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Bus EURO VI Powertrain

Bus EURO VI Powertrain

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Page 1: Bus EURO VI Powertrain

Bus EURO VI Powertrain

Page 2: Bus EURO VI Powertrain

Mercedes-Benz PowertrainCustomized. Worldwide. With passion.

Page 3: Bus EURO VI Powertrain

Content

Mercedes-Benz Powertrain 04

Mercedes-Benz engine systems 06Nomenclature engines 10Engine portfolio 11Medium-duty engines 12Heavy-duty engines 18Exhaust after-treatment 22

Mercedes-Benz transmission systems 24Nomenclature transmissions 28Transmission portfolio 29Bus transmissions 30Retarder 36

Mercedes-Benz axle systems 38Nomenclature axles 42Axle portfolio 43Front axles 44Rear axles 50

Service benefits at a glance 54

One-stop shop 55

Page 4: Bus EURO VI Powertrain

Going the extra mile: 1 + 1 + 1 > 3.

Mercedes-Benz Powertrain offers outperforming and individual engineered aggregates – engine systems, transmission systems and axles – each will provide our customers with the highest durability and quality at the same time.

Together, they compose an even more sophisticated, technologically advanced and with regards to fuel efficiency, unbeatable powertrain.

Mercedes-Benz Powertrain – the choice is yours.

+ +

Page 5: Bus EURO VI Powertrain

• Reduces integration efforts

• Leads to an optimized system setup due to common electric and electronic architecture (EE architecture) for efficient interaction of all aggregates

• One electronic tool requires less training for your engineering group

• Guarantees our premium Mercedes-Benz quality standards due to the production on our high volume production lines

• High invest in Mercedes-Benz R&D assures state-of-the-art quality

• Overall robust and reliable powertrain solutions provide a long lifetime for your aggregates

• One Key Account Manager as main contact partner

• One system supplier for your individual powertrain solution

• One contractual partner

• Provides optimized fuel efficiency by tailor-made powertrain solutions

• Ensures robust and reliable performance in every scenario of operation

• Increases the resale value of the vehicles due to the highest quality standards offered by Mercedes-Benz

• Minimizes downtimes as our worldwide after-sales network covers warranty and policy from one source

• Optimizes maintenance and repair worldwide via our one-stop shop logic for the complete powertrain

Our tailor-made powertrain benefits for you …

Powertrain integration competence sets the pace – find your perfect individual solution.

… and for your customers …

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7Mercedes-Benz engine systems | Portfolio

Mercedes-Benz engine systems of the OM 93X and OM 47X model series.Outstanding design and efficiency. Specifically developed to comply with the EURO VI emission standard.

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9Mercedes-Benz engine systems | Portfolio

Bringing together the very latest innovative engine technology, they are designed with focus on environement, effectiveness and performance.

The benefits for our customers are low fuel consumption, long engine life and extended maintenance intervals. Our new engines deliver a spontaneous response, impressive power output and the smoothest running characteristics.

Based on these characteristics our engines in all series are ideal for city buses and touring coaches. They can also be modified to create customer-specific variants for use in different bus applications.

Our engine product portfolio:TCO reduction at its best.

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10

Derivation "Nomenclature" – engines.

OM = Oil (diesel) engineM = Gas (oline) engine

3 = Medium-duty engine7 = Heavy-duty engine

h = Horizontal G = Gas

4 = L4 cylinder engine (5.1 l)6 = L6 cylinder engine (7.7 l)0 = L6 cylinder engine (10.7 l)1 = L6 cylinder engine (12.8 l)

9 = 93X model series (MD)4 = 47X model series (HD)

M 9 3 6 G

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Torque [Nm]

3000

2500

2000

1500

1000 ^^

500

0

0 50 100 150 200 250 300 350 400 450 500

Power [kW]

OM 470

Mercedes-Benz engine systems | Portfolio

Engines for EURO VI.

