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SONASPECTION: EXPERTS IN MANUFACTURING FLAWED SPECIMENS AND MOCK-UPS
Improving the world through engineering
THE INSTITUTION OF MECHANICAL ENGINEERS Sonaspection is the longest established manufacturer of flawed specimens in the non-destructive testing and
evaluation industry, pioneering many well recognised ‘industry standard’ flaw manufacture and implanting techniques.
High quality flaws are achieved by a combination of first class workmanship, a unique blend of welding and non-destructive testing skills, plus a full understanding of the product.
Sonaspection’s flawed specimens contain purposely induced real flaws which are accurately sized and located. Each specimen is supplied with documentation detailing flaw types, sizes and location.
Sonaspection adopt a policy of setting new standards and developing new techniques to improve quality and reliability, assuring the high quality of flaws.
Sonaspection flawed specimens can be found in any reputable business providing training and certification of technicians as well as procedure and equipment development in non-destructive testing and evaluation.
The Institution of Mechanical Engineers is one of the fastest growing professional engineering institutions in the world.
Headquartered in London, we have operations around the world and over 100,000 members in more than 140 countries working at the heart of the most important and dynamic industries.
Established in 1847, the Institution’s heritage is today combined with our modern approach to international business.
Wherever you are in the world, the Institution can support you in your work and in your personal development.
As part of our mission to develop professional engineers and expand our non-destructive testing proposition, the Institution acquired Sonaspection in 2013.
INTRODUCTION
SONASPECTION MANUFACTURES:
Standard specimens for use in training and development
Custom specimens manufactured to the client’s specific requirements
Secure specimens for examinations and certification
OUR PRODUCTS
Educational kits Page 3-4
Basic weld flaw evaluation Page 5-6
Advanced weld flaw evaluation Page 7
Ultrasonic specimens Page 8
Magnetic and Penetrant specimens Page 9
Visual specimens Page 10
Radiographic specimens Page 11
Standard specimen specifications Page 12
Custom specimens Page 13
Dissimilar welds Page 14
PDI reference blocks Page 15
Casting and forging flaws Page 16
Custom reference blocks Page 16
2
RECOMMENDED FOR •Introductiontoweldflaws •Demonstrateprinciplesofflawdetection •Demonstratetypicalflawresponses •Demonstrateprinciplesofflawinterpretation •Basicflawsizing
KIT CONTENTS •10miniatureflawedspecimens •Flawlocationdetails •Testingandacceptancecriteria •Photo-radiographs(whereapplicable)
for each specimen •10Macrosections •Magnifyingglass •Certificateofconformance
METHODS •Demonstrationkitcoveringallmethods •Ultrasonictesting •Magneticparticletesting •Penetranttesting •Visualtesting •Radiographictesting MATERIALS •CarbonSteel •StainlessSteel •Aluminium
Kits are presented in a durable polypropylene case with high density black moulded inserts.
EDUCATIONAL KITSA set of miniature welds, macro sections and photo-radiographs to demonstrate the principles of flaw detection, flaw interpretation and basic sizing.
KIT TyPES AND CONTENTS
DemonstratIon kIt (ktCs91)The1teeand9platespecimensareavarietyofpiecescarefully selected from each of the other kits in order to provide an overview of flaw types and their detection using various non-destructive testing techniques.
UltrasonIC kIt (ktCs86)The1teeand9platespecimenscontainaselectionof
commonly occurring surface-breaking and weld-body flaws.
magnetIC partICle (ktCs88) & penetrant kIt (ktCs89)The3teeand7platespecimenscontainaselection
of commonly occurring surface-breaking flaws.
VIsUal kIt (ktCs87)The3teeand7platespecimenscontainaselectionof commonly occurring visual welding flaws and irregularities.
raDIographIC kIt (ktCs90)The1teeand9platespecimenscontainaselection of commonly occurring surface-breaking and weld-body flaws.
For Level I training and quali�cation ie ASNT-TC-lA, PCN, EN473 and others
and
.
For Level I training and quali�cation ie ASNT-TC-lA, PCN, EN473 and others
and
.
