BP Lifting Operations HSE Directive

  • Upload
    r

  • View
    252

  • Download
    3

Embed Size (px)

Citation preview

  • 8/3/2019 BP Lifting Operations HSE Directive

    1/80

    HSE DIRECTIVE 4

    LIFTING OPERATIONS

  • 8/3/2019 BP Lifting Operations HSE Directive

    2/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006104

    LIFTING OPERATIONS

    These requirements shall ensure that all crane and litingoperations are carried out in a sae manner

    Liting operations cannot commence until the ollowing minimum

    requirements have been met:

    The BP Norge Directive or crane and liting operations has been

    read and understood by the parties involved in the work.

    No cargo shall be lited above personnel

    The lit is planned (what, where, how, who), a risk assessment

    has been completed, and the lit method and equipment have

    been determined by competent personnel w Limitations that can inuence the operation, including the

    liting equipment capacity, weather conditions, landing areas,

    blind zones and other limitations as a consequence o the

    liting route, are identifed and compensated or

    w SJA and/or work permit is prepared and approved where this

    is required

    w Action has been taken to prevent personnel entering an area

    where they might be injured by a alling or shiting load

    w Communication orm is agreed and any radio communication

    tested

    Liting device and equipment have been visually examined (pre use

    check) by competent personnel

    w Any saety devices installed on liting equipment are operational

    w Liting device and equipment have been certifed or use within the

    last 12 months

    w Temporary liting devices are inspected and approved bycompetent personnel (Rigger)

    Rigging o the load is carried out by competent personnel

    The weight o the load is known and the load does not exceed

    dynamic and/or static capacities o the liting equipment

    The operator o liting device is trained and certifed or that

    device according to the qualifcation requirements in BP Norge

    Directive or crane and liting operations and NORSOK R-003

    The Signaller/Slinger is trained and certifed according to the

    qualifcation requirements in BP Norge Directive or crane and

    liting operations and NORSOK R-003

    When the oshore crane is used or an oshore liting operation,

    at least three competent persons (crane operator, signaller andslinger) shall carry out the lits

  • 8/3/2019 BP Lifting Operations HSE Directive

    3/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 105

    Liting

    PURPOSE, SCOPE AND STRUCTURE

    Purpose Provide requirements and instructions or sae use o liting

    equipment in accordance with statutory requirements and BPs

    own requirements

    Contribute to the establishment, maintenance and urther

    development o an acceptable saety level or personnel, the

    environment and material assets in the planning and perormance

    o liting operations

    Scope This directive applies to all BP-operated installations and

    contracted installations on the Norwegian continental shel

    Contractors o contracted installations who have a system that

    satisfes the requirements in this directive may use their own

    system provided this has been clarifed upon implementation

    Structure

    BPNs liting operations directive consists o the ollowing:

    1. Purpose, scope and structure

    2. BPNs requirements additional to NORSOK R-003

    3. NORSOK R-003 Sae use o liting equipment

    BPNs additional requirements apply in addition to, or replace, the

    requirements stated in NORSOK R- 003. These are operational

    requirements, as well as requirements or roles and duties, and

    competence.

    Field- and installation-speciic governing documentation relating

    to liting is available in the HSE instructions or Valhall/Hod andUla/Tambar

    The hierarchy o the governing documents or liting operations is

    as ollows

  • 8/3/2019 BP Lifting Operations HSE Directive

    4/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006106

    Reerences The Petroleum Saety Auhtoritys regulations

    BPs 8 Golden Saety Rules

    BPs NSLR (North Sea Liting Rules)

    HSE directive 1 - Work Permits

    HSE directive 10 - Helicopter Operations

    HSE directive 11 - Sae Job Analysis

    1.70.010 Liting Equipment Manual

    BP Drilling & well Operations Policy

    Webpage or crane and liting operationsBPN internal check list and instructions may be ound on th BP 0-page

    on the intranet: Liting Operations.

