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    MANTRO- Implementation of OracleINVENTORY Applications R11i

    BP.080 FUTURE PROCESS MODEL

    Inventory

    Author: Amol PachpandeCreation Date: Sep 05, 2008

    Last Updated:Version: 1.0

    Approvals:

    Submitted by:

    1.ManSoft Systems Pvt .Ltd

    Tel: +974-4558888 Fax: +974 455 8558 mansoftindia.com

    Copy Number_____

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    Document Control

    Change Record

    52

    Date Author Version Change Reference

    04-May-2008

    Amol Pachpande 1.0 No Previous Document

    Reviewers

    Name Position

    Balaji RajagopalanSandeep DesaiJyothi Prakash

    Distribution

    CopyNo.

    Name Location

    1 Mannais Project Repository Doha, Qatar234

    Note to Holders:

    If you receive an electronic copy of this document and print it out, please write yourname on the equivalent of the cover page, for document control purposes.

    If you receive a hard copy of this document, please write your name on the frontcover, for document control purposes.

    Contents

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    Event Catalog Inventory Management

    Name Type Description RespondingProcess

    INV.E1001

    Receivingmaterialbasedon LPOand IPO.

    External Shipment fromForeign and LocalSuppliers.

    INV-101

    INV.E100

    2

    Return

    toSupplier

    Externa

    l

    Material to be

    returned to Foreignand Local supplier.

    INV-102

    INV.E1003

    Transferofmaterialfrom onelocationto otherlocation

    Internal Transferring thematerial from oneshowroom to othershowroom

    INV-103

    INV.E1004

    Stockverification

    Internal Physical counting ofstock to maintaininventory accuracy

    INV-104

    INV.E1005

    InventoryPlanning

    External

    Planning theinventory andreplenishment ofthe material

    INV-105

    INV.E1006

    Unit ofMeasure

    Internal Defining unit ofmeasure

    INV-106

    INV.E1007

    Warranty claim

    External

    Warranty claim fromthe supplier after thematerial is deliveredto the customer

    INV-107

    INV.E1008

    Managing togoods in

    transitcharges

    Internal Distribution of,goods in transitcharges as overhead

    expenses

    INV-108

    INV.E1009

    Managing foroutdateditems

    Internal Managing the itemswhich are going tobe outdated

    INV-109

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    Name Type Description RespondingProcess

    INV.E1010

    Issuingfree

    samples

    external

    Free samples to beissued to

    prospectivecustomers inwholesale and OTC

    INV-1010

    INV.E1011

    Managing displayitems

    internal Managing the itemswhich are displayedas a part of visualmerchandising

    INV-1011

    INV.E1012

    Expireditems

    External

    Expiry of items anditems nearing expiry

    INV-1012

    INV.E1013

    managed items

    internal Manage items likecode,definations,attributes

    INV-1013

    INV.E101

    4

    Managin

    gCustomer returnandpromotionalitems

    Externa

    l

    Various material

    transactionshappening throughinventory such asReceipt of Material,Adjustmenttransactions,Promotional and

    Trade deals, Salesreturns

    INV-1014

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    Process Description Inventory Management

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    Event Process Title Description of Process

    Output

    ``

    INV 101 INV.E1001

    Receivingmaterialagainst LPO

    and IPO.

    If the division is awareof the shipment inadvance (ASN) then

    the division should doa receiving receipttransaction in thesystem and send areceipt to the stores.

    When the deliveryarrives at Stores,Receiving Personshould refer theShipping Documentslike receipt frompurchase dept and

    supplier invoice fromsupplier in order tomake sure thatmaterial is accordingto the purchase orderquantity.

    The store keepershould make sure thatthe items deliveredare same as perreport and count thequantity.

    Store keeperphysically counts thedelivered quantity tomake sure it is inaccordance withpacking slip.

    Store keeperphysically checks theRow and Rackavailable and stocksthe material.

    Store keeper storesthe items according tothe expiry dates ofthe lots in order tofacilitate the issue ofthe material.

    Make a note of expirydates if the item isunder shelf life days.

    MaterialReceivedand Stock

    update

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    Event Process Title Description of Process

    Output

    ``

    Once theregularization

    Purchase Order israised and approvedthe division has tomatch the un-orderedreceipt with thePurchase order andrun the receipttransaction registerreport and pass it onto stores.