For Level I training and quali�cation ie ASNT-TC-lA, PCN, EN473 and others
and
.
For Level I training and quali�cation ie ASNT-TC-lA, PCN, EN473 and others
and
.
For Level I training and quali�cation ie ASNT-TC-lA, PCN, EN473 and others
and
.
3 4
EACHKITCONTAINSTHESEFLAWS
Def 1
Def1A
Defg 1B
Def 1C
Def 2
Def 3
Def 4
Def 5
Def 6
Def 6A
Def 7
Def 8
Def 9
Def 10
Def 11
Def 12
Def 13
Def 14
Def 14A
Def 14B
Def 15
Def 16
Def 17
Def 18
Def 21
Def 22
Def 23
ToeCrack
ToeCrack
ToeCrack
ToeCrack(FullPen)
Root Crack
SideWallCrack
CentreLineCrackSurface
CentreLineCrackWeldBody
PorosityWeldBody
Porosity Surface Breaking
Slag
LackofSideWallFusion
LackofRootFusion
Root Concavity
Incomplete Root Penetration SV
OverPenetration
Incomplete Root Penetration DV
Lamination
LaminationWeldPreparation
Lamination
Irregular Root Penetration
WeldSpatter
Undercut
Excess Cap
CrackSubsurfaceWeldCapRemoved
Concave Cap
UnevenLegLengths
mt kit Demo kit Ut kit rt kitpt kit
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
PT
PT
PT
PT
PT
PT
PT
PT
PT
PT
VT
VT
VT
VT
VT
VT
VT
VT
VT
VT
DM
DM
DM
DM
DM
DM
DM
DM
DM
DM
UT
UT
UT
UT
UT
UT
UT
UT
UT
UT
RT
RT
RT
RT
RT
RT
RT
RT
RT
Vt kit
DEFECTNUMBER6: POROSITyWELDBODy
DEFECTNUMBER4: CENTRELINECRACKSURFACE
5 6
RECOMMENDED FOR •Introductiontobasicflawdetection •Introductiontobasicflawsizing •Introductiontobasicflawinterpretation •Simpleweldgeometries
SET CONTENTS •10smallflawedspecimens •Average18realflaws •Flawlocationdetails •Testingandacceptancecriteria •CertificateofconformanceA sturdy storage box is available to purchase foreachset:POA.
METHODS •Ultrasonictesting •Magneticparticletesting •Penetranttesting •Visualtesting •Radiographictesting MATERIALS •CarbonSteel •StainlessSteel •Aluminium
BASIC WELD FLAW EVALUATIONA set of small lightweight and convenient to handle welds specimens, each containing either one or two flaws withaminimumof18flawsperset.Thesetsaredesignedforpracticaltraining,toprovideanintroductiontoflaw detection, sizing and interpretation.
MT/PT&VTSETCONTENTSUT&RTSETCONTENTS
Discription
1Tee
3 Plates
4 Plates
2 Pipes
Thickness
1 (3/8)
1 (3/8)
1.5 (5/8)
1 (3/8)
Width
10(4)
10(4)
10(4)
10(4)
Length
20(8)
20(8)
20(8)
20(8)
Discription
7 Plates
3Tees
Thickness
0.6 (1/4)
0.6 (1/4)
Width
10(4)
10(4)
Length
20(8)
20(8)
Specimen
Pipe
Pipe
Tee
Tee
Plate
Plate
Plate
Plate
Length(L)
20(8)
20(8)
20(8)
20(8)
20(8)
20(8)
20(8)
25(10)
Thk’s(T)
1 (3/8)
1.8 (3/4)
0.6 (1/4)
1 (3/8)
0.6 (1/4)
1 (3/8)