    BPNS REQUIREMENTS ADDITIONAL TO NORSOK

    R-003 SAFE USE OF LIFTING EQUIPMENT

    Below is an outline o BPNs requirements additional to the ollowing

    sections o the NORSOK standard:

    SECTION 4 - SAFE USE OF LIFTING EQUIPMENT SECTION 6 - ADDITIONAL REQUIREMENTS FOR

    DIFFERENT LIFTING INSTALLATIONS

    SECTION 7 - ADDITIONAL REQUIREMENTS FORDIFFERENT LIFTING EQUIPMENT APPENDIX A - ROLES AND RESPONSIBILITIES APPENDIX B - TRAINING REQUIREMENTS

    The sub-sections below reer to the sections in R-003

    Section 4.7 Communication When perorming liting operations in very noisy areas, headset

    w/integrated telephone must be used In case o unclear or ailing communication, immediately stop the

    liting operation until sae communication has been restored

    Section 4.8.2 Signaller and slinger Liting operations with oshore cranes or SIMOPS cranes must

    always be carried out with a minimum o three persons/roles

    involved: the liting appliance operator, signaller and slinger.

    For all other permanent liting appliances (BOP cranes, travelling

    cranes, wireline winches, personnel and work winches, etc.)

    a risk analysis defning the minimum number o sta required to

    perorm liting operations must be available

    No liting operations with permanent liting appliances must be

    carried out with ewer sta than the pre-defned minimum

    number. Whether extra personnel is required in addition to the

    minimum number must be considered during the planning o

    liting operations.

    The signaller and slinger must not change roles during theperormance o a liting operation

  • 8/3/2019 BP Lifting Operations HSE Directive

    5/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 107

    Liting

    I the liting appliance operator has a good visual overview o the

    area, the slinger can, with clearance rom the liting appliance

    operator, handle the load when it is under control and below

    hip height (1,3m).

    Section 6 Additional requirements or dierent liting appliancesAll types o jacking and chain hoists must be secured against overload

    by an overload protection system.

    Section 6.3 Pipe handling on pipe deck and in the drilling area When pipes are being lited on the pipe deck, the area into and out

    o which the liting takes place must be sealed o.

    Section 7 Additional requirements or dierent liting gear The liting gear shall satisy the requirements in BPNs Liting

    Equipment Manual

    The ollowing liting equipment may not be used:

    w Plate clips

    w Magnetic yoke

    w Vacuum yoke

    w Barrel liter except or handling barrels into/out o barrel baskets

    Section 7.2 Slings

    Primarily, steel wire slings shall be used. Fibre slings must not be used or liting operations by oshore crane

    Section 7.4 Shackles When choosing a shackle the overall load, including the addition

    or working angles, must be considered careully

    When shackles are used in a liting lug, the shackles WLL must

    be at least as big as the liting lugs working load limit

    The load on the shackle must be centered on the shackle pin to

    avoid lopside loading on the shackle base

    Section 7.5 Eye bolts and eye nuts

    Eye bolts must be grade 80 and preerably RUD type in order to

    standardize the assortment.

    Section 7.11 Load carriers A deviation rom the requirement that oshore containers must

    not be stacked on top o each other, can only be made when:

    w there is prior approval rom the Business Unit Leader or a

    delegated person

    w The container is designed or stacking and labelled Godkjent

    or stabling (Approved or stacking)

    w the container is equipped with a crane pendant and/or liting

    yokes that enable hooking up while standing on deck

    w stacking is limited to pre-defned areas

    w the risk assessment o the liting operation shows that the

  • 8/3/2019 BP Lifting Operations HSE Directive

    6/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006108

    risks o liting the container up and down are as low as

    practically possible, and lower than the risks associated with

    other easible alternatives

    w approved work permit level 1, with enclosed risk assessment

    and risk-reducing measures

    When the container is moved internally, the doors must be closed

    with locking devices, incl. spring hooks

    Appendix A - Roles and responsibilitiesThe role and responsibility matrix below shows appendix A in NORSOK

    R-003. In addition, BPN-speciic roles/responsibilities are indicated in

    italics. All reerences are to NORSOK R-003.

    Description o roles and responsibilities onshore

    The company (Perormance Unit Leader & Head o Country or BPN): implement the NORSOK standard, have the internal expertise

    necessary to stipulate requirements or the discipline area, in

    accordance with the statutory requirements,

    have at its disposition on adequate and qualiied expertise (person)

    available,

    have at its disposition on adequate and qualiied operational and

    technical support available,

    carry out veriications in the discipline area.

