17
Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang * , Wen-Fung Pan 1 Department of Engineering Science, National Cheng Kung University, 415 Chien Kung Road, Kaohsiung City, Tainan 701, Taiwan, ROC article info Article history: Received 8 May 2008 Received in revised form 19 August 2008 Available online 31 August 2008 Keywords: Buckling life Circular tubes Cyclic bending Moment Curvature Ovalization abstract In this paper, an experimental investigation of the degradation and buckling of circular tubes subjected to cyclic bending is discussed. The machinery specimens (with different diameter-to-thickness ratios but the same inside diameter) and method of testing (cyclic bending) in this study were the same as the ones used by Lee et al. (Lee, K.L., Pan, W.F., Kuo, J.N., 2001. The influence of the diameter-to-thickness ratio on the stability of circular tubes under cyclic bending. International Journal of Solids and Structures 38, 2401–2413.) for 316L stainless steel circular tubes. The experimental investigation was extended to dif- ferent outside and inside diameters of the same circular tubes subjected to cyclic bending. Based on the experimental findings, the empirical formulation proposed by Lee et al. (2001) was modified so that it can now be used to simulate the relationship between the prescribed curvature and the number of cycles necessary to produce buckling. In addi- tion, it was found that the experimental curve of the ovalization and the number of cycles necessary to produce buckling could be divided into three stages – an initial, secondary and tertiary stage. An empirical relationship, similar to the Bailey–Norton creep formulation, was proposed for simulating the aforementioned curve for the initial and secondary stages in this study. The derived empirical relationship was in good agreement with the experi- mental data. Crown Copyright Ó 2008 Published by Elsevier Ltd. All rights reserved. 1. Introduction The bending of circular tubes leads to the ovalization of the tube cross-section (change of the outside diameter/original outside diameter, DD o /D o ). Reverse bending and subsequent repeated cyclic bending may cause a gradual growth of ovaliza- tion. The increasing ovalization causes a progressive reduction in the bending rigidity of the tube. The tube will buckle when a critical magnitude of ovalization is reached. It is therefore of great importance to understand the buckling of circular tubes under cyclic bending in many industrial applications. Beginning in the 1980, Kyriakides and his co-workers designed and constructed the tube cyclic bending machine as shown in Fig. 1, and conducted a series of experimental and theoretical investigations. Kyriakides and Shaw (1982) inves- tigated the response and stability of elastoplastic pipes under monotonic bending and external pressure. Shaw and Kyriakides (1985) investigated the inelastic behavior of 6061-T6 aluminum and 1018 steel tubes subjected to cyclic bend- ing. Kyriakides and Shaw (1987) extended the analysis of 6061-T6 aluminum and 1018 steel tubes to the stability con- ditions under cyclic bending. Corona and Kyriakides (1988) investigated the stability of 304 stainless steel tubes subjected to combined bending and external pressure. Corona and Kyriakides (1991) studied the degradation and buck- ling of 6061-T6 aluminum and 1020 carbon steel tubes under cyclic bending and external pressure. Corona and Vaze 0020-7683/$ - see front matter Crown Copyright Ó 2008 Published by Elsevier Ltd. All rights reserved. doi:10.1016/j.ijsolstr.2008.08.024 * Corresponding author. Present address: 415 Chien Kung Road, Kaohsiung City 701, Taiwan, ROC. Tel.: +886 7 3814526x5437, 5430; fax: +886 7 383 5015. E-mail addresses: [email protected], [email protected] (K.-H. Chang), [email protected] (W.-F. Pan). 1 Present address: No. 1, University Road, Tainan City 701, Taiwan, ROC. Tel.: +886 6 2757575x63329; fax: +886 6 276 6549. International Journal of Solids and Structures 46 (2009) 254–270 Contents lists available at ScienceDirect International Journal of Solids and Structures journal homepage: www.elsevier.com/locate/ijsolstr

Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

  • Upload
    others

  • View
    4

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

International Journal of Solids and Structures 46 (2009) 254–270

Contents lists available at ScienceDirect

International Journal of Solids and Structures

journal homepage: www.elsevier .com/locate / i jsols t r

Buckling life estimation of circular tubes under cyclic bending

Kao-Hua Chang *, Wen-Fung Pan 1

Department of Engineering Science, National Cheng Kung University, 415 Chien Kung Road, Kaohsiung City, Tainan 701, Taiwan, ROC

a r t i c l e i n f o

Article history:Received 8 May 2008Received in revised form 19 August 2008Available online 31 August 2008

Keywords:Buckling lifeCircular tubesCyclic bendingMomentCurvatureOvalization

0020-7683/$ - see front matter Crown Copyright �doi:10.1016/j.ijsolstr.2008.08.024

* Corresponding author. Present address: 415 Chi5015.