1.5 (5/8)
2.5(1)
Width(W)
-
-
10(4)
10(4)
10(4)
10(4)
10(4)
15(6)
Dia(D)
10(4)
15(6)
N/A
N/A
N/A
NA
NA
NA
MT/P&VT
yes
No
yes
No
yes
No
No
No
UT&RT
yes
yes
No
yes
No
yes
yes
yes
INDIVIDUALSPECIMENSDIMENSIONS:CM(INCH)
FLAWTABLE
planar FlaWs root ConDItIons VolUmetrIC FlaWs other WelD ConDItIons
Toecrack
Transversecrack
Root crack
Centre-line crack
Side wall crack
Lackofsidewallfusion
Centre-line crack
Lamination
Incomplete penetration
Root concavity
Irregular root penetration
Incomplete penetration
Burn through
Lackofrootfusion
Overpenetration
Porosity
Slag
Surface porosity
TungstenInc
Excess cap
Mismatch
Weldspatter
Cold lap
Undercut
Concave cap
Incomplete weld fill
MATERIALS
SetType
Ultrasonic
Visual
Magnetic
Penetrant
Radiographic
Carbon Steel
Grade A36*
yes
yes
yes
yes
yes
Stainless Steel
Grade 304*
yes
-
-
yes
yes
Aluminium
Grade 7075*
yes
-
-
yes
yes
*Orsimilar/equivalent
SPECIMENDETAILS
Description
Flawlengthrange
Flawheightrange
Flawsizetolerance
Specimen size tolerance
Specimen thickness tolerance
Specimen diameter tolerance
Dimensions:cm(inch)
1 (3/8)to 1.8 (3/4)
0.3 (1/8)to 0.6 (1/4)
+ or - 0.3 (1/8)
+ or - 15%
+ or - 10%
+ or - 10%
7 8
INDIVIDUAL SPECIMENSContainthreedifferentflawtypesandare: •Alldifferentsizes •Uniquelynumbered •SuppliedwithNDEreports •Suppliedwithacceptance/rejectioncriteria
RECOMMENDED SETS •Containaselectionofindividualspecimens
as above, with an average of three flaws per specimen
•Containatleastoneexampleofeachflawtype listed in the flaw table
•Containaminimumtotalweldlengthof360cm(144”)
ADVANCED WELD FLAW EVALUATIONStandardFlawedSpecimensaredesignedandmanufacturedtomeettherequirementsofallknowninternationally recognised Qualification Programs.
•Advancedtrainingandpracticepriortoqualificationson: -Flawdetection -Flawsizing -Flawinterpretation
•Realisticsizewelds•Commonweldgeometries
Sonaspection flawed specimens are avaliable either individually or in sets.
ULTRASONIC SPECIMENS
Set 2 UC-39
SpecimenTypes Contents
3 x UC-151 x UC-163 x UC-172 x UC-183 x UC-19
2 x UC-201 x UC-211 x UC-221 x UC-231 x UC-241 x UC-251 x UC-26
4 x UC-272 x UC-282 x UC-292 x UC-30
Approx Weightkg(lb)229(505)
193(426)
211(464)Set 4 UC-41
Set 5 UC-42
SpecimenTypes Contents
2 x UC-332 x UC-342 x UC-352 x UC-36
2 x UC-372 x UC-38
1 x UC-161 x UC-191 x UC-241 x UC-251 x UC-261 x UC-271 x UC-301 x UC-31
Approx Weightkg(lb)229(505)
193(426)
211(464)
Set 7 UC-44
Set 6 UC-43
Set 3 UC-40
RECOMMENDEDSETS
PartNo.