    If the division wantsto return the excess

    material to Supplierstores receives thematerial and thenreturned to thesupplier based onDebit Memo from thesystem.

    Record thetransaction in thesystem

    If the store keeper

    finds a discrepancybetween the materialdelivered andpurchase order he hasto inform the divisionand follow theinstructions of thedivision.

    If excess quantityagainst PO isdelivered then thematerial in

    discrepancy isphysically placed inthe stores withdocuments and noreceipt is recordedand concerneddivision is informedabout thediscrepancy.

    If the division decides

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    Event Process Title Description of Process

    Output

    ``

    Theacknowledgement

    copy is sent to thedivision and thedivision records areceipt in the systemand sends the copy tothe Finance/division.

    There is a provision ofPartial Receipt i.e.company can receivepartial quantityagainst a PO quantity.

    In this case companyreceives the partialquantity and makesreceipt of only partialquantity.

    When material comesat the stores withoutPurchase order i.e.unordered receiptthen material isreceived and PO isgenerated after

    receipt of thematerial.

    All the warrantyitems, free of costitems and spare partsitems are received atthe OTC subinventory.All spare parts andwarranty items arestored in physicalinventory and all the

    FOC items are storedin OTC FOC subinventory.During receiving andinspection of thematerial, if material isfound to be damagedor not according tothe specification thenthat material is storedin to the separate

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    Event Process Title Description of Process

    Output

    ``

    Damaged Materialfromthe supplier is

    received as adamaged batch.

    Damaged material isseparated physicallyand notice is sent tothe supplier aboutdamaged material.Based on the quantityrelation with thesupplier, andorganization takes thedecision.

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    Event Process Title Description of Process

    Output

    ``

    INV.102 INV.E1002

    ManageReturns toSuppliers

    In IPO: Supplierdoesnt take back thematerial due to high

    transportationcharges. Here basedon the quantitydamaged, scrap thematerial or dispose ofthe material

    Supplier in manycases takes back thematerial and promiseto send additionalitems in nextconsignment. Or in

    some case supplierwill give the creditnote to theorganization.

    If the materialdelivered by the localsupplier If division orstore identifies thatthe material is not inaccordance with thepurchase order thenthe receipt is not

    made, the material isreturned to supplier.

    If the materialdelivered by theforeign supplier is notin accordance withthe Purchase ordersthen the stores has toinform the divisionand if the divisiondecides to return thematerial to supplier, a

    receipt transaction tobe recorded and adebit memo to begenerated based onwhich the materialcan be returned to thesupplier.When the items areoutdated, departmentwill return that torespective supplier. In

    Materialreturned tothe supplier

    and debitmemogeneration

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    Event Process Title Description of Process

    Output

    ``

    If store keeperidentifies anydiscrepancies after

    making a receipt i.e.after inspection thenthe material is to bereturned to the Localsupplier then a debitmemo to begenerated andmaterial to return tothe supplier

    INV 103 INV.E1003

    Transfer ofmaterial fromone locationto other

    location

    Warehouse managerwill see the stock ofthe items which isrequired from

    Visibility stock screen

    Material transferrequest is raised bywarehouse whichrequires materials.

    Request requires theapproval from thesupplying warehouse.

    Transportationcharges are bear by

    the showroom whichrequire material.

    Item code of the itemwill be same acrossthe organization.

    While transferringmaterial from onelocation to otherlocation, material isissued according tothe lot received date.

    Material getstransferred.

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    Event Process Title Description of Process

    Output

    ``

    INV-104 INV.E1004

    Stockverification

    Criteria for stockverification should bementioned

    There is schedule forthe stock verificationbased on the type ofthe items.

    Items in the racks areverified on daily basis

    Physical stockverification is done atthe warehouse levelon the quarterly basis.

    in case of centralizedwarehouse it is onyearly basis

    If the discrepancy isbetween theacceptable limits thenstock is updated bymeans of adjustmentreceipts/issuesources.

    A report pertaining tothis discrepancy andadjustment is draftedto warehousemanager & accountdept.

    Stock is getverified.

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    Event Process Title Description of Process

    Output

    ``

    INV-105 INV.E1005

    InventoryPlanning andreplenishment

    Items attributes likeseasonal, nonseasonal, perishable,

    non perishable haveto be mentioned.

    There is an approvedsupplier for eachcategory.

    A proper forecast willbe prepared forseasonal items.

    Regular items haveapproved supplier

    with standard PO overthe year

    There is facility tomention lead time foreach time.