Model series

Type Cylinder Displ. [liters]

Power range [kW]

OM 93X

Medium-duty

934 L4 5.1

936 L6 7.7

936 h

936 G

L6

L6

7.7

7.7

OM 47XHeavy-duty

470 L6 10.7

471 L6 12.8

100 200 300 400

115 130 155 170

175 200 220 235 260

220 260

222

265 290 315

350 375

Power range of the EURO VI engines for buses

Portfolio of EURO VI engines for buses

OM 934

OM 936 OM 936 hM 936 G

OM 471

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13Mercedes-Benz engine systems | Medium-duty engines

• 4- and 6-cylinder diesel engines in an in-line arrangement with cooled exhaust gas recirculation

• Displacement of 5.1 and 7.7 liters

• Output of 115 up to 260 kW

• Special combustion system to minimize fuel consumption

• Common rail injection system up to 2400 bars and multiple injection

• Tailor-made charging system with 1- and 2-stage turbochargers

• Future-proof valve timing gear with 2 overhead camshafts and 4-valve technology

• Powerful and dynamic engine brakes with up to 300 kW brake power

• Multiple power take-off options

• "One box" exhaust after-treatment with SCR and DPF

• Special gas-powered and horizontal variant

Always in their element – whatever the terrain:Medium-duty engines.Product features.

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C

Weight and dimensions*

WeightDIN 70020 - GZ 495 kg (single stage charger) DIN 70020 - GZ 510 kg (dual stage chargers)

DimensionsA = length 810 mmB = width (excl. charge air pipe) 680 mmC = height 900 mm

* depending on equipment installed

OM 934 LAArrangement: L4Displacement: 5.1 l

A

B

Rated power and nominal torque

Rated power [kW/hp] 115/156 130/177 155/211 170/231

at engine speed [rpm] 2200 2200 2200 2200

Nominal torque [Nm] 650 750 850 900

at engine speed [rpm] 1200 –1600 1200 –1600 1200 –1600 1200 –1600

Performance

Power [kW]

180

160

140

120

100

80

60

40

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

1000

800

600

400

200

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

115 kW

170 kW

130 kW

155 kW

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15Mercedes-Benz engine systems | Medium-duty engines

C

OM 936 LAArrangement: L6Displacement: 7.7 l

Weight and dimensions*

WeightDIN 70020 - GZ 652 kg (single stage charger) DIN 70020 - GZ 666 kg (dual stage chargers)

DimensionsA = length 1057 mmB = width (excl. charge air pipe) 680 mmC = height 910 mm

* depending on equipment installed

B

A

Rated power and nominal torque

Rated power [kW/hp] 175/238 200/272 220/299 235/320 260/354

at engine speed [rpm] 2200 2200 2200 2200 2200

Nominal torque [Nm] 1000 1100 1200 1300 1400

at engine speed [rpm] 1200 –1600 1200 –1600 1200 –1600 1200 –1600 1200 –1600

Performance

Power [kW]260

240

220

200

180

160

140

120

100

80

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

1400

1200

1000

800

600

400

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

175 kW

260 kW

220 kW

235 kW

200 kW

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16

Performance

OM 936 h (horizontal)Arrangement: L6Displacement: 7.7 l

Rated power and nominal torque

Rated power [kW/hp] 220/299 260/354

at engine speed [rpm] 2200 2200

Nominal torque [Nm] 1200 1400

at engine speed [rpm] 1200 –1600 1200 –1600

A1

B

AC

C1

Weight and dimensions*

WeightDIN 70020 - GZ 745 kg

DimensionsA = length 1500 mmA1 (basic engine) 1120 mmB = width 1140 mmC = height 940 mmC1 (basic engine) 660 mm

* depending on equipment installed

Power [kW]280

260

240

220

200

180

160

140

120

100

80

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

1400

1200

1000

800

600

400

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

220 kW

260 kW

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M 936 GArrangement: L6Displacement: 7.7 lFuel: CNG

Weight and dimensions*

WeightDIN 70020 - GZ 691 kg

DimensionsA = length 1060 mmB = width (excl. charge air pipe) 780 mmC = height 930 mm

* depending on equipment installed

A

C

Performance

Rated power and nominal torque

Rated power [kW/hp] 222/302

at engine speed [rpm] 2000

Nominal torque [Nm] 1200

at engine speed [rpm] 1200 –1600

B

Mercedes-Benz engine systems | Medium-duty engines

Power [kW]260

240

220

200

180

160

140

120

100

80

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

Torque [Nm]

1400

1200

1000

800

600

400

800 1000 1200 1400 1600 1800 2000 2200 2400 2600

222 kW

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19Mercedes-Benz engine systems | Heavy-duty engines

• 6-cylinder diesel engines in an in-line arrangement with cooled exhaust gas recirculation

• Displacement of 10.7 to 12.8 liters

• Output of 265 up to 375 kW

• Special combustion system to minimize fuel consumption

• New engine generation combines higher performance with lower fuel consumption

• Common rail injection system up to 2700 bars and unrestricted choice of injection process

• 1-stage turbocharger with asymmetrical turbine geometry

• Future-proof valve timing gear with 2 overhead camshafts and 4-valve technology

• Powerful and dynamic engine brakes

• Additional power take-off options

• "One box" exhaust after-treatment with SCR and DPF

Always giving 100%: Heavy-duty engines.Product features.