E-mail addresses: [email protected], kkch1 Present address: No. 1, University Road, Tainan C

a b s t r a c t

In this paper, an experimental investigation of the degradation and buckling of circulartubes subjected to cyclic bending is discussed. The machinery specimens (with differentdiameter-to-thickness ratios but the same inside diameter) and method of testing (cyclicbending) in this study were the same as the ones used by Lee et al. (Lee, K.L., Pan, W.F.,Kuo, J.N., 2001. The influence of the diameter-to-thickness ratio on the stability of circulartubes under cyclic bending. International Journal of Solids and Structures 38, 2401–2413.)for 316L stainless steel circular tubes. The experimental investigation was extended to dif-ferent outside and inside diameters of the same circular tubes subjected to cyclic bending.Based on the experimental findings, the empirical formulation proposed by Lee et al.(2001) was modified so that it can now be used to simulate the relationship betweenthe prescribed curvature and the number of cycles necessary to produce buckling. In addi-tion, it was found that the experimental curve of the ovalization and the number of cyclesnecessary to produce buckling could be divided into three stages – an initial, secondary andtertiary stage. An empirical relationship, similar to the Bailey–Norton creep formulation,was proposed for simulating the aforementioned curve for the initial and secondary stagesin this study. The derived empirical relationship was in good agreement with the experi-mental data.

Crown Copyright � 2008 Published by Elsevier Ltd. All rights reserved.

1. Introduction

The bending of circular tubes leads to the ovalization of the tube cross-section (change of the outside diameter/originaloutside diameter, DDo/Do). Reverse bending and subsequent repeated cyclic bending may cause a gradual growth of ovaliza-tion. The increasing ovalization causes a progressive reduction in the bending rigidity of the tube. The tube will buckle whena critical magnitude of ovalization is reached. It is therefore of great importance to understand the buckling of circular tubesunder cyclic bending in many industrial applications.

Beginning in the 1980, Kyriakides and his co-workers designed and constructed the tube cyclic bending machine asshown in Fig. 1, and conducted a series of experimental and theoretical investigations. Kyriakides and Shaw (1982) inves-tigated the response and stability of elastoplastic pipes under monotonic bending and external pressure. Shaw andKyriakides (1985) investigated the inelastic behavior of 6061-T6 aluminum and 1018 steel tubes subjected to cyclic bend-ing. Kyriakides and Shaw (1987) extended the analysis of 6061-T6 aluminum and 1018 steel tubes to the stability con-ditions under cyclic bending. Corona and Kyriakides (1988) investigated the stability of 304 stainless steel tubessubjected to combined bending and external pressure. Corona and Kyriakides (1991) studied the degradation and buck-ling of 6061-T6 aluminum and 1020 carbon steel tubes under cyclic bending and external pressure. Corona and Vaze

2008 Published by Elsevier Ltd. All rights reserved.

en Kung Road, Kaohsiung City 701, Taiwan, ROC. Tel.: +886 7 3814526x5437, 5430; fax: +886 7 383

[email protected] (K.-H. Chang), [email protected] (W.-F. Pan).ity 701, Taiwan, ROC. Tel.: +886 6 2757575x63329; fax: +886 6 276 6549.

Page 2: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 1. Schematic drawing of the bending device (Kyriakides and Shaw, 1987; Corona and Kyriakides, 1991; Kyriakides and Corona, 2007).

K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270 255

(1996) studied the response, buckling and collapse of long, thin-walled seamless steel square tubes under bending. Vazeand Corona (1998) experimentally investigated the elastic–plastic degradation and collapse of steel tubes with squarecross-sections under cyclic bending.