    Safety stock, minimumlevel, maximum level foreach item is there

    INV-106 INV.E1006

    Defining unitof measure

    Define parent unit ofmeasure.

    Define child unit ofmeasure.

    Declare child unit ofmeasure as base unit.

    Decide conversionfactor between parentUOM and child UOM.

    Parent UOM will beprimary unit forpurchasing.

    OUM defined

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    Event Process Title Description of Process

    Output

    ``

    INV-107 INV.E1007

    Warrantyclaim

    All the claimsregarding warrantyare settle down at the

    OTC.

    Customer will getwarranty claimvoucher from theshowroom

    Supplier deliveredsome parts FOC to theorg called as warrantyclaim

    These items are

    received as FOCitems.

    There should be noteto the store aboutwarranty items.

    These items arestored in theinventory calledwarranty iteminventory andwhenever customer

    claims for that,retailer has to issuethat quantity fromthat inventory.

    In case if org also sellthat items then itemsis issued fromrespective subinventory.

    Warranty parts willnot be available for

    sale.

    when there is nostock in warrantyclaim inventory,organization satisfiesthe claim bytransferring the itemfrom other inventoryand after suppliergives that item back

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    Event Process Title Description of Process

    Output

    ``

    Warranty parts wouldbe costed at Zerocost and would be

    issued to jobs as andwhen required.

    INV-108 INV.E1008

    Managing togoods intransitcharges

    When purchase orderis raised theinformation like itemcost as well as thecharges (GIT) arerequired to receivethe material and willbe added to the eachcategory

    While receiving, thecharges aredistributed item wise.

    The actual Landedcost of the item willbe PO price + goodsin transit charges.

    There should befacility on the POForm itself to mentionthese charges.

    GIT is different foreach mode of shftment.

    Values of differentcomponent of GITcan be tracked.

    INV-109 INV.E1009

    Managing foroutdateditems

    Outdated items arereturn back tosupplier

    New or revised item isordered from supplier

    all concerned personsshould get the alertabout the changes sothat they can takecorrective action inadvance

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    Event Process Title Description of Process

    Output

    ``

    INV-1010 INV.E1010

    Visibility ofstock

    each user has theaccess to see thestock of all the items

    in all the storagelocations

    there is no etransactions withthese storagelocations

    information like itemsavailability,reservations, ordered,expiry date will beseen in one Form only

    INV-1011 INV.E1011

    Issuing freesamples

    items are issued tothe prospectcustomers at costzero

    Items are receivedfrom prospectsupplier at zero cost.

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    Event Process Title Description of Process

    Output

    ``

    INV-1012 INV.E1012

    Managingdisplay items

    Category managerrequires approvalfrom the concerned

    person about whichitems to display.

    For display goods,inventory ismaintained separatelyin order to calculatethe inventory value ofthe display location..

    display items cant besold and are kept onlyfor display purpose.

    In case itemsdamaged duringhandling, it is sent tothe inventoryreserved for that.After approval fromconcerned personthese items aredisposed off.Items are disposed ofagainst the particularaccount.

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    Event Process Title Description of Process

    Output

    ``

    INV-1013 INV.E1013

    Expired items There is a facility toprovide expiry date ofthe item at the time

    of PO.

    All the items will belot control with expirydate.

    Items will be issuedaccording to theexpiry date.

    Set the particulardays before expirydate and on reaching

    that, an alert ispopped up in front ofthe concernedperson.

    Launch salespromotion scheme toflush out theinventory.

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    Event Process Title Description of Process

    Output

    ``

    INV-114 INV.E1014

    Managingitem

    Items are classified asinventory andexpense items.

    All items have uniqueitem code which is 17digits.

    The Item Categorieswould be same acrossall the functionalareas. While settingup the item, thecategories will beassigned as required

    The Primary Unit of

    Measure has to beselected while settingup an itemStocking unit will bealways child.

    Items with two UOMhave conversionfactor defined.

    Item code is thesupplier specific andshould be mention on

    PO.All these item codesare prepared by theindividualdepartments.

    Items are defined byonly one person in thedepartment to avoidduplicationIn case of OTCdepartment item is

    manually entered. .

    There are three levelsof categoryclassification

    Make expense itemsnot trackable but costcan be tracked.

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    Event Process Title Description of Process

    Output

    ``

    INV-115 INV.E1015

    Managingdifferenttransactions

    Return from customerwill be accepted afterinspection.

