BUREAU VERITAS / GLOBAL SOURCES SUPPLIER CAPABILITY … · 7. Production Capabilities 16 Supervisor: 1 Workers / operators: 24 In-line QC: 1 Helpers: 1 Total per line 27 X lines =

BV Report No.: 10132980744

Assessed Factory Name

Assessed Factory Address

City / Country

Consigner of Assessment

GS Supplier / Manufacturer No.

GS Supplier Name

Date of Assessment

Expiry Date (12 months validity)

Name of Assessor

Reviewed by

Bureau Veritas Consumer Products Services division in collaboration with Global Sources has developed a new

"Supplier Capability Assessment” program which has been based on good practice principals used by international

retailers and brands. The objective of validating supplier information is to provide additional confidence to buyers so that

they know the information has been verified by an independent third party.

The Bureau Veritas “Supplier Capability Assessment” program is not designed to be a performance standard but

rather an information validation program against an established criterion providing potential buyers with information on

the establishments stated claims and capabilities. The criteria used to assess the "Supplier Capability Assessment”

program consist of a questionnaire with the following categories:

Dongguan Greenway Battery Co., Ltd.

Xinyuan Road, Tongsha Industry Park, Dongcheng District, Dongguan City, Guangdong

Province, China


8848264613

8. Management Systems & Accreditations

Sam Jiang


3-Nov-14

6. Product Capabilities

4. Export Markets

5. Key Clients

2. Legal Entity

3. Personnel

7. Production Capabilities

Dongguan/China

4-Nov-13

Annie Yan

10. Development / Expansion Plans

9. Quality Control Management

BUREAU VERITAS / GLOBAL SOURCES SUPPLIER CAPABILITY ASSESSMENT

1. Factory Overview

The above reflects our findings for the particular factory in concern on the date of our service only. This report does not certify, confirm or imply: a) compliance with any government, industry or association regulations

or standards, unless stated otherwise; or, b) the quality of any specific products manufactured by the factory/sellers/suppliers; or, c) the shipment of any specific products. This report does not discharge or release the

factory/sellers/suppliers from their commercial, legal or contractual obligations with buyers in respect of products manufactured by the factory/sellers/suppliers. Our services, including reports and certificates, are

subject to the General Conditions of Service of Bureau Veritas which have been sent to your company. They can be resent upon written request. This report cannot be partially copied. Any reader other that the party for

which this report has been specifically issued is hereby informed that the General Conditions of Service of Bureau Veritas contain liability limitation provisions.

1. Factory Overview

Factory Name

Factory Address

Factory Phone Number

Factory Fax Number

URL/Web Address

Name of Contact

E-mail address

Year Established 2010 Number of Dormitories 30

Number of Buildings 4 Total Dormitory Capacity (beds) 300

Total Production Area M2

10,000 Percentage of Workers in residence 54%

Factory Capital Investment

A Subsidiary Factory of

Type of Ownership [ x ] Privately Owned [ ] Public Company [ ] Joint Venture

[ ] Stated Owned [ ] Proprietorship

Principle/Owner E-mail:

E-mail:

E-mail:

Supplier - Factory Relationship [ ] shareholder/partner [ x ] Wholly Owned [ ] Capacity Contract

[ ] Historical Working relationship

Valid Product liability insurance [ ] Y, [ x ] N Expiry date N/A

Valid Product recall insurance [ ] Y, [ x ] N Expiry date N/A

2. Legal Entity

[ x ] Y, [ ] N

[ ] manufacturer [ ] export trading [ x ] both

[ x ] Y, [ ] N

3. Personnel

Year(s) in Year(s) at

Key Staff Name Tel Position Company

General Manager

86-769-

27282088-618 3 3

Quality/Technical Manager

86-769-

27282088-635 3 3

Production Manager

86-769-

27282088-651 3 3

R & D Manager

86-769-

27282088-603 3 3

Health & Safety Officer

86-769-

27282088-690 1 1

Security Representative/Officer

86-769-

27282088-690 1 1

Equipment Maintenance

86-769-

27282088-818 3 3

Others (please specify)

