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WWW.ALFA-EUROPE.NL S96 BUTTERFLY VALVES

Butterfly Valve Torque

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Page 1: Butterfly Valve Torque

WWW.ALFA-EUROPE.NL

S96BUTTERFLY VALVES

Page 2: Butterfly Valve Torque

ABOUT ALFA VALVES

Alfa Valves is a producer of soft seat, metal seat and

fi re-safe seat HIGH PERFORMANCE butterfl y valves.

The valves are manufactured according ISO 9001 Quality

Assurance and is designed and tested to meet or exeed

the most general industrial standards and are a result of

a long time experience in the design and manufacturing

of valves.

Alfa Valves High Performance butterfl y valves are

available in sizes 2” through 12” (Larger nominal

diameters on requist) in both WAFER and LUG type.

Alfa Valves high performance butterfl y valves are

a standard in many industries including Chemical

and petrochemical industries, Hot water and steam

systems, Distric heat supply, vacuum systems,

Gas process technology, Food indstry and Heavy

duty services and are maintenance free with a lomg

service life.

ALFA VALVES SERIES S 96

High Performance Butterfl y Valve• Soft Seat Design• Metal Seat Design• Fire-Safe Seat Design

S 96 Features:• A wide range of applications from vacuum to very

high pressure service, and from low to very high temperature service. Suitable for any severe process

• Excellent control characteristics• Bubble-tight shut-off capability

Alfa Valves S 96 applications:• Oil refi ning• Petrochemical process• Chemical process• Pulp and paper process• Suger refi ning• Coal and minging process• Power plants• Steel plants• Desalination process• Marine service

Manual Operators• Levers in GGG and SS316• Gearbox Series Q

Pneumatic Actuators• Spring Return and Double Acting

Electric Actuators

Page 3: Butterfly Valve Torque

WWW.ALFA-EUROPE.NL

TRENDSETTERS IN BUTTERFLY VALVE ENGINEERING

Features:

• Industrial Standard (DIN/ANSI/JIS)

• Shut-off and control of gas and liquids

• Disc and shaft with eccentric bearing

• Top fl ange according ISO 5211

• Maintenance free

• Choice of materials

• Overtravel stop prevents disc from

rotating into wrong direction

• Choice of operating methods

• Choice of seat material

• Choice of fl ange standards

• Easy seat ring exchange

• High quality and reliability

S)

quids

ring

m

LUG TYPEBUTTERFLY VALVE

S96

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WWW.ALFA-EUROPE.NL

TECHNICAL SPECIFICATIONS

PRACTICAL INFORMATIONValve sizeFrom DN 50 (2”) up to DN 300 (12”)Larger sizes on request

FlangesJIS B 2211-5K and BB 2212-10KANSI B 16.5 – Class 150DIN 2501 PN-10DIN 2501 PN-16

Face to face :EN 558, row 20ISO 5752-20

Topfl ange :ISO 5211

Tightness :PTFE-R Seat DIN 3230-BO (Rate 1)Inconel Seat DIN 3230-BN (Rate 1)

Temperature range :-40° C to + 450° C

Differential pressure :DN 50 up to DN 125 max. 40 barDN 150 until DN 300 max. 25 bar

Vacuum :0,2 bar

Actuators • gearbox • hydraulic • pneumatic • electric

Pneumatic, electric or hydraulic actuators with ancillary equipment, such as solenoid valves, limit swit-ches, positioners etc. can be supplied.

Also availble:Valves with actuator and free shaft end to suit existing operating methods as described above.

Soft seat: Elasticity of the seat

and fl uid pressure assures

perfect “bubble tight” sealing.

Fire safe seat: After a fi re when

the PTFE-R seat has burned away,

the supplementary metal sealing

seat activates automatically and

prevent from excessive fl op.

Metal seat: This version offers

very high sealing capability with

an unusually low leakage rate.

PRINCIPLE OF SEAT SEALING

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WWW.ALFA-EUROPE.NL

Valve dim. Ø PN-3 PN-6 PN-10 PN-16(ANSI150)

DN 50 41,0 Nm 44,0 Nm 48,0 Nm 50,0 Nm

DN 65 41,0 Nm 44,0 Nm 48,0 Nm 50,0 Nm

DN 80 46,5 Nm 48,5 Nm 51,0 Nm 65,0 Nm

DN 100 56,0 Nm 60,0 Nm 68,0 Nm 79,5 Nm

DN 125 77,0 Nm 84,0 Nm 90,5 Nm 105,0 Nm

DN 150 84,0 Nm 93,0 Nm 123,0 Nm 122,0 Nm

DN 200 135,0 Nm 118,0 Nm 175,0 Nm 195,0 Nm

DN 250 185,5 Nm 221,8 Nm 263,0 Nm 331,0 Nm

DN 300 251,5 Nm 312,0 Nm 379,0 Nm 491,0 Nm

rev.00 05-06-2009

MATERIALS

TORQUE TABLESTORQUE TABLE EXCENTRIC VALVE TYPE 96, PTFE SEAT

Valve dim. Ø PN-3 PN-6 PN-10 PN-16(ANSI150)