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C

OM 470**

Arrangement: L6Displacement: 10.7 l** new engine generation

Weight and dimensions*

WeightDIN 70020 - GZ 1020 kg

DimensionsA = length 1289 mmB = width (excl. charge air pipe) 750 mmC = height 1029 mm

* depending on equipment installed

Rated power and nominal torque

Rated power [kW/hp] 265/360 290/394 315/428

at engine speed [rpm] 1600 1600 1600

Nominal torque [Nm] 1700 1900 2100

at engine speed [rpm] 1100 1100 1100

A

B

Performance

Power [kW]

320

300

280

260

240

220

200

180

160

800 1000 1200 1400 1600 1800 2000 2200

Torque [Nm]

2200

2000

1800

1600

1400

1200

1000

800 1000 1200 1400 1600 1800 2000 2200

265 kW

290 kW

315 kW

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21Mercedes-Benz engine systems | Heavy-duty engines

C

OM 471**

Arrangement: L6Displacement: 12.8 l** new engine generation

Weight and dimensions*

WeightDIN 70020 - GZ 1162 kg

DimensionsA = length 1307 mmB = width (excl. charge air pipe) 770 mmC = height 1058 mm

* depending on equipment installed

Rated power and nominal torque

Rated power [kW/hp] 350/476 375/510

at engine speed [rpm] 1600 1600

Nominal torque [Nm] 2300 2500

at engine speed [rpm] 1100 1100

B

A

Performance

Power [kW]380

360

340

320

300

280

260

240

220

200

800 1000 1200 1400 1600 1800 2000 2200

Torque [Nm]2600

2400

2200

2000

1800

1600

1400

1200

1000

800 1000 1200 1400 1600 1800 2000 2200

350 kW

375 kW

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Clean from start to finish:EURO VI exhaust after-treatment box.

In view of the high requirements stipulated by the EURO VI emission standard, Mercedes-Benz has developed cooled exhaust gas recirculation (EGR), particulate filters and SCR technology for its new generation of engines. This has already proven to be a winning combination in its use in commercial vehicles from Daimler Buses. Together, the systems results in an extremely efficient exhaust after-treatment.

Product features

• Low exhaust back pressure

• Significant NOx reduction at a broad range of exhaust gas volume flows and exhaust gas temperatures

• Maximum possible soot burn-off in the diesel particulate filter (DPF) by means of automatic regeneration

• In addition, adaptive regeneration of the DPF in all relevant driving cycles

• Large capacity for ash storage in the DPF to make maintenance intervals as long as possible

• Small installation space and low weight

• Long service lifetime, adapted to the engine's service lifetime

• Consistent common parts strategy

• Many different variants for exhaust gas inlet and outlet

• Metering of AdBlue© without compressed air; very low AdBlue© consumption

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23Mercedes-Benz engine systems | Exhaust after-treatment

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24

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25Mercedes-Benz transmission systems | Portfolio

Transmission systems by Mercedes-Benz.Reliable transmissions for a wide range of applications.

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27Mercedes-Benz transmission systems | Portfolio

Our range of service extends from 6-speed to 8-speed automated manual shifted transmissions for buses and coaches. All transmissions are manufactured on a large scale by Mercedes-Benz buses and coaches and are engineered to meet the highest standards of technology and quality.

Meeting the demands of our customers is the focus of our work. We feel committed to advancing the design of our systems in a consistent and innovative way in-line with market and customer requirements.

With decades of experience in the manufacturing and development of buses and coaches transmissions, we possess a unique manufacturing expertise, which distinguishes our transmissions today particularly by three features: • Very smooth running characteristics• Low weight• Extreme durability

In future, we will continue to stand for innovative products focused on customer-oriented applications.

Our transmission product portfolio:Smooth operation in every situation.

Manual transmission

Fully automated manual transmission

Transmission for buses and coaches

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Derivation "Nomenclature" – transmissions.

