Below the power slip in the rotary table • On top of the power slip above the drill floor with • hydraulic hoses or multi-couplings.
Rotary tables
The tool is available for the following Rotary Tables:Configuration Part number
National 757000-N
Emsco 757000-E
Oilwell 757000-OW
Other configurations on request.
Main assemblies
The power slips consist of the following main assemblies:Body 1. Door2. Slip Assembly3. Insert Carrier4. Hydraulic Centring Device5. Hydraulic Assembly6.
5
1 4 3 2
6
PS500 installed in the rotary table.
9
DES
CR
IPTI
ON
Improper / Unsafe Use
The PS500 must only be used for the designated purpose. When using the PS500, the load of 500 sh tons must never be exceeded.
Limited Warranty
The warranty provided will be void if the Powerslip is either:a) repaired or serviced by a service facility which was not authorised by Blohm+Voss Repair GmbHb) replacement parts not manufactured by Blohm+Voss Repair GmbH are usedc) modifications were made to the Powerslip which were not approved by Blohm+Voss Repair GmbH
Identification
The identification area clearly identifies the Powerslip area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.
S W L 500 SH TonsP/N: 757000-NPS 500S/N: 12010
7K 0039 B+V 09/03
2 .3 /8 " - 14"
Sa fe work ing load
Par t No .
Ser ia l No .
Manu fac tu re r
Da te o f manu fac tu reS ize
APIL icense No.
10
DES
CR
IPTIO
N
Technical DataRotary table: 37.5”
Maximum allowable working load 500 sh tons
Pipe size range (i.e. Drill pipe, casing, tubing and drill collar) 2.3/8” to 14”
Weight Power Slip w/o Carrier and Slips(incl. hydraulic centring system)
4,300 Lb / 1,950 kg
Weight Slips for Power Slip 660 Lb / 300 kg
Working pressure Min 150 bar (2,175 Psi), max 210 bar (3,040 Psi)
Maximum allowed pressure 300 bar (4,350 Psi)
Hydraulic Flow rate Min 5 Gpm (18.9 l/m), max 10 Gpm (37.9 l/m)
Hydraulic lines for operation A + B
Hydraulic line for feedback C
Grease line G
Minimum required clearness of hydraulic fluid NAS 9
Temperature working range ambient- 20° C to + 40° C- 4° F to 104° F
Max temp hydraulic fluid+ 60° C+ 140° F
Hook up kit pn 756007-HUKAvailable for PS500
Grease pump 775810
Lift beam traverse 775002-2
4 hydraulic Hoses 757008
3 point Sling for slip ass’y 755661
1 point Sling for slip ass’y 755662
Toolkit 775820
Cover for HCD 755670
Carrier lifting tool 756070
Service Box for Hook Up Kit 775008
Set of tools 675162
Bit breaker plate for 37.5 MB 553455
Wire Rotator Tong 675163
Available optional equipmentAvailable for PS500
Wiper 756750
Hinge adapter 375-495 National 553210
Solid adapter 375-495 National 553200
Hinged casing spider 200 Stons 11.3/4“- 13.3/8“ * 553600
Reducing bushing 9.5/8“ - 10. 3/4“ * 553610
Reducing bushing 2.3/8“ - 8.5/8“ 553611
Hand slip insert bowl #3 * On request
Electrical control unit * 757106
Pneumatic control unit * 755107
Manual control unit * 755108
Grease counter unit Ex II 2G, supply 230VAC* 755105-7
Grease counter unit Ex II 2G, supply 24VDC* 755105-8
Top wear guide 776750
Multi coupling kit for hydraulic connection 756850 or 756860
* User’s manual available seperately (not included in this manual)
11
DES
CR
IPTI
ON
Options
Service (carrier) box pn 775008
Bit breaker plate - on request
Hinge adapter 375-495 National PN 553210
Solid adapter 375-495 National PN 553200
Top wear guide
Multi coupling kit Standard Hinge casing spider PN 553600
12
DES
CR
IPTIO
N
Main Dimension163
460
1112
1451
16
00
ø1
15
0
ø9
48
12
73
PS50
0fo
rNa
tiona
lPS
500
for
Oilw
ell
PS50
0fo
rEm
sco
31°
ø1
01
4
ø9
48
96
6
966
1172ø
10
14
1 40ø
11
18
ø1
01
4
AA
A-A
A-A
Natio
nala
dapte
r
Oilw
ellad
apter
Drillf
loor
Dimensions in mm.
PS
500
for
Nat
iona
lP
S50
0 fo
r O
ilwel
l
PS
500
for
Emsc
o
Nat
iona
l Ada
pter
13
DES
CR
IPTI
ON
168
12
73
BC
GA
Hos
eC
onne
ctio
n(a
cros
srig
floor
)
PS50
0fo
rNa
tiona
lwith
Mul
ti-Co
uplin
g
1024
282
984
BC
GA
Hos
eC
onne
ctio
n(a
cros
srig
floor
)
ø1
15
0
12
73
PS50
0fo
rNa
tiona
lwith
Mul
ti-Co
uplin
gab
ove
the
iron
roug
hnec
kra
ils
Drillf
loor
Drillf
loor
PS
500
for
Nat
iona
l with
Mul
ti-C
oupl
ing
PS
500
for
Nat
iona
l with
Mul
ti-C
oupl
ing
abov
e th
e iro
n-ro
ughn
eck
14
DES
CR
IPTIO
N
Opening dimensions
Pipe Size Opening dimension Max. diameter
Casing 7“ 288 mm / 11,3 inch 322 mm / 12,7 inch
7 5/8“ 297 mm / 11,7 inch 333 mm / 13,1 inch
8.5/8“ 314 mm / 12,4 inch 357 mm / 14 inch
9 5/8“ 323,5 mm / 12,7 inch 357 mm / 14 inch
13 3/8“ 372 mm / 14,6 inch 423 mm / 16,6 inch
Drill pipe 3 ½“ 242 mm / 9,5 inch 245,5 mm / 9,6 inch
4 ½“ 257 mm / 10,1 inch 264,5 mm / 10.4 inch
5“ 262 mm / 10,3 inch 277 mm / 10,9 inch
5 ½“ 270 mm / 10,6 inch 282,5 mm / 11,1 inch
5 7/8“ 281 mm / 11,1 inch 297,5 mm / 11,7 inch
6.5/8“ 288 mm / 11,3 inch 314 mm / 12,4 inch
Drill collar 6 ¾“ 283.5 mm / 11,2 inch 301 mm / 11,8 inch
8“ 296 mm / 11,6 inch 318,5 mm / 12,5 inch
9 ½“ 323.5 mm / 12,7 inch 357 mm / 14 inch
Max. Diameter
opening dimension
15
CO
MM
ISIO
NIN
G
COMMISSIONING
16
CO
MM
ISIO
NIN
G
2. COMMISSIONING
Commissioning PS 500
Blohm + Voss strongly recommends to accomplish the Power Slip commissioning with the Blohm + Voss Commissioning Service.Read manual before first use !
OK o Operating personnel is aware of all danger that depends on handling the B+V tool (see manual first) !
Prior to use of the Blohm+Voss Power Slip following checks must be carried out :
Scope of supply
OK o Cross check of all delivered parts
Hydraulic Characteristics
OK o Operating pressure 130...210 bar (1885...3040 PSI)
OK o Volumetric flow 37,85 l/min (10 GPM)
OK o Minimum required hydraulic oil clearness
NAS 9
Check and LubricationOK o Check for correct seating of Door Hinge Pins
OK o Apply grease to all greasing Points (see manual ) until grease is visibly coming out of the bores
Commissioning PS 500 hand slip insert bowls
OK o Operating personnel is aware of all dangers that depends on handling the B+V Hand Slip Insert Bowls (see manual).
Prior to installation and use of the Blohm+Voss Hand Slip Insert Bowl, the following checks must be carried out :
Checklist
OK o Cross check of all delivered parts
PS 500
OK o Check hydraulic Centering System is opened
OK o Check Guide Plates are removed from Hydraulic Centering System
OK o Check Slip is in raised Position
OK o Check Insert Carriers are removed from Powerslip
OK o Check Carrier Securing Assemblies on Slip (3x) are greased and functioning
OK o Check Hydraulic Centering System is turned off
17
INS
TALL
ATIO
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INSTALLATION
18
INS
TALLATIO
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3. INSTALLATION
Hydraulic System
WARNING: befoRe stARt of WoRk WeAR youR peRsoNAl pRotectIoN equIpmeNt. especIAlly leAk oIl uNdeR pRessuRe cAN cAuse seveRe peRsoNAl INjuRy to the eyes.
Hydraulic connections
Purging air
The air in the hydraulic system of a new Power Slip is shop-purged. Be aware that the hydraulic connection hoses (slips up, slips down and feed back signal) should be purged before connecting it to the power slip.
Possible connection systems
One can connect the tool with the standard hydraulic connectors or using the optional Multicoupling kit, which simplifies the connection.A = Pressure/returnB = Pressure/returnC = FeedbackG = Grease
Lifting and transport
Lift the PS with Lifting Eyes and Traverse (see Hook Up Kit)
There are additional Sling Gears available. ( See Hook Up Kit PN 756007-HUK.)
Standard connections
Lifting sling
Multi coupling connectors
G
C
B
A
19
INS
TALL
ATIO
N
Aligning the Hydraulic Connection
The position of the hydraulic connection must be selected in such a way that no damage can occur to the connecting hoses/tubes due to external influence.
Installation Schematic
The block diagram represents the connection of the PS, including lubricator control (grease interval counter optional available).Various Control Units (electrically, pneumaticcally and manually controlled) are available.
Iron roughneck rail system Po
wer
sl
ipPower slip
Wrong position Correct position
PS 500
P
S7
AB C
C B A
GREASEPUMP
Control Unitfor Air OperatedGrease System
Hydr.supply
Airsupply
AirIn
T
AirOut
G
Control Unitfor
Power Slip
S5
S4
S6
S3
SlipUP DOWN
SIGNAL SLIPUPDOWN
OUTPUT
INPUT(Air)
(OPTIONAL)
(HOOK UP KIT)
(OPTIONAL)
3/8"
1/4"
1/4"
3/8"
M
M
M
M
F
FF
F
1/4"
M
F
3/8"
M
F
3/8"
M
F
3/8" MF
3/8"M F
Control circuit supply
1/4"
M
F
DN13
M
F25ft25ft
25ft
25ft
Hose nippleDN 13
Hose nippleDN 13
Power circuit supply24V DC Power supply
16,4ft
NOTE:B + V does not supply electrical cable outside of the control unit and does not supply installation of • electrical cable.Power supply of signal S3 / S6 through cable S3 / S6 (max voltage of pressure switches inside is 250V • each, with switching capacity max. max.250V~1A/250V=0.25A)If Power Slip,Control unit or Grease pump is delivered without hose assy, then B+V supplies complete • couplings (both male and female) without side thread for connection, see table for different thread sizes.
Connection ThreadsizesA, B, P and T NPT3/8”MaleC NPT1/4”Male
Electric connectionS4: 24VDC, 1,5mm² (Cable Glanddiameter 9,0mm)S5: 24VDC, 1,5mm² (Cable Glanddiameter 9,0mm)S6: max.250V, 1,5mm² (Cable Glanddiameter 9,0mm)S3: max.250V, 1,5mm² (Cable Glanddiameter 9,0mm)S7: 24VDC, 1,5mm² (Cable Glanddiameter 9,0mm)
PressureHyraulic 160-210 barAir 4-10 barGrease 400 bar
CouplingCoupling 1/4" for pipe OD 8 mmCoupling 3/8" for pipe OD 12 mm
Hoses included in Grease Pump Assembly (other length to be specified)
Hose assembly (hoses icluded in Hook Up Kit)other length or needed piping to be specified.
Control Unit for Air operated grease system (optional)
Control Unit for Air power slip (optional)
Signal Slip DOWN UP
Control circuit supply Slip DOWN UP
Input
Output
Power circuit supply24V DC Power supply
Grease pump (Air) Hook Up Kit
Hose nipple DN13
Hose nipple DN13
Airsupply
Hydr.supply
LegendA:Slip downB:Slip upC:Slip Feedback signalG:Grease connectionP:PressureT:ReturnS4:Slip upS5:Slip downS6:Signal Slips are upS3:Signal Slips are downS7:Signal for control unit grease system Hydraulic Air Grease Electric
20
INS
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See hydraulic schematic below.
Set slips
To set the slips the hydraulic connection A is pressurised. First the Centring system closes and centers the pipe. Then the slip assembly will be set and can take the load of the pipe. When the slips are fully set a plunger is actuated. The plunger release an hydraulic signal C to the driller as an indication that the slips are set.
Raise slips
To raise the slips the hydraulic connection B is pressurised. The Slip Assembly raises and releases the pipe.
Feedback
The feedback signal shall only occur when both line A and B are pressurised.
Functional description of hydraulic system
A BC G
Sl ip
HCSHCS
FeedbackS l ip down
c losedc losed
down down
S l ip
Valve no.6
Valve no.5
A: Center Hydraulic GuideSystem (if activated) andset teh slipsB: Raise the slipsC: Feedback signal of slips (UP/DOWN)
Type of connectionsConnection A and B:Coupling complete G 3/8"with NPT 3/8”Male
Connection C and G: Coupling complete G 1/4"with NPT 1/4”Male
Connection with multi coupling kit:Connection A and B: with G3/8"maleConnection C and G: with G1/4"male
Power requirementsWorking pressure: 2175 -3040 Psi (150-210 bar)Max. pressure: 4350 Psi (300 bar)Flow rate: Min 10 Gpm (37,85 lpm)
Feedback slip down
SlipSlip
Closed Closed
Valve no.5
Down
Valve no.6
Down
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Anti-lowering valve
The load Lowering Valve no.5 prevents the slips from closing in case of a pressure loss.