    No moneyreimbursing for salesreturn.

    In case of promotionalitems, different itemscombine to form newproduct.

    Price of such itemsdecided by thedivision.

    The division to set upa new item code forthe promotional pack.

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    Process Flow Diagrams MANTRO INV 101: ManageReceiving

    Supplier sends thematerial with

    invoices

    Matching of thedocuments

    Supplier sendsadvanced shift

    ment note

    Damaged batch

    Is material ingood

    condition?

    Anydiscrepancy?

    Is stockaccording to

    PO

    Is it LPO or

    IPO?

    Is it LPO or

    IPO?

    Initiate claim withinsurance co

    Verification andapproval

    Dispose of thematerial

    Transfer material

    to main warehouse

    Material received

    Received as FOC

    batch

    Return to thesupplier

    YES

    NO

    NO

    YES

    YES

    NO

    LPO

    IPO

    LPO

    IPO

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    Process Step Catalogs MANTRO INV 101 Manage Receiving

    ID Description Frequency

    Notes

    1 Division Receives Advanced shipmentnotice from the supplier

    Asrequired

    Through Mail, Phone or Fax

    2 Division to do a receiving transactioninto location.

    This is available in Receipt Form

    Give the Purchase order number andclick on find

    Give the quantity as per ASN and saveand make of note of receipt number.

    Run the Receiving transactionsregister report for the receipt numberand pass it on to the stores

    3 When the delivery arrives at Stores,receiving Person should refer theShipping Documents like receipt frompurchase dept and supplier invoicefrom supplier in order to make surethat material is according to thepurchase order quantity.

    Set approval level two waymatching

    It is offline process

    4 The store keeper should make surethat the items delivered are same asper report and count the quantity

    5 Store keeper physically counts thedelivered quantity to make sure it is inaccordance with packing slip.

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    ID Description Frequency

    Notes

    6 Store keeper physically checks theRow and Rack available and stocks thematerial.

    7 Store keeper stores the itemsaccording to the expiry dates of thelots in order to facilate the issue of thematerial.Mention lot expiry date in masteritemLot Expiration Control.

    8 Make a note of expiry dates if the itemis under shelf life daysLot Expiration (Shelf Life) Control

    9 If the store keeper finds a discrepancybetween the material delivered and

    purchase order he has to inform thedivision and follow the instructions ofthe division.

    10 If excess quantity against PO isdelivered then the material indiscrepancy is physically placed in thestores with documents and no receiptis recorded and concerned division isinformed about the discrepancy.

    11 If the division decides to regularize thematerial in discrepancy then a

    purchase order is raised and a supplierinvoice is created and the material isreceived as per normal receivingprocess.

    12 If the Supplier decides to supply atfree of cost then based on theconfirmation from the division thematerial is received into the stockunder FO batchChange org to OTC and mentionsub inventory.

    13 Cost of the i tem under FO batch istreated as Zero and is used as anynormal item for sale. Physically FObatch items are not stockedseparately

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    ID Description Frequency

    Notes

    14 Once the regularization PurchaseOrder is raised and approved, thedivision has to match the un-orderedreceipt with the Purchase order andrun the receipt transaction registerreport and pass it on to stores.

    15 If the division wants to accept theexcess material from Supplier, storesreceives the material and thenreturned to the supplier based onDebit Memo from the system.Apply MISC transactions

    16 The acknowledgement copy is sent tothe division and the division records areceipt in the system and sends the

    copy to the Finance/division.

    17 There is a provision of PartialReceipt i.e. company can receivepartial quantity against a PO quantity.In this case company receives thepartial quantity and makes receipt ofonly partial quantity.Unordered receipts

    18 When material comes at the storeswithout Purchase order i.e. unorderedreceipt then material is received and

    PO is generated after receipt of thematerialUnordered receipts

    19 All the warranty items, free of costitems and spare parts items arereceived at the OTC sub inventory.

    20 All spare parts and warranty items arestored in physical inventory and all theFOC items are stored in OTC FOC subinventory.Mention ship to location OTC

    Factory

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    Process Step Catalogs MNATRO INV-102 Manage Returns toSuppliers

    ID Description Frequency

    Notes

    Manage Returns to Suppliers

    1 If store finds items are not inaccordance with the purchase order, itwill not accept it and immediatelyreturns it to suppliers.

