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MANTRO- Implementation of OracleINVENTORY Applications R11i
BP.080 FUTURE PROCESS MODEL
Inventory
Author: Amol PachpandeCreation Date: Sep 05, 2008
Last Updated:Version: 1.0
Approvals:
Submitted by:
1.ManSoft Systems Pvt .Ltd
Tel: +974-4558888 Fax: +974 455 8558 mansoftindia.com
Copy Number_____
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Document Control
Change Record
52
Date Author Version Change Reference
04-May-2008
Amol Pachpande 1.0 No Previous Document
Reviewers
Name Position
Balaji RajagopalanSandeep DesaiJyothi Prakash
Distribution
CopyNo.
Name Location
1 Mannais Project Repository Doha, Qatar234
Note to Holders:
If you receive an electronic copy of this document and print it out, please write yourname on the equivalent of the cover page, for document control purposes.
If you receive a hard copy of this document, please write your name on the frontcover, for document control purposes.
Contents
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Event Catalog Inventory Management
Name Type Description RespondingProcess
INV.E1001
Receivingmaterialbasedon LPOand IPO.
External Shipment fromForeign and LocalSuppliers.
INV-101
INV.E100
2
Return
toSupplier
Externa
l
Material to be
returned to Foreignand Local supplier.
INV-102
INV.E1003
Transferofmaterialfrom onelocationto otherlocation
Internal Transferring thematerial from oneshowroom to othershowroom
INV-103
INV.E1004
Stockverification
Internal Physical counting ofstock to maintaininventory accuracy
INV-104
INV.E1005
InventoryPlanning
External
Planning theinventory andreplenishment ofthe material
INV-105
INV.E1006
Unit ofMeasure
Internal Defining unit ofmeasure
INV-106
INV.E1007
Warranty claim
External
Warranty claim fromthe supplier after thematerial is deliveredto the customer
INV-107
INV.E1008
Managing togoods in
transitcharges
Internal Distribution of,goods in transitcharges as overhead
expenses
INV-108
INV.E1009
Managing foroutdateditems
Internal Managing the itemswhich are going tobe outdated
INV-109
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Name Type Description RespondingProcess
INV.E1010
Issuingfree
samples
external
Free samples to beissued to
prospectivecustomers inwholesale and OTC
INV-1010
INV.E1011
Managing displayitems
internal Managing the itemswhich are displayedas a part of visualmerchandising
INV-1011
INV.E1012
Expireditems
External
Expiry of items anditems nearing expiry
INV-1012
INV.E1013
managed items
internal Manage items likecode,definations,attributes
INV-1013
INV.E101
4
Managin
gCustomer returnandpromotionalitems
Externa
l
Various material
transactionshappening throughinventory such asReceipt of Material,Adjustmenttransactions,Promotional and
Trade deals, Salesreturns
INV-1014
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Process Description Inventory Management
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Event Process Title Description of Process
Output
``
INV 101 INV.E1001
Receivingmaterialagainst LPO
and IPO.
If the division is awareof the shipment inadvance (ASN) then
the division should doa receiving receipttransaction in thesystem and send areceipt to the stores.
When the deliveryarrives at Stores,Receiving Personshould refer theShipping Documentslike receipt frompurchase dept and
supplier invoice fromsupplier in order tomake sure thatmaterial is accordingto the purchase orderquantity.
The store keepershould make sure thatthe items deliveredare same as perreport and count thequantity.
Store keeperphysically counts thedelivered quantity tomake sure it is inaccordance withpacking slip.
Store keeperphysically checks theRow and Rackavailable and stocksthe material.
Store keeper storesthe items according tothe expiry dates ofthe lots in order tofacilitate the issue ofthe material.
Make a note of expirydates if the item isunder shelf life days.
MaterialReceivedand Stock
update
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Event Process Title Description of Process
Output
``
Once theregularization
Purchase Order israised and approvedthe division has tomatch the un-orderedreceipt with thePurchase order andrun the receipttransaction registerreport and pass it onto stores.
If the division wantsto return the excess
material to Supplierstores receives thematerial and thenreturned to thesupplier based onDebit Memo from thesystem.