Adjusting Valve No. 5
The valve can be adjusted by releasing the lock nut and secondly, by rotating the adjusting screw counterclockwise. If valve adjustment is needed, start carefully with 1/4 rotation and test the valve function first. Afterwards make sure adjustment screw and lock nut are pulled tight.
Sequence Valve no.6 regulates the Hydraulic Pipe Centering force. Factory-made it is adjusted to 130 bar.
Adjusting Valve No. 6
If different Centering force is needed, remove the cap nut and release the lock nut. For higher force rotate the adjustment screw clockwise carefully. For lower force rotate counterclockwise.
Make sure the adjusted Centering pressure is at least 10 to 20 bar higher than the working pressure. Otherwise a sequence male function will occur. Pull tight the lock nut and cap nut after adjustment.
Screw No.5 Screw No.6
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Hydraulic centering system (HCS)
The PS 500 is equipped with a Hydraulic Centring System (HCS) with replacable guide plates.The HCS centres the pipe prior to setting the slip assembly. The centring opens automatically after setting the slips.
WARNING: use the coRRect GuIde plAtes foR the ApplIcAble pIpe dIAmeteR.
The table in the overview of slips, inserts and carriers shows which guide plates should be used for which pipe size. The Hydraulic centring device is provided with replaceable guide plates so that different pipe diameters can be guided.It is important that the appropriate guide plates for the pipe diameters are used The diameter is stamped on the guide plates (use guide plates of the same size and observe the marking).
HCS Opening/Closing
WARNING: NeveR opeN oR close the coveR Assembly by hANd oR feet. use AlWAys A tuGGeR. otheRWIse theRe Is RIsk of INjuRy oR dAmAGING the ps 500.
HCS Lock/Unlock
When the cover is fully opened it is locked automatically. Before closing the cover release the lock by foot.
First press the lock inwards. • Then lift the tool to unlock the • cover assembly. Close the cover by use of a crane• First unlock and then close.•
Fig. 01: Unlock tool
Fig. 02: Cover Assembly locked
Holes for B+V bit braker plate.Guide plate for different pipe sizes
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The Hydraulic Centring System must be opened for inserting / changing the Guide Plates. Fix the guide plate and insert them into the hydraulic centring system from the top and screw on using all screws.
Always grease the contact surfaces when changing the Guide Plates.(The Hexagonal Bore Wrench p/n 775813 is Part of the Toolkit p/n 775820)
Mounting the Guide Plates
Transportation of Guide Plates
Use the attached lifting eyebolts as shown above to handle the Guide Plates (Lifting Eye bolts part of the Toolkit)
Transportation of Guide Plates
Hole for socket wrench
If the Hydraulic Centring System (HCS) is not needed it can be switched off by using the socket wrench (p/n 775812). The indicator pin in the square shows the actual position (HCS ON / OFF)
Switching the hydraulic system on/off
Turn left: ONTurn right: OFF
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Carrier Lifting Tool
The Carriers Lifting Tools P/N: 756070 are contained in the Hook Up Kit P/N: 756007-HUK
Carrier Case
Carrier and tools can be stored in the Carrier (service) box.
Carrier lifting tool
Insert Carriers
The PS 500 can be adjusted to different pipe diameters quickly with the aid of the insert carrier. Before using the Insert carrier, all contact surfaces of the slip assembly must be cleaned thoroughly. It is allowed to lubricate the insert dove tail slots with light oil.
SWL
150sht
250kg09/03
S/N:12010B+V
Safeworking
load
PartNo.
SerialNo.Manufacturer
Dateofmanufacture
Size775650-198
DC9"
Identification Carrier
Unscrew
Screw
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Pick up the PS and lower it directly 1. above the Pipe Wiper systemFirst mount the left part of Pipe Wiper 2. System to the PS Then mount the right part of Pipe 3. Wiper System to the PSTighten all screws 4. Close the Latch5. Tighten the nut of the Latch. 6. Finally secure all screws with 7. securing wire
Pipe Wiper System (optional)
General Information
The B+V Pipe Wiper System is designed for a standard 19“ dual (split type) pipe wiper. It is optionally available.
WARNING: otheR pIpe WIpeR sIzes ARe Not peRmItted.
Features
The B+V Pipe Wiper System can stay mounted to the PS for all drilling operations. The usage of umbilical lines is not affected. The 19” dual (split type) pipe wiper can be changed easily.For changing the pipe Wiper, the PS stays in the rotary table.
WARNING: do Not use ANy otheR tool foR hANdlING the pIpe WIpeR thAN the b+v pIpe WIpeR hANdlING tool, to eNsuRe coRRect fuNctIoN of the lockING devIces.
When using the B+V Pipe Wiper System, the 19” dual (split type) pipe wiper opening diameter must be close to the pipe size used.
1
2
6
53
4
B+V PS - 500
B+V Pipe Wiper System
tool
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Tighten screws
19� ���� �����
Installation of pipe wiper
Installation of 19” Dual Type Pipe Wiper into B+V Pipe Wiper System.
Preparing Steps:Open the Hydraulic Centering • System (HCS)Bring the slip in upper position• Remove all three Insert Carrier • from the PS 500. (only 14" and 13.3/8" (Carrier can stay mounted)Check with the handling tool that • both tongues are in open positionInsert the 19” dual type Pipe Wiper• Put the handling tool in place at the • bottom of the PSThe handling tool is centering itself • through a self centering devicePress down the handling tool • carefully.The locking pin (2) now is unlocked • The tongue now can be turned to • the inside about 19°The second bolt (3) now locks the • tongue as soon as the handling tool is lifted slightly.Make sure the tongue is locked and • cannot be moved with the handling tool Pipe Wiper is locked in the Pipe Wiper system
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Pipe wiper fitted into PS
Lock wired screws
open position locked position
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Hand slip insert bowls
No. 3 (optional)
Bowls No.3 is designed to use hand slips in combination with the B+V PS-750 and PS-500. When using the Bowl No.3, the load of 350 tons must never be exceeded. The Bowl No.3 is designed for Rotary Slips according to API 7K, 9.4.1 ("Rotary slips shall have a taper of 4" per ft on the diameter...").
Bowls No.3 set on top of the B+V PS 500
Bowl No.3Pipe Range: 2.2/8" - 8.5/8"Safe Working Load: 350 t
Identification
The identification plate clearly identifies the Bowl No.3 (manufacturer, type, material, part number, serial number, date of manufacture).It is important to keep this information ready for the purpose of servicing and repair work.
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Assembling Handslip Insert Bowl No.3
Before assembling Bowl No.3 to the PS 500, the following steps are to be carried out:
Open the Hydraulic Centering 1. SystemRaise slips to upper position2. Remove all guide plates 3. Remove insert carrier4. Close Hydraulic Centering System5. Turn off Hydraulic Centering 6. System
Connection blocks
Grease the 4 connection blocks thoroughly every time before and after usage.
3.
4.
2.
1.5.
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Handling the Bowl No.3
The bowl No. 3 consist of two half that are connected by connection blocks.
Handle only one half of the Bowl at • the same time.Always use both lifting eyes to • handle one half of the Bowl
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Order of Assembling
Mount the left half of Bowl first Then assemble the right half of Bowl
Assembling Right Half
Position the right half of Bowl just above the left half .
Lower the right half carefully by crane.
Finalized assembly
Now the PS 500 is assembled with the Bowl No.3 and Hand Slips can be used.
Disassembling Bowl No.3 from PS 500
Disassembling Bowl No.3: Carry out the same steps described above in reverse order.
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Hinge casing spider
The hinge casing spider (PN 553600) can be used on top of the power slip when using hand slips.The maximum allowable working load is 200 STons. For casing size 11.3/4“- 13. 3/8“, use the hinge casing spider.
For smaller sizes use the hinge casing spider in combination with the following reducing bushings:Casing 9.5/8“- 10.3/4“ use PN 553610.Casing 2.3/8“- 8.5/8“ use PN 553611.
Hinge Casing Spider
Power SlipIdentification
The identification plate clearly identifies the hinge casing spider (manufacturer, type, material, part number, serial number, date of manufacture).It is important to keep this information ready for the purpose of servicing and repair work.
Assembly of the hinge casing spider
Before assmbly of the hinge casing spider to the PS 500, the following steps need to be carried out:
Open the Hydraulic 1. CenteringSystemRaise Slips to upper position2. Remove All Guide Plates 3. Remove Insert Carrier4. Close Hydraulic Centering System5. Turn Off Hydraulic Centering 6. System
3.
4.
2.
1.5.
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Handling the hinge casing spider
Always use a four lifting eyes or both handles.
Installation of the hinge casing spider
The hinge casing spider is being mounted on top of the centereing device of the power slip. It must be lined up with the center of the power slip.
Bowl fitting handle
Lifting eye
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Installation PS 500
Basically the PS 500 has to be installed as shown in the manualBefore installation into rotary table make sure, that the proper RT-Adapter is installed to the PS 500.
OK o Make sure the required Insert Carrier is installed before first use
OK o Make sure the required Guide Plates are installed before first use
OK o The Guide Plates are fixed with the screws
OK o Hydraulic Centring Device is turned on if necessary
OK o Cover is closed
OK o Door is closed
Hydraulic Connections
OK o PS 500 is installed into Rotary Table
OK o Control Unit connected to Hydraulic Power Unit (HPU)
OK o PS 500 connected to Control Box
OK o All Hydraulic Lines are connected
Function test
There are two possibilities to carry out the function test: 1. PS 500 standing on the floor WARNING: do Not cARRy out the fuNctIoN test WIth the dooR opeN
2. PS 500 installed into the rotary table
OK o Hydraulic Centring Device centers the pipe prior to setting the slip
OK o Slip down
OK o Feedback signal: Slips are Set
OK o The Hydraulic Centring Device opens automatically after setting the slips
OK o Slip up
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Installation Hand Slip Bowls
OK o Installation and Removal Tool is ready for use
OK o Check if the three segments of the bowl are installed and visibly locked
OK o Check the slips are set
OK o Check the cover is closed
OK o Check if the retaining ring is set on top of Powerslip
OK o Check if hinge pins are inserted in retaining ring
OK o Check if Retaining Ring is tightened with Safety Clamp Screw
OK o Check if Hydraulic Power supply to powerslip is turned off (Control Unit)
Installation Hinge casing spider
OK o Installation and Removal Tool is ready for use
OK o Check if the hinge pin is installed correctly
OK o Check the correct reducing bushing is installed
OK o Check the carriers and guide plates have been removed
OK o Check if the hydraulic centering system is turned ON
OK o Check if the slips are in the upper position
OK o Check if Retaining Ring is tightened with Safety Clamp Screw
OK o Check if Hydraulic Power supply to powerslip is turned off (Control Unit)
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OPERATIONS
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WARNING: do Not touch the ps.
WARNING: NeveR RAIse the slIps WheN the pIpe loAd Is stIll suspeNded by the slIps.
Safety
Make sure that ALL hydraulic lines are isolated before any work is carried out 1. in the PS. It is recommended to have the PS operated by the driller. 2. For smooth operation, it is recommended to slightly lower the pipe with the 3. elevator while setting the PS slips. For smooth operation, it is recommended to slightly raise the pipe with 4. the elevator while releasing the PS slips. The rotary locks in the outside of the PS may only be needed on semi- 5. submersible rigs or while floating in pipe when there is a chance the PS could come out of the rotary table.
Operation
Check slips/carriers are set on correct section of the pipe. Set the PS before 1. releasing the elevator. The PS is set when the slips down feedback signal comes on. When the rotary table and the PS have to be rotated, always uncouple the 2. quick disconnects on the PS prior to rotation. Place the PS in the rotary table using all 4 lifting eyes and the lifting bracket. 3. Connect all hydraulic equipment and check correct functioning of the tool. 4. With the pipe string being suspended by the PS slips, make up or break the 5. upper stand or joint, and handle it. Pick up the weight of the pipe string with the elevator, before raising the PS 6. slips.
Set the slips of the PS and then release the elevator. 7.
Removing the PS when pipe is in the hole
WARNING: lIft the ps out of the RotARy tAble oNly WIth the 4 WAy lIftING slING WIth the lIftING bRAcket.
Removing the PS from drill pipe (in rotary)
Take the load from the slips 1. Raise the slips 2. Depressurize the PS hook up hoses3. Depending on the pipe size, if needed. remove the insert carrier 4. Remove the removable hinge pin from the PS door 5. Lift the PS from the rotary table by using the four way lifting bracket 6. Open the PS door 7. Move the PS away from the pipe / well center 8.
Connecting and disconnecting of the hydraulic hoses
WARNING: be cAReful WheN dIscoNNectING hydRAulIc hoses. mAke suRe pRessuRe Is of the hoses ANd the WeIGht of the stRING cANNot GeNeRAte pRessuRe
Dis-connection hoses in slips up position
Set PS in neutral position 1. Disconnect Quick Disconnects. 2.
4. OPERATIONS
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Handling the slip assembly during operation
WARNING: the slIp Assembly should NeveR be RAIsed uNdeR loAd.
WARNING: If the slIp Assembly Is set the ps cAN beAR the loAd of the pIpe.