GO = Mercedes-Benz transmission omnibus

K = Non synchronized transmissionS = Synchronized transmission

SWR = Secondary Water Retarder8 gears

PowerShift 3 = Automated gearshiftCPS = Mechanical manual transmission

250 = Maximum torque/10 [2500 Nm]

GO 250 -8 K PowerShift 3 SWR

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29Mercedes-Benz transmission systems | Portfolio

Transmissions for EURO VI.

automated and manual automated manual

Model series Type Ratio Forward gears Max. input torque [Nm]

Buses G 70-6S 5.94 – 0.74/8.00 6

G 71-6S 9.20 –1.00/9.20 6

G 90-6S 6.70 – 0.73/9.20 6

GO 190-6 CPS 6.70 – 0.73/9.18 6

GO 210-6E CPS 6.53 – 0.80/8.16 6

GO 230-6E CPS 6.53 – 0.80/8.16 6

GO 250-8 PowerShift 3 6.57 – 0.63/10.38 8

500 1000 1500 2000 2500 3000

750

700

1000

1900

2500

2300

2100

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31Mercedes-Benz transmission systems | Bus transmissions

• 6-speed manual shifted and 8-speed automated shifted manual transmissions

• Resilient from 700 Nm to 2500 Nm max. input torque

• Gear ratio spread from 8.00 to 10.38

• Permissible max. gross vehicle weight (GVW) up to 28.5 t

• Secondary water retarder available

• Bus specific degressive gradation characteristics for high driving comfort

• Quiet running characteristics and long service life through optimized gear set geometry and high-precision processing technologies

• Long service intervals and low operating costs due to a fuel-efficient design optimized for specific operating condition

• More comfortable vibration characteristics due to an integrated engine suspension

Redefining efficiency: Bus transmissions by Mercedes-Benz.Product features.

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3232

Gear 1 2 3 4 5 6 R Gear ratio spread

Ratio 5.940 3.281 1.978 1.310 1.000 0.742 5.423 8.00

Gear 1 2 3 4 5 6 R Gear ratio spread

Ratio 9.201 5.230 3.145 1.978 1.310 1.000 0.742 9.20

G 70-6S G 71-6S

• Double synchronization in 1st to 4th gear

• 6-speed synchronized transmission with a wide gear ratio spread

• Direct-drive transmission

• Hydrodynamic retarder can be adapted

• Powerful multi-synchronization

• 6-speed synchronized transmission with a wide gear ratio spread

• Overdrive configuration

Specifications and dimensions

Max. input torque 700 Nm

Permissible gross combination weight (GCW) 24 t

Transmission 135 kg/ weight excl. oil 188 kg*

Oil filling capacity 9 l

A = length 709 mmB = width 562 mmC = center to center 130 mm

* with retarder

B

A

C

Specifications and dimensions

Max. input torque 750 Nm

Permissible gross combination weight (GCW) 9.5 (12) t

Transmission weight excl. oil 96 kg

Oil filling capacity 5.35 l

A = length 697.5 mmB = width 562 mmC = center to center 114 mm

B

A

C

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33Mercedes-Benz transmission systems | Bus transmissions