Record thetransaction in thesystem
If the store keeper
finds a discrepancybetween the materialdelivered andpurchase order he hasto inform the divisionand follow theinstructions of thedivision.
If excess quantityagainst PO isdelivered then thematerial in
discrepancy isphysically placed inthe stores withdocuments and noreceipt is recordedand concerneddivision is informedabout thediscrepancy.
If the division decides
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Event Process Title Description of Process
Output
``
Theacknowledgement
copy is sent to thedivision and thedivision records areceipt in the systemand sends the copy tothe Finance/division.
There is a provision ofPartial Receipt i.e.company can receivepartial quantityagainst a PO quantity.
In this case companyreceives the partialquantity and makesreceipt of only partialquantity.
When material comesat the stores withoutPurchase order i.e.unordered receiptthen material isreceived and PO isgenerated after
receipt of thematerial.
All the warrantyitems, free of costitems and spare partsitems are received atthe OTC subinventory.All spare parts andwarranty items arestored in physicalinventory and all the
FOC items are storedin OTC FOC subinventory.During receiving andinspection of thematerial, if material isfound to be damagedor not according tothe specification thenthat material is storedin to the separate
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Event Process Title Description of Process
Output
``
Damaged Materialfromthe supplier is
received as adamaged batch.
Damaged material isseparated physicallyand notice is sent tothe supplier aboutdamaged material.Based on the quantityrelation with thesupplier, andorganization takes thedecision.
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Event Process Title Description of Process
Output
``
INV.102 INV.E1002
ManageReturns toSuppliers
In IPO: Supplierdoesnt take back thematerial due to high
transportationcharges. Here basedon the quantitydamaged, scrap thematerial or dispose ofthe material
Supplier in manycases takes back thematerial and promiseto send additionalitems in nextconsignment. Or in
some case supplierwill give the creditnote to theorganization.
If the materialdelivered by the localsupplier If division orstore identifies thatthe material is not inaccordance with thepurchase order thenthe receipt is not
made, the material isreturned to supplier.
If the materialdelivered by theforeign supplier is notin accordance withthe Purchase ordersthen the stores has toinform the divisionand if the divisiondecides to return thematerial to supplier, a
receipt transaction tobe recorded and adebit memo to begenerated based onwhich the materialcan be returned to thesupplier.When the items areoutdated, departmentwill return that torespective supplier. In
Materialreturned tothe supplier
and debitmemogeneration
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Event Process Title Description of Process
Output
``
If store keeperidentifies anydiscrepancies after
making a receipt i.e.after inspection thenthe material is to bereturned to the Localsupplier then a debitmemo to begenerated andmaterial to return tothe supplier
INV 103 INV.E1003
Transfer ofmaterial fromone locationto other
location
Warehouse managerwill see the stock ofthe items which isrequired from
Visibility stock screen
Material transferrequest is raised bywarehouse whichrequires materials.
Request requires theapproval from thesupplying warehouse.
Transportationcharges are bear by
the showroom whichrequire material.
Item code of the itemwill be same acrossthe organization.
While transferringmaterial from onelocation to otherlocation, material isissued according tothe lot received date.
Material getstransferred.
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Event Process Title Description of Process
Output
``
INV-104 INV.E1004
Stockverification
Criteria for stockverification should bementioned
There is schedule forthe stock verificationbased on the type ofthe items.
Items in the racks areverified on daily basis
Physical stockverification is done atthe warehouse levelon the quarterly basis.
in case of centralizedwarehouse it is onyearly basis
If the discrepancy isbetween theacceptable limits thenstock is updated bymeans of adjustmentreceipts/issuesources.
A report pertaining tothis discrepancy andadjustment is draftedto warehousemanager & accountdept.
Stock is getverified.
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Event Process Title Description of Process
Output
``
INV-105 INV.E1005
InventoryPlanning andreplenishment
Items attributes likeseasonal, nonseasonal, perishable,
non perishable haveto be mentioned.
There is an approvedsupplier for eachcategory.
A proper forecast willbe prepared forseasonal items.
Regular items haveapproved supplier
with standard PO overthe year
There is facility tomention lead time foreach time.