Recently, Pan and his co-workers also constructed a similar bending machine with a newly invented measurement appa-ratus, which was designed and set up by Pan et al. (1998), to study various kinds of tubes under different cyclic bending con-ditions. Pan and Fan (1998) studied the effect of prior curvature-rate at the preloading stage on the subsequent creep(moment is kept constant for a period of time) or relaxation (curvature is kept constant for a period of time) behavior.Pan and Her (1998) investigated the response and stability of SUS 304 stainless steel tubes subjected to cyclic bending withdifferent curvature-rates. Lee et al. (2004) investigated experimentally the effect of the diameter-to-thickness ratio (Do/t ra-tio) and curvature-rate on the response and stability of circular tubes subjected to cyclic bending. Chang et al. (2008) studiedthe mean moment effect on circular thin-walled tubes under cyclic bending.

In addition, Elchalakani et al. (2002) experimentally conducted tests on the different Do/t ratios of grade C350 steel tubesunder pure bending, and proposed two theoretical simulation models. Jiao and Zhao (2004) tested the bending behavior ofvery high strength (VHS) circular steel tubes, and proposed their plastic slenderness limit.

Lee et al. (2001) studied the influence of diameter-to-thickness ratio (Do/t ratio) on the response and stability of circulartubes subjected to cyclic bending. To highlight the influence of Do/t ratio, the same size of SUS 304 stainless steel tubes wereslightly machined on the outside surface to obtain the desired Do/t ratio keeping the inside diameter intact. Thus, the casesstudied by them are restricted to changeable Do/t ratios (30, 40, 50, and 60) with a fixed inside diameter. In our study, theinfluence of both the outside and inside diameter on the response and stability of circular tubes subjected to cyclic bendingwas investigated. The 316L stainless steel tubes used for the experiments are characterized in a manner proposed by Leeet al. (2001) below.

Three different sizes of 316L stainless steel tubes with different outside and inside diameters were experimentallyinvestigated. To disclose the relationship among the three different sizes of 316L stainless steel tubes, the outside sur-face of tubes was slightly machined to obtain a constant Do/t ratio of 40. A four-point bending machine (Shaw andKyriakides (1985), Corona and Kyriakides (1991), Pan et al. (1998), Lee et al. (2001), Kyriakides and Corona (2007))was used to conduct the tests. The curvature–ovalization measurement apparatus (COMA) designed and reported pre-viously by Pan et al. (1998) was used to collect the data of the curvature-controlled cyclic bending tests. The magnitudeof the bending moment was measured with two load cells mounted in the bending device, and the magnitudes of thecurvature and ovalization of the tube cross-section were measured with the COMA. It can be observed that althoughthe three differently sized test specimens had the same Do/t ratio, three almost parallel lines can be seen on thelog–log scale describing the relationship between the curvature and the number of cycles to produce buckling. Theempirical formula proposed by Lee et al. (2001) was modified so that it can be used for simulating the aforementionedrelationship.

2. Experimental facility, material, specimens and test procedures

2.1. Bending device

A schematic drawing of the bending device is shown in Fig. 1. The device is designed as a four-point bending machine,capable of applying reverse cyclic bending. The device consists of two rotating sprockets resting on two support beams.Heavy chains run around the sprockets resting on two heavy support beams 1.25 m apart. This allows for a maximumlength of 1 m for the test specimen. The bending capacity of the machine is 5300 N m. Each tested tube is fitted withsolid rod extensions that engage the rollers. The rods can be freely moved along the axial direction during bending. Onceeither the top or bottom cylinder is contracted, the sprockets rotate, and bending of the test specimen is achieved. Re-verse bending can be achieved by reversing the flow direction in the hydraulic circuit. A detailed description of the bend-ing device can be found in several references (Kyriakides and Shaw, 1987; Corona and Kyriakides, 1991; Kyriakides andCorona, 2007).

Page 3: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

256 K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270

2.2. Curvature–ovalization measurement apparatus

The COMA, shown schematically in Fig. 2, is an instrument used to measure the tube curvature and ovalization of a tubecross-section. It is a lightweight instrument, which is mounted close to the tube mid-span. There are three inclinometers inthe COMA. Two inclinometers are fixed on two holders, which are denoted side-inclinometers (see Fig. 2). These holders arefixed on the circular tube before the test begins. From the fixed distance between the two side-inclinometers and the anglechange detected by the two side-inclinometers, the tube curvature can be derived. In addition, a magnetic detector in themiddle part of the COMA is used to measure the change of the outside diameter. A more detailed description of the bendingdevice and the COMA is given in Pan et al. (1998).