G 90-6S

• 6-speed synchronized transmission with a wide gear ratio spread

• Double synchronization in 1st to 4th gear

• Single synchronization in 5th and 6th gear

• SAE 2 or SAE 3 clutch housing available

• Overdrive configuration

• Hydrodynamic retarder can be adapted

Gear 1 2 3 4 5 6 R Gear ratio spread

Ratio 6.696 3.806 2.289 1.480 1.000 0.728 6.294 9.20

GO 190-6 CPS

Gear 1 2 3 4 5 6 R Gear ratio spread

Ratio 8.170 3.711 2.790 1.810 1.250 1.000 7.683 8.17

• 6 degressive stepped gears

• Direct-drive transmission

• Outer cone synchronization

• All components optimized specifically for use in buses

• Secondary water retarder can be adapted

B

A

C

Specifications and dimensions

Max. input torque 1000 Nm

Permissible gross combination weight (GCW) 28 t

Transmission 138.5 kg/ weight excl. oil 191.5 kg*

Oil filling capacity 9 l

A = length 709 mmB = width 562 mmC = center to center 130 mm

* with retarder

Specifications and dimensions

Max. input torque 1900 Nm

Permissible gross combination weight (GCW) 20 t

Transmission 225 kg/ weight excl. oil 268 kg*

Oil filling capacity 9 l

A = length 709 mmB = width 630 mmC = center to center 152 mm

* with retarder

B

C

A

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3434

GO 230-6E CPSGO 210-6E CPS

• 6 degressive stepped gears

• Overdrive configuration

• Outer cone synchronization

• All components optimized specifically for use in buses

• Secondary water retarder can be adapted

Gear 1 2 3 4 5 6 R Gear ratio spread

Ratio 6.528 3.711 2.238 1.443 1.000 0.799 6.136 8.16

• 6 degressive stepped gears

• Overdrive configuration

• Outer cone synchronization

• All components optimized specifically for use in buses

• Secondary water retarder can be adapted

Gear 1 2 3 4 5 6 R Gear ratio spread

Ratio 6.528 3.711 2.238 1.443 1.000 0.799 6.136 8.16

Specifications and dimensions

Max. input torque 2300 Nm

Permissible gross combination weight (GCW) 24 t

Transmission 225 kg/ weight excl. oil 268 kg*

Oil filling capacity 13 l

A = length 846 mmB = width 630 mmC = center to center 152 mm

* with retarder

B

C

Specifications and dimensions

Max. input torque 2100 Nm

Permissible gross combination weight (GCW) 24 t

Transmission 225 kg/ weight excl. oil 268 kg*

Oil filling capacity 13 l

A = length 846 mmB = width 630 mmC = center to center 152 mm

* with retarder

B

C

Neues Schattenbild Neues Schattenbild

A A

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35Mercedes-Benz transmission systems | Bus transmissions

GO 250-8 NewAMT

Gear 1 2 3 4 5 6 7 8 R 1 R 2 Gear ratio spread

Ratio 6.571 4.158 2.748 1.739 1.259 1.000 0.797 0.633 6.176 3.909 10.38

• 8 degressive stepped gears

• 8-speed none synchronized transmission with a wide gear ratio spread

• Double-overdrive configuration

• All components optimized specifically for use in buses

• Secondary water retarder can be adapted

Specifications and dimensions

Max. input torque 2500 Nm

Permissible gross combination weight (GCW) 28.5 t

Transmission 221 kg/ weight excl. oil 264 kg*

Oil filling capacity 13.5 l

A = length 846 mmB = width 630 mmC = center to center 152 mm

* with retarder

B

CA

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36

Retarder.

The integrated secondary water retarder and hydrodynamic oil retarder from Voith offer a high braking torque in combination with a compact, weight-saving design. The weight advantages of the new retarders are between 25 kg (VR 123) and 43 kg (SWR) compared to previous oil retarders. The braking power of the retarder is also independent of selected gear or current engine speed. A gear change does not result in any interruption in the retarder braking action and the retarder braking power depends only on the current driving speed.

The braking power can be controlled precisely in five stages using the right hand control stalk on the steering column. In addition to the engine brake, the retarder provides a maximum braking torque up to 3500 Nm (SWR) or 1500 Nm (VR 123).

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Secondary water retarder Hydrodynamic retarder – VR 123

The secondary water retarder comes with:

• Power loss reduction by axial rotor displacement

• No heat exchanger required since the cooling water is used as the operating medium directly

• Compact unit requires only minimal installation space

• Freedom from maintenance for reduced vehicle service costs

• Significantly lighter than comparable hydrodynamic retarder

• Increased comfort through low noise emission

• Integration into the vehicle management

• Between 20–30 % higher constant brake power than current oil retarders

The hydrodynamic retarder comes with:

• Stainless steel heat exchanger

• Optimized hydrodynamics

• Integration into the vehicle management

• Standard prop shaft length is determined by the retarder unaffected

• Same prop shaft length with or without retarder

• Power loss reduction by axial rotor displacement

3500 1500800 3505000 3150

max. braking torque [Nm] max. braking torque [Nm]max. braking power [kW] max. braking power [kW]max. rotation [min -1] max. rotation [min -1]

Mercedes-Benz transmission systems | Retarder

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39Mercedes-Benz axle systems | Portfolio

Mercedes-Benz axle systems.Reliable axles for every application.

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41Mercedes-Benz axle systems | Portfolio

Our product range consists of various axle systems. This product range is highly suitable for nearly all bus categories from minibuses through to coaches, in urban areas or overland.

