Upload
others
View
5
Download
0
Embed Size (px)
Citation preview
BV Report No.: 10133430180
Assessed Factory Name
Assessed Factory Address
City / Country
Consigner of Assessment
GS Supplier / Manufacturer No.
GS Supplier Name
Date of Assessment
Expiry Date (12 months validity)
Name of Assessor
Reviewed by
Bureau Veritas Consumer Products Services division in collaboration with Global Sources has developed a new
"Supplier Capability Assessment” program which has been based on good practice principals used by international
retailers and brands. The objective of validating supplier information is to provide additional confidence to buyers so that
they know the information has been verified by an independent third party.
The Bureau Veritas “Supplier Capability Assessment” program is not designed to be a performance standard but
rather an information validation program against an established criterion providing potential buyers with information on
the establishments stated claims and capabilities. The criteria used to assess the "Supplier Capability Assessment”
program consist of a questionnaire with the following categories:
Dongguan Chuang Long Electronics Limited
Kinglong Industrial District, Xiekeng Village, Qingxi Town, Dongguan City, Guangdong, China
Dongguan Chuang Long Electronics Limited
8841437216
7. Production Capabilities
8. Management Systems & Accreditations
9. Quality Control Management
6. Product Capabilities
1. Factory Overview
2. Legal Entity
3. Personnel
4. Export Markets
5. Key Clients
Dongguan/ China
27-Dec-13
Channing Chen
Sam Jiang
10. Development / Expansion Plans
Dongguan Chuang Long Electronics Limited
26-Dec-14
BUREAU VERITAS / GLOBAL SOURCES SUPPLIER CAPABILITY ASSESSMENT
The above reflects our findings for the particular factory in concern on the date of our service only. This report does not certify, confirm or imply: a) compliance with any government, industry or association
regulations or standards, unless stated otherwise; or, b) the quality of any specific products manufactured by the factory/sellers/suppliers; or, c) the shipment of any specific products. This report does not
discharge or release the factory/sellers/suppliers from their commercial, legal or contractual obligations with buyers in respect of products manufactured by the factory/sellers/suppliers. Our services, including
reports and certificates, are subject to the General Conditions of Service of Bureau Veritas which have been sent to your company. They can be resent upon written request. This report cannot be partially
copied. Any reader other that the party for which this report has been specifically issued is hereby informed that the General Conditions of Service of Bureau Veritas contain liability limitation provisions.
1. Factory Overview
Factory Name
Factory Address
Factory Phone Number
Factory Fax Number
URL/Web Address
Name of Contact
E-mail address
Year Established 2007 Number of Dormitories 2 buildings
Number of Buildings 5 Total Dormitory Capacity (beds) 600
Total Production Area M2
20,000 Percentage of Workers in residence 75%
Factory Capital Investment
A Subsidiary Factory of
Type of Ownership [ X ] Privately Owned [ ] Public Company [ ] Joint Venture
[ ] Stated Owned [ ] Proprietorship
Principle/Owner E-mail:
E-mail:
E-mail:
Supplier - Factory Relationship [ ] shareholder/partner [ X ] Wholly Owned [ ] Capacity Contract
[ ] Historical Working relationship
Valid Product liability insurance [ ] Y, [ X ] N Expiry date
Valid Product recall insurance [ ] Y, [ X ] N Expiry date
2. Legal Entity
[ X ] Y, [ ] N
[ ] manufacturer [ ] export trading [ X ] both
[ X ] Y, [ ] N
3. Personnel
Year(s) in Year(s) at
Key Staff Name Tel Position Company
General Manager
86-769-
82098608 6 6
Quality/Technical Manager
86-769-
82098608 2 2
Production Manager
86-769-
82098608 4 4
R & D Manager
86-769-
82098608 4 4
Health & Safety Officer
86-769-
82098608 5 5
Security Representative/Officer
86-769-
82098608 4 4
Equipment Maintenance
86-769-
82098608 5 5
Others (please specify)
Does QA/QC Manager have responsibilities [ ] Y, [ X ] N
other than quality? If "YES", please specify. N/A
Personnel / Headcount by Department Full time Part time Total
295 295
15 15
30 30
3 3
12 12
4 4
12 12
Mr. Chen Hong
Annual review was done by Dongguan Industrial &
Commercial Bureau.