WARNING: befoRe RAIsING the slIp Assembly, mAke suRe thAt the elevAtoR Is closed ANd suspeNds the WeIGht of the pIpe.
WARNING: NeveR opeRAte the slIp Assembly WIth the dooR opeN.
WARNING: NeveR set the slIps As loNG As the elevAtoR/top dRIve Is stIll lIftING oR loWeRING the pIpe.
WARNING: WheN usING the hydRAulIc ceNtRING system theRe Is A dANGeR of peRsoNs GettING jAmmed betWeeN the GuIde plAtes ANd the pIpe.
WARNING: WheN closING the ceNtRING system, theRe Is A RIsk of peRsoNs GettING jAmmed betWeeN the ps ANd the ceNtRING system.
WARNING: WIth the poWeR slIp INstAlled IN the RotARy theRe Is the RIsk of smAll pARts fAllING INto the poWeR slIp oR boRe hole.
WARNING: theRe Is A RIsk of INjuRy (dANGeR of tRIppING) WheN the ps top coveRs ARe opeN. use AlWAys the coveR plAte (p/N 755670) must be used foR coveRING the poWeR slIp opeNING.
Cover plate
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(Emergency) opening the door
Move Slip to upper position• Remove all three Insert Carrier • Open the Hydraulic Centering System • (HCD).
1. Unlock the Securing BlockLoosen both screws (1) completely. • They cannot be lost due to securing • rings (2). Never disassemble the securing • rings. The securing block (3) is secured by • a steel rope (4)
2. Removing Hinge Pin The door hinge pin (5) must be lifted • (use a crane) completely out of the Powerslip.Use the lifting eye (6).•
3. Open the DoorOpening of the door now is possible•
4. Close the DoorDo the same operating steps • backwards.
Securing block
4 3 1 2 5 6
Use of handslips
Hand slips can be used to prevent the pipe from slipping through the PS, e.g. at the start or finish of a trip. The PS act as a conventional master bushing with insert bowl.WARNING: WheN RuNNING devIAted pIpe, eNsuRe the hANdslIps ARe INstAlled pRopeRly befoRe suspeNdING the loAd. tAke sAfety pRecAustIoNs.
Using handslips
Install the hand slip bowls• Check the PS-slips for proper • settingCheck the slips & bowls They have • to match.Ensure the pressure remains on • the PS. Close the power supply to the PS by a ball valve to prevent inadvertent opening of the PS.Start running as usual with master • bushing, bowl and hand slips.
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MAINTENANCE& INSPECTION
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General
If cracks, excessive wear etc. is recognised, contact Blohm + Voss Repair GmbH or an authorised service company.Weldings of the castings should be done only by Blohm + Voss Repair GmbH or an authorised service company in according to Blohm + Voss welding procedure.
Lubrication and Central-Grease-System
The PS 500 includes a central grease system. The slip assembly and the Feedback valve are supplied by this and via a nozzle system with grease.Do not apply grease to the following areas:
Back side of inserts• Inside of slips ( contact area of the • insert carrier)The Powerslip should be greased for • a minimum of 15 seconds after max. 30 actuations.
Manual lubrication
(1) Lubricate the frame on both sides as follows:
Each time before installing the PS • into the Rotary Table
(1 and 2) Lubricate the door hinge pins on both sides
Each time before installing the PS • into the Rotary Table
(3) Lubricate the hinge pin for the Centring System and the locking device for the Centring System on both sides
Each time before using the PS•
(4) Lubricate the Carrier securing bolts (3 plc)
Each time before using the PS•
(5) Lubricate the Cylinder Pin (2 plc)Each time before using the PS•
Lubricate the locking deviceEach time before using the PS•
Greasing Points
2
4
3
3
1
1
1
1
11
5
5. MAINTENANCE AND INSPECTION
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Grease daily
All greasing points, which are labelled “Grease Daily“, must be greased at least once a day. It can be necessary to carry this out more often depending on use.
Grease quality
In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Repair GmbH): Low-Viscosity greaseType AVIATICON Grease XRF NLGI 0Alternatively; use EP gear lubricating grease for greasing ”non-oil tight gear trains”NESSOS SF0NLGI 0DIN 51 826 GPOF-25DIN 51 502 GPOF-25
For higher ambient temperature up to 30° Celsius / 86° Fahrenheit we recommend to use NLGI 2
Lubrication
Pipe Wiper Assembly
Lubrication of the Pipe Wiper System
The pipe wiper system needs to be lubricated daily (when in use).
Greasing points (2 plc):1) Area above tongue2) Area below tongue3) Hinge pin
1
2
3
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Lubrication check list PS
Greasing Points:
Pos. Greased Location
1 o
Door
2 o3 o4 o5 o6 o
Pos. Greased Location
15 oHinge Pin for Cover
16 o17 o18 o
Pos. Greased Location
19 oLocking device for Cover
20 o21 o22 o23 o
Carrier Securing Assembly
24 o25 o26 o
Left and right hand cylinder bolts
27 o28 o29 o
3
2
1
6
5
47
8
9
10
11
12
13
14
16
15 17
18
19
20
21
22
2423 25
2728 2926
Pos. Greased Location
7 o
Frame
8 o9 o10 o11 o12 o13 o14 o
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Category IThis category involves observing the equipment during operation for indications of inadequate performance.When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination.The equipment shall be visually inspected by a person knowledgeable in that equipment and its function.
Category IIThis is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.
Category IIIThis is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)
Category IVThis is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.
Equipment shall be:disassembled in a suitable-• equipped facility to the extent necessary to permit full inspection of all primary-load-carrying components and other components that are critical to the equipment.inspected for excessive wear, • cracks, flaws and deformation.
ProcedureCorrections shall be made • in accordance with the manufacturer’s recommendations.Prior to inspection, all foreign • material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)
Frequency
Periodic inspection
The recommended schedule for inspection of all kind of Elevators, Spiders, Slips and Power Slips is as follows:Daily:
Inspection category I• Weekly:
Inspection category II• Every 6 months:
Inspection category III• Every 2 years:
Inspection category IV•
The recommended frequencies apply for equipment in use during the specified period.
The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:
environment• load cycles• regulatory requirements• operating time• testing• repairs• re manufacture•
Non-periodic inspection
A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <20° C (<68° F)
Inspection
A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect hydraulic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Repair GmbH or an authorized service company.
Inspection of Hydraulic System
Check for leakage every day.Should internal or external leakage reach an unacceptable high level, contact Blohm + Voss Repair GmbH or an authorized service company.
Inspection categories acc. to API RP 8B
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Critical Load InspectionCritical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately.
Dismantling Inspection
Generally, when the equipment returns to base, warehouse, etc. Carry out the PS inspection, immediately. Furthermore, control it prior to its being sent on the next job.
The PS should be dismantled and • inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations.Corrections should be made in • accordance with recommendations which can be obtained from Blohm + Voss Repair GmbH.Weldings at the castings should • be done only by Blohm + Voss Repair GmbH or an authorized service company in according to Blohm+Voss welding procedure.When need is shown in a field • inspection, dismantle the PS and arrange an inspection in a suitably equipped facility.Springs should be carefully visually • inspected for excessive wear and obvious weakness.
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Inspection check lists
CHECK LIST FRONT PAGE
TYPE OF EQUIPMENT
SERIAL NUMBER
PART NUMBER
SUPERVISOR
DATE OF INSPECTION
INSPECTION CATEGORY
PLACE OF INSPECTION
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Check List Category I
(During operation - Power Slip is placed in the Rotary Table, Cover is closed)
GENERALDESCRIPTION CHECKED SIGNATURE1 Complete front page of check list for the records OK2 Check for correct size of slips, insert carrier and guide plates OK3 Check correct function of Slips and Hydraulic Centring Device OK4 Check function of feedback signal (slips set / raised) OK5 Check function of grease system OK
Remarks
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Hinges and bolts of cover assembly OK2 Cover Locking device OK3 Fixation of guide plates OK4 Top cover screws OK5 Lifting eyes for Cover Assembly OK6 Lifting eyes for Power Slip OK
Remarks
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Power Slip Body – Hinges of Cover Assembly OK2 Hinges and bolts of cover assembly OK3 Cover Locking device OK4 Guide plates OK5 Lifting eyes for Cover Assembly OK6 Lifting eyes for Power Slip OK
Remarks
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_________________________________ _______________________________SUPERVISOR DATE
CHECK FOR WEAR , ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE
1
Hydraulic guide plates: Check wear at inside surfaceReplace the guide if wear is more than 10 mm at the bevel inside the guide plate.See "Wear data Guide Plates".
OK
Remarks
HYDRAULICDESCRIPTION CHECKED SIGNATURE1 Check for loose fittings, pipes, valves OK2 Check for hydraulic leaks (hoses, valves and cylinders) OK3 Check condition of hydraulic couplings and connection hoses OK
Remarks
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Check List Category II
(Power Slip is out of Rotary Table, Cover is open, Insert Carrier disassembled)
GENERALDESCRIPTION CHECKED SIGNATURE1 Complete front page of check list for the records OK2 Check for correct size of slips, insert carrier and guide plates OK
3
Check correct function of Slips and Hydraulic Centring Device:Set Slips cycle:1. Center Hydraulic Guides2. Set Slips3. Open Hydraulic GuidesRaise Slips cycle:Raise Slips without any movement of hydraulic Guides
OK
4 Check function of feedback signals (slips set / raised) OKRemarks
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Hinges and bolts of cover assembly OK2 Cover Locking device OK3 Fixation of guide plates OK4 Top cover screws OK5 Carrier Securing Assembly OK6 Lifting eyes for Cover Assembly OK7 Lifting eyes for Power Slip OK8 Transportation beam OK9 Securing of Door Assembly OK10 Fixation of Hydraulic Cylinder OK11 Fixation of Hydraulic Hoses below Cover Assembly OK
Remarks
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Power Slip Body – Hinges of Hydraulic Cylinder OK2 Power Slip Body – Hinges of Cover Assembly OK3 Power Slip Body – Outside Body surface / contact areas to rotary table OK4 Hinges and bolts of cover assembly OK5 Cover Locking device OK6 Guide plates OK7 Lifting eyes for Cover Assembly OK8 Lifting eyes for Power Slip OK9 Transportation beam OK10 Insert Carrier – Check condition of Insert Retainer Plates and Screws OK11 Insert Carrier – Check teeth of insert dies OK12 Insert Carrier – Check load recess at bottom OK13 Slip Assembly – Hinges for Hydraulic Cylinder OK14 Slip Assembly – Hinges and bolts between Center/Left/Right-segments OK15 Slip Assembly – Load recess at bottom (Insert Carrier is disassembled) OK16 Slip Assembly – Carrier Securing Assembly OK
Remarks
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CHECK FOR WEAR , ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE
1
Hydraulic guide plates: Check wear at inside surface Replace the guide if wear is more than 10 mm at the bevel inside the guide plateSee "Wear data Guide Plates".
OK
2 Check wear of insert dies OK3 Check for wear at insert carrier OK Remarks
GREASINGDESCRIPTION CHECKED SIGNATURE
1Check that grease system and grease points get grease to all needed areas (as far as observable) – especially for:
OK
2 Slip Assembly – back side OK3 Slip Assembly – Carrier Securing Assembly OK4 Cover Assembly – Hinges OK5 Cover Assembly – Locking Device OK6 Feedback signal OK7 Door Assembly – Hinges at Door and Body OK
Remarks
HYDRAULICDESCRIPTION CHECKED SIGNATURE1 Check for loose fittings, pipes, valves OK2 Check for hydraulic leaks of all hoses, valves and cylinders OK3 Check condition of hydraulic couplings and connection hoses OK4 Check hydraulic fittings and hoses in rotary table OK
Remarks
REMARKS
_________________________________ ________________________SUPERVISOR DATE
50
MA
INTEN
AN
CE
& IN
SP
ECTIO
N
Check List Category III
(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier disassembled)
USE CHECK LIST OF CATEGORY II WITH FOLLOWING ADDITIONAL ITEMS:
_________________________________ __________________________SUPERVISOR DATE
DESCRIPTION CHECKED SIGNATUREGENERAL1 Check completeness and condition of warning plates and labels OK
2Check condition of identification plate (serial number, part number, date of manufacture etc.)
