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low pressure and gravity die casting machines and tooling
DESIGN consulting custom design turnkey projects
CONSTRUCTION standard customized
AFTER SALES training service
PROCESS technology transfer
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LPM group
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Italy Germany France Austria Thailand Indonesia China Taiwan Mexico USA Norway Iran Venezuela South Africa Brazil
Czech Republic Hungary Turkey Australia South Korea Spain Slovenia Poland Croatia Russia Etiopia Canada Argentina
1
More than 600 machines sold around the world
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AUTOMATIC/ROBOTIZED - CASTING PLANTS
• Casting plants
UNIMOLDS LPM Casting Facilities LPM Machines LPM - FATA Nanjing
MOLDSCORE BOXES
Low Pressure die castingGravity Die Casting
• Design• Process simulation • Construction •
Dimensional inspection
CASTING TRIALS
Low Pressure die castingGravity Die Casting
• Casting trials• Try-out• X-Ray • Spectrographic analysis
Aluminium/MagnesiumCASTING MACHINES
Low Pressure die casting Gravity Die Casting
Foundry ancillary equipment
• De-burring• De-sprueing•
• Design• Construction• Inspection• Service
Fully automatedGRAVITY CASTING CELLS
• Gravity die casting• Linear and 6 axis pouring robots• Core and liner setting robot• Sawing and degating cells• Decoring equipment
• Design• Construction• Inspection• Service
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Group activities
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BP3the origins
BPTinnovation
BPDOEM production
4
I° SERIES
Low pressure die casting machines
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BPBthe evolution
BPCtradition
BPB doubledouble print
1 2
1 motorbike wheels
twin cavity
2 reverse furnace
motion
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Low pressure die casting machines
II° SERIES
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BPS-CPractical with crucible
BPS-8Practical and effective
BPSSimply practical
3 4
3 automated wheel casting cell
4 furnace with tilting feature
and automatic door open/close
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Low pressure die casting machines
III° SERIES
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2 3
1
1 Rotating degassing
system
2
3
Shuttle fully automatic crucible
furnace exchange
Crucible furnace with lid connected to the
lower press plate
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IV° SERIE
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BPSC 800Scrucible shuttle solution
Low pressure die casting machines
1 crucible for magnesium
2 electric magnesium melting/holding furnace
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Aluminium and magnesium gravity sand casting
1
2
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3 aluminiim and magnesium low pressure
sand casting machine
4 low pressure furnace for magnesium
5 sand molds shuttle
6 low pressure riser tube
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Aluminium and magnesium low pressure sand casting
5
43
6
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1
2
TCB
1 robotized casting cell
2 casting carousel
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Tilting gravity die casting machines
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SCB
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Stationary gravity die casting machines
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31
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Ancillary equipment
2
455 4 4
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1 hydraulic unit with accumulator
2 digital and proportional
cooling rack
3 leak test machine (air in water)
4 electric heated ladle
5 metal transfer with tilting ladle
6 linear catching retriever
7 auto screen loader
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6 6
7 7 7
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1 quick riser tube changeover
2 water quench system
3 protection system for heating elements
4 automatic furnace door opening
5 flip top platen
14
Optional features
4 4 5
21 3
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1 furnace automatic
�lling door
die loading device
(upper solution)
die loading device
(lower solution)
press tilting plate
2
3
4
1
2 3 4
3
1 spare punching head
2 die/punch tooling
3 drilling cell
16
De-sprueing machine
1 2
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The ultimate and most effective solution
for wheels de-sprueing
17
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1
2
1 drilling machine with turntable
2 typical aluminium components
after processing
2
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Drilling machines
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3 4
65
3 classifying conveyor
4 drilling machines with
automatic door for
robotized workpiece
load/unload
5 riser cut-off and
fettling system
6 fettling tooling
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1
2
3
1 de-burring (brushing) of
motorbike wheels
2 automatic wheel
load/unload system
3 ATR de-burring system
Wheel de-burring machines
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1 2
3
1 DP4 de-flashing machine with cubicle
2 de-flashing tool for rear wheel profile
3 de-flashing tool for “rear and front”
wheel profile
3
21
Wheel
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2
1 Low pressure die casting
machine for aluminium
engine blocks
2 Low pressure die casting
machine for aluminium
“fly housing”
3 Low pressure robotized
casting cell for double casting
331
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LPM casting solutions
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1 Double casting machine with multi stalk
technology
2 typical casting cell with manual sand core
loading
3 four-cavity mold for turbocharger bodies
4 castings after extraction
3 4
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Low Pressure die casting multi stalk technology
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1
2
1 typical 4-cavity
low pressure mold
for automotive
suspension parts
2 machining of
cylinder head mold
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Molds and core boxes
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State of the art
machining equipment
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Tool shop
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Molds and core boxes
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Eight cavities
core box
1
“Procast” software
simulation
2
2
1
1
Machining of
“swing arm” mold
UNIMOLDS is equipped with:
2D and 3D CAD Software
- Auto CAD
- Pro E
- Catia V5
- Siemens NX 8.5
CAM Software;
- Work NC;
- CG Tech Vericut
2
2
Machining of
“cradle” mold
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Eight cavities
core box
1
“Procast” software
simulation
2
1
2
1 2
3
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LPM casting facility
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4 5
1 LPDC machine
2 X-RAY booth
3 spectrometer
4 gas heated ladle for
aluminium loading
5 GDC machine
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LPM SPA
via Egidio Berto, 24
35024 Bovolenta (PD) Italy
tel. +39 049 954 5262
fax +39 049 954 5263
e-mail [email protected]
web www.lpm-it.com
UNIMOLDS SRL
via Egidio Berto, 24, int. 2
35024 Bovolenta (PD) - Italy
tel. +39 049 9545258
fax +39 049 9549441
e-mail [email protected]
e-mail [email protected]
LPM North America Inc.
Mission Viejo - CA
27181 Calle del Cid
92691 USA
tel. +1 734 5648230
e-mail [email protected]
LPM Fata Nanjing
Zhangcun Industrial Garden,
Jiangning District,
211000 Nanjing, CHINA
mobile +86 133-8206-3028
e-mail [email protected]
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