2.3. Material and specimens

Circular tubes made of 316L stainless steel were used in this study. The tubes’ chemical composition is Cr (17.51%), Ni(12.86%), Mn (1.66%), Si (0.43%), . . ., and a few other trace elements, with the remainder being Fe. Besides the cyclic bendingtest, the different-size tubes were subjected to a uniaxial test to obtain the tensile stress–strain response.

In the first part of the experimental investigation, the 316L stainless steel tubes with Do = 38.1 mm and t = 1.5 mm weremachined on the outside to obtain the desired Do/t ratios of 30, 40, 50, and 60, respectively (see Lee et al., 2001). In the sec-ond part, two different 316L stainless steel tubes with outside diameters Do of 31.8 and 27.2 mm, and a wall thickness t of 1.5and 1.65 mm, respectively, were tested. The Do/t ratio was selected to be 40 for all test specimens. In order to obtain thedesired Do/t ratio, the tubes were machined on the outside surface. The outside diameters of the 316L stainless steel tubeswere 30.33 and 25.17 mm, and the wall-thickness 0.765 and 0.635 mm, respectively. Table 1 shows the given names, and

Fig. 2. Schematic drawing of the COMA.

Table 1Names, geometric and material parameters of different-sized tested specimens

Name Do (mm) Di (mm) t (mm) Do/t ro (MPa)

Big-size tube (B-tube) 37.60 35.1 1.254 30 291.5Big-size tube (B-tube) 36.95 35.1 0.925 40 288.9Big-size tube (B-tube) 36.56 35.1 0.731 50 286.7Big-size tube (B-tube) 36.31 35.1 0.605 60 285.5Medium-size tube (M-tube) 30.33 28.8 0.765 40 295.7Small-size tube (S-tube) 25.17 23.9 0.635 40 301.4

Page 4: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270 257

geometric and material parameters of the different-size specimens. Note that the actual geometric and material parameterswere used to normalize the experimental results. The moment, curvature and ovalization were normalized by Mo ð¼ roD2

otÞ,jo ð¼ t=D2

oÞ and Do, respectively, where ro is the 0.2% strain offset yield stress (Corona and Kyriakides, 1991; Kyriakides andCorona, 2007).

3. Experimental results and discussion of the first part

In this part of the study, the 316L stainless steel tubes were tested using four different Do/t ratios of 30, 40, 50, and 60,respectively, with the inside diameters kept constant.

Fig. 3(a)–(d) shows the experimentally determined cyclic moment (M/Mo)–curvature (j/jo) for 316L stainless steel tubeswith Do/t ratios of 30, 40, 50, and 60, respectively. The M/Mo � j/jo curve for all Do/t ratios shows that the 316L stainlesssteel tube cyclically hardened and become stable after a few cycles. A tube with a higher Do/t ratio has a smaller wall-thick-ness. Thus, a lower magnitude of the moment is needed when the tube bends to the maximum curvature. Fig. 4(a)–(d) showsthe corresponding ovalization (DDo/Do)–curvature (j/jo) results. The ovalization is continuously changing. On first loading,

Fig. 3. Experimentally determined cyclic moment (M/Mo)–curvature (j/jo) graphs for B-tubes with Do/t ratios of (a) 30, (b) 40, (c) 50, and (d) 60.

Page 5: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 4. Experimentally determined cyclic ovalization (DDo/Do)–curvature (j/jo) graphs for B-tubes with Do/t ratios of (a) 30, (b) 40, (c) 50, and (d) 60.

258 K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270

the ovalization grows to a maximum value at the maximum curvature. On unloading to zero curvature, some permanentdeformation of the tube cross-section is observed. Continuous reverse bending to the minimum curvature causes the oval-ization to increase again. The ovalization increases in a ratcheting manner with the number of bending cycles. The ovaliza-tion continues to progress until a certain critical value is reached at which the tube buckles. For tubes with a higher Do/tratio, the ovalization of the tube cross-section progresses faster.