OK
3 Clean tool thoroughly OKNDT - INSPECTION
NDT all critical areas with die penetrant OK
REMARKS
51
MA
INTE
NA
NC
E&
INS
PEC
TIO
N
Check List Category IV
(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier disassembled)
USE CHECK LIST OF CATEGORY III WITH FOLLOWING ADDITIONAL ITEMS:
_________________________________ __________________________SUPERVISOR DATE
HYDRAULICS CHECKED SIGNATURE1 Change all hydraulic hoses and fittings OK2 Check condition of hydraulic valves and replace if necessary OK3 Check condition of hydraulic pipes and replace if necessary OK
REMARKS
52
MA
INTEN
AN
CE
& IN
SP
ECTIO
N
Bore of Door and Body Hinges PS 500Dim. A
Dimension worn max: 81,120 mm
Dimension new max: 80,106 mm
Door Hinge PinHinge pin min dia new: 79,804 mm
Hinge pin min dia worn min: 79,804 mm
Door/Body Hinge dimensions
Wear data criteria
Door/body hinge
Dim
. A
53
MA
INTE
NA
NC
E&
INS
PEC
TIO
N
Critical Areas
Hatched area is critical area
Critical Areas Centre Slip Critical Areas Left Slip Critical Areas Right Slip
Critical Areas Door and Hinge Pin
Critical Areas Centre Frame
Critical Areas Carier
54
MA
INTEN
AN
CE
& IN
SP
ECTIO
N
Wear data Guide plates
Guide plate PN New a (mm) Min worn b (mm)
755720 or 756420 153 143
755721 or 756421 147 137
755722 or 756422 125 115
755723 or 756423 105 95
755724 or 756424 137,5 127,5
755725 or 756425 115 105
755726 or 756426 87,5 77,5
755727 or 756427 72,5 62,5
755728 or 756428 50 40
755770 or 756470 150 140
755771 or 756471 65 55
755772 or 756472 55 45
755773 or 756473 185 175
755774 or 756474 170 160
755775 or 756475 165 155
755776 or 756476 155 145
Critical area drawings of lifting eyes.
new ID
max. worn ID
min. worn b
new a
55
SIZE
COM
PON
ENTS SIZE
COMPONENTS
56
SIZE C
OM
PO
NEN
TS
6. SIZE COMPONENTS
Casing
Pre
viou
s In
sert
S
erie
sFi
rst
Up
gra
ded
In
sert
Ser
ies
Sec
ond
Up
gra
ded
In
sert
Ser
ies
Pre
viou
s G
uid
e P
late
Ser
ies
Gui
de
Pla
te S
erie
s
Pip
e D
iam
eter
ø
Ran
ge
P/N
Ran
ge
P/N
Ran
ge
P/N
No
Gui
de
P/N
Scr
ew
P/N
Nu
t P/
NW
ash
er
P/N
Gui
de
P/N
Scr
ew
P/N
Nu
t
P/N
Was
her
P/
ND
iam
eter
6.5
/8”
7.5
/8”
x 6.
5/8
”75
60
30
-2
287.
5/8
” x
6.5
/8”
756
63
0-
228
7.5
/8”
x 6.
5/8
”75
667
0-
228
1275
572
275
572
2-1
7551
5775
515
8
756
422
725
46
575
5157
7551
58
ø 26
07”
--
7”x7
”75
66
30
-2
29
-17”
x7”
756
670
-2
29
-1-
--
--
7.5
/8”
x 7
”75
60
30
-2
29
7.5
/8”
x 7
”75
66
30
-2
29
7.5
/8”
x 7”
756
670
-2
29
1275
572
275
572
2-1
7551
5775
515
87.
5/8
”7.
5/8
” x
7.5
/8”
756
03
0-
231
7.5
/8”
x 7.
5/8
”75
66
30
-23
17.
5/8
” x
7.5
/8”
756
670
-23
1
7.3/
4”-
-7.
5/8
” x
7.3/
4”75
66
30
-26
97.
5/8
” x
7.3/
4”75
667
0-
269
--
--
--
8.5
/8”
9.5
/8”
x 8.
5/8
”75
60
30
-23
49.
5/8
” x
8.5
/8”
756
63
0-
234
9.5
/8”
x 8.
5/8
”75
667
0-
234
1075
5725
7551
69
7551
57
7551
58
756
425
ø 28
0
9.5
/8”
9.5
/8”
x 9.
5/8
”75
60
30
-23
69.
5/8
” x
9.5
/8”
756
63
0-
236
9.5
/8”
x 9.
5/8
”75
667
0-
236
875
5723
756
423
ø 3
00
--
10.3
/4”
x 9.
5/8
”75
66
30
-23
6-1
10.3
/4”
x 9.
5/8
”75
667
0-
236
-1
--
--
-9.
7/8”
--
10.3
/4 x
9.
7/8”
756
63
0-
265
10.3
/4 x
9.
7/8”
756
670
-26
575
647
7ø
310
10”
--
10.3
/4”
x 10
”75
66
30
-23
710
.3/4
” x
10”
756
670
-23
7
10.3
/4”
11.3
/4”
x 10
.3/4
”75
60
30
-23
810
.3/4
” x
10.3
/4”
756
63
0-
238
10.3
/4”
x 10
.3/4
”75
667
0-
238
675
5726
725
46
575
5157
7551
58
756
426
ø 3
35
11.3
/4”
11.3
/4”
x 11
.3/4
”75
60
30
-23
912
.3/4
” x
11.3
/4”
756
63
0-
239
12.3
/4”
x 11
.3/4
”75
667
0-
239
475
5727
7557
28-2
756
427
7557
28-2
-
ø 36
511
.7/8
”-
-12
.3/4
” x
11.7
/8”
756
63
0-
262
12.3
/4”
x 11
.7/8
”75
667
0-
262
--
-
-
12.3
/4”
13.3
/8”
x 12
.3/4
”75
60
30
-24
112
.3/4
” x
12.3
/4”
756
63
0-
241
12.3
/4”
x 12
.3/4
”75
667
0-
241
-
7557
7175
5728
-275
515
8
756
471
ø 3
80
--
14”
x 12
.3/4
”75
66
30
-24
1-1
14”
x 12
.3/4
”75
667
0-
241-
1-
--
13.3
/8”
14”
x 13
.3/8
”75
60
30
-24
3-1
--
--
7557
7275
5728
-275
515
8
--
-
ø 4
00
13.3
/8”
x 13
.3/8
”75
60
30
-24
314
” x
13.3
/8”
756
63
0-
243
14”
x 13
.3/8
”75
667
0-
243
756
472
7557
28-2
7551
58
13.1
/2”
--
14”
x 13
.1/2
”75
66
30
-27
014
” x
13.1
/2”
756
670
-27
0-
--
-
13.5
/8”
13.5
/8”
x 13
.5/8
”75
60
30
-25
914
” x
13.5
/8”
756
63
0-
259
14”
x 13
.5/8
”75
667
0-
259
275
5728
7557
28-2
7551
58
756
428
ø 41
014
”14
” x
14”
756
03
0-
255
14”
x 14
”75
66
30
-25
514
” x
14”
756
670
-25
5
57
SIZE
COM
PON
ENTS
Drill Pipe
Pre
viou
s In
sert
S
erie
sFi
rst
Up
gra
ded
In
sert
Ser
ies
Sec
ond
Up
gra
ded
In
sert
Ser
ies
Pre
viou
s G
uid
e P
late
Ser
ies
Up
gra
ded
Gui
de
Pla
te S
erie
s
Pip
e D
iam
eter
ø
Ran
ge
P/N
Ran
ge
P/N
Ran
ge
P/N
No.
Gui
de
P/N
Scr
ew P
/NN
ut
P/N
Was
her
P/
NG
uid
e P/
NS
crew
P/
NN
ut
P/N
Was
her
P/
ND
iam
eter
2.3/
8”3.
1/2
” x
2.3/
8”75
60
30
-10
13.
1/2
” x
2.3/
8”75
66
30
-10
13.
1/2
” x
2.3/
8”75
667
0-
101
-
7557
7375
515
6-1
7551
5775
515
8
756
473
725
46
575
5157
7551
58
ø 14
0
2.7/
8”3.
1/2
” x
2.7/
8”75
60
30
-10
23.
1/2
” x
2.7/
8”75
66
30
-10
33.
1/2
” x
2.7/
8”75
667
0-
103
3.1
/2”
3.1
/2”
x 3.
1/2
”75
60
30
-10
53.
1/2
” x
3.1
/2”
756
63
0-
105
3.1
/2”
x 3.
1/2
”75
667
0-
105
7557
7475
5159
-1
756
474
ø 17
0
--
4.1
/2”
x 3.
1/2
”75
66
30
-10
5-1
4.1
/2”
x 3.
1/2
”75
667
0-
105
-1-
--
-
4”4.
1/2
” x
4”75
60
30
-10
64.
1/2
” x
4”75
66
30
-10
64.
1/2
” x
4”75
667
0-
106
7557
75
7551
53
-175
5157
7551
58
756
475
ø 18
0
4.1
/2”
5.1
/2”
x 4.
1/2
”75
60
30
-10
74.
1/2
” x
4.1
/2”
756
63
0-
107
4.1
/2”
x 4.
1/2
”75
667
0-
107
7557
76
756
476
ø 2
00
--
5.1
/2”
x 4.
1/2
”75
66
30
-10
7-1
5.1
/2”
x 4.
1/2
”75
667
0-
107-
1-
--
-
5”5.
1/2
” x
5”75
60
30
-10
95.
1/2
” x
5”75
66
30
-10
95.
1/2
” x
5”75
667
0-
109
7557
7675
515
3-1
7551
5775
515
8
5.1
/2”
5.1
/2”
x 5.
1/2
756
03
0-
111
5.1
/2”
x 5.
1/2
756
63
0-
111
5.1
/2”
x 5.
1/2
756
670
-11
175
5770
7551
5975
647
0ø
210
5.7/
8”5.
7/8”
x
5.7/
8”75
60
30
-11
57”
x
5.7/
8”75
66
30
-11
57”
x
5.7/
8”75
667
0-
115
1675
5721
7551
59-1
756
421
ø 21
6
6.5
/8”
7.5
/8”
x 6.
5/8
”75
60
30
-2
287”
x
6.5
/8”
756
63
0-
114
7” x
6.
5/8
”75
667
0-
114
1475
5724
7551
69
756
424
ø 23
5
6.9
06”
--
7” x
6.
90
6”75
66
30
-11
27”
x
6.9
06”
756
670
-11
2-
7557
22
--
-75
642
2ø
260
--
7.5
/8”
x 6.
90
6”75
66
30
-11
2-1
7.5
/8”
x 6.
90
6”75
667
0-
112-
1
58
SIZE C
OM
PO
NEN
TS
Drill Collar without ZIP groove
Pre
viou
s In
sert
S
erie
sFi
rst
Up
gra
ded
Ins
ert
Ser
ies
Sec
ond
Up
gra
ded
In
sert
Ser
ies
Pre
viou
s G
uid
e P
late
Ser
ies
Up
gra
ded
Gui
de
Pla
te S
erie
s
Pip
e D
iam
eter
øR
ang
eP/
NR
ang
eP/
NR
ang
eP/
NN
oG
uid
e P/
NS
crew
P/
NN
ut
P/N
Was
her
P/
NG
uid
e P/
NS
crew
P/
NN
ut
P/N
Was
her
P/
ND
iam
eter
3.1
/8”
--
3.1
/2”
x 3.
1/8
” pl
ain
756
65
0-
30
83.
1/2
” x
3.1
/8”
plai
n75
66
90
-3
08
--
--
-
756
476
725
46
575
5157
7551
58
ø 2
00
3.3/
8”-
-3.
1/2
x
3.3/
8” p
lain
756
65
0-
30
93.
1/2
x
3.3/
8” p
lain
756
69
0-
30
9
4.3/
4”4.
3/4”
x
4.3/
4”75
60
50
-27
65.
1/2
” x
4.3/
4” p
lain
756
65
0-
276
5.1
/2”
x 4.
3/4”
pla
in75
66
90
-27
618
7557
20
7551
59-1
7551
5775
515
875
642
0ø
20
4
6.1
/4”
--
6.3/
4” x
6.
1/4
” pl
ain
756
65
0-
284
6.3/
4” x
6.
1/4
” pl
ain
756
69
0-
284
--
--
-75
642
1ø
216
6.1
/2”
6.3/
4” x
6.
1/2
”75
60
50
-28
66.
3/4”
x
6.1
/2”
plai
n75
66
50
-28
66.
3/4”
x
6.1
/2”
plai
n75
66
90
-28
614
7557
2475
515
4-1
7551
5775
515
8
756
424
ø 23
5
6.3/
4”6.
3/4”
x
6.3/
4”75
60
50
-28
76.
3/4”
x
6.3/
4” p
lain
756
65
0-
287
6.3/
4” x
6.
3/4”
pla
in75
66
90
-28
775
642
4
7”7”
x 7
”75
60
50
-28
8-
--
-
1275
572
275
572
2-1
--
--
ø 26
0
8”8”
x 8
”75
60
50
-2
93
8.1
/2”
x 8”
pl
ain
756
65
0-
29
38.
1/2
” x
8”
plai
n75
66
90
-2
93
756
422
725
46
575
5157
7551
58
8.1
/4”
8.1
/2”
x 8.
1/4
”75
60
50
-2
95
8.1
/2”
x 8.
1/4
” pl
ain
756
65
0-
29
58.
1/2
” x
8.1
/4”
plai
n75
66
90
-2
95
1075
5725
7551
69
756
425
ø 28
0
8.1
/2”
8.1
/2”
x 8.
1/2
”75
60
50
-2
96
8.1
/2”
x 8.
1/2
” pl
ain
756
65
0-
29
68.
1/2
” x
8.1
/2”
plai
n75
66
90
-2
96
756
425
9”-
-9.
1/2
” x
9”
plai
n75
66
50
-2
979.
1/2
” x
9”
plai
n75
66
90
-2
97-
--
--
756
423
ø 3
00
9.1
/2”
9.1
/2”
x 9.
1/2
”75
60
50
-2
98
9.1
/2”
x 9.
1/2
” pl
ain
756
65
0-
29
89.
1/2
” x
9.1
/2”
plai
n75
66
90
-2
98
875
5723
7551
69
7551
5775
515
875
642
3
59
SIZE
COM
PON
ENTS
Drill Collar with ZIP groove
Pre
viou
s In
sert
S
erie
sFi
rst
Up
gra
ded
Ins
ert
Ser
ies
Sec
ond
Up
gra
ded
In
sert
Ser
ies
Pre
viou
s G
uid
e P
late
Ser
ies
Up
gra
ded
Gui
de
Pla
te S
erie
s
Pip
e D
iam
eter
ø
Ran
ge
P/N
Ran
ge
P/N
Ran
ge
P/N
Nr.