Mr. Zhang Hantian
Financial department
441900000011980
10-Jul-07
Mr. Ji Zhongan
Mr. Zhang Hantian
Materials department
Sales department
PMC department
Engineering department
Department
86-769-82995889
Production department
Administration department
Dongguan Chuang Long Electronics Limited
Kinglong Industrial District, Xiekeng Village, Qingxi Town, Dongguan City, Guangdong, China
86-769-82098608/ 86-769-82098688
http://www.globalsources.com/chuanglong.co
RMB 50,000,000
N/A
Mr. Liao Anzhang
susanhu@dgchuanglon
g.netMr. Zeng Guangfeng
Mr. Liao Anzhang
Mr. Chen Hong
susanhu@dgchuanglon
g.netsusanhu@dgchuanglon
g.net
susanhu@dgchuanglon
g.netsusanhu@dgchuanglon
g.netsusanhu@dgchuanglon
g.net
susanhu@dgchuanglon
g.net
Is the annual review done by the local authority, e.g., Industrial &
Commerical Bureau? (please specify)
Valid period
Name of Corporative Representative
Mr. Liao Anzhang [email protected]
Mr. Liao Anzhang
Permanent Valid
Does the factory have a valid business license which accurately
reflect the current operations?
Registration number
Date of Registration
3 3
35 35
12 12
421 421
4. Export Markets
Markets Total Units Exported (annual) % of Total Business Volume
40
30
15
10
5
Annual $ Volume in (last year) 10,000,000 USD
Estimated Annual $ Volume (this year) 12,000,000 USD
5. Key Clients (past 12 months)
Customers % Business Type of Products
6. Product Capabilities (previous 12 months)
Actual Units
Shipped
% Installed
Capacity
5,500,000 5,341,151 97%
1,500,000 1,152,188 77%
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
7. Production Capabilities6
Supervisor: 1
Workers / operators: 30
In-line QC: 4
Helpers: 2
Total per line 37 X lines = 222
monthly 100,000 sets annually
1,200,000
sets
days 15~20 days
List of Major Machinery / Utilities
Specification Quantity Year Made
Service
Date
/ 2 2007 2007
20P/ 10P/ 2.5P 6 2007-2013 2007-2013
200T/ 130T/
120T/ 90T/ 80T/
60T/ 55T/ 40T/
30T 29 2007-2013 2007-2013
TMC-1100H/ TK-
1050H/ TK-850H 3 2007-2013 2007-2013
[ X ] Domestic 324,668
Normal
Yes
Product Description / Category
NormalMaterials mixer /
NormalRegrinding machine
649,335
Purchase department
1,948,000
[ X ] Asia
Total:
Quality department
974,000
Not provided
[ X ] E.U.
Type / Model
Please describe the factory's production process flow. * see
attachments for further detail
Does the assessed facility have the correct machinery types and
infrastructure to produce the claimed products?
Please list out the major machinery / utilities in the factory.
Normal
Name of machinery
Mixing, Regrinding, Injection molding, Assembly and
Packing etc. * see attachments for further details
/
Condition
CNC machine
Haitian/ Lijin/ Geya
How many production lines are in the factory?
How many employees are working in each line?
What is the factory's projected average lead time from PO
confirmation to production EX WORKS delivery?
/
What is the factory's projected average production capacity per
month / year of each line?