UC-14UC-15UC-16
UC-17UC-18UC-19UC-20UC-21UC-22UC-23UC-24UC-25UC-26UC-27UC-28
UC-29UC-30UC-31UC-32
Thickness
0.6 (1/4)
1.2 (1/2)
2.5(1)
2 (3/4)
2.5(1)3(11/4)1.2 (1/2)
1.2 (1/2)
2.5(1)1.2 (1/2)
2.5(1)1.2 (1/2)
2.5(1)2 (3/4)
2.5(1)
2.5(1)3(11/4)2.5(1)3(11/4)
Size
30x30(12x12)30x30(12x12)30x40(12x16)
30x30(12x12)30x40(12x16)30x44(12x171/4)30(12)long30(12)long30(12)long30(12)long30(12)long30(12)long30(12)long
15x15x30(6x6x12)20x20x30(8x8x12)
20x20x30(8x8x12)22x22x30(9x9x12)20x20x30(8x8x12)22x22x30(9x9x12)
INDIVIDUALSPECIMENS
Diameter
N/AN/AN/A
N/AN/AN/A8(3)15(6)15(6)20(8)20(8)30(12)30(12)N/AN/A
N/AN/AN/AN/A
Approx
Weight
kg(lb)
4(9)8(18)23(51)
14(31)23(51)31(68)7(15)14(30)28(62)18(39)37(82)27(59)56(122)14(31)23(51)
23(51)31(68)23(51)31(68)
ApproxDimensions:cm(inch) (or nearest commercial size)
SpecimenType WeldPreparationType
Plate
Pipe
Tee
y
UC-33UC-34
UC-35UC-36
UC-37UC-38
54(120)54(120)
43(94)54(120)
50x50x2.5(20x20x1)50x50x2.5(20x20x1)
50x50x2.5(20x20x1)50x50x2.5(20x20x1)
Carrier Plate DimensionsLxWxThickness
PenetrationDiaxThick
10x1.2(4x1/2)20x1.2(4x1/2)
10x1.2(4x1/2)20x1.2(4x1/2)
Nozzle
Node
75(165)103(228)
50x50x2.5(20x20x1)50x50x2.5(20x20x1)
Carrier Plate DimensionsLxWxThickness
StubDiaxThick
20x2(8x3/4)25x2(10x3/4)
FLAWTABLE
Toecrack
Transverse crack
Root crack
Side wall crack
Centre-line crack
Lackofsidewall fusion
Lamination
Incomplete penetration (SV)
Incomplete penetration (DV)
Porosity
Lackof root fusion
Slag
STANDARDFLAWEDSPECIMEN
CUSTOM SETSAremanufacturedspecificallyforrecognisedqualificationschemes-forexampleASNT,ACCPandAPI
ForLevelIItraining,practiceandqualificationieACCP,ASNT-TC-IA,PCN,BSENISO9712,APIandothers.
9 10
MAGNETIC AND PENETRANT SPECIMENS
FLAWTABLE
Toecrack
Transverse crack
Root crack
Centre-line crack
Lackof root fusion
Surface porosity
PC-12Penetrant1 x PC-012 x PC-032 x PC-051 x PC-061 x PC-07
Approx Weightkg(lb)70(155)
MC-12Magnetic1 x MC-012 x MC-032 x MC-051 x MC-061 x MC-07
RECOMMENDEDSET
PartNo.
VC-73Thickness
1 (3/8)Size
30x30(12x12)
INDIVIDUALSPECIMENS
Diameter
N/A
Approx
Weight
kg(lb)
5(10)
ApproxDimensions:cm(inch) (or nearest commercial size)
SpecimenType WeldPreparationType
Plate
Pipe
Tee
y
VC-80VC-81
17(38)22(49)
40x40x1.2(16x16x1/2)40x40x1.2(16x16x1/2)
Carrier Plate DimensionsLxWxThickness
PenetrationDiaxThick
10x1(4x3/8)20x1(8x3/8)
Nozzle
Node
32(70)37(81)
40x40x1.2(16x16x1/2)40x40x1.2(16x16x1/2)
Carrier Plate DimensionsLxWxThickness
StubDiaxThick
20x1(8x3/8)25x1(10x3/8)
VC-74VC-75VC-76VC-77
1 (3/8)
1 (3/8)
1 (3/8)
1 (3/8)
20(8)long20(8)long20(8)long20(8)long
8(3)15(6)20(8)30(12)
4(9)8(17)10(21)22(48)
VC-79
1 (3/8) 15x15x30(6x6x12)N/A 7(15)
1 (3/8) 15x15x30(6x6x12)N/A 7(15)
VC-82VC-83
VC-78
PartNo.