    Return material authorization

    2 Supplier in many cases takes back thematerial and promise to sendadditional items in next consignment.

    Or in some case supplier will give thecredit note to the organization.

    3 In IPO: Supplier doesnt take back thematerial due to high transportationcharges. Here based on the quantitydamaged, scrap the material ordispose of the materialFollow- INV-1016

    4 When division or store identifies thatthe material is not in accordance withthe purchase order then the receipt is

    not made, the material is returned tosupplier.

    Supplier return form- mention POno, selects line and quantity to bereturned.Mention the reason for the return

    5 The material delivered by the localsupplier, if it is not in accordance withthe Purchase orders then the storeshas to inform the division and if thedivision decides to return the materialto supplier, a receipt transaction to berecorded and a debit memo to begenerated based on which thematerial can be returned to thesupplier.

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    ID Description Frequency

    Notes

    6 When the items are outdated,department will return that torespective supplier. In this case,supplier takes the item and gives newitems to stock.Refer INV-1018

    7 If store keeper identifies anydiscrepancies after making a receipti.e. after inspection then the materialis to be returned to the Local supplierthen a debit memo to be generatedand material to return to the supplier.

    Supplier return receipts- mentionthe quantity and reason for the

    return.Have debit memo to supplier.

    Process Flow Diagrams MANTRO INV-103: Transfer of materialbetween locations

    Process Step Catalogs MANTRO INV 103 Transfer of materialbetween locations

    ID Description Frequency

    Notes

    Transfer of material from one location to other l

    1Warehouse manager will see the stockof the items which is required from

    Visibility stock screenRefer INV-1019

    Whenrequired

    No transaction can de done.

    2 Material transfer request is raised bywarehouse which requires materials.Form to be developed

    3 Request requires an approval from thesupplying warehouse.

    Approval hierarchy have todefined

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    ID Description Frequency

    Notes

    4 Transportation charges are bear bythe showroom which require material.Charges should be mention on the

    material transfer request5 Item code of the item will be same

    across the organization.Item code is defined in such a waythat it is same across the organization.New items also can have same itemcode.

    6 While transferring material from onelocation to other location, material isissued according to the lot receiveddate. Define picking rule, in thatmention sort criteria as FIFO.

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    Process Flow Diagrams MANTRO INV-104: Stock verification

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    In there anydifference?

    Update the quantity

    Decide the criteriafor the stockverification

    Physically countthe material

    Post the quantitiesin the system

    Is differenceAcceptable?

    Update the quantity

    by adjustment

    receipt/issue

    Update the quantity

    by adjustment

    receipt/issue

    NO

    YES

    YES

    AFTER TWO TRIAL

    NO

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    Process Step Catalogs MANTRO INV-104- Stock verification

    ID Description Frequenc

    y

    Notes

    Stock verification

    1Criteria for stock verification should bementionedDetails are mentioned on Cyclecount form

    2 There is schedule for the stockverification based on the type of theitems.Mention schedule date on cyclecount form

    3 Items in the racks are verified on dailybasisDefine these items in ABC classes

    4 Physical stock verification is done atthe warehouse level on the quarterlybasis.Enter the frequency in Autoschedule

    5 Stock verification at the centralizedwarehouse it is on yearly basis.

    Enter the frequency in Autoschedule

    6 If the discrepancy is between theacceptable limits then stock isupdated by means of adjustmentreceipts/issue sources.Set Automatic Recounts on in caseof discrepancy in countSay Maximum to 2Select Adjustment option like

    Adjust if Possible: Or Review AllAdjustments:

    Mention positive and negativetolerances incase of adjustments,tolerance value etc

    7 A report pertaining to this discrepancyand adjustment is drafted towarehouse manager & account dept.Hit/Miss analysis

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    Process Flow Diagrams MANTRO INV-105: Inventory Planningand replenishment

    Count the stock

    every day

    Report torespective category

    Check withwarehouse

    Available ? replenish the stock

    Checks re-orderlevel

    Create PR and

    forward topurchase manager

    YES

    NO

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    Process Step Catalogs MANTRO INV-105 Inventory Planningand replenishment

    ID Description Frequency

    Notes

    Inventory Planning and replenishment

    1

    Items attributes like seasonal, nonseasonal, perishable, non perishablehave to be mentioned.

