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Ms L. Attard 1
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
Stock Control
What is Stock (Inventory)?
Stock is classified as any material or finished products a company
currently holds.
Companies need to be very careful how much stock they hold. They
cannot hold too much, but they cannot hold too little.
Can you name the types of stock the following business have?
Business Types of Stock
Supermarket
PC Manufacturer
Bike Shop
Local butchers
What is Stock Control?
Companies need to be very careful how much stock they hold. A system of stock
control therefore controls the firm’s investment in stock (inventory) to avoid
overstocking or understocking
Ms L. Attard 2
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
We are a shoe shop. Name the pictures below whether these are overstocking or understocking
Water for
employees
Shoes for sale
The Purchasing Department needs to ensure that not
too much capital (money) is tied up as stock (spent
on stock that will take a long time to sell or use).
This is called ___________________
If too little stock is held, this may lead to costly
delays in manufacturing or delivering the goods to
customers. Carrying too little stock is called
___________________________
What do you think are the main objectives of a good stock control system? Think
in terms of overstocking and understocking.
________________________________________________________________
_________________________________________________________________
________________________________________________________________________________________
1. __________________________________________________________________________________
__________________________________________________________________________________
2. __________________________________________________________________________________
__________________________________________________________________________________
Think about the following businesses. Consider what might be the effects of having too much stock or
too little stock?
Business Too much stock Too little stock
Supermarket
PC
Manufacturer
Ms L. Attard 3
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
Too much stock Too little stock
Bike Shop
Local butchers
Ordering Costs are
________________________________________________________. These
include
clerical costs (invoice processing, accounting and communication),
cost of finding suppliers
transportation costs to the business
receiving costs (such as uploading goods at a warehouse, and inspecting
goods to make sure they are the correct items and free of defects),
Holding Costs are
_________________________________________________________
_________________________________________________________
These usually include:
Inventory financing costs, such as interest paid on overdraft
used to pay for the stock
Opportunity cost of investing the money elsewhere which would have given a higher return
Storage space costs such as renting out the storage facility, its lighting, heating, etc.
Inventory handling costs such as insurance
Ms L. Attard 4
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
Just-In-Time
Stock needs to be ordered in advance of when it is needed, but not
too far in advance.
Just –in-time (JIT) production
______________________________________
__________________________________________________________________________________.
With this approach, the business needs less factory space, as it holds smaller stocks, but it depends on
suppliers agreeing to meet delivery requirements.
The business does not have so much money tied up in stock or
warehousing costs as it has minimal buffer stock (stock stored in case of
unforeseen stock shortages).
However, the reliability of the supplier in delivering good-quality stock
on time is crucial to keeping the production process running smoothly.
Ms L. Attard 5
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
Stock Control – Case Study
Philip owns a soft drink factory which makes ‘Slurm’. The drink itself is
made on site, using a mixture of fruit and other ingredients. The cans are not
made on site – they are bought from a local can supplier. The drink costs
Philip 20p to make and the can costs him 10p to buy – he sells the drink to
retailers for 50p.
Philip likes to make sure he has plenty of cans in stock because once, he ran
out and it was very costly to the business: The workers were unable to carry
on making the drinks, but Philip still had to pay them their wages for the day.
Also, he had to delay a delivery to a local supermarket and they were so
annoyed that they switched to another supplier.
Nowadays, Philip keeps at least 10,000 empty cans in stock at any one time.
The advantages of this are that he never runs out, plus he gets a discount for
buying in bulk (an order of 10,000 works out at 10p per can, but an order of
less than 10,000 works out to be 15p a can).
However, there are some disadvantages to this system;
Philip has had to rent out an extra storage room to keep the cans in at a cost of £500 per month.
He has also found that the cans sometimes get damaged as they are moved from the storage room to the
production line.
Philip had another problem recently; he had just paid for a delivery of 10,000 cans (£1,000) when he
received a final reminder for his telephone phone bill (£75) which would be cut off if he didn’t pay
immediately. Philip had no money left in the bank account to pay for the phone bill.
Finally, Philip recently found that some of the cans in the storage room had gone rusty and had to be
thrown away.
Questions:
1. What are the advantages of holding high levels of stock?
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
2. What are the disadvantages to Philip of holding high levels of stock?
_____________________________________________________________________________________
_____________________________________________________________________________________
____________________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
Ms L. Attard 6
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
3. Philip has heard that there is a stock control system called ‘Just-in-time’. Find out what this means
and why it might be a good idea.
___________________________________________________________________________________
___________________________________________________________________________________
___________________________________________________________________________________
___________________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
______________________________________________________________________________
4. Philip has also heard the business term ‘Lean Production’. Find out what this means.
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
____________________________________________________________________________________
5. How much profit per can does Philip currently make?
____________________________________________________________________________________
____________________________________________________________________________________
6. What might happen to the profit per can if Philip stops buying in bulk?
____________________________________________________________________________________
____________________________________________________________________________________
7. Why it is better for Philip to sell his cans to retailers, rather than directly to customers himself?
____________________________________________________________________________________
___________________________________________________________________________________ :
________________________________________________________________________________
________________________________________________________________________________
Ms L. Attard 7
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
Ms L. Attard 8
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
First In First Out (FIFO)
In order to prevent stock being wasted firms
may have a FIFO system of stock control.
