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Brandix Environmental Strategy
Iresha SomarathnaHead of Energy and Environmental Management
We are Brandix
• Sri Lanka’s largest apparel exporter
• Employing over 25,000 Associates and generating indirect
employment to an equivalent number
• Supported by 27 manufacturing facilities in Sri Lanka and
strategically positioned international Sourcing Offices
• Providing over 50% of value addition locally through our
backward-linked operations in textiles, thread, buttons, and
hangers
“To be THE inspired solution for branded clothing”
• Motive for Brandix Climate Change Strategy
• Brandix initiatives towards Climate Change
Contents
Brandix Risk Assessment
Is climate changesignificant to Brandix customers?
Physical assets, and production processes
Turnover sustenance
Utilities and logistics
Level 3 Risk
Climate is not a high priority
Immediate threat based on current climate conditions?
Does the threat involve a long term investment or contract, a lengthy implementation period or substantial financial outlays involved in decision making to respond to the threat?
Level 2Risk
Build long term strategy
Is a high value at stake if a wrong decision is made?
Level 1Risk
Take action to assess risk in detail and respond
Y
Y
Y
Y
N
N
N
NRaw materials and supplies
Rationale for Environmental Strategy
• Brand Alliances: Align with Brands that will build brand leverage on Climate Change Strategy and differentiate against Competitive Landscape
• Compliance Requirements: Build a more prepared framework to address Carbon footprint disclosure requirements in the near future against Competitive Landscape
• Operational Efficiencies: Build a more competitive cost model against Competitive Landscape
Valu
e Cre
atio
n
Brand Alliances
2008 carbon footprint at Brandix 85, 252 MTC
Where we are now
• Greenhouse gas emissions for 1 USD of Revenue - 202 g
CO2e
Textile Processing 1.68 kg CO2e /m
Textile Printing 0.643 kg CO2e / m
Thread Processing 2.18 kg CO2e /kg
Textile Cutting 0.037 kg CO2e/m
Hangers 0.691 kg CO2e/kg
Button Manufacturing 0.002 kg CO2e/button
Garment Washing 0.326 kg CO2e/pcs
Garment Sewing 1.57 kg CO2e/SAH
Where we are now
We have pledged to reduce our Group-wide Carbon Footprint by 30% by 2012
2007 2012 20170
10000
20000
30000
40000
50000
60000
70000
80000
9000030% reduction from Green Initiatives
70% reduction from Renewable Energy Generation Source
Co2 E
quiv
alen
t MT
Brandix Target on Carbon Reduction
2008
• “A ‘green’ building places a high priority on health, environmental and resource conservation performance over its life-cycle.”
• Sustainability • Financial• Environmental
• Optimal use of resources• Energy• Land• Water & material
• The healthiest Work Place• Physical health• Psychological health • Improved safety
Brandix Green factory Concept
Janu
ary
Mar
chM
ay July
Septe
mbe
r
Novem
ber
Jan-
08
Mar
-08
May
-08
Jul-0
80
50,000
100,000
150,000
200,000
250,000
300,000
350,000
400,000
7,000
9,000
11,000
13,000
15,000
17,000
19,000Energy consumption
Electricity
Furnace Oil
Ele
ctri
city
\ (
kWh
)
Fu
rnac
e o
il /
(L
iter
s)
Before the Project After the project0
500
1000
1500
2000
2500
0
5
10
15
20
25
30
35
40
45
50
2076
422
32
8.4
15
0.5
Annual emissionsC
O2
emis
sio
ns
\ (
Met
ric
To
ns)
SO
2 &
NO
x \
(Met
ric
To
ns)
CO2
CO2
SO2
SO2
NOxNOx
Carbon Footprint 80%
Climate change impact
50%
• Impact on global warming
• Impact on acid rains• Reduction of particulate
matter• Optimal use of Energy
Waste
Zero Land filling
Rational use of water
Food waste for bio gas generation
Harvesting tank
Anaerobic
treatment
plant
tertiary filtration
Purification Plant
Rain water
Ground water
• Zero wastewater discharge
• Reduced water pollution
• In house water treatment
facility
• Ensuring quality of drinking
water
• Rainwater Harvesting
Rational use of water
LEED Baseline Current Consumption 0
5,000,000
10,000,000
15,000,000
20,000,000
25,000,000
21,572,897
8,995,545
Annual water consumption
Wat
er c
on
sum
pti
on
/ (
m3)
Total water saving = 58 .3%
Non-green fac-tory
Green Factory0
20
40
60
80
100
120
140
160Land fill waste divertion
Total
Recycled
La
nd
fill
wa
ste
to
ns
/an
n
Divert from Landfill 99%
Divert from landfill 20%
• Zero landfill waste
• Reduced land & water
contamination
• Reduced hazardous emissions
• Reduced visual pollution
Impact from waste
Health & Comfort
Improving the working environment
Minimizing environment impact
Global Warming
Resources Chemicals
Security and safety
Comfort and convenience
Condition of health
Value for new work place
How it Improves Health Conditions ?