    Define Your Item AttributeControls

    2 There is an approved supplier for eachcategory.Supplier selection form

    3 A proper forecast will be prepared forseasonal items

    4 Regular items have approved supplierwith standard PO over the yearAssign items to suppliers

    5 There is facility to mention lead timefor each time.Item definition form

    6 Safety stock, minimum level,maximum level for each item is there.

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    Process Flow Diagrams MANTRO INV-106: Defining unit ofmeasure

    Declare child unitof measure as base

    unit.

    Define child unit ofmeasure.

    Define parent unitof measure.

    Decide conversionfactor betweenparent UOM and

    child UOM.

    Parent UOM will beprimary unit for

    purchasing.

    Child UOM will beprimary unit for

    inventorytransactions

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    Process Step Catalogs MANTRO INV-106 Defining unit ofmeasure

    ID Description Frequency

    Notes

    Defining unit of measure

    1Define parent unit of measure.UOM definition form.

    2 Define child unit of measure.UOM definition form

    3 Declare child unit of measure as baseunit.Make tick on base unit to YES

    4 Decide conversion factor betweenparent UOM and child UOM.Unit of Measure Conversionswindow

    5 Parent UOM will be primary unit forpurchasing.

    6 Child UOM will be primary unit forinventory transactionsDefine Transaction UOM

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    Process Flow Diagrams MANTRO INV 107- Warranty claim

    Customer comes atthe showroom with

    claim

    Salesman examines theitem and prepares the

    voucher

    Customer sent tothe OTC

    Store keeperexamine the

    voucher

    Issue warrantyitems from logical

    inventory

    Update theinventory

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    Process Step Catalogs INV 107 Warranty claim

    ID Description Frequency

    Notes

    Warranty claim

    1 All the claims regarding warranty aresettle down at the OTC.Apply coverage template towarranty items

    2 Customer will get warranty claimvoucher from the showroomCustomization require

    3 Supplier delivered some parts FOC tothe org called as warranty claimReceive item under misc

    transactionsGive items detail and save

    These items are received as FOCitems.

    4 There should be a note to the storeabout warranty items.

    5 These items are stored in theinventory called warranty iteminventory and whenever customerclaims for that, retailer has to issuethat quantity from that inventory.

    6 In case if org also sell that items thenitems is issued from respective subinventory.

    7 Warranty parts will not be available forsale.Make the item NO to customerorders enabled

    8 When there is no stock in warrantyclaim inventory, organization satisfiesthe claim by transferring the item

    from other inventory and aftersupplier gives that item back toorganization as FOC then organizationhas to make reverse entry to updatethe stock

    9 Warranty parts would be costed atZero cost and would be issued to jobsas and when required

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    Process Flow Diagrams MANTRO INV-108: Managing to Goodsin transit charges

    Define differentGIT

    charges used

    Give the valueswith respect to

    mode of shipment

    Receive material

    with the actual GITcharges

    While generatingPR add those

    charges line wise.

    Actual landed costPO cost +GIToverheads per item

    Distribute the GITcharges item wise

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    Process Step Catalogs MANTRO INV-108 Managing to Goods intransit charges

    ID Description Frequency

    Notes

    Managing to goods in transit charges

    1

    When purchase order is raised theinformation like item cost as well asthe charges (GIT) are required toreceive the material and will be addedto the each category

    2 While receiving, the charges aredistributed item wise.

    3 The actual Landed cost of the item will

    be PO price + goods in transit charges4 There should be facility on the PO

    Form itself to mention these charges.

    5 GIT is different for each mode of shftment

    6 Values of different component of GITcan be tracked.

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    Process Flow Diagrams MANTRO INV-109: Managing foroutdated items

    an alert comes onscreen of

    concerned person

    person review thesituation

    is itemoutdated?

    send material back tosupplier with note about

    material outdated

    continue withexisting process

    gets thenew/revised itemin replacement

    difference in cost isapplied to an

    account

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    Process Step Catalogs MANTRO INV-109 Managing foroutdated items

    ID Description Frequency

    Notes

    Managing for outdated items

    1 Outdated items are return back tosupplier

    2 New or revised item is ordered fromsupplier.

    3 all concerned persons should get thealert about the changes so that theycan take corrective action in advance.