Safety stock, minimumlevel, maximum level foreach item is there
INV-106 INV.E1006
Defining unitof measure
Define parent unit ofmeasure.
Define child unit ofmeasure.
Declare child unit ofmeasure as base unit.
Decide conversionfactor between parentUOM and child UOM.
Parent UOM will beprimary unit forpurchasing.
OUM defined
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Event Process Title Description of Process
Output
``
INV-107 INV.E1007
Warrantyclaim
All the claimsregarding warrantyare settle down at the
OTC.
Customer will getwarranty claimvoucher from theshowroom
Supplier deliveredsome parts FOC to theorg called as warrantyclaim
These items are
received as FOCitems.
There should be noteto the store aboutwarranty items.
These items arestored in theinventory calledwarranty iteminventory andwhenever customer
claims for that,retailer has to issuethat quantity fromthat inventory.
In case if org also sellthat items then itemsis issued fromrespective subinventory.
Warranty parts willnot be available for
sale.
when there is nostock in warrantyclaim inventory,organization satisfiesthe claim bytransferring the itemfrom other inventoryand after suppliergives that item back
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Event Process Title Description of Process
Output
``
Warranty parts wouldbe costed at Zerocost and would be
issued to jobs as andwhen required.
INV-108 INV.E1008
Managing togoods intransitcharges
When purchase orderis raised theinformation like itemcost as well as thecharges (GIT) arerequired to receivethe material and willbe added to the eachcategory
While receiving, thecharges aredistributed item wise.
The actual Landedcost of the item willbe PO price + goodsin transit charges.
There should befacility on the POForm itself to mentionthese charges.
GIT is different foreach mode of shftment.
Values of differentcomponent of GITcan be tracked.
INV-109 INV.E1009
Managing foroutdateditems
Outdated items arereturn back tosupplier
New or revised item isordered from supplier
all concerned personsshould get the alertabout the changes sothat they can takecorrective action inadvance
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Event Process Title Description of Process
Output
``
INV-1010 INV.E1010
Visibility ofstock
each user has theaccess to see thestock of all the items
in all the storagelocations
there is no etransactions withthese storagelocations
information like itemsavailability,reservations, ordered,expiry date will beseen in one Form only
INV-1011 INV.E1011
Issuing freesamples
items are issued tothe prospectcustomers at costzero
Items are receivedfrom prospectsupplier at zero cost.
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Event Process Title Description of Process
Output
``
INV-1012 INV.E1012
Managingdisplay items
Category managerrequires approvalfrom the concerned
person about whichitems to display.
For display goods,inventory ismaintained separatelyin order to calculatethe inventory value ofthe display location..
display items cant besold and are kept onlyfor display purpose.
In case itemsdamaged duringhandling, it is sent tothe inventoryreserved for that.After approval fromconcerned personthese items aredisposed off.Items are disposed ofagainst the particularaccount.
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Event Process Title Description of Process
Output
``
INV-1013 INV.E1013
Expired items There is a facility toprovide expiry date ofthe item at the time
of PO.
All the items will belot control with expirydate.
Items will be issuedaccording to theexpiry date.
Set the particulardays before expirydate and on reaching
that, an alert ispopped up in front ofthe concernedperson.
Launch salespromotion scheme toflush out theinventory.
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Event Process Title Description of Process
Output
``
INV-114 INV.E1014
Managingitem
Items are classified asinventory andexpense items.
All items have uniqueitem code which is 17digits.
The Item Categorieswould be same acrossall the functionalareas. While settingup the item, thecategories will beassigned as required
The Primary Unit of
Measure has to beselected while settingup an itemStocking unit will bealways child.
Items with two UOMhave conversionfactor defined.
Item code is thesupplier specific andshould be mention on
PO.All these item codesare prepared by theindividualdepartments.
Items are defined byonly one person in thedepartment to avoidduplicationIn case of OTCdepartment item is
manually entered. .
There are three levelsof categoryclassification
Make expense itemsnot trackable but costcan be tracked.
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Event Process Title Description of Process
Output
``
INV-115 INV.E1015
Managingdifferenttransactions
Return from customerwill be accepted afterinspection.