MC-01Thickness
1 (3/8)Size
30x30(12x12)
INDIVIDUALSPECIMENS
Diameter
N/A
Approx
Weight
kg(lb)
5(10)
ApproxDimensions:cm(inch) (or nearest commercial size)
SpecimenType WeldPreparationType
Plate
Pipe
Tee
y
MC-08MC-09
17(38)22(49)
40x40x1.2(16x16x1/2)40x40x1.2(16x16x1/2)
Carrier Plate DimensionsLxWxThickness
PenetrationDiaxThick
10x1(4x3/8)20x1(8x3/8)
Nozzle
Node
32(70)37(81)
40x40x1.2(16x16x1/2)40x40x1.2(16x16x1/2)
Carrier Plate DimensionsLxWxThickness
StubDiaxThick
20x1(8x3/8)25x1(10x3/8)
MC-02MC-03MC-04MC-05
1 (3/8)
1 (3/8)
1 (3/8)
1 (3/8)
20(8)long20(8)long20(8)long20(8)long
8(3)15(6)20(8)30(12)
4(9)8(17)10(21)22(48)
MC-07
1 (3/8) 15x15x30(6x6x12)N/A 7(15)
1 (3/8) 15x15x30(6x6x12)N/A 7(15)
MC-10MC-11
PC-01 1 (3/8) 30x30(12x12)N/A 5(10)Plate
Pipe
Tee
y
PC-08PC-09
17(38)22(49)
40x40x1.2(16x16x1/2)40x40x1.2(16x16x1/2)
Carrier Plate DimensionsLxWxThickness
PenetrationDiaxThick
10x1(4x3/8)20x1(8x3/8)
Nozzle
Node
32(70)37(81)
40x40x1.2(16x16x1/2)40x40x1.2(16x16x1/2)
Carrier Plate DimensionsLxWxThickness
StubDiaxThick
20x1(8x3/8)25x1(10x3/8)
PC-02PC-03PC-04PC-05
1 (3/8)
1 (3/8)
1 (3/8)
1 (3/8)
20(8)long20(8)long20(8)long20(8)long
8(3)15(6)20(8)30(12)
4(9)8(17)10(21)22(48)
PC-07
1 (3/8) 15x15x30(6x6x12)N/A 7(15)
1 (3/8) 15x15x30(6x6x12)N/A 7(15)
PC-10PC-11
MC-06
VC-842 x VC-732 x VC-751 x VC-771 x VC-781 x VC-79
Approx Weightkg(lb)45(100)
RECOMMENDEDSET
Set 9
VISUAL SPECIMENS
FLAWTABLE
Surface porosity
Incomplete penetration
Lackofrootfusion
Root concavity
Excess penetration
Weldspatter
Irregular penetration
Undercut
Concave cap
Excessive cap
CUSTOM SETSAre manufactured to the customer’s requirements and are ideal for companies who do not need a full set but need at least one example of each flaw type. •Containaminimumoffourspecimens •Containanexampleofeachflawfromtheflaw
table •MaybeusedforoneormoreNDTmethod
SECURE SPECIMENSAresimilartoindividualspecimensexceptthat: •Specimensaresuppliedinasealedcontainer •Flawtypesanddistributionaretoaspecified
standard •Reportsaresealedandkeptseparatefromthe
specimens •Reportsaresentunderseparatecoverto
nominated person
PC-06
PartNo.