Gui
de
P/N
Scr
ew P
/NN
ut
P/N
Was
her
P/
NG
uid
e P/
NS
crew
P/
NN
ut
P/N
Was
her
P/
ND
iam
eter
4.3/
4”4.
3/4”
x
4.3/
4”75
60
50
-18
2
4.1
/2”
x 4.
3/8”
zip
(4
.3/4
” D
C)
756
65
0-
182
4.1
/2”
x 4.
3/8”
zip
(4
.3/4
” D
C)
756
69
0-
182
1875
572
075
5159
-175
5157
7551
58
756
420
725
46
575
5157
7551
58
ø 2
04
5.1
/4”
--
5.1
/2”
x 5.
1/8
” zi
p (5
.1/4
” D
C)
756
65
0-
183
5.1
/2”
x 5.
1/8
” zi
p (5
.1/4
” D
C)
756
69
0-
183
--
--
-75
642
1ø
216
6.1
/4”
--
6.3/
4” x
5.
3/4”
zip
(6
.1/4
” D
C)
756
65
0-
187
6.3/
4” x
5.
3/4”
zip
(6
.1/4
” D
C)
756
69
0-
187
6.1
/2”
6.3/
4” x
6.
1/2
”75
60
50
-18
8
6.3/
4” x
6”
zip
(6.1
/2”
DC
)
756
65
0-
188
6.3/
4” x
6”
zip
(6.1
/2”
DC
)
756
69
0-
188
1475
5724
7551
54
-1
7551
5775
515
8
756
424
ø 23
5
6.3/
4”6.
3/4”
x
6.3/
4”75
60
50
-18
9
6.3/
4” x
6.
1/4
” zi
p (6
.3/4
DC
)
756
65
0-
189
6.3/
4” x
6.
1/4
” zi
p (6
.3/4
DC
)
756
69
0-
189
7”7”
x 7
”75
60
50
-19
0
6.3/
4” x
6.
1/2
” zi
p (7
” D
C)
756
65
0-
190
6.3/
4” x
6.
1/2
” zi
p (7
” D
C)
756
69
0-
190
1275
572
275
572
2-1
756
422
ø 26
0
8”8”
x 8
”75
60
50
-19
4
8.1
/2”
x 7.
1/2
” zi
p (8
” D
C)
756
65
0-
194
8.1
/2”
x 7.
1/2
” zi
p (8
” D
C)
756
69
0-
194
8.1
/4”
8.1
/2”
x 8.
1/4
”75
60
50
-19
5
8.1
/2”
x 7.
3/4”
zip
(8
.1/4
” D
C)
756
65
0-
195
8.1
/2”
x 7.
3/4”
zip
(8
.1/4
” D
C)
756
69
0-
195
1075
5725
7551
69
756
425
ø 28
0
8.1
/2”
8.1
/2”
x 8.
1/2
”75
60
50
-19
6
8.1
/2”
x 8”
zi
p (8
.1/2
” D
C)
756
65
0-
196
8.1
/2”
x 8”
zi
p (8
.1/2
” D
C)
756
69
0-
196
ø 26
0
8.3/
4”-
-8.
1/2
” x
8.1
/4”
zip
(8.3
/4”
DC
)
756
65
0-
197
8.1
/2”
x 8.
1/4
” zi
p (8
.3/4
” D
C)
756
69
0-
197
--
--
-
756
423
ø 3
00
9”-
-9.
1/2
” x
8.1
/2”
zip
(9”
DC
)
756
65
0-
198
9.1
/2”
x 8.
1/2
” zi
p (9
” D
C)
756
69
0-
198
9.1
/2”
9.1
/2”
x 9.
1/2
”75
60
50
-19
9
9.1
/2”
x 9”
zi
p (9
.1/2
” D
C)
756
65
0-
199
9.1
/2”
x 9”
zi
p (9
.1/2
” D
C)
756
69
0-
199
875
5723
7551
69
7551
5775
515
8
9.3/
4”-
-9.
1/2
” x
9.1
/4”
zip
(9.3
/4”
DC
)
756
65
0-
20
3
9.1
/2”
x 9.
1/4
” zi
p (9
.3/4
” D
C)
756
69
0-
20
3
--
--
-
10”
--
9.1
/2”
x 9.
1/2
” zi
p (1
0” D
C)
756
65
0-
20
2
9.1
/2”
x 9.
1/2
” zi
p (1
0” D
C)
756
69
0-
20
2
60
SIZE C
OM
PO
NEN
TS
61
DR
AW
ING
S&
SPA
RE
PAR
TS
DRAWINGS& SPARE PARTS
62
DR
AW
ING
S&
SPA
RE PA
RTS
7. DRAWINGS AND SPARE PARTS PS 500
Pos. Qty. Part no. Description
1 1 756005 Body
2 1 756009 Door Assembly
3 1 756094 Assembly for Feedbackvalve
4 1 756330 Hydraulic Centering System Assembly
5 2 756720 Locking Device for Cover
6 1 756006 Bolt Assembly
7 1 756800 Hydraulic Assembly
8 1 756800-1 Hydraulic Connection Assembly
9 1 757030 Hydraulic Cover one Set
10 1 757060 Greasing PS-500
11 4 755116 Lifting Eye
757000-E Parts list
757000-E PS 500 for Emsco RT
1
2
3
4
5
4
5
9
7
6
10
8
11
755670 cover for HCS
755620 slip assembly
Carrier for casing, drill pipe and drill collar
63
DR
AW
ING
S&
SPA
RE
PAR
TS
757000-N PS 500 for National RT
757000-N Parts list
1
2.1 2.2 2.3
Pos. Qty. Part no. Description
1 1 757000-E PS 500
2 1 756161 Adapter assembly for National
2.1 2 756162 Adapter for National
2.2 8 755167 Screw
2.3 8 755168 Securing Ring
64
DR
AW
ING
S&
SPA
RE PA
RTS
757000-OW PS 500 for Oilwell RT
757000-OW Parts list
1
2.1 2.2 2.3
Pos. Qty. Part no. Description
1 1 757000-E PS 500
2 1 756163 Adapter assembly for Oilwell
2.1 2 756164 Adapter for Oilwell
2.2 8 725465 Screw
2.3 8 755168 Securing Ring
65
DR
AW
ING
S&
SPA
RE
PAR
TS
1
2
3
4
4
5
5
66
6
78
9
9
10
756020 Parts list
Pos. Qty. Part no. Description
1 1 756021 Center Slip
2 1 756022 Slip left Part
3 1 756023 Slip right Part
4 2 756014 Hinge Pin
5 2 756014-1 Hinge Pin Spring
6 3 756018 Carrier Securing Assembly
7 2 756096-4 Bolt for Roller
8 2 752210 Roller
9 4 613720 Retaining Ring
10 2 70116 Washer
756020 PS 500 Slip assembly
66
DR
AW
ING
S&
SPA
RE PA
RTS
756030-BC* Carrier Assembly Drill Pipe and Casing - Previous Insert
756030-BC* Parts list
1
23
4
5
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 671128 30 671129 30 671130 30 671129 45 752951 45 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 756048 3 756048 3 756048 3 756049 3 775032 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756032 3 756032 3 756032 3 756034 3 756031 3 Carrier
756030-101 756030-102 756030-105 756030-106 756030-107 Assembly3.1/2“ x 2.3/8“dp
3.1/2“ x 2.7/8“dp
3.1/2“ x 3.1/2“dp
4.1/2“ x 4“dp
5.1/2“ x 4.1/2“dp
Size
154,1 152,9 151,8 147,2 140 Weight (kg)
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 671131 45 671132 45 671131 60 752952 75 752953 75 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775032 3 775032 3 775034 3 775037 3 775037 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756031 3 756031 3 756033 3 756036 3 756036 3 Carrier
756030-109 756030-111 756030-115 756030-228 756030-229 Assembly5.1/2“ x 5“dp
5.1/2“x 5.1/2“ dp
5.7/8“ x 5.7/8“dp
7.5/8“ x 6.5/8“dp+csg
7.5/8“ x 7“csg
Size
139,2 138,5 132,6 119,5 118,4 Weight (kg)
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 671132 75 752952 105 752901 105 752952 105 752901 105 Insert4 775056 6 775056 6 775056 6 775056 9 756056 9 Screw3 775037 3 775042 3 775042 3 756043 3 756043 3 Insert Retainer2 775057 3 775057 3 775057 3 756057 3 756057 3 Guide Pin1 756036 3 756041 3 756041 3 756042 3 756042 3 Carrier
756030-231 756030-234 756030-236 756030-238 756030-239 Assembly7.5/8“ x 7.5/8“csg
9.5/8“ x 8.5/8“csg
9.5/8“ x 9.5/8“csg
11.3/4“x 10.3/4“csg
11.3/4“ x 11.3/4“csg
Size
117,4 135,8 134 107,8 104,2 Weight (kg)
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 752954 135 752901 135 752901 135 752954 135 752901 135 Insert4 775056 9 775056 9 775056 9 775056 9 775056 9 Screw3 756047 3 756047 3 756038 3 756045 3 756045 3 Insert Retainer2 756057 3 756057 3 775057-1 3 756057-1 3 756057-1 3 Guide Pin1 756046 3 756046 3 756037 3 756044 3 756044 3 Carrier
756030-241 756030-243 756030-259 756030-243-1 756030-255 Assembly13.3/8“x12.3/4“csg
13.3/8“x13.3/8“csg
13.5/8“x 13.5/8“csg
14“ x 13.3/8“csg
14“ x 14“csg
Size
74,5 72,3 66,5 68,3 63,8 Weight (kg)
* Bore Code for Pipe *² Weight of one carrier with all accessiories
67
DR
AW
ING
S&
SPA
RE
PAR
TS
756050-BC* Parts list
756050-BC* Carrier Assembly Drill Collar - Previous Insert
1
23
4
5
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 752951 27 752954 45 671133 45 752953 45 671132 45 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775216 3 775035 3 775035 3 756063 3 756039 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756054 3 756051 3 756051 3 756052 3 756053 3 Carrier
756050-182 756050-188 756050-189 756050-190 756050-194 Assembly4.3/4“x4.3/4“dc
6.3/4“x 6.1/2“dc
6.3/4“x 6.3/4“dc
7” x 7”dc
8“x8“dc
Size
137,9 126,1 126,8 115,6 116,2 Weight* (kg)
Pos Part-No. QTY Part-No. QTY Part-No. QTY Name6 752954 45 671133 45 752954 63 Insert5 775056 6 775056 6 775056 6 Screw4 775052 3 775052 3 775042 3 Insert Retainer3 775057 3 775057 3 775057 3 Guide Pin2 756056 3 756056 3 756055 3 Carrier1 756050-195 756050-196 756050-199 Assembly
8.1/2“x8.1/4“dc
8.1/2“x8.1/2“dc
9.1/2“x 9.1/2“dc
Size
146,1 140,7 129,6 Weight* (kg)
* Bore Code for Pipe *² Weight of one carrier with all accessiories
68
DR
AW
ING
S&
SPA
RE PA
RTS
756630-BC* Parts listPos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 351001 30 350602 30 350103 30 350903 45 350504 45 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775651-1 3 775651-1 3 775651-1 3 775632-1 3 775632-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756631 3 756631 3 756631 3 756632 3 756632 3 Carrier
756630-101 756630-103 756630-105 756630-105-1 756630-106 Assembly3.1/2”x2.3/8”dp
3.1/2”x2.7/8”dp
3.1/2”x3.1/2”dp
4.1/2”x3.1/2”dp
4.1/2”x4”dp
Size
255 253 250 244 242 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350105 45 350905 4 350506 45 350105 45 351008 75 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775632-1 3 775633-1 3 775633-1 3 775633-1 3 775634-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756632 3 756633 3 756633 3 756633 3 756634 3 Carrier
756630-107 756630-107-1 756630-109 756630-111 756630-115 Assembly4.1/2”x4.1/2”dp
5.1/2”x4.1/2”dp
5.1/2”x5”dp
5.1/2”x5.1/2”dp
7”x5.7/8”dp
Size
240 234 232 230 215 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350409 75 350210 75 350110 75 350909 75 350710 75 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775634-1 3 775634-1 3 775634-1 3 775635-1 3 775635-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756634 3 756634 3 756634 3 756635 3 756635 3 Carrier
756630-114 756630-112 756630-229-1 756630-228 756630-112-1 Assembly7”x6.5/8”dp
7”x6,906”dp
7”x7”dp
7.5/8”x6.5/8”dp
7.5/8”x6.906”dp
Size
212 211 210 204 203 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350610 75 350111 75 350010 75 350911 105 350111 105 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 75635-1 3 75635-1 3 75635-1 3 775636-1 3 775636-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756635 3 756635 3 756635 3 756636 3 756636 3 Carrier
756630-229 756630-231 756630-269 756630-234 756630-236 Assembly7.5/8”x7”csg
7.5/8”x7.5/8”csg
7.5/8”x7.3/4”csg
9.5/8”x8.5/8”csg
9.5/8”x9.5/8”csg
Size
202 200 199 274 270 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 351011 105 350811 105 350712 105 350112 105 350912 135 Insert4 775056 6 775056 6 775056 6 775056 6 775056 9 Screw3 775637-1 3 775637-1 3 775637-1 3 775637-1 3 775638-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057-1 3 Guide Pin1 756637 3 756637 3 756637 3 756637 3 756638 3 Carrier
756630-236-1 756630-265 756630-237 756630-238 756630-239 Assembly10.3/4”x9.5/8”csg
10.3/4”x9.7/8”csg
10.3/4”x10”csg
10.3/4”x10.3/4”csg
12.3/4”x11.3/4”csg
Size
255 254 253 250 214 Weight (kg)*²
1
2
3
4
5
756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert
69
DR
AW
ING
S&
SPA
RE
PAR
TS
* Bore Code for Pipe *² Weight of one carrier with all accessiories
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350812 135 350112 135 351112 135 350612 135 350513 135 Insert4 775056 9 775056 9 775056 9 775056 9 775056 9 Screw3 775638-1 3 775638-1 3 775639-1 3 775639-1 3 775639-1 3 Insert Retainer2 775057-1 3 775057-1 3 775057-1 3 775057-1 3 775057-1 3 Guide Pin1 756638 3 756638 3 756639 3 756639 3 756639 3 Carrier
756630-262 756630-241 756630-241-1 756630-243 756630-270 Assembly12.3/4”x11.7/8”csg
12.3/4”x12.3/4”csg
14”x12.3/4”csg
14”x13.3/8”csg
14”x13.1/2”csg
Size
213 210 160 158 157 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Name5 350413 135 350113 135 Insert4 775056 9 775056 9 Screw3 775639-1 3 775639-1 3 Insert Retainer2 775057-1 3 775057-1 3 Guide Pin1 756639 3 756639 3 Carrier
756630-259 756630-255 Assembly14”x13.5/8” 14”x14”
Sizecsg csg
756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert Cont.