No moneyreimbursing for salesreturn.
In case of promotionalitems, different itemscombine to form newproduct.
Price of such itemsdecided by thedivision.
The division to set upa new item code forthe promotional pack.
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Process Flow Diagrams MANTRO INV 101: ManageReceiving
Supplier sends thematerial with
invoices
Matching of thedocuments
Supplier sendsadvanced shift
ment note
Damaged batch
Is material ingood
condition?
Anydiscrepancy?
Is stockaccording to
PO
Is it LPO or
IPO?
Is it LPO or
IPO?
Initiate claim withinsurance co
Verification andapproval
Dispose of thematerial
Transfer material
to main warehouse
Material received
Received as FOC
batch
Return to thesupplier
YES
NO
NO
YES
YES
NO
LPO
IPO
LPO
IPO
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Process Step Catalogs MANTRO INV 101 Manage Receiving
ID Description Frequency
Notes
1 Division Receives Advanced shipmentnotice from the supplier
Asrequired
Through Mail, Phone or Fax
2 Division to do a receiving transactioninto location.
This is available in Receipt Form
Give the Purchase order number andclick on find
Give the quantity as per ASN and saveand make of note of receipt number.
Run the Receiving transactionsregister report for the receipt numberand pass it on to the stores
3 When the delivery arrives at Stores,receiving Person should refer theShipping Documents like receipt frompurchase dept and supplier invoicefrom supplier in order to make surethat material is according to thepurchase order quantity.
Set approval level two waymatching
It is offline process
4 The store keeper should make surethat the items delivered are same asper report and count the quantity
5 Store keeper physically counts thedelivered quantity to make sure it is inaccordance with packing slip.
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ID Description Frequency
Notes
6 Store keeper physically checks theRow and Rack available and stocks thematerial.
7 Store keeper stores the itemsaccording to the expiry dates of thelots in order to facilate the issue of thematerial.Mention lot expiry date in masteritemLot Expiration Control.
8 Make a note of expiry dates if the itemis under shelf life daysLot Expiration (Shelf Life) Control
9 If the store keeper finds a discrepancybetween the material delivered and
purchase order he has to inform thedivision and follow the instructions ofthe division.
10 If excess quantity against PO isdelivered then the material indiscrepancy is physically placed in thestores with documents and no receiptis recorded and concerned division isinformed about the discrepancy.
11 If the division decides to regularize thematerial in discrepancy then a
purchase order is raised and a supplierinvoice is created and the material isreceived as per normal receivingprocess.
12 If the Supplier decides to supply atfree of cost then based on theconfirmation from the division thematerial is received into the stockunder FO batchChange org to OTC and mentionsub inventory.
13 Cost of the i tem under FO batch istreated as Zero and is used as anynormal item for sale. Physically FObatch items are not stockedseparately
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ID Description Frequency
Notes
14 Once the regularization PurchaseOrder is raised and approved, thedivision has to match the un-orderedreceipt with the Purchase order andrun the receipt transaction registerreport and pass it on to stores.
15 If the division wants to accept theexcess material from Supplier, storesreceives the material and thenreturned to the supplier based onDebit Memo from the system.Apply MISC transactions
16 The acknowledgement copy is sent tothe division and the division records areceipt in the system and sends the
copy to the Finance/division.
17 There is a provision of PartialReceipt i.e. company can receivepartial quantity against a PO quantity.In this case company receives thepartial quantity and makes receipt ofonly partial quantity.Unordered receipts
18 When material comes at the storeswithout Purchase order i.e. unorderedreceipt then material is received and
PO is generated after receipt of thematerialUnordered receipts
19 All the warranty items, free of costitems and spare parts items arereceived at the OTC sub inventory.
20 All spare parts and warranty items arestored in physical inventory and all theFOC items are stored in OTC FOC subinventory.Mention ship to location OTC
Factory
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Process Step Catalogs MNATRO INV-102 Manage Returns toSuppliers
ID Description Frequency
Notes
Manage Returns to Suppliers
1 If store finds items are not inaccordance with the purchase order, itwill not accept it and immediatelyreturns it to suppliers.