DN 50 71,0 Nm 74,0 Nm 77,0 Nm 80,0 Nm

DN 65 71,0 Nm 74,0 Nm 77,0 Nm 80,0 Nm

DN 80 80,0 Nm 81,9 Nm 84,5 Nm 88,0 Nm

DN 100 101,0 Nm 108,8 Nm 115,8 Nm 126,0 Nm

DN 125 126,0 Nm 134,9 Nm 145,2 Nm 159,6 Nm

DN 150 146,5 Nm 157,5 Nm 171,2 Nm 194,0 Nm

DN 200 234,5 Nm 253,2 Nm 277,3 Nm 308,6 Nm

DN 250 338,7 Nm 375,8 Nm 429,0 Nm 502,0 Nm

DN 300 415,0 Nm 476,6 Nm 577,9 Nm 745,0 Nm

rev.00 05-06-2009

TORQUE TABLE EXCENTRIC VALVE TYPE 96, METAL SEAT (FIRE SAFE)

Item description material material ASTM Item description material material ASTM no. no. no. no. 1 Body 10 Gasket Ductile Cast Iron GGG40 0,704 A536 PTFE-R Carbon Steel GS-C25N 1,0619 216WCB Graphite Stainless Steel G-X5CrNiMo19-1102 1,4408 CF8M 11 Gasket ring 2 Seat clamping ring Stainless Steel X4CrNiMo 16-5-1 1,4418 Steel St37-2 10.037 283-C 12 Gland bolt Stainless Steel X5CrNiMo 17-12-2 14.401 316 stainless steel A4-70 A2-70 1,4301 3 Disk 13 Spring washer Stainless Steel G-X5CrNiMo19-1102 1,4408 CF8M stainless steel A4-70 A2-70 1,4301 4 Shaft 14 Nut Stainless Steel X4CrNiMo 16-5-1 1,4418 stainless steel A4-70 A2-70 1,4301 5 Bush bearing 15 Lock ring Stainless Steel X5CrNiMo 17-12-2 1.4401/PTFE 316 Stainless Steel X4CrNiMo 16-5-1 1,4418 6 Gland sleeve 16 Distance ring Stainless Steel G-X5CrNiMo19-1102 1,4408 CF8M Stainless Steel X4CrNiMo 16-5-1 1,4418 7 Gasket gland 17 sealing ring Stainless Steel G-X5CrNiMo19-1102 1,4408 CF8M PTFE-R 8 Taper pin Graphite Stainless Steel X4CrNiMo 16-5-1 1,4418 18 bottom plug 9 Sealing seat Stainless Steel PTFE-R PTFE Compound 19 Lock Pin Inconel Inconel 625 Stainless Steel X4CrNiMo 16-5-1 1,4418

• Given Torques (Md) in Nm are including a 25% safety factor• The Torque values are based on wet - wet conditions• Non wet conditions have to be calculated Md x 1,25 (non lubricant or dry gases)• The torques (Md) are based on the initial breakaway torque

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WWW.ALFA-EUROPE.NL

LUG BUTTERFLY VALVE S96 ALL FLANGE CONNECTIONS

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WWW.ALFA-EUROPE.NL

WAFER BUTTERFLY VALVE S96 ALL FLANGE CONNECTIONS

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Page 8: Butterfly Valve Torque

SALESALFA EUROPE BV

Gildehauserweg 17581 PE LosserThe NetherlandsPhone: +31 (0) 53 5360896Fax: +31 (0) 53 5360851

E-mail: [email protected]

PRODUCTIONALFA CASTING (SHANGHAI) CO.,LTD

Address: No.88 Lane 4880,Hu Nan Road, Nan Hui,Shanghai 201317, P.R. ChinaTel.: +86 21 58147018Tel.: +86 21 58147016-618Fax: +86 21 58147019Mobile: +86 13386105186Email: [email protected]

Just making valves is one thing, but designing, manufacturing and repairing them to international specifi cations is quite a

different matter. ALFA VALVES has achieved world of recognition by combining yesterday’s traditional values with today’s

technology and a sharp eye on tomorrow’s opportunities. Our attention to quality has won us the highest seals of approval.

These recognitions refl ect ALFA VALVES’ business philosophy in the butterfl y valve industry and provide the ultimate

quality assurance for our customers worldwide.

USSR RUSSR RUSSR RUSSR REGISTEEGISTEEGEGISTERRRR

OF SHIOF SHOF SHF SH PPINGPPINPINPPIN

LLOYDLLOYLLOYLLOY ’S REGISTESTETETERR

OF SHOOO IPPINPINPINPINGGGG

AmerAmerAmerAmericanicaicaica Bureauof Sof Sof Sof hipping

Lloyd Register of ShippingPED Module H Buro Veritas GOST Det Norske Veritas RINAISO 9001

09-2

009

HANDLEVERS

APPROVALS

Valve dim. Ø

[] E F L R1 R2 H I R3 H I

DN 50 12 25 280 35 54 39 128,5 6 15 M8

DN 65 12 25 280 35 54 39 128,5 6 15 M8

DN 80 12 25 280 35 54 39 128,5 6 15 M8

DN 100 12 25 280 35 54 39 128,5 6 15 M8

DN 125 17 27 350 51 73 39 129,5 6 15 M10

DN 150 17 27 350 51 73 39 129,5 6 15 M10

DN 200 19 36 500 62,5 80 47 150,5 6 18 M12

DN 250 22 36 500 62,5 80 47 150,5 6 18 M12

rev.00 17-06-2009