70
DR
AW
ING
S&
SPA
RE PA
RTS
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350205 27 350406 27 350910 36 350710 36 350510 36 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775632-1 3 775633-1 3 775654-1 3 775654-1 3 775654-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756652 3 756653 3 756654 3 756654 3 756654 3 Carrier
756650-182 756650-183 756650-187 756650-188 756650-189 Assembly4.1/2”x4.3/8” zip (4.3/4”DC)
5.1/2”x5.1/8” zip (5.1/4”DC)
6.3/4”x5.3/4” zip (6.1/4”DC)
6.3/4”x6” zip (6.1/2”DC)
6.3/4”x6.1/4” zip (6.3/4”DC)
Size
240 228 219 218 217 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350310 36 350911 45 350711 45 350511 45 350311 45 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775654-1 3 775655-1 3 775655-1 3 775655-1 3 775655-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756654 3 756655 3 756655 3 756655 3 756655 3 Carrier
756650-190 756650-194 756650-195 756650-196 756650-197 Assembly6.3/4”x6.1/2” zip (7”DC)
8.1/2”x7.1/2” zip (8”DC)
8.1/2”x7.3/4” zip (8.1/4”DC)
8.1/2”x8” zip (8.1/2”DC)
8.1/2”x8.1/4” zip (8.3/4”DC)
Size
216 294 293 292 291 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350911 45 350511 45 350311 45 350111 45 350403 18 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775656-1 3 775656-1 3 775656-1 3 775656-1 3 775651-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756656 3 756656 3 756656 3 756656 3 756651 3 Carrier
756650-198 756650-199 756650-203 756650-202 756650-308 Assembly9.1/2”x8.1/2” zip (9”DC)
9.1/2”x9” zip (9.1/2”DC)
9.1/2”x9.1/4” zip (9.3/4”DC)
9.1/2”x9.1/2” zip (10”DC)
3.1/2”x3.1/8” plainSize
264 262 261 260 251 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350203 18 350706 27 350510 36 350310 36 350110 36 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775651-1 3 775653-1 3 775654-1 3 775654-1 3 775654-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756651 3 756653 3 756654 3 756654 3 756654 3 Carrier
756650-309 756650-276 756650-284 756650-286 756650-287 Assembly3.1/2”x3.3/8” plain 5.1/2”x4.3/4” plain 6.3/4”x6.1/4” plain 6.3/4”x6.1/2” plain 6.3/4”x6.3/4” plain Size250 230 217 216 215 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350511 45 350311 45 350111 45 350511 45 350111 45 Insert4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 775656-1 3 Insert Retainer2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin1 756655 3 756655 3 756655 3 756656 3 756656 3 Carrier
756650-293 756650-295 756650-296 756650-297 756650-298 Assembly8.1/2”x8” plain 8.1/2”x8.1/4” plain 8.1/2”x8.1/2” plain 9.1/2”x9” plain 9.1/2”x9.1/2” plain Size292 291 290 262 260 Weight (kg)*²
1
2
3
4
5
756650-BC* Carrier Assembly Drill Collar - First Upgraded Insert
756650-BC* Parts list
* Bore Code for Pipe *² Weight of one carrier with all accessiories
71
DR
AW
ING
S&
SPA
RE
PAR
TS
756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert
756670-BC* Parts list
1
2
3
4
5
6
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name6 775671-2 3 775671-2 3 775671-2 3 775672-2 3 775672-2 3 Load carring ring5 351001 30 350602 30 350103 30 350903 45 350504 45 Insert4 775056 15 775056 15 775056 15 775056 15 775056 15 Screw3 775651-1 3 775651-1 3 775651-1 3 775632-1 3 775632-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756671 3 756671 3 756671 3 756672 3 756672 3 Carrier
756670-101 756670-103 756670-105 756670-105-1 756670-106 Assembly3.1/2”x2.3/8”dp
3.1/2”x2.7/8”dp
3.1/2”x3.1/2”dp
4.1/2”x3.1/2”dp
4.1/2”x4”dp
Size
170 168 167 163 164 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name6 775672-2 3 775673-2 3 775673-2 3 775673-2 3 775674-2 3 Load carring ring5 350105 45 350905 60 350506 60 350105 60 351008 75 Insert4 775056 15 775056 15 775056 15 775056 15 775056 15 Screw3 775632-1 3 775633-1 3 775633-1 3 775633-1 3 775634-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756672 3 756673 3 756673 3 756673 3 756674 3 Carrier
756670-107 756670-107-1 756670-109 756670-111 756670-115 Assembly4.1/2”x4.1/2”dp
5.1/2”x4.1/2”dp
5.1/2”x5”dp
5.1/2”x5.1/2”dp
7”x5.7/8”dp
Size
159 155 153 151 141 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name6 775674-2 3 775674-2 3 775674-2 3 775675-2 3 775675-2 3 Load carring ring5 350409 75 350210 75 350110 75 350909 75 350710 75 Insert4 775056 15 775056 15 775056 15 775056 15 775056 15 Screw3 775634-1 3 775634-1 3 775634-1 3 775635-1 3 775635-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756674 3 756674 3 756674 3 756675 3 756675 3 Carrier
756670-114 756670-112 756670-229-1 756670-228 756670-112-1 Assembly7”x6.5/8”dp
7”x6,906”dp
7”x7”dp
7.5/8”x6.5/8”dp
7.5/8”x6.906”dp
Size
137 135 135 133 132 Weight (kg)*²
* Bore Code for Pipe *² Weight of one carrier with all accessiories
72
DR
AW
ING
S&
SPA
RE PA
RTS
* Bore Code for Pipe *² Weight of one carrier with all accessiories
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name6 775675-2 3 775675-2 3 775675-2 3 775676-2 3 775676-2 3 Load carring ring5 350610 75 350111 75 350010 75 350911 105 350111 105 Insert4 775056 15 775056 15 775056 15 775056 15 775056 15 Screw3 775635-1 3 75635-1 3 75635-1 3 775636-1 3 775636-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756675 3 756675 3 756675 3 756676 3 756676 3 Carrier
756670-229 756670-231 756670-269 756670-234 756670-236 Assembly7.5/8”x7”csg
7.5/8”x7.5/8”csg
7.5/8”x7.3/4”csg
9.5/8”x8.5/8”csg
9.5/8”x9.5/8”csg
Size
132 128 127 138 130 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name6 775677-2 3 775677-2 3 775677-2 3 775677-2 3 - - Load carring ring5 351011 105 350811 105 350712 105 350112 105 350912 135 Insert4 775056 15 775056 15 775056 15 775056 15 775056 9 Screw3 775637-1 3 775637-1 3 775637-1 3 775637-1 3 775638-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 756057-1 3 Guide Pin1 756677 3 756677 3 756677 3 756677 3 756678 3 Carrier
756670-236-1 756670-265 756670-237 756670-238 756670-239 Assembly10.3/4”x9.5/8”csg
10.3/4”x9.7/8”csg
10.3/4”x10”csg
10.3/4”x10.3/4”csg
12.3/4”x11.3/4”csg
Size
122 120 122 113 88 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name6 - - - - - - - - - - Load carring ring5 350812 135 350112 135 351112 135 350612 135 350513 135 Insert4 775056 9 775056 9 775056 9 775056 9 775056 9 Screw3 775638-1 3 775638-1 3 775639-1 3 775639-1 3 775639-1 3 Insert Retainer2 756057-1 3 756057-1 3 756057-1 3 756057-1 3 756057-1 3 Guide Pin1 756678 3 756678 3 756679 3 756679 3 756679 3 Carrier
756670-262 756670-241 756670-241-1 756670-243 756670-270 Assembly12.3/4”x11.7/8”csg
12.3/4”x12.3/4”csg
14”x12.3/4”csg
14”x13.3/8”csg
14”x13.1/2”csg
Size
86 76 65 59 58 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Name6 - - - - Load carring ring5 350413 135 350113 135 Insert4 775056 9 775056 9 Screw3 775639-1 3 775639-1 3 Insert Retainer2 756057-1 3 756057-1 3 Guide Pin1 756679 3 756679 3 Carrier
756670-259 756670-255 Assembly14”x13.5/8”csg
14”x14”csg
Size
56 53 Weight (kg)*²
756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert Cont.
73
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Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350205 27 350406 27 350910 36 350710 36 Insert4 775056 6 775056 6 775056 6 775056 6 Screw3 775632-1 3 775633-1 3 775654-1 3 775654-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756692 3 756693 3 756694 3 756694 3 Carrier
756690-182 756690-183 756690-187 756690-188 Assembly4.1/2”x4.3/8” zip (4.3/4”DC)
5.1/2”x5.1/8” zip (5.1/4”DC)
6.3/4”x5.3/4” zip (6.1/4”DC)
6.3/4”x6” zip (6.1/2”DC)
Size
157 151 123 121 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350510 36 350310 36 350911 45 350711 45 Insert4 775056 6 775056 6 775056 6 775056 6 Screw3 775654-1 3 775654-1 3 775655-1 3 775655-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756694 3 756694 3 756695 3 756695 3 Carrier
756690-189 756690-190 756690-194 756690-195 Assembly6.3/4”x6.1/4” zip (6.3/4”DC)
6.3/4”x6.1/2” zip (7”DC)
8.1/2”x7.1/2” zip (8”DC)
8.1/2”x7.3/4” zip (8.1/4”DC)
Size
119 117 114 111 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350511 45 350311 45 350911 45 350511 45 Insert4 775056 6 775056 6 775056 6 775056 6 Screw3 775655-1 3 775655-1 3 775656-1 3 775656-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756695 3 756695 3 756696 3 756696 3 Carrier
756690-196 756690-197 756690-198 756690-199 Assembly8.1/2”x8” zip (8.1/2”DC)
8.1/2”x8.1/4”zip (8.3/4”DC)
9.1/2”x8.1/2” zip (9”DC)
9.1/2”x9” zip (9.1/2”DC)
Size
98 96 104 99 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350311 45 350111 45 350403 18 350203 18 Insert4 775056 6 775056 6 775056 6 775056 6 Screw3 775656-1 3 775656-1 3 775651-1 3 775651-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756696 3 756696 3 756691 3 756691 3 Carrier
756690-203 756690-202 756690-308 756690-309 Assembly9.1/2”x9.1/4” zip (9.3/4”DC)
9.1/2”x9.1/2” zip (10”DC)
3.1/2”x3.1/8” plain 3.1/2”x3.3/8” plainSize
97 94 161 161 Weight (kg)*²
* Bore Code for Pipe *² Weight of one carrier with all accessiories
1
2
3
4
5
756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert
756690-BC* Parts list
74
DR
AW
ING
S&
SPA
RE PA
RTS
* Bore Code for Pipe *² Weight of one carrier with all accessiories
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350706 27 350510 36 350310 36 350110 36 Insert4 775056 6 775056 6 775056 6 775056 6 Screw3 775633-1 3 775654-1 3 775654-1 3 775654-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756693 3 756694 3 756694 3 756694 3 Carrier
756690-276 756690-284 756690-286 756690-287 Assembly5.1/2”x4.3/4” plain 6.3/4”x6.1/4” plain 6.3/4”x6.1/2”plain 6.3/4”x6.3/4”plain Size150 129 117 115 Weight (kg)*²
Pos Part-No. QTY Part-No. QTY Part-No. QTY Part-No. QTY Name5 350511 45 350311 45 350111 45 350511 45 Insert4 775056 6 775056 6 775056 6 775056 6 Screw3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 Insert Retainer2 756057 3 756057 3 756057 3 756057 3 Guide Pin1 756695 3 756695 3 756695 3 756696 3 Carrier
756690-293 756690-295 756690-296 756690-297 Assembly8.1/2”x8”plain 8.1/2”x8.1/4” plain 8.1/2”x8.1/2” plain 9.1/2”x9”plain Size108 106 103 99 Weight (kg)*²
Pos Part-No. QTY Name5 350111 45 Insert4 775056 6 Screw3 775656-1 3 Insert Retainer2 756057 3 Guide Pin1 756696 3 Carrier
756690-298 Assembly9.1/2”x9.1/2” plain Size95 Weight (kg)*²
756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert Cont.