Return material authorization
2 Supplier in many cases takes back thematerial and promise to sendadditional items in next consignment.
Or in some case supplier will give thecredit note to the organization.
3 In IPO: Supplier doesnt take back thematerial due to high transportationcharges. Here based on the quantitydamaged, scrap the material ordispose of the materialFollow- INV-1016
4 When division or store identifies thatthe material is not in accordance withthe purchase order then the receipt is
not made, the material is returned tosupplier.
Supplier return form- mention POno, selects line and quantity to bereturned.Mention the reason for the return
5 The material delivered by the localsupplier, if it is not in accordance withthe Purchase orders then the storeshas to inform the division and if thedivision decides to return the materialto supplier, a receipt transaction to berecorded and a debit memo to begenerated based on which thematerial can be returned to thesupplier.
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ID Description Frequency
Notes
6 When the items are outdated,department will return that torespective supplier. In this case,supplier takes the item and gives newitems to stock.Refer INV-1018
7 If store keeper identifies anydiscrepancies after making a receipti.e. after inspection then the materialis to be returned to the Local supplierthen a debit memo to be generatedand material to return to the supplier.
Supplier return receipts- mentionthe quantity and reason for the
return.Have debit memo to supplier.
Process Flow Diagrams MANTRO INV-103: Transfer of materialbetween locations
Process Step Catalogs MANTRO INV 103 Transfer of materialbetween locations
ID Description Frequency
Notes
Transfer of material from one location to other l
1Warehouse manager will see the stockof the items which is required from
Visibility stock screenRefer INV-1019
Whenrequired
No transaction can de done.
2 Material transfer request is raised bywarehouse which requires materials.Form to be developed
3 Request requires an approval from thesupplying warehouse.
Approval hierarchy have todefined
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ID Description Frequency
Notes
4 Transportation charges are bear bythe showroom which require material.Charges should be mention on the
material transfer request5 Item code of the item will be same
across the organization.Item code is defined in such a waythat it is same across the organization.New items also can have same itemcode.
6 While transferring material from onelocation to other location, material isissued according to the lot receiveddate. Define picking rule, in thatmention sort criteria as FIFO.
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Process Flow Diagrams MANTRO INV-104: Stock verification
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In there anydifference?
Update the quantity
Decide the criteriafor the stockverification
Physically countthe material
Post the quantitiesin the system
Is differenceAcceptable?
Update the quantity
by adjustment
receipt/issue
Update the quantity
by adjustment
receipt/issue
NO
YES
YES
AFTER TWO TRIAL
NO
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Process Step Catalogs MANTRO INV-104- Stock verification
ID Description Frequenc
y
Notes
Stock verification
1Criteria for stock verification should bementionedDetails are mentioned on Cyclecount form
2 There is schedule for the stockverification based on the type of theitems.Mention schedule date on cyclecount form
3 Items in the racks are verified on dailybasisDefine these items in ABC classes
4 Physical stock verification is done atthe warehouse level on the quarterlybasis.Enter the frequency in Autoschedule
5 Stock verification at the centralizedwarehouse it is on yearly basis.
Enter the frequency in Autoschedule
6 If the discrepancy is between theacceptable limits then stock isupdated by means of adjustmentreceipts/issue sources.Set Automatic Recounts on in caseof discrepancy in countSay Maximum to 2Select Adjustment option like
Adjust if Possible: Or Review AllAdjustments:
Mention positive and negativetolerances incase of adjustments,tolerance value etc
7 A report pertaining to this discrepancyand adjustment is drafted towarehouse manager & account dept.Hit/Miss analysis
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Process Flow Diagrams MANTRO INV-105: Inventory Planningand replenishment
Count the stock
every day
Report torespective category
Check withwarehouse
Available ? replenish the stock
Checks re-orderlevel
Create PR and
forward topurchase manager
YES
NO
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Process Step Catalogs MANTRO INV-105 Inventory Planningand replenishment
ID Description Frequency
Notes
Inventory Planning and replenishment
1
Items attributes like seasonal, nonseasonal, perishable, non perishablehave to be mentioned.