3.1. Buckling life estimation under curvature-controlled cyclic bending

Fig. 5 shows the experimental results of the cyclic curvature (jc/jo) versus the number of cycles necessary to producebuckling (Nb) for B-tubes with Do/t ratios of 30, 40, 50, and 60. For each tube size, six specimens were tested. For a givencurvature, the specimen with a higher Do/t ratio exhibits a higher value of ovalization and a lower number of cycles neces-sary to produce buckling. The results of Fig. 5 are plotted on a double logarithmic scale in Fig. 6. The four straight dashedlines in this figure are least square fits of the data (see similar results in Lee et al. (2001) for SUS 304 stainless steel tubes).The four fits are almost parallel straight lines.

Kyriakides and Shaw (1987) proposed the relationship between the jc/jo and Nb to be

Page 6: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 5. Experimental results of the controlled curvature (jc/jo) versus the number of cycles necessary to produce buckling (Nb) for B-tubes with fourdifferent Do/t ratios of 30, 40, 50, and 60.

Fig. 6. Experimental and fitted results of the controlled curvature (jc/jo) versus the number of cycles necessary to produce buckling (Nb) for B-tubes withfour different Do/t ratios of 30, 40, 50, and 60 on a double logarithmic scale.

K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270 259

jc=jo ¼ AðNbÞ�a; ð1Þ

where A and a are material parameters, which are related to the material properties and the Do/t ratio. The constant A is themagnitude of cyclic curvature at Nb = 1 and a is the slope of the log–log plot. Eq. (1) has been widely used for simulatingcurvature-controlled cyclic bending tests. Lee et al. (2001) studied the influence of the Do/t ratio on the response and stabilityof circular tubes subjected to cyclic bending and suggested that

A ¼ AoðDo=tÞ�c; ð2Þ

Page 7: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

260 K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270

where Ao and c are material parameters. In our study, the value of a was 0.12 and the values of Ao and c were determinedfrom Fig. 7 to be 0.4069 and �0.1934, respectively. Fig. 6 also includes the fitted data which tracks the experimental dataquite well.

Fig. 7. Relationship of (Do/t) ratio and material parameter A for B-tubes.

Fig. 8. Variations in ovalization (DDo/Do) at two extreme curvature values for each cycle with the number of cycles (N) for a B-tube with a Do/t ratio of 30.

Page 8: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270 261

3.2. Variation in ovalization under curvature-controlled cyclic bending

Fig. 8 shows results of the variations in ovalization (DDo/Do) at two extreme curvature values for each cycle, with thenumber of cycles (N) for a tube with a Do/t ratio of 30 for a cyclic curvature of jc/jo = 0.462. The buckling point of the re-sponse is marked by ‘‘X”. The three stages, i.e. the initial, secondary and tertiary stages, of the variation of (DDo/Do) canbe clearly observed. It can also be seen that once cyclic bending starts, the magnitude of the ovalization increases (the initialstage). However, the rate of ovalization ((DDo/Do)/N) gradually decreases and the growth of ovalization enters the secondarystage. In this stage, the ovalization increases steadily with N, and the rate of ovalization is almost a constant. In the tertiarystage, the rate of ovalization increases drastically leading to buckling of the tube.

Fig. 9 shows the plots of (DDo/Do) vs. N for tubes with a Do/t ratio of 30 with jc/jo varying from 0.462 to 0.808. It canbe seen that a higher curvature value leads to a higher growth rate of DDo/Do. However, the ovalizations at buckling forthe five magnitudes of jc/jo are almost the same (ffi0.075). The critical ovalization does not vary significantly with thegeometry. This phenomenon has also been observed by Corona and Kyriakides (1991), and Kyriakides and Corona (2007).Most of the ovalization takes place during the initial and secondary stage. The DDo/Do –N curves for the initial and sec-ondary stages of all tubes are now shown in Fig. 10. Since the trend of the DDo/Do –N curves in Fig. 10 is very similar tothe trend of the strain–time curve of the uniaxial creep, we consider the Bailey–Norton law for uniaxial creep to beapplicable:

ec ¼ Crm�tn: ð3Þ

Here, ec is the creep strain, r is the hold stress for uniaxial creep, �t is the Newtonian time, and C, m and n are material param-eters. We adopt a similar form for the growth of ovalization:

DDo=Do ¼ Cðjc=joÞmNn; ð4Þ

where m and n are material parameters and C is a function of the Do/t ratio. Following the Bailey–Norton law, the magnitudesof m and n are determined to be 2.312 and 0.1809, respectively. Based on the experimental data, the quantities of C are0.1123, 0.1290, 0.1360 and 0.1431 for Do/t ratios of 30, 40, 50, and 60, respectively. Based on these results, the following rela-tionship is proposed:

C ¼ CoðDo=tÞb; ð5Þ

Fig. 9. Experimental results of (DDo/Do) vs. N for a B-tubes with a Do/t ratio of 30.

