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low pressure and gravity die casting machines and tooling DESIGN consulting custom design turnkey projects CONSTRUCTION standard customized AFTER SALES training service PROCESS technology transfer

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low pressure and gravity die casting machines and tooling

DESIGN consulting custom design turnkey projects

CONSTRUCTION standard customized

AFTER SALES training service

PROCESS technology transfer

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LPM group

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Italy Germany France Austria Thailand Indonesia China Taiwan Mexico USA Norway Iran Venezuela South Africa Brazil

Czech Republic Hungary Turkey Australia South Korea Spain Slovenia Poland Croatia Russia Etiopia Canada Argentina

1

More than 600 machines sold around the world

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AUTOMATIC/ROBOTIZED - CASTING PLANTS

• Casting plants

UNIMOLDS LPM Casting Facilities LPM Machines LPM - FATA Nanjing

MOLDSCORE BOXES

Low Pressure die castingGravity Die Casting

• Design• Process simulation • Construction •

Dimensional inspection

CASTING TRIALS

Low Pressure die castingGravity Die Casting

• Casting trials• Try-out• X-Ray • Spectrographic analysis

Aluminium/MagnesiumCASTING MACHINES

Low Pressure die casting Gravity Die Casting

Foundry ancillary equipment

• De-burring• De-sprueing•

• Design• Construction• Inspection• Service

Fully automatedGRAVITY CASTING CELLS

• Gravity die casting• Linear and 6 axis pouring robots• Core and liner setting robot• Sawing and degating cells• Decoring equipment

• Design• Construction• Inspection• Service

2

Group activities

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3

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BP3the origins

BPTinnovation

BPDOEM production

4

I° SERIES

Low pressure die casting machines

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BPBthe evolution

BPCtradition

BPB doubledouble print

1 2

1 motorbike wheels

twin cavity

2 reverse furnace

motion

5

Low pressure die casting machines

II° SERIES

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BPS-CPractical with crucible

BPS-8Practical and effective

BPSSimply practical

3 4

3 automated wheel casting cell

4 furnace with tilting feature

and automatic door open/close

6

Low pressure die casting machines

III° SERIES

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2 3

1

1 Rotating degassing

system

2

3

Shuttle fully automatic crucible

furnace exchange

Crucible furnace with lid connected to the

lower press plate

7

IV° SERIE

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BPSC 800Scrucible shuttle solution

Low pressure die casting machines

1 crucible for magnesium

2 electric magnesium melting/holding furnace

8

Aluminium and magnesium gravity sand casting

1

2

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3 aluminiim and magnesium low pressure

sand casting machine

4 low pressure furnace for magnesium

5 sand molds shuttle

6 low pressure riser tube

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Aluminium and magnesium low pressure sand casting

5

43

6

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1

2

TCB

1 robotized casting cell

2 casting carousel

10

Tilting gravity die casting machines

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SCB

11

Stationary gravity die casting machines

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31

12

Ancillary equipment

2

455 4 4

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1 hydraulic unit with accumulator

2 digital and proportional

cooling rack

3 leak test machine (air in water)

4 electric heated ladle

5 metal transfer with tilting ladle

6 linear catching retriever

7 auto screen loader

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6 6

7 7 7

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1 quick riser tube changeover

2 water quench system

3 protection system for heating elements

4 automatic furnace door opening

5 flip top platen

14

Optional features

4 4 5

21 3

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15

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1 furnace automatic

�lling door

die loading device

(upper solution)

die loading device

(lower solution)

press tilting plate

2

3

4

1

2 3 4

3

1 spare punching head

2 die/punch tooling

3 drilling cell

16

De-sprueing machine

1 2

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The ultimate and most effective solution

for wheels de-sprueing

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1

2

1 drilling machine with turntable

2 typical aluminium components

after processing

2

18

Drilling machines

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3 4

65

3 classifying conveyor

4 drilling machines with

automatic door for

robotized workpiece

load/unload

5 riser cut-off and

fettling system

6 fettling tooling

19

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1

2

3

1 de-burring (brushing) of

motorbike wheels

2 automatic wheel

load/unload system

3 ATR de-burring system

Wheel de-burring machines

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1 2

3

1 DP4 de-flashing machine with cubicle

2 de-flashing tool for rear wheel profile

3 de-flashing tool for “rear and front”

wheel profile

3

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Wheel

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2

1 Low pressure die casting

machine for aluminium

engine blocks

2 Low pressure die casting

machine for aluminium

“fly housing”

3 Low pressure robotized

casting cell for double casting

331

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LPM casting solutions

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1 Double casting machine with multi stalk

technology

2 typical casting cell with manual sand core

loading

3 four-cavity mold for turbocharger bodies

4 castings after extraction

3 4

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Low Pressure die casting multi stalk technology

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1

2

1 typical 4-cavity

low pressure mold

for automotive

suspension parts

2 machining of

cylinder head mold

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Molds and core boxes

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State of the art

machining equipment

25

Tool shop

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Molds and core boxes

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Eight cavities

core box

1

“Procast” software

simulation

2

2

1

1

Machining of

“swing arm” mold

UNIMOLDS is equipped with:

2D and 3D CAD Software

- Auto CAD

- Pro E

- Catia V5

- Siemens NX 8.5

CAM Software;

- Work NC;

- CG Tech Vericut

2

2

Machining of

“cradle” mold

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Eight cavities

core box

1

“Procast” software

simulation

2

1

2

1 2

3

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LPM casting facility

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4 5

1 LPDC machine

2 X-RAY booth

3 spectrometer

4 gas heated ladle for

aluminium loading

5 GDC machine

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LPM SPA

via Egidio Berto, 24

35024 Bovolenta (PD) Italy

tel. +39 049 954 5262

fax +39 049 954 5263

e-mail [email protected]

web www.lpm-it.com

UNIMOLDS SRL

via Egidio Berto, 24, int. 2

35024 Bovolenta (PD) - Italy

tel. +39 049 9545258

fax +39 049 9549441

e-mail [email protected]

e-mail [email protected]

LPM North America Inc.

Mission Viejo - CA

27181 Calle del Cid

92691 USA

tel. +1 734 5648230

e-mail [email protected]

LPM Fata Nanjing

Zhangcun Industrial Garden,

Jiangning District,

211000 Nanjing, CHINA

mobile +86 133-8206-3028

e-mail [email protected]

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w.c

alam

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sign

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