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    Process Flow Diagrams MANTRO INV- 1010: Issuing freesamples

    Process Step Catalogs MANTRO INV- 1010 Issuing freesamples

    ID Description Frequency

    Notes

    Issuing free samples

    1 items are issued to the prospectcustomers at cost zero

    2 Items are received from prospectsupplier at zero cost.

    is there anyfree samples?

    material delivered

    at the store

    follow MANTROINV-101

    receive thematerial at the

    Zero Cost

    store the materialas FOC batch

    YES

    NO

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    Process Flow Diagrams MANTRO INV- 1011: Managing display

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    items

    Materialdamaged ?

    Sales manager

    decides which items

    to be displayed

    Sends materialtransfer request toinventory manager

    Category managerissues material from

    display iteminventory

    Material kept atdisplay location

    Sent back materialto damage goods

    inventory

    Dispose off materialwith prior approval

    Continue displayingthe items

    NO

    YES

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    Process Step Catalogs MANTRO INV- 1011 Managing displayitems

    ID Description Frequency

    Notes

    Managing display items1 Sales manager decide which items to

    be displayed.2 Category manager requires approval

    from the concerned person aboutwhich items to display.

    3 For display goods, inventory ismaintained separately in order tocalculate the inventory value of thedisplay location

    4 Display items cant be sold and arekept only for display purpose

    5 In case items damaged duringhandling, it is sent to the inventoryreserved for that. After approval fromconcerned person these items aredisposed off.Items are disposed of against theparticular account.

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    Process Flow Diagrams MANTRO INV-1012: Expired items

    Process Step Catalogs MANTRO INV-1012 Expired items

    ID Description Frequency

    Notes

    Expired items

    1 There is a facility to provide expirydate of the item at the time of PO.

    2 All the items will be lot control withexpiry date.

    3 Items will be issued according to theexpiry date.

    Set an alert toconcerned person

    when items going tobe expired

    Set the duration forexpired items

    Delivery of items at

    stores

    Enter expiry date

    and receive theitems

    As alert comes,

    inform to salesmanager

    Sales manager will

    launch the sales

    promotion campaign

    Expired items getdispose off withprior approval

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    ID Description Frequency

    Notes

    4 Set the particular days before expirydate and on reaching that, an alert ispopped up in front of the concernedperson

    Duration is based on the typthe item

    5 Launch sales promotion scheme toflush out the inventory.

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    Process Flow Diagrams MANTRO INV-1013: Managing item

    Process Step Catalogs MANTRO INV-1013 Managing item

    ID Description Frequency

    Notes

    Managing item

    1 Items are classified as inventory andexpense items.

    All items have unique item code whichis 17 digits.

    Asrequired

    Classify items asinventory andexpense items.

    Give item code toitem

    Assign template,UOM and other

    attributes

    Assign item toparticular inventory

    Give the suppliercode to item

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    ID Description Frequency

    Notes

    2 The Item Categories would be sameacross all the functional areas. Whilesetting up the item, the categories willbe assigned as required

    3 The Primary Unit of Measure has to beselected while setting up an item.

    Stocking unit will be always child.

    4 Items with two UOM have conversionfactor defined.

    5 Item code is the supplier specific andshould be mention on PO.

    6 All these item codes are prepared bythe individual departments.Items are defined by only one personin the department to avoid duplicationIn case of OTC department item ismanually entered. .

    7 There are three levels of categoryclassification.

    8 Make expense items not track able butcost can be tracked.

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    Process Flow Diagrams MANTRO INV-1014: Managing Customerreturn and promotional items

    Process Step Catalogs MANTRO INV-1014 Managing Customerreturn and promotional items

    ID Description Frequency

    Notes

    Managing different transactions

    1 Return from customer will be acceptedafter inspection.

    Asrequired

    2 No money reimburse for sales return There should be facility to progift voucher, coupons etc.

    3 In case of promotional items, differentitems combine to form new product.

    Sales man inspectthe items of

    customer return

    Follow INV-107Items

    damaged?Is it a warranty

    item?

    Return the item tocustomer

    With prior approval,free coupons are

    given to customers

    Sales managercreate the

    promotional schemes

    Create new itemcode for promo

    items

    Different items arecombined to form

    new promo product

    Promo items areissued against

    showroom,

    Require items areissued from the

    inventory.

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    ID Description Frequency

    Notes

    4 Price of such items decided by thedivision

    5 The division to set up a new item codefor the promotional pack.

    Process Step Catalogs Manage Returns to Suppliers

    ID

    Description

    Frequency

    Notes

    Agent

    Automation

    Receipt of Material at Main Stores