86-769-

27282088-666 3 3

Does QA/QC Manager have responsibilities [ ] Y, [ x ] N

other than quality? If "YES", please specify. N/A

Ms. Nora Suen

http://www.globalsources.com/greenwaypb.co

441900000767782

8-Apr-10

Mr. Gan Haiyi

Mr. Li Shirong

Ms. Liu Cong

info@greenway-

battery.com

peichenkai@greenway

-battery.com

Ms. Tang Xiaorong


Xinyuan Road, Tongsha Industry Park, Dongcheng District, Dongguan City, Guangdong Province,

China

86-769-27282088 (EXT.707)

86-769-2229 0098

liucong@greenway-

battery.com

RMB 10,000,000

Ms. Tang Xiaorong

wendytang@greenway

-battery.com

lisir8848@greenway-

battery.com

Mr. Zhang Zhiping [email protected]

ganhaiyi@greenway-

battery.com

wendytang@greenway

-battery.com

[email protected]

It was done by Business Administration Bureau of

Dongguan City.

Does the factory have a valid business license which accurately reflect the

current operations?

Registration number

Date of Registration

Mr. Zhang Zhiping

Mr. Pei Chengkai

N/A

E-mail

lichong@greenway-

battery.com

Long term

Mr. Zhang Zhiping

Mr. Huang Lichong

Valid period

Name of Corporative Representative

Is the annual review done by the local authority, e.g., Industrial &

Commerical Bureau? (please specify)

Personnel / Headcount by Department Full time Part time Total

10 10

Sales Dept. 1 15 15

Sales Dept. 2 13 13

Sales Dept. 3 4 4

440 440

22 22

30 30

15 15

17 17

566

4. Export Markets

Markets Total Units Exported (annual) % of Total Business Volume

25%

24%

30%

10%

11%

Annual $ Volume in (last year) 80,345,123 USD

Estimated Annual $ Volume (this year) 95,345,550 USD

5. Key Clients (past 12 months)

Customers % Business Type of Products

19

20

11

13

15

17

6. Product Capabilities (previous 12 months)

Actual Units

Shipped

% Installed

Capacity

3,000,000 2,300,000 77%

1,800,000 1,200,000 67%

120,000 80,000 67%

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

7. Production Capabilities16

Supervisor: 1

Workers / operators: 24

In-line QC: 1

Helpers: 1

Total per line 27 X lines = 432

monthly

25,625

pieces annually

307,500

pieces

days 10~15 days

Production Dept.

Quality Dept.

* see attachments for further details

SMT-> PCBA->Soldering (Spot welding)-> Assembly-

>Packing

1,074,000 pieces

358,000 pieces

Laptop batteries

Power banks

Please describe the factory's production process flow. * see attachments

for further detail

Does the assessed facility have the correct machinery types and

infrastructure to produce the claimed products?

Laptop batteries

Please list out the major machinery / utilities in the factory.

[ x ] E.U.

[ x ] Asia

HP Laptop batteries

DELL Laptop batteries

Total:

What is the factory's projected average production capacity per month /

year of each line?

Yes

[ x ] Others

IBM

Aigo

How many production lines are in the factory?

How many employees are working in each line?

What is the factory's projected average lead time from PO confirmation to

production EX WORKS delivery?

566

Production Capacity

393,800 pieces

Luyuan

Lenovo

R&D Dept.

Electrical-Bike batteries

Product Description / Category

[ x ] U.S. / North America

Laptop batteries

859,200 pieces

895,000 pieces

[ x ] Domestic

Financial Department

Department

Warehouse

Administration Dept.

Electrical-Bike batteries

Power banks

Total Installed capacity

(units)

List of Major Machinery / Utilities

Specification Quantity Year Made

Service

Date

/ 2

Not

provided Not provided

/ 16

Not


/ 3

Not


/ 11

Not


/ 12

Not


/ 29

Not


/ 14

Not


List of Subcontractors

8. Management Systems and Accreditation (please attach copies of each)

Accreditation Date Expiry

ISO 9001 [ x ] Y, [ ] N 2011-1-11 2014-1-10

ISO 14001 [ ] Y, [ x ] N

BRC Standard - Consumer Products [ ] Y, [ x ] N

SA 8000 [ ] Y, [ x ] N

WRAP [ ] Y, [ x ] N

Others (please specify):

Is product certification done in terms of selling designation

(e.g., UL for US, CCC for China, CE for Europe…) at the factory? [ x ] Y, [ ] N Date Expiry

if Yes, please specify CE 2013-4-1 Long term

FCC 2013-4-1 Long term

RoHS 2013-4-1 Long term

Spray Painting

D building, Ludipu Industry Park, Huaide District,

Humen Town, Dongguan City, Guangdong Province,

China.