RC-50RC-51RC-52RC-53RC-54RC-55
Thickness
0.6 (1/4)
1 (3/8)
1.5 (5/8)
2 (3/4)
2.5(1)3(11/4)
Size
30x20(12x8)30x20(12x8)30x20(12x8)30x20(12x8)30x20(12x8)30x20(12x8)
INDIVIDUALSPECIMENS
Diameter
N/AN/AN/AN/AN/AN/A
Approx
Weight
kg(lb)
3(6)5(10)7(15)9(21)13(26)14(31)
ApproxDimensions:cm(inch) (or nearest commercial size)
SpecimenType WeldPreparationType
Plate
Pipe
RC-56RC-57RC-58RC-59RC-60RC-61
0.6 (1/4)
1 (3/8)
1.5 (5/8)
2 (3/4)
2.5(1)3(11/4)
30x20(12x8)30x20(12x8)30x20(12x8)30x20(12x8)30x20(12x8)30x20(12x8)
N/AN/AN/AN/AN/AN/A
3(6)5(10)7(15)9(21)13(26)14(31)
Plate
RC-62RC-63RC-64RC-65RC-66RC-67RC-68RC-69RC-70
0.3 (1/8)
0.5 (3/16)
0.6 (1/4)
0.6 (1/4)
1.2 (1/2)
1.2 (1/2)
2 (3/4)
1.2 (1/2)
2.5(1)
20(8)long20(8)long20(8)long20(8)long20(8)long20(8)long20(8)long20(8)long20(8)long
2.5(1)5(2)8(3)15(6)15(6)20(8)20(8)30(12)30(12)
0.3(0.7)1(2)2(5)4(10)8(18)11(25)18(40)17(37)33(74)
2 x RC-631 x RC-641 x RC-70
Approx Weightkg(lb)78(172)
RECOMMENDEDSET
Set 8 RC-712 x RC-501 x RC-551 x RC-561 x RC-613 x RC-62
RADIOGRAPHIC SPECIMENS
FLAWTABLE
Root crack
Incomplete penetration
Transversecrack
Porosity
Lackofrootfusion
Tungsteninc
Excess penetration
Root concavity
Slag line
Undercut
Mismatch
Burn through
STANDARD SIZE SPECIMENS
Sonaspection reserves the right to alter specifications without notice
STANDARDSPECIMENSPECIFICATIONS
Therangeofflawsavailabledependsonthetypeoftestingbeingused.SeeappropriateFlawTableforfulldetails
tYpes/range
Flawlengthfrom1cm(3/8”)to4.5cm(3/4”)Flawthroughwallheight0.3cm(1/8”)to0.6cm(1/4”)
FlaW sIZe range
Flawlength±0.3cm(1/8”)Flawheight±0.2cm(5/64”)Distancefromdatum±0.3cm(1/8”)Depthfromsurface±0.2cm(5/64”)
toleranCes
All standard-size specimens are manufactured from carbon steel. Forplate,teeandyspecimensmaterialistoBS4360Grade43AorequivalentandforpipespecimensistoASTM,ANSI,APIorsimilar(Nozzlesandnodesareacombinationofboth)All pipe sizes are measured outside diameter
materIal tYpes
Allmaterialsaresubjectto100%visualandNonDestructiveExamination to ensure that they are free from flaws which may interfere with product performance.
InspeCtIon
Weldlengthforplates,teesandys,all30cm(12”)±5%.Weldlengthforpipes,nozzlesandnodes,allasperdiameterThickness±10%Diameters±10%
toleranCes
Parentmaterialadjacenttoweldwillbeasuitablefinishfortesting the weld profile, either ‘as-welded’ or ground flush
sUrFaCe FInIsh
Allspecimensaresubjecttoin-houseVisualandNonDestructiveExamination.Thisworkiscarriedoutbyexperiencedandapproved technicians
FInal InspeCtIon
All specimens are coated with a clear corrosion-resistant material before leaving the factory
CorrosIon proteCtIon
All export orders are suitably packed
paCkIng
11 12
QUALITy FLAWS ASSUREDThehighqualityofourflawsisachievedbyacombinationoffirstclassworkmanshipauniqueblendofwelding and non-destructive testing skills plus a full understanding of the product.
Sonaspection adopt a policy of setting new standards and developing new techniques to improve quality and reliability in order to assure the quality of our flaws.RADIOGRAPHOFPOROSITyWELDBODy
D00
L
T
h
1
d
2
D
d
C
00
TOLERANCES
DIMENSION WORKING FINAL/REPORTED
FlawLength(L)FlawHeight(h)FromWeldCentre(d)Frompipedatum(D)Tilt(1)Skew(2)
±4mm(0.16”)±1.5mm(0.06”)±1mm(0.04”)±2mm(0.08”)±5°±5°
±1.5mm(0.06”)±0.75mm(0.03”)±0.5mm(0.02”)±1mm(0.04”)±5°±5°
13 14
THE SET INCLUDES4 weld specimens as recommended by API •1/2”thickSVplate15”long •1”thickDVplate15”long •8”DiaSch80pipe8”long(360˚) •12”DiaSch80pipe10”long(180˚)
TyPICAL FLAWS •Porosity •Slaginclusion •Lackoffusion •Lackofpenetration •Rootcracks •Centre-linecracksRadiographsandcalibrationnotchesonrequest:POA
API TRAINING & PRACTICESonaspection manufactured all the original qualification specimens for API, these specimens are ideal for training and pre-qualification practice.