75
DR
AW
ING
S&
SPA
RE
PAR
TS
Pos. Qty. Part-No. Description
1 1 756024 Securing Latch
2 1 756017 Pin for Securing Latch
3 1 775026 Washer for Securing Latch
4 1 775027 Washer for Securing Latch
5 1 775028 Spring
6 1 775029 Stopper
7 1 775015-1 Nut
8 1 612515 Grease Nipple
9 1 775019 Screw
10 1 775015-3 Set Screw
11 1 88240-4 Spring Type Pin
1
3
5
6
10
8
9
24
7
11
756018 Carrier securing Assembly
756018 Parts list
76
DR
AW
ING
S&
SPA
RE PA
RTS
1
1415
4
18
9
10
13
12
11
7
6
5
2
3
8
17
16
Pos. Qty. Part no. Description
1 1 756010 Door
2 2 756011 Hinge Pin
3 8 70064 Grease Nipple
4 1 755402 Ring Screw
5 1 757014 Door Plate
6 3 615879 Washer
7 3 710542 Cylinder head Screw
8 5 645058 Hexagon head Screw
9 1 756015 Securing Block
10 1 645037 Rope
11 2 613548 Hexagon head Screw
12 2 675056 Washer
13 2 725433 Washer
14 2 613548 Hexagon head Screw
15 2 645026 Securing Ring
16 1 641599 Clamping Sleeve
17 5 645059 Securing
18 1 757016 Door Hydraulic Cover
756009 Parts list
756009 Door Assembly
77
DR
AW
ING
S&
SPA
RE
PAR
TS
756330 Hydraulic Centring System Assembly
756330 Parts list
1
2
3
4
5
6
5
7
8
9
10
11
12
13
14
15
16
17
18
1920
22
26
21
756334
756338
756339
Guide Plate
24
2625
27Lifting eye mitLoctite sichern
23
Pos. Qty. Part-No. Description
1 1 756331 Cover
2 2 756333 Cover plate
3 2 756335 Lever
4 2 755704 Hinge Bolt
5 4 755705 Washer
6 10 755703-1 Roller small
7 2 755708 Bolt
8 2 70864 Cotter Pin
9 2 755710 Bushing
10 18 612559 Screw
11 2 755703-2 Roller
12 2 755713 Bolt for Cylinder
13 4 755712 Washer
14 2 756710 Sheet Metal
15 10 645054 Screw
16 10 756734 Securing Ring
17 4 756730 Pin
18 4 756067 Hinge Pin for Cover
19 4 70064 Grease Fitting
20 4 612518 Protection Cap
21 2 800100 Antirutsch-grob-natur
22 2 710353 Screw
23 4 645073 Screw
24 2 756347 Plate
25 2 613894 Screw
26 6 735854 Washer
27 4 553468 Lifting eye
78
DR
AW
ING
S&
SPA
RE PA
RTS
756720 Locking Device for Cover
756720 Parts list
1
2
24
5
6
5 6
7
11
9 810
11
12 3
Pos. Qty. Part-No. Description
1 1 756721 Pin for Snap
2 2 756722 Clamp, left + right part
3 1 756723 Snap for Cover
4 1 756724 Spring for Snap
5 4 756725 Screw
6 4 756726 Securing Ring
7 1 613721 Securing Ring
8 1 756786 Securing Ring
9 1 756728 Screw
10 1 756727 Bolt
11 2 70064 Grease Nipple
12 1 756729 Spring for snap
79
DR
AW
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TS
756800 Hydraulic assembly schematic
AB
CG
A2
B2
A1
B1
A3
B3
B4 A4
G1
C1 A7
C2
A5
B5
M1
M2
M3
M4
B4
A4
Slip
Slip
Feed
back
Slip
dow
n
dow
ndo
wn
A6
B6
RP
A3
A5-
1
A6
B6
B3
B5
YX
T
A P
B
V1
C1
M4
M6
Ven
tilbl
ock
Ver
teile
rpla
tte
R1
P1
R2
P2
R2
P2
RP
1
24
7
8 9
15
8
11
27.2
8
11
8912
138
8
27.7 27
.8 27.1
27.2
27.1
627
.3
27.4
1516
1212
27.1
1
27.1
2
8813
15 14
27.5
27.6
27.9
27.1
0
1415
1314
15
17
1227.2
1
27.2
2
27.1
31827
.15
Ver
teile
rblo
ck
Türb
lech8
8
27.1
927
.20
1915
27.1
727
.18
15 88
1915
M5
1315
1427
.14
HC
S
clos
ed
A8
B7
A9
B7
A10
B8
Ver
teile
rblo
ck5
A8
B8
A10
A9
Ver
teile
rblo
ck
A8
B7
HC
S clos
ed
A9
B7
A10B
8
Ver
teile
rblo
ck5
A8
B8
A10
A9
Ver
teile
rblo
ck
10
27.2
4
27.2
3
8
27.2
6
8
8
27.2
5
27.2
71010
6
10
27.2
4
27.2
3
8
27.2
6
8
8
27.2
5
27.2
71010
6
22
233
1122
10
3
8
1111
2424
2424
25
2626
2
2
10
22
22
34
99
3031
2128
27.2
98
832
3316
2927
.28
99
3130
2128
27.2
98
833
3216
29
8
A: C
ente
r H
ydra
ulic
Gui
deS
yste
m (
if ac
tivat
ed) a
ndse
t the
slip
sB
: Rai
se th
e sl
ips
C: F
eedb
ack
sign
al o
f slip
s (U
P/D
OW
N)
Type
of c
onne
ctio
nsC
onne
ctio
n A
and
B:
Cou
plin
g co
mpl
ete
G 3
/8"w
ith N
PT
3/8”
Mal
e
Con
nect
ion
C a
nd G
:
Cou
plin
g co
mpl
ete
G 1
/4"w
ith N
PT
1/4
”Mal
e
Pow
er r
equi
rem
ents
Wor
king
pre
ssur
e: 2
175
-30
40
Psi
(15
0-2
10 b
ar)
Max
. pre
ssur
e: 4
350
Psi
(3
00
bar)
Flow
rat
e: M
in 1
0 G
pm (
37,8
5 lp
m)
Feed
bac
k sl
ips
dow
n
80
DR
AW
ING
S&
SPA
RE PA
RTS
756800 Parts listPos. Qty. Part-No. Description
1 1 756801 Valve block for Power Slips
2 1 756802 Distribution plate for Power Slips
3 1 756099 Hydraulic cylinder, one set
4 1 645099 Stop cock Valve
5 2 756338 Distributor block 1
6 2 756340 Distributor block
7 1 756339 Distributor block 2
8 39 612944 Straight Connection 8L-1/4”
9 10 755373 Straight Male Stud Coupling
10 10 613944 Reducing nipple
11 13 612929 Blind screw
12 7 756315 Swivel Male Stud Coupling
13 5 755361 Pressure Coupling
14 5 645095 L-Adapter
15 11 645096 L-Adapter
16 3 613946 Straight connection
17 1 645110 Check valve
18 1 645104 T-Connection
19 2 88226 Weldable Bulkhead Coupling
20 1 645106 Connection
21 3 755738 90 degree Fitting
22 4 755365 Banjo Coupling
23 1 755367 Adjustable Stud Elbow
24 4 645094 Plug
25 1 756088 Directional Poppet Valve
26 2 756334 Cylinder for HCS
27 1 756800-40 Set of Hydraulic Hose Assembly for PS 500
27.1 1 756800-2 Hydraulic Hose Assembly for connection “A1”
27.2 1 756800-3 Hydraulic Hose Assembly for connection “B1”
27.3 1 756800-4 Hydraulic Hose Assembly for connection “A2”
27.4 1 756800-5 Hydraulic Hose Assembly for connection “B2”
27.5 1 756800-6 Hydraulic Hose Assembly for connection “A3”
27.6 1 756800-7 Hydraulic Hose Assembly for connection “B3”
27.7 1 756800-8 Hydraulic Hose Assembly for connection “A4”
27.8 1 756800-9 Hydraulic Hose Assembly for connection “B4”
27.9 1 756800-10 Hydraulic Hose Assembly for connection “A5”
27.10 1 756800-11 Hydraulic Hose Assembly for connection “B5”
27.11 1 756800-12 Hydraulic Hose Assembly for connection “A6”
27.12 1 756800-13 Hydraulic Hose Assembly for connection “B6”
27.13 1 756800-14 Hydraulic Hose Assembly for connection “A7”
27.14 1 756800-15 Hydraulic Hose Assembly for connection “A5-1”
27.15 1 756800-16 Hydraulic Hose Assembly for connection “C1”
27.16 1 756800-17 Hydraulic Hose Assembly for connection “C2”
27.17 1 756800-18 Hydraulic Hose Assembly for connection “R”
81
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756800 Parts list (continued)Pos. Qty Part-No. Description
27.18 1 756800-19 Hydraulic Hose Assembly for connection “P”
27.19 1 756800-20 Hydraulic Hose Assembly for connection “R1”
27.20 1 756800-21 Hydraulic Hose Assembly for connection “P1”
27.21 1 756800-22 Hydraulic Hose Assembly for connection “R2”
27.22 1 756800-23 Hydraulic Hose Assembly for connection “P2”
27.23 1 756800-24 Hydraulic Hose Assembly for connection “B7”
27.24 1 756800-25 Hydraulic Hose Assembly for connection “A8”
27.25 1 756800-26 Hydraulic Hose Assembly for connection “B8”
27.26 1 756800-27 Hydraulic Hose Assembly for connection “A9”
27.27 1 756800-28 Hydraulic Hose Assembly for connection “A10”
27.28 1 756800-29 Hydraulic Hose Assembly for connection “A” and “B”
27.29 1 756800-30 Hydraulic Hose Assembly for connection “C” and “G”
28 2 645116 Direct Pipe Fitting
29 2 645117 Direct Pipe Fitting
30 2 1038-M Quick connect coupling
31 2 1038-F Quick connect coupling
32 2 1014-M Quick connect coupling
33 2 1014-F Quick connect coupling
34 1 611523 Securing Ring
82
DR
AW
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SPA
RE PA
RTS
756800-1 Hydraulic connection assembly
756800-1 Parts list
1
2
3
4
5
6
756801
756802
645099
756005
Pos. Qty Part-No. Description
1 1 756803 Plate
2 3 613899 Screw (with hole)
3 2 612671 Screw
4 2 613783 Washer
5 2 645671 Screw
6 2 645685 Lockwasher
83
DR
AW
ING
S&
SPA
RE
PAR
TS
756801 Valve block
756801 Parts list
2
4
35
678
9
10
1
V1 C1
A BC G
A1B1
A2B2
A3B3 B4
A4
G1
C1
A7
C2A5B5
M1 M2
M3 M4
1
2
3
4
2
5 6 7
7
3
Pos. Qty. Part no. Description
1 1 756801-1 Block
2 1 2002 Pilot-to-Open Check 3-Port valve
3 1 2002 Pilot-to-Open Check 3-Port valve
4 1 2002 Pilot-to-Open Check 3-Port valve
5 1 2008 Check Valve
6 1 2009 Alternating Check Valve
7 1 2010 load-lowering valve
8 1 2007 Sequence Valve
9 18 2012 Blind Screw
10 1 613978 Blind Screw
84
DR
AW
ING
S&
SPA
RE PA
RTS
756802 Distribution plate
756802 Parts list
3
2
1
Y
X
T
AP
B
A 5 B 5 A 3 B 3
A 6 B 6
32
Pos. Qty. Part no. Description
1 1 756802-1 Block
2 1 2008 Check Valve
3 1 2013 Control Valve
85
DR
AW
ING
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SPA
RE
PAR
TS
757030 Hydraulic cover assembly
757030 Parts list
1
3
2
5
4
6
77
756005
756801
756802
Pos. Qty. Part no. Description
1 1 757031 Cover Plate for Hydraulic Block
2 1 757032 Hydraulic Cover, left
3 1 757033 Hydraulic Cover, right
4 2 757032-1 Spacer
5 2 757033-1 Spacer
6 2 776304 Screw
7 4 645028 Screw
86
DR
AW
ING
S&
SPA
RE PA
RTS
756094 Assembly for Feedbackvalve
1
2
3
4
5
8
7
9
PN 775088
10
6
8
756094 Parts list
Pos. Qty. Part no. Description
1 1 756091-1 Actuating Pin
2 1 775090 Spring
3 1 756192 Connection Plate for Pocket Valve
4 1 756092 Plate
5 1 756093 Cover for Pocket Valve
6 2 612577 Screw
7 3 645028 Screw
8 4 612576 Screw
9 4 775092-1 Screw
10 4 725136 Washer
87
DR
AW
ING
S&
SPA
RE
PAR
TS
757060 Greasing System
6
7
8
3 4
1
1
2
2
3 4
5
11
9
10
12
13
Pos. Qty. Part no. Description
1 4 612929 Blind Screw
2 12 771108 Blind Screw
3 6 70064 Grease Fitting
4 6 612518 Protection Cap for Grease Fitting
5 1 757060-1 Grease Hose Assembly for Connection “G1”
6 1 757060-2 Grease Hose Assembly for Connection “G2”
7 1 757060-3 Grease Hose Assembly for Connection “G3”
8 1 757060-4 Grease Hose Assembly for Connection “G4”
9 1 757060-5 Grease Hose Assembly for Connection “G5”
10 4 2101 Coupling
11 2 2102
12 3 775048-1.5 Grease nozzle
13 6 775048-2.0 Grease nozzle
757060 Parts list
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757006 Bolt Assembly
1
23 45 6
7 89
10
10
Pos. Qty. Part no. Description
1 1 757097-1/-2 Set Guide Plate tor Center Slip
2 2 756095 Upper Bolt Part 1
3 2 756096 Upper Bolt Part 2
4 2 756096-1 Washer
5 2 755334 Cotter Pin
6 2 725348 Screw
7 2 756025 Lower Bolt
8 2 775096-3 Washer
9 2 70864 Cotter Pin
10 4 70064 Grease Fitting
757006 Parts list
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775810 Air Operated Greasing System
Pos. Qty. Part no. Description
1 1 612957-1 U-Seal
2 1 1014-M Quick Connect Coupling
3 1 612645 Straight-Flange R1/4”
4 2 612644-1 Straight-Connection
5 0,5 612677 Air-Hose
6 1 88229-8 Hose nipple
7 1 613811 Clutch Hose Coupling
8 1 612644 Straight Connection
9 1 775810-1 Trolley for 50kg Grease Barrel
10 1 775810-2 Grease Pump, air operated
11 1 775810-3 Hydraulic Hose
- - 775811 Grease Barrel (50kg)
775810 Parts list
876
43 4 5
12
9
10
11
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Instructions grease pumpTechnische Anleitung Pneumatische Schmierpumpe 50:1
BeschreibungDie Pumpe besitzt ein Gehäuse aus Zink-Druckguss, eine Kolbenstange aus gehärtetem Edelstahl sowie hochwertige robuste Synthetik-Steuerelemente. Die Rundringe und Unterlegscheiben aus Polyurethan oder Buna N erfüllen die Betriebsbedingungen der Pumpe.
