BucketElevator

200 Metric TPH

OWNER'S MANUAL

(12-98) # 19010800

Table of Contents

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Front CoverOperator Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Pre-Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Lubrication and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Repair Parts:Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9Boot Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Ladders and Cages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Mid Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Belt and Bucket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Service Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Rest Platform Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15Two-Way Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Adjustable Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-24

WarrantyCrustBuster/Speed King, Inc. of Dodge City, Kansas, warrants consumer products,so far as the same is of our own manufacture, against defects in material andworkmanship under normal and reasonable use for a period of one (1) year afterdate of delivery to the original purchaser. Our obligation under this warranty islimited, however, to furnishing a replacement part for a defective part, or at ouroption to repair the defective parts without charge, either method F.O.B. our works,provided the consumer gives CrustBuster/Speed King,Inc. written notice within ten(10) days after said part appears to be defective and affords CrustBuster/SpeedKing,Inc. an opportunity to inspect. Unless otherwise expressly agreed to byCrustBuster/Speed King,Inc., the consumer shall bear the expense of installation.

CrustBuster/Speed King, Inc. will not be liable for consequential damages where theloss is commercial, including but not limited to loss of profit, delays or expenses.

This warranty sets forth the extent of our liability. The foregoing is in lieu of all otherwarranties, expressed or implied, including any warranties that extend beyond thedescription of the product.

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Operator Qualifications

Operation of this Bucket Elevator shall be limited to competent and experienced persons. In addition,anyone who will operate or work around a Bucket Elevator must use good common sense. In order to bequalified, he or she must also know and meet all other requirements, such as:

1. Some regulations specify that no one under the age of 16 may operate power machinery.

It is your responsibility to know what these regulations are in your area or situation.

2. Current OSHA regulations state in part: "At the time of initial assignment and at least annually

thereafter the employer shall instruct EVERY employee in the safe operation of servicing ofall equipment with which the employer is, or will be involved."

3. Unqualified persons are to STAY OUT of the work area.

4. A person who has not read and understood all operating and safety instructions is not

qualified to operate the machinery.

FAILURE TO READ THIS BUCKET ELEVATOR MANUAL AND ITSSAFETY INSTRUCTIONS IS A MISUSE OF THE EQUIPMENT.

Sign Off SheetAs a requirement of OSHA, it is necessary for the employer to train the employee in the safe operation andsafety procedures with this Bucket Elevator. We include this sign off sheet for your convenience andpersonal record keeping.

DATE EMPLOYER EMPLOYER'S SIGNATURE

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BE ALERT! Your Safety is involved.

General Safety Statement

WATCH FOR THIS SYMBOL. IT POINTS OUT IMPORTANT SAFETYPRECAUTIONS. IT MEANS "ATTENTION ))) BECOME ALERT!" YOUR SAFETY IS INVOLVED.

It is your responsibility as an owner, operator, or supervisor to know and instruct everyone using thisBucket Elevator at the time of initial assignment and at least annually thereafter, of the proper operation,precautions, and work hazards which exist in the operation of this Bucket Elevator in accordance withOSHA Regulations.

Safety Is No AccidentThe following safety instructions, combined with common sense, will save your equipment from needlessdamage and the operator from unnecessary exposure to personal hazard. Pay special attention to thecaution notes in the text. Review this manual at least once each year with new and/or experiencedoperators.

1. Read and understand the operator's manual before operating this Bucket Elevator.Failure to do so is considered a misuse of the equipment.

2. Make sure Bucket Elevator is secure before operating.

3. Always keep children away from Bucket Elevator when operating.

4. The motor controls and reset button must be located so that the operator has a full viewof the entire operation.

5. During regular operation of the Bucket Elevator, one person should be in a position tomonitor the operation. A second person should always be nearby to shutdown theBucket Elevator in case of an emergency.

6. Make sure everyone that is not directly involved with the operation is out of the workarea before beginning the operation.

7. Keep the work area clear of grease, oil, water, and other objects that could cause a slipor a fall.

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8. Make sure all safety devices, shields, and guards are in place and are functional beforebeginning the operation.

9. Shut off power to adjust, service, or clean the Bucket Elevator.

10. Keep hands, feet, and clothing away from moving parts. It is a good idea to remove alljewelry before starting the operation.

11. Visually inspect the Bucket Elevator periodically during operation for signs of excessivevibration, loose fasteners, and unusual noises.

Electric Safety1. Electric motors and controls should be wired by a qualified electrician and meet all

standards set by Federal, State, and Local Electrical Codes.

2. Make certain electric motors are grounded.

3. A magnetic starter should be used to protect your motor.

4. Your motor must have a manual reset button.

5. Electrical power must be disconnected before resetting your motor.

6. A main power disconnect switch, with the ability to be locked in the off position, shouldbe provided. The switch should be locked in the off position whenever work is to bedone on the Bucket Elevator or the Bucket Elevator is going to be left unattended.

7. Disconnect power before resetting motor overload.

CAUTION1. Read and understand instruction manual before operating.

2. Keep all safety shields and devices in place.

3. Make certain everyone is clear before operating machine.

4. Keep hands, feet, and clothing away from moving parts.

5. Shut off power to adjust, service, or clean.

6. Make sure machine is secured before operating.

7. Disconnect power before resetting motor overload.

8. Make certain electric motors are grounded.

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DANGER

KEEP HANDS AND FEET AWAY FROM INTAKE

General Information

Read this manual carefully before attempting to erect or operate your new Bucket Elevator. Then, keepit handy for reference. It contains not only step-by-step assembly instruct ions, but also comprehensiveoperation, maintenance, and parts replacement data. Careful observation of the instructions in this manualcan add greatly to the life of your equipment and assure satisfactory performance.

The Bucket Elevator handles most free flowing bulk materials efficiently and reliably. Specially engineeredfor service with corrosive material such as fertilizer, the Bucket Elevators are constructed of carefullyselected corrosion-resistant components. Lift buckets are made of durable and lightweight linearpolyethylene. Heavy duty bearings are protected by dust seals. Seams are welded continuously andflange joints are sealed.

Specifications

ENGLISH 218 TPH

METRIC 200 Metric TPH

BUCKET SIZE 15" x 7"

MEDIDA DE CANJILON 38.10 cm x 17.78 cm

BUCKET CENTERS 9"

MEDIDAS DE CENTRODEL CANJILON 22.86 cm

Capacity is based on 60 PCF Material.

Additional or specific information is always available on request from the factory.

Specifications are subject to change without notice.

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English Metric

A 49" 124.5 cm

B 64" 162.6 cm

C 99 1/8" 251.8 cm

D 108 1/2" 275.6 cm

E 56 1/4" 142.8 cm

F 23 9/16" 59.9 cm

G 12" 30.5 cm

H 8" 20.3 cm

I 23" 58.4 cm

J 60" 152.4 cm

K 8 7/16" 21.4 cm

L 10 1/8" 25.7 cm

M 34" 86.4 cm

N 21 3/8" 54.3 cm

218 TPH

200 Metric TPH

Buck et SizeMedida de la cubeta de

el elevador

15" x 7"38.10 cm x 17.78 cm