We use our customers' experience, their requirements and demands as an essential precondition in the development and technology of new axle concepts. Our innovative state- of-the-art engineering and our quality-driven plants in Germany give our axles outstanding performance in:

• Durability• Fuel efficiency• Quiet operation

Top vehicle manufacturers around the world know they can depend on these features of our axles and the reliability of our services. This leads us to one of the world’s biggest producers of commercial axles.

Convince yourself and discover the advantages of Mercedes-Benz axles.

Our axle product portfolio:Efficiency on demand.

FA Front axles

RA Rear axles

Axles for minibuses

Axles for midibuses

Axles for city buses and coaches

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Derivation "Nomenclature" – axles.

F = Front axle FO = Front axle omnibus

R = Rear axleRT = Rear axle tandemRO = Rear axle omnibusFD = Front axle drivenFT = Front axle tandem driven

Axle load [t] Ring Gear Diameter [mm]

F R 390

Non-driven axles Driven axles

9

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43Mercedes-Benz axle systems | Portfolio

Vehiclecategory

Front axles* Tire size [inches]

Axle load [t] Rear axles Tire size [inches]

Axle load [t]

Minibus (7 m) F 3.5 – F 4.4 17.5 RO 325 17.5

Midibus (8 –10 m) F 5.3 – F 6.1 19.5/20/22.5 RO 390 19.5

City bus/coach (12 m)

FO 7.5 22.5

F 7.5 – F 8 20/22.5 RO 440 22.5

F9 20/22.5/24

t

11.5 –13

The right axle for every application.Axle portfolio: front axles* and rear axles.

4 56 108

* front axles are applicable as steered tag and pusher axles; rigid tag and pusher axles on request

For further applications see truck axle portfolio.

9.5 –10

7.5 –8

9

7.5

6 –8.3

5.3–6.1

3.5 –4.4

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45Mercedes-Benz axle systems | Front axle

• Tire sizes from 17.5 to 24 inches

• Axle loads from 3.5 to 9 tons (per axle)

• Gross vehicle weight rating (GVWR) from 6.5 to 20 tons

• Longer lifetime and easy maintenance

• Optimum power/weight ratio due to weight-optimized technical design

• Modular concept provides maximum flexibility to customer request

Reliability at high level:Mercedes-Benz front axle systems.Product features.

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B

A

C

D

F 5.3–F 6.1

Data and dimensions

Axle load 5.3–6.1 t

Tire size 19.5/20/22.5 inches

Brake disk brake

Axle weight* 357 kg

A = overall width 2346–2389 mmB = track width 1955–1991 mmC = spring track 830 mmD = max. turning angle 52°

* varies depending on configuration

• Steered rigid axle with forged front axle beam• Recommended for midibuses

FA

B

A

C

D

F 3.5–F 4.4

Data and dimensions

Axle load 3.5–4.4 t

Tire size 17.5 inches

Brake disk brake

Axle weight* 245 kg

A = overall width 2293–2303 mmB = track width 1949–1975 mmC = spring track 830 mmD = max. turning angle 52°

* varies depending on configuration

• Steered rigid axle with forged front axle beam• Recommended for minibuses

FA

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47Mercedes-Benz axle systems | Front axle

B

A

C

D

FO 7.5

Data and dimensions

Axle load 7.5 t

Tire size 22.5 inches

Brake disk brake

Axle weight* 430 kg

A = overall width 2495 mmB = track width 2101 mmC = spring track 1094 mmD = max. turning angle 55°

* varies depending on configuration

• Steered rigid axle with forged front axle beam• Low-floor option owing to a large drop• Recommended for city buses and coaches

FA

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48

B

A

C

D

F 9

Data and dimensions

Axle load 9 t

Tire size 20/22.5/24 inches

Brake disk brake/ drum brake

Axle weight* 463 kg

A = overall width 2435–2616 mmB = track width 2001–2153 mmC = spring track 840 mmD = max. turning angle 48°

* varies depending on configuration

• Steered rigid axle with forged front axle beam• Recommended for city-buses and coaches

FA

B

A

C

D

F 7.5–F 8

Data and dimensions

Axle load 7.5–8 t

Tire size 20/22.5 inches

Brake disk brake/ drum brake

Axle weight* 461 kg

A = overall width 2449–2605 mmB = track width 2013–2153 mmC = spring track 840 mmD = max. turning angle 52°