Define Your Item AttributeControls
2 There is an approved supplier for eachcategory.Supplier selection form
3 A proper forecast will be prepared forseasonal items
4 Regular items have approved supplierwith standard PO over the yearAssign items to suppliers
5 There is facility to mention lead timefor each time.Item definition form
6 Safety stock, minimum level,maximum level for each item is there.
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Process Flow Diagrams MANTRO INV-106: Defining unit ofmeasure
Declare child unitof measure as base
unit.
Define child unit ofmeasure.
Define parent unitof measure.
Decide conversionfactor betweenparent UOM and
child UOM.
Parent UOM will beprimary unit for
purchasing.
Child UOM will beprimary unit for
inventorytransactions
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Process Step Catalogs MANTRO INV-106 Defining unit ofmeasure
ID Description Frequency
Notes
Defining unit of measure
1Define parent unit of measure.UOM definition form.
2 Define child unit of measure.UOM definition form
3 Declare child unit of measure as baseunit.Make tick on base unit to YES
4 Decide conversion factor betweenparent UOM and child UOM.Unit of Measure Conversionswindow
5 Parent UOM will be primary unit forpurchasing.
6 Child UOM will be primary unit forinventory transactionsDefine Transaction UOM
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Process Flow Diagrams MANTRO INV 107- Warranty claim
Customer comes atthe showroom with
claim
Salesman examines theitem and prepares the
voucher
Customer sent tothe OTC
Store keeperexamine the
voucher
Issue warrantyitems from logical
inventory
Update theinventory
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Process Step Catalogs INV 107 Warranty claim
ID Description Frequency
Notes
Warranty claim
1 All the claims regarding warranty aresettle down at the OTC.Apply coverage template towarranty items
2 Customer will get warranty claimvoucher from the showroomCustomization require
3 Supplier delivered some parts FOC tothe org called as warranty claimReceive item under misc
transactionsGive items detail and save
These items are received as FOCitems.
4 There should be a note to the storeabout warranty items.
5 These items are stored in theinventory called warranty iteminventory and whenever customerclaims for that, retailer has to issuethat quantity from that inventory.
6 In case if org also sell that items thenitems is issued from respective subinventory.
7 Warranty parts will not be available forsale.Make the item NO to customerorders enabled
8 When there is no stock in warrantyclaim inventory, organization satisfiesthe claim by transferring the item
from other inventory and aftersupplier gives that item back toorganization as FOC then organizationhas to make reverse entry to updatethe stock
9 Warranty parts would be costed atZero cost and would be issued to jobsas and when required
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Process Flow Diagrams MANTRO INV-108: Managing to Goodsin transit charges
Define differentGIT
charges used
Give the valueswith respect to
mode of shipment
Receive material
with the actual GITcharges
While generatingPR add those
charges line wise.
Actual landed costPO cost +GIToverheads per item
Distribute the GITcharges item wise
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Process Step Catalogs MANTRO INV-108 Managing to Goods intransit charges
ID Description Frequency
Notes
Managing to goods in transit charges
1
When purchase order is raised theinformation like item cost as well asthe charges (GIT) are required toreceive the material and will be addedto the each category
2 While receiving, the charges aredistributed item wise.
3 The actual Landed cost of the item will
be PO price + goods in transit charges4 There should be facility on the PO
Form itself to mention these charges.
5 GIT is different for each mode of shftment
6 Values of different component of GITcan be tracked.
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Process Flow Diagrams MANTRO INV-109: Managing foroutdated items
an alert comes onscreen of
concerned person
person review thesituation
is itemoutdated?
send material back tosupplier with note about
material outdated
continue withexisting process
gets thenew/revised itemin replacement
difference in cost isapplied to an
account
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Process Step Catalogs MANTRO INV-109 Managing foroutdated items
ID Description Frequency
Notes
Managing for outdated items
1 Outdated items are return back tosupplier
2 New or revised item is ordered fromsupplier.
3 all concerned persons should get thealert about the changes so that theycan take corrective action in advance.