Total Installed capacity (units)
[ X ] Others
[ X ] U.S. / North America
Production Capacity
2,597,336
Other
Car holder for Mobile phone and Secondary Planet Navigator Peripheral Fittings
Table holder for Mobile phone and Secondary Planet Navigator Peripheral Fittings
Injection molding
machine
M-618S/ DW-
618AS/ G10NT-
7120M 3 2007-2013 2007-2013
Z3032XP 6 2007-2013 2007-2013
RATEE-4/
RATEE-5 6 2007-2013 2007-2013
ZNC-545 25A/
345 50A/ 450 75A 5 2007-2013 2007-2013
KS-5000A/ KS-
5001A 2 2007-2013 2007-2013
K-400 1 2007-2013 2007-2013
/ 6 lines 2007-2013 2007-2013
List of Subcontractors
8. Management Systems and Accreditation (please attach copies of each)
Accreditation Date Expiry
ISO 9001 [ X ] Y, [ ] N 21-Sep-11 20-Sep-14
ISO 14001 [ ] Y, [ X ] N
BRC Standard - Consumer Products [ ] Y, [ X ] N
SA 8000 [ ] Y, [ X ] N
WRAP [ ] Y, [ X ] N
Others (please specify):
Is product certification done in terms of selling designation
(e.g., UL for US, CCC for China, CE for Europe…) at the factory? [ X ] Y, [ ] N Date Expiry
if Yes, please specify RoHS 22-Oct-13 N/A
FCC 15-Apr-13 N/A
CE 15-Apr-13 N/A
9. Quality Control Management
Is quality monitored on all relevant line operations? [ X ] Y, [ ] N
Are QA/QC inspectors independent of production? [ X ] Y, [ ] N
Who does the QC/QA Manager/Supervisor report to?
How many QA/QC in total? Final: In-line:
Are there designated on-line inspection/test areas? [ X ] Y, [ ] N
Are production inspection records kept? [ X ] Y, [ ] N How long?
Do inspectors conduct spot-checking in accordance with specifications during In-process or Final inspection? [ X ] Y, [ ] N
Do you test functionality of product items on sight? [ X ] Y, [ ] N
Types of Final Inspections
(if no final inspection, please select “No” ; if yes please select the type below): [ X ] Y, [ ] N
100 % Inspection [ ] Y, [ ] N
Selected samples [ X ] Y, [ ] N If yes, please specify the sampling plan used:
Are rejected pieces 100 % re-inspected by inspector after repair ? [ X ] Y, [ ] N
If the answer above is "No", are the rejected pieces discarded ? [ ] Y, [ ] N
Normal
24
Nil
Normal
Assembly and packing
line /
Normal
Normal
Ultrasonic Welding
Machine /
Sealing machine /
Electron Discharge
Machine /
Certifying Body
Daxing Printing Factory
Pad printing and Silkscreen
printing
Address
No. 3 Industrial Area, Shanzhong Management Zone,
Qingxi Town, Dongguan, China
If the factory subcontracts any work, please specify the details.
/
NormalMilling machine /
Drilling machine
Grinding machine
Normal/
Normal
MIL-STD-105E, Normal, Level II, AQL: Critical (0), Major (1.0), Minor
(2.5)
POCE
POCE
2 years
Mr. Liao Anzhang/ General Manager
4
CAS
DMK
Certifying Body
Name of Subcontractors Process involved
10. Factory Development / Expansion Plans
Item
1
2
Please see the attached annex:
A. Photos.
B. Flow chart of manufacturing processes.
C. Organization chart.
D. Copy(ies) of Quality Management System Certificate (if any).
E. Copies of all branch or Subsidiary factories business license(if any)
Time Frame
Within August 2014
Expand production areas 5,000 square meters
Promote production capability 30%
Factory Development Projects / Actions
Within June 2014
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 1 of 10
Attachment A:
Digital Photo Records
1) Factory name 2) Factory entrance 3) Raw materials warehouse
4) Finished goods warehouse 5) Materials mixing area 6) Regrinding area
7) Injection molding workshop 8) Assembly workshop 9) Moulds making workshop
10) Work instruction 11) Reference sample 12) Packing line
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 2 of 10
13) IQC inspection area 14) In line inspection area 15) Final inspection area
16) Internal testing room 17) Dormitory building 18) Factory canteen
Attachment B:
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 3 of 10
Attachment C: (Both in Chinese and English)
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 4 of 10
Attachment D: (Both in Chinese and English)
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 5 of 10
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 6 of 10
Attachment E: (Both in Chinese and English)
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 7 of 10
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 8 of 10
Attachment F:
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 9 of 10
Report No.: 10133430180 Factory name: Dongguan Chuang Long Electronic Limited
Audit date: December 27, 2013 Page 10 of 10