• Utilization of natural light
– Reduce eye stress
– Improved green views
• Asbestos, PCB (Poly Chlorinated Biphenyl) and Smoking free environment
– Prevent carcinogenic material– Lower incidence of asthma
• Isolated copying/printing room
How it Improves Comfort Level ?
• Improved indoor air quality– Controlling CO2, Temperature,
Humidity to set levels
• Improved ergonomics
• Extended pathways
• Indoor courtyards
• Improved sanitation
facilities
How it improves Security and Safety
• Access control system• High grade safety clothing & equipment• Isolated chemical mixing and storage area• Isolated waste collection area• Automated building management systems• Advance fire protection system
Our Green Achievements
The world’s first LEED Platinum rated Apparel Factory
• One of three nominees for the Energy Globe World Award in the ‘Air’ category
• Rated Platinum for Corporate Accountability
• National Cleaner Production Awards 2008, in recognition of environment friendly production practices – Gold & Silver awards
WHAT DOES IT DELIVER? COST OF INVESTMENT US$
US$ SAVING PER ANNUM
PAYBACK PERIOD YEARS/MONTHS
Roof insulation
$ 3,300 N/A See belowRoof painting $ 24,500 N/A See belowPaving Blocks $ 48,300 N/A See belowSuper efficient Central air conditioning system
$ 780,300 N/A See belowTotal on AC $
856,400 $ 160,000
5 years 3 months
LED lights at sewing points
$ 20,000 N/A See belowPrismatic (or high transmission) sky lights
$ 49,400 N/A See below
Windows $ 19,900 N/A See belowLow energy factory lighting system $
89,300 $ 41,000 2 years 2 months
Boiler & steam distribution system $ 42,000 $ 46,000 10 months BMS (Building Management System)
$ 60,000 N/A See below
Total On Energy $ 1,047,700
$ 247,000 4 years 2 months
Financial Sustainability
WHAT DOES IT DELIVER? COST OF INVESTMENT US$
US$ SAVING PER ANNUM
PAYBACK PERIOD YEARS/MONTHS
Water recycled system (including rainwater harvesting) $ 64,600 $ 4,900 13 yearsWater efficient fixtures
$ 6,000 $ 1,300 5 yearsIndirect rainwater harvesting
$ 9,000 N/A N/A Greenery area
$ 9,800 N/A N/AAlternative fuel vehicles $ 16,000 $ 1,200 13years 6 monthsBicycles
$ 7,000 $ 2,000 4yearsOn site renewable electricity generation - Wind mill $ 700 $ 300 2 years 10 months
WASTE
Waste Recycling schemes $ 2,900 $ 1,200 2 years 3 months
Bio gas system $ 5,000 $ 6,000 9 months
Waste Stream Audit $ 5,200 N/A N/AComposting
Low mercury bulbs at QC and in Finishing $ 500 N/A N/A
Overall Total $ 1,195,700 $ 263,900 4 years 6 months
Thank You…