Page 9: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 10. Experimental results of DDo/Do –N curves during the initial and secondary stages for all B-tubes with a Do/t of (a) 30, (b) 40, (c) 50, and (d) 60.

262 K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270

where Co and b are material parameters. Based on Fig. 11, the magnitudes of Co and b can be determined to be 0.0314 and0.3749, respectively. Results based on Eq. (5) in Figs. 12–15 are included where they fit the data quite well.

4. Experimental results and discussion of the second part

During this part of testing, the experimental investigation was extended to simulate the buckling life for different outsideand inside diameters of 316L stainless steel circular tubes subjected to cyclic bending. In order to relate to the first part, theDo/t ratio was selected to be a constant value of 40 for all tested tubes. Detailed sizes and the names of the test tubes arestated in Table 1.

4.1. Elastoplastic response for cyclic bending

Fig. 16(a)–(c) shows the experimentally determined cyclic moment (M/Mo)–curvature (j/jo) for B-tube, M-tube, and S-tube, respectively. Fig. 17(a)–(c) shows the corresponding experimental results for the cyclic ovalization (DDo/Do)–curvature(j/jo) curve for B-tube, M-tube, and S-tube, respectively. The ovalization increases in a ratcheting manner with the numberof bending cycles. When we compare the ovalization at 10 cycles at the minimum curvature, the values of the ovalization are0.0365, 0.034, and 0.031 for the B-tube, M-tube, and S-tube, respectively. A higher value of Do results in a higher value of theovalization with the Do/t ratio being the same for all tubes.

Page 10: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 11. Relationship between (Do/t) ratio and material parameter C for a B-tube.

Fig. 12. Experimental data and fitted results of the DDo/Do –N curves during the initial and secondary stages for B-tubes with a Do/t ratio of 30.

K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270 263

4.2. Buckling life estimation using the controlled curvature for cyclic bending

Fig. 18 shows the experimental results of the controlled curvature (jc/jo) versus the number of cycles necessary to pro-duce buckling (Nb) for B-tubes, M-tubes, and S-tubes. It furthermore shows that for a certain curvature, the tube with the

Page 11: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 13. Experimental data and fitted results of DDo/Do –N curves during the initial and secondary stages for B-tubes with a Do/t ratio of 40.

Fig. 14. Experimental data and fitted results of DDo/Do –N curves during the initial and secondary stages for B-tubes with a Do/t ratio of 50.

264 K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270

Page 12: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 15. Experimental data and fitted results of DDo/Do –N curves during the initial and secondary stages for B-tubes with a Do/t ratio of 60.

K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270 265

bigger size leads to a higher value of ovalization and a lower number of cycles necessary to produce buckling. The results ofFig. 18 are plotted on the log–log scale shown in Fig. 19. The three straight dashed lines in this figure, determined by the leastsquare method, denote the three different sizes of tubes. Three almost parallel straight lines can although the three groups oftested specimens had different sizes.

In this study, Eq. (1) proposed by Kyriakides and Shaw (1987) was used to describe the relationship of the jc/jo and Nb.Because tubes with same Do/t ratio lead to different values of Nb, Eq. (2), which is only dependent on Do/t ratio, needs to bemodified. An empirical formulation of parameter A in Eq. (2) was proposed to be

A ¼ BoðDi=ðDiÞrÞxðDo=tÞ�c; ð6Þ

where Bo and x are material parameters, Di is the inside diameter and (Di)r is an arbitrary related inside diameter of the testedtube. The reason for adding the term (Di/(Di)r) into Eq. (6) is the equality of (Di/(Di)r) value to one in first part of the exper-iment (B-tube with a constant Di). The material parameters Bo (=Ao) and c can thus be determined with the results obtainedin the first part of the experiment. A further reason for adding the term of (Di/(Di)r) into Eq. (6) is that the proposed equation(6) includes all geometric parameters, namely inside diameter, outside diameter and wall-thickness. Taking Eq. (6) and theexperimental data obtained in this second part of testing into, the value of x can be determined to be 0.3732. Fig. 19 showsthe experimental and fitted results of jc/jo versus Nb for B-tube, M-tube, and S-tube specimens on a double logarithmic plot.