RECOMMENDED FOR •Advancedtrainingandqualifications •PerformanceDemonstrations •Flawdetection •Flawsizing •Complexweldgeometries •Exoticmaterials •Equipment,proceduresandpersonnel
ALL SPECIMENS ARE SUPPLIED WITH •AsbuiltCADdrawing •Flawsizestatement •Certificateofconformance •Auniquenumber •Inspectionreports •MaterialcertificatesOptionalextras: •Flawphotographs •Flawtracings
DISSIMILAR WELDSDissimilarweldspecimensareoneofthemostdifficultweldedspecimenstoproduce.Theyarealsooneofthemost challenging to examine with ultrasound.
Sonaspection have developed procedures to overcome these challenges and produce high quality specimens with accurate flaws.
Wehaveboththeexperienceandcapabilitytodesignandmanufactureeitherindividualorasetofspecimens,which are customised to your specific requirements.
ThespecimenscanbeusedaspartofASMEXIAppendixVIItrainingandVIIIPDIprogramme.
EXAMPLEOFDISSIMILARWELDSPECIMEN
Advancedtrainingandqualifications(PerformanceDemonstrations)–Flawdetection–Flawsizing•Complexweldgeometries•Exoticmaterials•Equipment,proceduresandpersonnelCustom specimens are supplied with documentation which clearly identifies the flaw types, sizes and locations(flawtruth)
SPECIALISED TRAINING AND QUALIFICATIONForspecificNDEtraining,proceduredevelopment,personneltrainingandqualification,specialiststrainingandperformancedemonstration,forexampleASMEXIAppendixVIItrainingandASMEXIAppendixVIII.
ALL SPECIMENS ARE SUPPLIED WITH AS A MINIMUM:- •AsbuiltCADdrawing •Flawsizestatementoptional:- •Flawphotographs •Flawtracings •Inspectionreports •Materialcertificates •Certificateofconformance
SPECIMEN TyPES •Ferriticpipes •Austienticpipes •Dissimilarweldmetals •Weldoverlayspecimens •Reactorvessel&nozzles •Coreshroud&sprayspecimens •Pressurizermock-ups •CRDMmock-ups •Bolting&studs •Bolting&studs •Erosion/CorrosionIdealforNDEtrainingandPDIqualifications.
Dimension
FlawLength(L)
FlawHeight(H)
FromWeldCentre(d)
FromPipeDatum(D)
Tilt(ø1)
Skew(ø2)
Final/Reported
±1.5mm(0.060”)
±0.75mm(0.030”)
±0.5mm(0.020”)
±1mm(0.040”)
±5˚
±5˚
Working
±4mm(0.160”)
±1.5mm(0.060”)
±1mm(0.040”)
±2mm(0.080”)
±5˚
±5˚
TOLERANCES
STAINLESS STEEL SAFE END
STAINLESS STEEL PIPE CRACKB RANCH CRACK STAINLESS STEEL CLADDING
STAINLESS STEEL WELD
INCONEL WELD
INCONEL OVERLAYINCONEL BUTTERING
CARBON STEEL NOZZLE
15 16
SONASPECTION OFFER A RANGE OF BLOCKS INCLUDING •2”Circumferential •2”Contour •4”Circumferential •4”Contour •6”Axial •6”Contour •8”Axial •8”Circumferential •12”Pipesegment •12”-24”Contour •24”Pipesegment
THE BLOCKS ARE •Machinedtoexactingstandards •Aremanufacturedfromultrasonically
clean steel •AresuppliedwithaCADdrawing •Custommadetoyourexactrequirements •UniquelynumberedCustomised blocks are available on request.
Sonaspection also offer PDI Alternative ASME calibration blocks.