Technische Daten Übersetzungsverhältnis 50:1Maximaler Druckluftdruck 10 barMindestdruckluftdruck 2 barEmpfohlener Druckluftdruck 8 barSchluckvolumen, Motor 220 cm3
Pumpenleistung bei 8 bar (freier Auslass) 1100 g/minPumpendruck bei 8 bar Druckluft 400 barLuftverbrauch bei 8 bar Druckluft 400 l/minAnschluss Druckluftzufuhr G 1/4“, InnengewindeAnschluss Schmierfettzuführung Druckseite G 1/4“, AußengewindeGeräuschpegel ohne Belastung entsprechend ISO 9614-2 78 dB(A) (2 m Abstand)
Empfohlene AnwendungKonstruktion zur problemfreien Schmierung mit Schmiermitteln bis NLGI Grad 2 und Verteilungsleitungen mittlerer Länge. Die Verteilungsleistung hängt von der Viskosität und Temperatur des Schmiermittels ab. Die Pumpe kann auch in nicht-vertikalen Anlagen verwendet werden.
Betriebsbedingungen Um unnötige Schäden zu vermeiden und die Lebensdauer der Pumpe zu verlängern, empfehlen wir die Verwendung eines Kombinationsfilters in der Druckluftleitung sowie einer Druckminder- und Schmiervorrichtung, um sicherzustellen, dass die zugeführte Druckluft nicht verunreinigt ist und mit dem empfohlenen Druck eingeleitet werden kann. Neue Installationsleitungen sollten gereinigt werden, um die Beschädigung einzelner Komponenten in der Pumpe durch zurückgebliebene Metallteilchen zu vermeiden. Beim Austausch der Behälter das Ansaugrohr abdecken, damit keine Schmutzpartikel in das Ansaugrohr gelangen und das Schmiermittel im neuen Behälter verunreinigen.
Wartung Den Schalldämpfer und Drucklufteinlassfilter regelmäßig reinigen, um eine problemfreie Verwendung der Pumpe zu gewährleisten. Wenn keine Schmiervorrichtung in der Druckluftleitung installiert ist, die Pumpe häufig schmieren. Dazu 2 bis 3 Tropfen hochwertigen Öls über den Drucklufteinlassanschluss in regelmäßigen Abständen einleiten.
Gewährleistung Die Pumpen sollten innerhalb des Gewährleistungszeitraums nur vom autorisierten PRESSOL-Wartungspersonal geöffnet oder repariert werden.
Sicherheit VORSICHT! Die Druckluftleitung muss getrennt und die Steuerungsvorrichtung des Schmiermittels betätigt werden, um sicherzustellen, dass die Pumpe vor dem Öffnen und Überprüfen der Pumpeneinheit drucklos ist. Aus Sicherheitsgründen die Druckluftleitung trennen, wenn die Pumpe nicht verwendet wird, da sonst der Druck in der Pumpe erhalten bleibt.
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775820 Tool kit for PS
1
2
3
4
5
6
7
775008 Carrier Box
775820 Parts list
775008 Parts list
Pos. Qty Part-No. Description
1 1 775814 Box
2 4 755719 Screw
3 3 755402 Lifting Eye Bolt
4 1 775813 Square Bore Wrench
5 1 775812 Turnscrew
Pos. Qty Part-No. Description
1 1 775008-1 Box
2 6 70323 Die Retainer Pin
3 4 620415 Safety Spring
4 2 725443 Washer
5 2 70324 Cotter Pin
6 2 660414-4 Link Chain
7 2 645037 Rope
8 1 755667 Grease Filling Device Assembly incl. 20l Grease
92
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1
2
3
45
2
5
1
3
4
756757 Wiper Tool
Pos. QTY Part-No. Description
1 1 756780 Rod
2 1 756781 Adapter
3 1 756782 Handle
4 2 756783 Bushing
5 1 756792 Straight Pin
756757 Parts list
756070 Carrier Lifting Tool
756070 Parts listPos. QTY Part-No. Description
1 1 756071 Disk
2 1 756072 Rod
3 1 756782 Handle
4 2 756783 Tube
5 1 775087 Lifting Hook
93
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553200 Solid adapter 37.5“-49.5“
1
5
2
3
4
Pos. Qty. Part no. Description
1 1 553201 Adapterring
2 2 553202 Adapter Plate
3 8 725465 Screw
4 8 755168 Securing Ring
5 4 553468 Lifting Eye
553455 Bit Breaker Adapter Plate
553200 Parts list
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553210 Hinged adapter 37.5“-49.5“
2
3 4 5
6
789
10
1112 1
553210 Parts list
Pos. Qty. Part no. Description
1 2 553211 Hinged Adapter
2 2 553212 Hinge Pin
3 2 553202 Adapter Plate
4 8 725465 Screw
5 8 755168 Securing Ring
6 4 755116 Lifting eye
7 2 553213 Securing Plate
8 4 615158 Screw
9 4 613825 Safety Sheet
10 2 70064 Grease nipple
11 2 612518 Protection Cap
12 4 71626 Set Screw
95
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756750 Pipe wiper assembly
Pos. QTY Part-No. Description
1 1 756751 Assembly, housing left
2 1 756752 Assembly, housing right
3 1 756753 Hinge Pin
4 1 756754 Screw
5 1 756793-3 Bolt
6 1 756785 Nut
7 1 645181 Cotter pin
8 1 756775 Bolt
9 1 756757 Tool
10 10 645602-11 Screw
11 1 755127 Securing Wire
12 1 756790 Grease nipple
756750 Parts list
1 234
5 6
9
7
8
10 11
12
PN 775930 - 19"x2.3/8"PN 775931 - 19"x2.7/8"PN 775932 - 19"x3.1/2"PN 775933 - 19"x5"PN 775934 - 19"x5.1/2"PN 775935 - 19"x6.5/8"
Dual Type „Heliwipe“
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756751 Pipe Wiper Left Part (optional)
756751 Parts list
Pos. QTY Part-No. Description
1 1 756761 Housing, left part
2 1 756762-1 Tongue
3 1 756763 Screw
4 1 756764-1 Cover
5 1 756787 Retainer for locking pin
6 3 756791 Grease nipple
7 3 756790 Grease nipple
8 3 756759 Pin
9 3 756789 Screw
10 5 756766 Screw
1
2
3
4
6
7
8
5
9
10
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1
2
3
4
5
6
7
8
9
10756752 Pipe Wiper Right Part (optional)
Pos. QTY Part-No. Description
1 1 756767 Housing, right part
2 1 756762-2 Tongue
3 1 756763 Screw
4 1 756764-2 Cover
5 1 756787 Retainer for locking pin
6 3 756791 Grease nipple
7 3 756790 Grease nipple
8 3 756759 Pin
9 3 756789 Screw
10 5 756766 Screw
756752 Parts list
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756787 Interchange part
756787 Parts list
1
2
Pos. QTY Part-No. Description
1 1 756788 Bushing
2 2 756795 Bolt
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776750 Top Wear Guide
776750 Parts list
1
2
3
5
6
7
8
3
Bushing:PN 776751 for 6.5/8"PN 776752 for 5.7/8"
4
4
PN 89207
Pos. Qty. Part no. Description
1 1 776750-13 Frame Assembly
2 1 752337 Screw
3 5 752338 Castle nut
4 5 611009 Cotter pin
5 1 776750-7 Hinge pin
6 1 755621 Sling chain 0,2m
7 1 752301 Safety spring
8 4 776570-15 Screw
100
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89207 Locking assembly
1 6
3
4
5
7
82
6
Pos. Qty. Part no. Description
1 1 89207-01 Bushing
2 1 89207-02 Excenter
3 1 89207-03 Locking
4 1 89207-04 Handle
5 1 89207-05 Locking Spring Pin
6 2 89207-041 Nut
7 1 725443 Washer
8 1 620609 Cotter Pin
89207 Parts list
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756850 Multi coupling kit for hydraulic connection (standard)
756850 Parts list
Pos. Qty. Part no. Description
1 1 775325 Multi coupling assembly
2 1 756801 Adapter for Multi coupling
3 4 645672 Hexagon screw
4 4 617520 Washer
5 2 613944 Reducing nipple
6 6 612944 Straight connection
7 2 755374 Straight connection
8 4 755373 Straight connection
9 1 756855-1 Hydraulic hose assembly “A”
10 1 756855-2 Hydraulic hose assembly “B”
11 1 756855-3 Hydraulic hose assembly “C”
12 1 756855-4 Hydraulic hose assembly “G”
1
1
2
3
4
56
7
96
6
9
8
10
12
11
Park-Station
757008-G
757008
PS 500
see HUK UP KIT
see HUK UP KIT
ABC
G
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756860 Multi coupling kit for hydraulic connection above the iron roughneck rails
756860 Parts list
Pos Qty Part No Description
1 1 775325 Multi-coupling-Assembly
2 1 756861 Adapter for Multi-coupling
3 4 645672 Hexagon screw
4 4 617520 Washer
5 2 613944 Reducing Nipple
6 6 612944 Straight Connection
7 2 755374 Straight Connection
8 4 755373 Straight Connection
9 1 756862-1 Hose Assembly for Connection “A”
10 1 756862-2 Hose Assembly for Connection “B”
11 1 756862-3 Hose Assembly for Connection “C”
12 1 756862-4 Hose Assembly for Connection “G”
13 1 756852 Emergency Hose Assembly
1
1
2
3
4
56
7
86
68
10
11
12
Power Slip 500
Park-Station
615949-G
755008
9
Pos. 13 not visible
PS 500
see HUK UP KIT
see HUK UP KITPos 13 not visible
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775325 Multi coupling assembly
775325 Parts list
1
2
34
5
678
910
Pos. Qty. Part no. Description
1 1 775330 Take off side
2 1 775360 Supply side
3 1 775380 Parking station
4 3 775333 Socket
5 3 775363 Plug
6 1 775334 Socket
7 1 775364 Plug
8 1 775362 Locking unit
9 1 775332 Guide unit
10 4 775340 O-ring
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553600 Hinge casing spider
4
2
1
3 Reducing Bushing: PN 553610 for 9.5/8" - 10.3/4"PN 553611 for 2.3/8" - 8.5/8"
553600 Parts listPos. Qty. Part no. Description
1 2 553601 Body
2 2 553602 Hinge Pin Assembly
3 4 553468 Lifting Eye
4 4 613903 Bowl Fitting Handle
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757000-RSP Spare parts list for PS 500 (2 years operational)
Item Qty. Part no. Description
1 1 757006 Cylinder Locking Assembly
2 1 756018 Carrier Securing Assembly
3 1 757091 Spare Parts for Feedback Assembly
4 1 757092 Spare Parts for HCS Assembly
5 1 757093 Spare Parts for Slip Assembly
1
2
3
4
5
757000-RSP-Spare parts for PS 500 (2 years operational)
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756750 RSP-Spare parts list for B+V Wiper System (2 years operation)
Qty. Part no. Description
2 756760 Pipe Wiper 19“ O.D., Dual, Split Type
1 756757 Tool
1 756753 Hinge Pin
10 645602-11 Screw
6 756791 Grease Nipple
8 756790 Grease Fitting
1 756787 Retainer for locking pin
5 755127 Safety Rope for Screws
3 756789 Screw
Qty. Part no. Description
1 757095 Spare Parts for Hose Assembly
1 757096 Spare Parts for Valves
757000-RSP-H Spare parts list for hydraulics (2 years operational)
Pos. Qty. Part no. Description
4 3 775333 Socket
5 3 775363 Plug
6 1 775334 Socket
7 1 775364 Plug
8 1 775362 Locking unit
9 1 775332 Guide unit
10 4 775340 O-ring
For position numbers see view elsewhere in this manual.
756850-RSP Spare parts list for Multi coupling kit (2 years operational)