4.3. Buckling life estimation using the growth of the ovalization for cyclic bending

Fig. 13 shows the experimentally obtained DDo/Do –N curves in the initial and secondary stages for a B-tube with a Do/tratio of 40. By using the method described in Section 3.2, the DDo/Do –N curves of the initial and secondary stages of an M-tube and S-tube can also be constructed; these curves are shown in dashed lines in Figs. 20 and 21. Tubes with the same Do/tratio lead to different trends of DDo/Do –N curve, and thus necessitate the modification of Eq. (5), which only a dependencyon the Do/t ratio is shown. For the purposes of this study, the relationship of DDo/Do and N is still given by Eq. (4). However,Eq. (5) was modified so that it can be used to simulate the DDo/Do –N curves in Figs. 13, 20 and 21. Here, an empirical rela-tionship of the parameter C is proposed:

C ¼ EoðDi=ðDiÞrÞyðDo=tÞb; ð7Þ

where Eo and y are material parameters. The reasons of adding the term (Di/(Di)r) in Eq. (7) are the same as the onesstated above for Eq. (6). It follows that Eo is equal to Co (=0.0314) and b is 0.3749 when the experimental data of the

Page 13: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 16. Experimentally determined cyclic moment (M/Mo)–curvature (j/jo) graphs for (a) B-tube, (b) M-tube, and (c) S-tube with a Do/t ratio of 40.

266 K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270

first part is used. By considering Eq. (7) and the experimental data of this part, the value of y is determined to be�1.8691. Figs. 20 and 21 demonstrate the experimental data and fitted results of DDo/Do � N curve in the initial

Page 14: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 17. Experimental determined for the cyclic ovalization (DDo/Do)–curvature (j/jo) graphs for (a) B-tube, (b) M-tube, and (c) S-tube with a Do/t ratio of40.

K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270 267

and secondary stages for an M-tube and S-tube, respectively. A good agreement between the experimental data and thetheoretical simulation could be achieved.

Page 15: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 18. Experimental results of the controlled curvature (jc/jo) versus the number of cycles necessary to produce buckling (Nb) for a B-tube, M-tube, and S-tube with a Do/t ratio of 40.

Fig. 19. Experimental and fitted results of jc/jo versus Nb for a B-tube, M-tube, and S-tube with a Do/t ratio of 40 on a double logarithmic scale.

268 K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270

5. Conclusions

In this study, the estimation of the buckling life of circular tubes subjected to cyclic bending was investigated. Two dif-ferent experiments were conducted to determine the influence of the outside and inside diameters on the response andbuckling failure of circular tubes subjected to cyclic bending. Based on the experimental and fitted results, the followingimportant conclusions can be drawn from this investigation:

(1) For symmetric curvature-controlled cyclic bending, the M/Mo–j/jo loop of the 316L stainless steel tube shows cyclichardening. However, the loops gradually steady after a few cycles. The DDo/Do–j/jo curve shows an increasingly rat-cheting form as the number of cycles increases. Moreover, persistent cycling eventually leads to buckling.

Page 16: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

Fig. 20. Experimental data and fitted results of DDo/Do –N curves during the initial and secondary stages for M-tubes.

Fig. 21. Experimental data and fitted results of DDo/Do –N curves during the initial and secondary stages for S-tubes.

K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270 269

Page 17: Buckling life estimation of circular tubes under cyclic bending · 2016-12-27 · Buckling life estimation of circular tubes under cyclic bending Kao-Hua Chang*, Wen-Fung Pan1 Department

270 K.-H. Chang, W.-F. Pan / International Journal of Solids and Structures 46 (2009) 254–270

(2) For a constant Do/t ratio, specimens with a larger size lead to a higher value of ovalization and a lower number ofcycles necessary to produce buckling. Although the three groups of tested specimens had different sizes (B-tube,M-tube, and S-tube), three almost parallel straight lines are seen on the log–log scale of jc/jo and Nb. An Empiricalrelationship of Eqs. (1) and (6) was proposed to simulate these curves. Based on the experimental data obtained for316L stainless steel tubes, the material parameters Bo, c, and x were determined to be 0.4069, �0.1934, and 0.3732,respectively. The empirically determined relationship and experimental results were shown to be in good agreement.