Type / Model

Good

AFAQ

N/A

Automatical SMT

Electronic Mounting

Machine SM421S

Automatical PCB

Comprehensive testing

machine

Shenzhen BST Technology Co., Ltd.

Certifying Body

Zhihong Plastic & Hardware Co., Ltd.

Address

BAT-NEZ20C

Good

Name of machinery

If the factory subcontracts any work, please specify the details.

Name of Subcontractors Process involved

Good

Good

Good

Good

Good

Condition

GGC(GGS)Testing

device

3110KL-04W-B50/3110KL-

04W-B50

Dual Channel

Automatical spot

welding machine

PACK aging cabinet

Automatical spot-glue

machine D331A-1

MB231

F3ST54

Certifying Body

Cell Distinguish

Capacity Cabinet BK-3512L/2



9. Quality Control Management

Is quality monitored on all relevant line operations? [ x ] Y, [ ] N

Are QA/QC inspectors independent of production? [ x ] Y, [ ] N

Who does the QC/QA Manager/Supervisor report to?

How many QA/QC in total? Final: In-line:

Are there designated on-line inspection/test areas? [ x ] Y, [ ] N

Are production inspection records kept? [ x ] Y, [ ] N How long?

Do inspectors conduct spot-checking in accordance with specifications during In-process or Final inspection? [ x ] Y, [ ] N

Do you test functionality of product items on sight? [ x ] Y, [ ] N

Types of Final Inspections

(if no final inspection, please select “No” ; if yes please select the type below): [ x ] Y, [ ] N

100 % Inspection [ ] Y, [ ] N

Selected samples [ x ] Y, [ ] N If yes, please specify the sampling plan used:

Are rejected pieces 100 % re-inspected by inspector after repair ? [ x ] Y, [ ] N

If the answer above is "No", are the rejected pieces discarded ? [ ] Y, [ ] N

10. Factory Development / Expansion Plans

Item

1 of 2015

2 of 2015

3 of 2014

Please see the attached annex:

A. Photos.

B. Flow chart of manufacturing processes.

C. Organization chart.

D. Copy(ies) of Quality Management System Certificate (if any).

E. Copies of all branch or Subsidiary factories business license(if any)

3 years

Ms. Liu Cong/Vice General Manager

4 16

Annual sales amount beyond 0.4 billion

MIL-STD-105E, General, level 2, Cri/0, Major/0.65, Minor/1.0

Factory Development Projects / Actions Time Frame

Production and Sales for power banks beyond 4 million sets/year

Production and sales for E-bike batties beyond 0.5 million sets/year

Report No.: 10132980744

Factory name: Dongguan Greenway Battery Co., Ltd.

Audit date: November 4, 2013 Page 1 of 9

Digital Photo Records

1) Factory name 2) Factory exterior view 3) Finished products warehouse

4) SMT workshop 5) PCBA area 6) Soldering area

7) Spot welding area 8) Assembly workshop 9) Packing area

10) IQC inspection area 11) Testing area 12) Work instruction

Report No.: 10132980744



13) Aging testing area 14) SMT machine 15) Batteries testing area

16) High power welding machine 17) Automatic gluing machine 18) Auto pressing machine

19) Battery shaking tester 20) Discharge current tester 21) High & Low temperature tester

Report No.: 10132980744



Production flow chart:

Report No.: 10132980744



Organization Chart:

Report No.: 10132980744



ISO9001:2008 Certificate

Report No.: 10132980744



CE Certificate

Report No.: 10132980744



FCC Certificate:

Report No.: 10132980744



RoHS Certificate:

Report No.: 10132980744



Business license of the factory

Documents

BUREAU VERITAS / GLOBAL SOURCES SUPPLIER CAPABILITY … · 7. Production Capabilities 16 Supervisor: 1 Workers / operators: 24 In-line QC: 1 Helpers: 1 Total per line 27 X lines =