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Process Flow Diagrams MANTRO INV- 1010: Issuing freesamples
Process Step Catalogs MANTRO INV- 1010 Issuing freesamples
ID Description Frequency
Notes
Issuing free samples
1 items are issued to the prospectcustomers at cost zero
2 Items are received from prospectsupplier at zero cost.
is there anyfree samples?
material delivered
at the store
follow MANTROINV-101
receive thematerial at the
Zero Cost
store the materialas FOC batch
YES
NO
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Process Flow Diagrams MANTRO INV- 1011: Managing display
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items
Materialdamaged ?
Sales manager
decides which items
to be displayed
Sends materialtransfer request toinventory manager
Category managerissues material from
display iteminventory
Material kept atdisplay location
Sent back materialto damage goods
inventory
Dispose off materialwith prior approval
Continue displayingthe items
NO
YES
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Process Step Catalogs MANTRO INV- 1011 Managing displayitems
ID Description Frequency
Notes
Managing display items1 Sales manager decide which items to
be displayed.2 Category manager requires approval
from the concerned person aboutwhich items to display.
3 For display goods, inventory ismaintained separately in order tocalculate the inventory value of thedisplay location
4 Display items cant be sold and arekept only for display purpose
5 In case items damaged duringhandling, it is sent to the inventoryreserved for that. After approval fromconcerned person these items aredisposed off.Items are disposed of against theparticular account.
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Process Flow Diagrams MANTRO INV-1012: Expired items
Process Step Catalogs MANTRO INV-1012 Expired items
ID Description Frequency
Notes
Expired items
1 There is a facility to provide expirydate of the item at the time of PO.
2 All the items will be lot control withexpiry date.
3 Items will be issued according to theexpiry date.
Set an alert toconcerned person
when items going tobe expired
Set the duration forexpired items
Delivery of items at
stores
Enter expiry date
and receive theitems
As alert comes,
inform to salesmanager
Sales manager will
launch the sales
promotion campaign
Expired items getdispose off withprior approval
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ID Description Frequency
Notes
4 Set the particular days before expirydate and on reaching that, an alert ispopped up in front of the concernedperson
Duration is based on the typthe item
5 Launch sales promotion scheme toflush out the inventory.
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Process Flow Diagrams MANTRO INV-1013: Managing item
Process Step Catalogs MANTRO INV-1013 Managing item
ID Description Frequency
Notes
Managing item
1 Items are classified as inventory andexpense items.
All items have unique item code whichis 17 digits.
Asrequired
Classify items asinventory andexpense items.
Give item code toitem
Assign template,UOM and other
attributes
Assign item toparticular inventory
Give the suppliercode to item
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ID Description Frequency
Notes
2 The Item Categories would be sameacross all the functional areas. Whilesetting up the item, the categories willbe assigned as required
3 The Primary Unit of Measure has to beselected while setting up an item.
Stocking unit will be always child.
4 Items with two UOM have conversionfactor defined.
5 Item code is the supplier specific andshould be mention on PO.
6 All these item codes are prepared bythe individual departments.Items are defined by only one personin the department to avoid duplicationIn case of OTC department item ismanually entered. .
7 There are three levels of categoryclassification.
8 Make expense items not track able butcost can be tracked.
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Process Flow Diagrams MANTRO INV-1014: Managing Customerreturn and promotional items
Process Step Catalogs MANTRO INV-1014 Managing Customerreturn and promotional items
ID Description Frequency
Notes
Managing different transactions
1 Return from customer will be acceptedafter inspection.
Asrequired
2 No money reimburse for sales return There should be facility to progift voucher, coupons etc.
3 In case of promotional items, differentitems combine to form new product.
Sales man inspectthe items of
customer return
Follow INV-107Items
damaged?Is it a warranty
item?
Return the item tocustomer
With prior approval,free coupons are
given to customers
Sales managercreate the
promotional schemes
Create new itemcode for promo
items
Different items arecombined to form
new promo product
Promo items areissued against
showroom,
Require items areissued from the
inventory.
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ID Description Frequency
Notes
4 Price of such items decided by thedivision
5 The division to set up a new item codefor the promotional pack.
Process Step Catalogs Manage Returns to Suppliers
ID
Description
Frequency
Notes
Agent
Automation
Receipt of Material at Main Stores