* varies depending on configuration

• Steered rigid axle with forged front axle beam• Recommended for city-buses and coaches

FA

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49Mercedes-Benz axle systems | Front axle

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50

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51Mercedes-Benz axle systems | Rear axle

• Tire sizes from 17.5 to 22.5 inches

• Hypoid driven

• Ring Gear Diameter from 325 to 440 mm

• Axle loads from 6 to 13 tons (per axle)

• Gross vehicle weight rating (GVWR) from 6.5 to 20 tons

• High fuel efficiency

• Easy maintenance and long oil change intervals

• Longer lifetime and quieter operation due to our optimized gear set design

• Optimum power/weight ratio due to weight-optimized technical design

• Modular concept provides maximum flexibility to customer request

Self-assured in every situation:Mercedes-Benz rear axle systems.Product features.

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52

B

A

C

RO 325

Data and dimensions

Axle load 6–8.3 t

Tire size 17.5 inches

Brake disk brake

Suspension air springs/steel springs

Drive type single-stage/hypoid

Axle weight* 350 kg

A = overall width 2232–2330 mmB = track width 1760–1775 mmC = spring track 1022 mm

Ring Gear Diameter 325 mm

* varies depending on configuration

• Fabricated axle housing• Recommended for minibuses

RA

B

A

C

RO 390

Data and dimensions

Axle load 10 t

Tire size 19.5 inches

Brake disk brake

Suspension air springs

Drive type single-stage/hypoid

Axle weight* 541 kg

A = overall width 2439–2489 mmB = track width 1838–1840 mmC = spring track 1022 mm

Ring Gear Diameter 390 mm

* varies depending on configuration

• Fabricated axle housing• Recommended for midibuses

RA

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53Mercedes-Benz axle systems | Rear axle

B

A

C

RO 440

Data and dimensions

Axle load 11.5-13 t

Tire size 22.5 inches

Drake disk brake

Suspension air springs

Drive type single-stage/hypoid

Axle weight* 683 kg

A = overall width 2419–2482 mmB = track width 1802–1804 mmC = spring track 940 mm

Ring Gear Diameter 440 mm

* varies depending on configuration

• Fabricated axle housing• Recommended for category city buses and coaches

RA

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54

Service benefits at a glance.

Application engineeringconsultancy service

Customer training Spare parts supply Service network

Our experts will help you to select the right powertrain components and additional equipment to create an engineered solution that suits your bus or coach application- specific requirements, no matter how tough the conditions.

Uniquely tailored training courses can be held in Germany and other countries around the world to ensure that you receive the necessary expert knowledge in regards to installing, operating and maintaining your powertrain in accordance with our high standards.

We will ensure spare parts remain available for many years after your initial investment. The quality level and reliability of our spare parts meet the same high standards that are set with our aggregate systems. This promise means lasting protection of your capital investment in our powertrain solutions.

Our global network of highly qualified service centers can assist in the maintenance of our most advanced systems.

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55Mercedes-Benz Powertrain | One-stop shop

One-stop shop.

To create a coherent whole from the individual components, we offer our customers bespoke powertrain solutions. This involves selecting a suitable transmission to complementour proven engines, from the prop shaft to the axles, to put together the optimum, complete powertrain.

If you have technical questions, would like additional information or wish to request installation drawings, please do not hesitate to contact our sales team:

Sales External CustomersDaimler AG 001-E206 70546 Stuttgart/Germany +49 (0)711 17- 5 41 86 [email protected]

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September 2016

Please note: changes may have been made to the products since this publication went to press (09/2016). The manufacturer reserves the right to make changes to the design, form, colour and specification during the delivery period, provided these changes, while taking into account the interests of the vendor, can be deemed reasonable with respect to the purchaser. Where the vendor or the manufacturer uses symbols or numbers to describe an order or the subject of an order, no rights may be derived solely from these. The illustrations may show accessories and items of optional equipment which are not part of the standard specification. Colours may differ slightly from those shown, owing to the limitations of the printing process. This publication is distributed internationally. It may contain products and services which are not available in certain countries. Information given regarding statutory regulations, legal requirements and taxation and the consequences thereof applies to the Federal Republic of Germany only and is correct at the time of going to press.

Daimler AG, Mercedesstr. 137, 70327 Stuttgart, Germany, TG/LPS

5330 · 2000 · 01-02/0916 Printed in Germany