This stands for First In First Out.
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
The Stock Control Card
Stock Record Card
Ms L. Attard 9
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
Levels of Stock
Maximum Stock Level:
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Re-Order Level:
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Minimum Stock Level:
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Re-Order Quantity:
__________________________________________________________________________________
__________________________________________________________________________________
Lead Time:
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
Ms L. Attard 10
BUSINESS STUDIES YEAR 10 UNIT 1: THE PURCHASING FUNCTION
Checking of Stock
_________________________________________________ would result in actual stock levels differing
from the quantities recorded in the stock cards. These can cause a firm to lose a lot of money. For these
reasons a check called an inventory or stock-check is made. Items in stock are counted to see that the
number of items actually counted agree with the figures shown in the stock record cards.
Nowadays, the use of barcodes or QR Codes facilitate the counting of stocks.
Firms may use
a periodic stock-check or
inventory-check are checks
performed at specific intervals,
e.g., every month, six months or
year. This is usually carried out during shut-down
period, thus avoiding disruptions to operations.
a permanent inventory or stock-check system. Using this
system, the firm would employ full time stock-checkers whose
job is to check the stock levels against stock cards all year-round.
Why do actual stock counting differ from Stock Records?
1. Items taken out are not recorded at all or the amount is wrongly
inputted
2. Items received are not recorded at all or the amount is wrongly
inputted
3. Faulty items returned are not deducted
4. Items are stolen and no adjustments have been made
5. Items expire or deteriorate and no adjustment is made
6. Employees may be entitled to buy from the company at a reduced price and this is not reco
Business Studies Year 10 Unit 1: The Purchasing Function
Ms L. Attard 11
Short Question:
1. Describe the functions of the stock controller:
______________________________________________________________________________
_____________
_______________________________________________________________
_______________________________________________________________
_______________________________________________________________
______________________________________________________________
2. What is overstocking and what are its implications?
Overstocking is when too much capital is tied up as stock and therefore, the business holds
more stock than it needs.
Implications of overstocking should include?
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
3. Why is understocking undesirable?
___________________________________________________________________________
___________________________________________________________________________
____________________________________________________
4. JIT stands for Just-In-Time. What are its advantages and disadvantages?
___________________________________________________________________________
__
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
The disadvantages of JIT are:
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
__________________________________________________________
Business Studies Year 10 Unit 1: The Purchasing Function
Ms L. Attard 12
5. What is FIFO and why is it used?
______________________________________________________________________________
_________________________
______________________________________________________________________________
_________________________
6. What is a stock record card used for?
______________________________________________________________________________
_________________________
7. Explain the term ‘re-order level’.
______________________________________________________________________________
_________________________
8. What does ‘max stock’ mean?
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______
9. What is a periodic stock check?
______________________________________________________________________________
______________________________________________________________________________
________________________________________________________
Annual 2016 Year 10 Question 2
Question 2 – Read the following passage and then answer the questions that follow:
Jane is the chief store-keeper in a manufacturing company. Among her responsibilities she
has to issue materials to the workshops against a materials requisition and to send the
purchase requisition when the stock reaches the reorder level. For some time, she, together
with her team, has been thinking of changing into a system of Just-In-Time (JIT).
(a) Explain the following terms as used in stock control:
(i) Re-order level (1 mark)
(ii) Just-In-Time (1 mark)
(b) Explain terms maximum stock level and minimum stock level. (2 marks)
(c) Explain three other reasons, besides those mentioned in (b) above, why firms should
exercise good stock control. (6 marks)
Business Studies Year 10 Unit 1: The Purchasing Function
Ms L. Attard 13
(d) Mention two ways how Jane can keep record of the stocks in the store. (2 marks)
(e) Explain two advantages of each method of stock control mentioned in (d) above. (8
marks)
Annual 2017 – Year 10 No. 24
24. (a) Explain what you understand by the following terms:
(i) Understocking (2 marks)
(ii) Overstocking (2 marks)
(iii) Maximum stock level (2 marks)
(iv) Minimum stock level (2 marks)
(v) Re-order level (2 marks)
(b) Explain why a business organisation should operate strict stock control. In your answer,
refer to the problems that a firm would face in the case of
(i) Overstocking and (ii) understocking (10 marks)
Total for Question 24: 20 marks
Matsec 2010 Paper 1 Question 8 (a-c)
a) Why is stock control important in a business? ( 2m)
b) Distinguish between the minimum stock level and the re-order stock level (2m)
c) Distinguish between the internal recruitment and external recruitment (2m)
Matsec 2013 Paper 1 Question 4 (a-d)
a) What is the purpose of stock control? (2m)
b) What does the minimum stock level represent? (2m)
c) Why should a firm establish a maximum stock level? (2m)
Matsec 2018 Paper 2A Question 5 (a-b)
a) Define “re-order stock level”, “minimum stock level” and “maximum stock level”
(4m)
b) List FOUR criteria for selecting suppliers. (4m)