(3) The experimental DDo/Do –N curve exhibits three stages: an initial, secondary and tertiary stage. Most of the ovaliza-tion takes place during the initial and secondary stages. An empirical relationship of Eqs. (4) and (7) was proposed todescribe the DDo/Do –N curve of the initial and secondary stages. Based on the experimental findings, the materialparameters Eo, b, y were determined to be 0.0314, 0.3749, and �1.8691, respectively. It was demonstrated that theempirically determined relationship can adequately simulate the actual experimental result.

(4) The experimental results further demonstrated that ovalization at buckling for all tested tubes is almost identical(ffi0.075). It can be concluded that the critical ovalization does not vary significantly with the geometry. This phenom-enon has previously been observed by Corona and Kyriakides (1991) and Kyriakides and Corona (2007).

Acknowledgement

The work presented was carried out with the support of the National Science Council under Grant NSC 94-2212-E-006-061. Its support is gratefully acknowledged.

References

Chang, K.H., Pan, W.F., Lee, K.L., 2008. Mean moment effect of thin-walled tubes under cyclic bending. Structural Engineering and Mechanics 28 (5), 495–514.

Corona, E., Kyriakides, S., 1991. An experimental investigation of the degradation and buckling of circular tubes under cyclic bending and external pressure.Thin-Walled Structures 12, 229–263.

Corona, E., Vaze, S., 1996. Buckling of elastic–plastic square tubes under bending. International Journal of Mechanical Sciences 38 (7), 753–775.Corona, E., Kyriakides, S., 1988. On the collapse of inelastic tubes under combined bending and pressure. International Journal of Solids and Structures 24

(5), 505–535.Elchalakani, M., Zhao, X.L., Grzebieta, R.H., 2002. Plastic mechanism analysis of circular tubes under pure bending. International Journal of Mechanical

Sciences 44, 1117–1143.Jiao, H., Zhao, X.L., 2004. Section slenderness limits of very high strength circular steel tubes in bending. Thin-Walled Structures 42, 1257–1271.Kyriakides, S., Shaw, P.K., 1982. Response and stability of elastoplastic circular pipes under combined bending and external pressure. International Journal of

Solids and Structures 18 (11), 957–973.Kyriakides, S., Shaw, P.K., 1987. Inelastic buckling of tubes under cyclic loads. ASME, Journal of Pressure Vessel Technology 109, 169–178.Kyriakides, S., Corona, E., 2007. Mechanics of offshore pipelines. Buckling and Collapse, vol. 1. Elsevier, Amsterdam (Chapters 8 and 9).Lee, K.L., Pan, W.F., Kuo, J.N., 2001. The influence of the diameter-to-thickness ratio on the stability of circular tubes under cyclic bending. International

Journal of Solids and Structures 38, 2401–2413.Lee, K.L., Pan, W.F., Hsu, C.M., 2004. Experimental and theoretical evaluations of the effect between diameter-to-thickness ratio and curvature-rate on the

stability of circular tubes under cyclic bending. JSME, International Journal. Series A, Mechanics and Material Engineering 47 (2), 212–222.Pan, W.F., Wang, T.R., Hsu, C.M., 1998. A curvature–ovalization measurement apparatus for circular tubes under cyclic bending. Experimental Mechanics 38

(2), 99–102.Pan, W.F., Fan, C.H., 1998. An experimental study on the effect of curvature-rate at preloading stage on subsequent creep or relaxation of thin-walled tubes

under pure bending. JSME International Journal. Series A, Mechanics and Material Engineering 41 (4), 525–531.Pan, W.F., Her, Y.S., 1998. Viscoplastic collapse of thin-walled tubes under cyclic bending. ASME Journal of Engineering Materials and Technology 120, 287–

290.Shaw, P.K., Kyriakides, S., 1985. Inelastic analysis of thin-walled tubes under cyclic bending. International Journal of Solids and Structures 21 (11), 1073–

1110.Vaze, S., Corona, E., 1998. Degradation and collapse of square tubes under cyclic bending. Thin-Walled Structures 31, 325–341.