PDI REFERENCE BLOCKSReference blocks for advanced calibration of inspection equipment prior to Performance Demonstrations and inspection of pipe welds in the power generating industry.
Sonaspection’s in-depth knowledge of non-destructive testing and Performance Demonstration provides a unique insight into the requirements of these specialty reference blocks.
THE SPECIMENS PROVIDE •Basicflawdetectionandsizing •Representativegeometries •Anawarenessofreportingdifficulties
SPECIMENS TO CHOOSE FROM •FlangeBlank,Ingot&IngotBlank •Stud •WastedBolt •TeeBlank •4SpigotBlanks •RecessedFlange •TaperedIngotBlank.Sonaspection casting and forgings are available either individually or in sets.
INDIVIDUAL SPECIMENS •Containupto3flaws •Areunique-notwospecimensarethesame •Areindividuallynumberedandsuppliedwith:
–Drawing/NDEreport –Testingandacceptancecriteria – Certificate of conformance
RECOMMENDED SET CONTAINS •12Individualspecimens •Anaverageof20flaws •Totalweightof59Kg(130lbs)
METHODS •Demonstrationkitcoveringallmethods •Ultrasonictesting •Magneticparticletesting •Penetranttesting •Visualtesting •Radiographictesting
CASTING AND FORGING FLAWSSonaspection have developed a series of small and lightweight specimens which contain typical flaws found in cast and forged components.
Thespecimensaredesignedforpracticaltrainingtoprovideexperienceinflawdetection,sizingandinterpretation. Customised specimens are available on request.
WE MANUFACTURE THE FOLLOWING REFLECTOR TyPES •Slots •Notches •SideDrilledHoles •FlatBottomHoles
Foraquotationpleasesupplyspecification,detaileddrawings,coderequirementsandmaterialtype/grade.
CUSTOM REFERENCE BLOCKSSonaspection have extensive experience in manufacturing custom blocks to meet your exact requirements.
OurcapabilitiesincludeNDE,MechanicalInspection,CAD,SpecialistWelding,CladdingOverlay,Machining,Bending/RollingandHeatTreatment
EXAMPLEFORWASTEDBOLT
EXAMPLEFORCUSTOMCLADBLOCK
FLAW No.2CRACK
M36
x 4
P
FLAW No.2CRACK
FLAW No.1INCLUSION
30
150
0
o
00
127mm
63.5mm
19m
m38
mm
6mm
OVERLAYMATERIALINCONEL
BASE MATERIALCARBON STEEL
2 FLAT BOTTOMED HOLES 3mm x 38mm DEEPo
17
PUBLIC PROGRAMMESDelivered year-round in six locations around the UK •London •Manchester •Glasgow •Aberdeen •Bristol •Coventry
IN-COMPANy PROGRAMMESCan be delivered at any location around the world for your organisation’s convenience and tailored to your particular business needs.
Wehaveexperienceindesigninganddeliveringtraining programmes with global roll outs and offer experienced and engaging trainers, consultancy and coaching services and support in attaining professional registration.
Coursesareavailableinarangeofsubjectsincludingleading self, leading teams and leading a business as well as technical areas including engineering essentials, product lifecycle, railway and automotive.
LEARNING AND DEVELOPMENT PROGRAMMESAs part of our commitment to engineering industries, the Institution of Mechanical Engineers also provides a wide range of learning and development programmes; designed by engineers, for engineers.
Offeringabroadportfoliooftechnical,leadershipandmanagementprogrammes,wehelptechnicalprofessionals develop the skills they need to transform their careers.
OurcoursesaremappedtoUK-SPECandcanbedeliveredaspublictrainingcoursesorrunin-company,forteams and individuals within your organisation.
Contact us today to find out how we can support your professional development.T +44 (0)20 7304 6907E [email protected] www.imeche.org/learning
UKUnit10WoodgateWhiteLundIndustrialEstateLancasterUnited KingdomLA33PQ
T +44 (0) 152 434 991F +44 (0) 152 438 1488E [email protected]
USA6851 Belt Road ConcordNC28027USA
T +1 (0) 704-262-3384F +1 (0) 704-262-3387