    Have the overall responsibility or ensuring that relevantrequirements and guidelines are implemented into BPNs projects

    and relevant contractor companies in order to secure proper risk

    control.

    Engineering Authority, EA: Responsible or ensuring the availability o appropriate systems in

    order to maintain the technical integrity control o the installations

    Defne the engineering competence matrix and ensure TAs

    competence

    Make sure that BPN has an organized enterprise o competence

    within liting

    Responsible or ensuring that the regulatory requirements regarding

    competent control are met and that supervision takes place in

    accordance with own and regulatory requirements

    Ensure that the organisation has competent personnel in the

    positions stated below.

    Ensure verifcation that the systems unction (seen to by Compliance

    Coordinator)

    Technical Authority Liting Equipment (TAL) Compliance Coordinator or liting equipment

  • 8/3/2019 BP Lifting Operations HSE Directive

    7/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 109

    Liting

    Responsible or BPNs directive, procedures, instructions and

    specifcations within his discipline and or ensuring that these are in

    line with the regulatory requirements

    Responsible or giving advice regarding applications or exemptions

    and that they are acceptable in relation to specifcations, directives,

    procedures and regulatory requirements

    Give advice to Operations Support Teams, BPNs projects and

    oshore personnel regarding the companys own and regulatory

    requirements, and make sure that they are complied with

    Internal Discipline Leader, enterprise o competence, liting Responsible or all competent control/certifcations perormed by

    BPNs internal enterprise o competence, liting.

    Responsible or ensuring that the planned quality level is achievable

    and or making sure that necessary specifcations, procedures,instructions and guidelines or the work have been prepared.

    Evaluate and reject/approve certifcates

    Give advice regarding the companys own and regulatory

    requirements, and make sure that these requirements are met by

    the external enterprise o competence, liting, as well.

    Operations Support Team Leader (OSTL): Overall responsibility or securing sufcient liting personnel and

    competence in OST.

    Responsible or ensuring that relevant requirements and procedures

    are implemented in BPNs operating and maintenance systems and

    in relevant contractor companies.

    Technical responsible person (mechanical discipline engineer) (seealso Technical responsible person Oshore):

    maintain the technical condition o the liting equipment,

    make sure the necessary maintenance program is established,

    implemented, carried out and maintained in line with the

    manuacturers instructions and experience with the use o this type

    o equipment. See appendix G regarding maintenance,

    make sure that the necessary expert inspections are carried out andollowed up in accordance with appendix H regarding expert

    activities,

    ensure that the necessary documentation or liting equipment is

    available in accordance with appendix E regarding documentation

    and marking,

    consider the need or and recommend renewal and

    modiications o liting equipment in consultation with the

    users.

  • 8/3/2019 BP Lifting Operations HSE Directive

    8/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006110

    Job Ocer (JO) / Responsible Engineer (RE) Responsible or ensuring that BPNs requirements regarding

    liting equipment and operations are communicated to BPNs

    suppliers and contractors

    Responsible or ensuring that BPNs suppliers and contractors

    are inormed o any deviations and need or compensating,

    corrective and preventive measures.

    Description o roles and responsibilities oshore:The Oshore Installation Manager shall Ensure compliance with this NORSOK R003 and make sure

    that all statutory requirements are met.

    Establish, implement and mantain installation-speciic

    governing documentation

    Make sure that there are suicient and qualiied personnel

    available to perorm sae liting operations,

    Appoint technically and operationally responsible persons or

    all liting appliances and liting operations on the installation.

    The responsibility shall be linked to a position/positions

    onboard the installation

    appoint a person with responsibility or loading and unloading

    operations with boats as described in OLFs guideline no. 061

    make sure the responsible persons have suicient authority

    Technical responsible person Oshore (Responsible or theperormance and experience transer to Technical Leader Onshore)(see also Technical Leader Onshore)

    maintain the technical condition o the liting equipment,

    make sure the necessary maintenance program is

    established, implemented, carried out and maintained in

    line with the manuacturers instructions and experience with

    the use o this type o equipment. See appendix G regarding

    maintenance,

    make sure that the necessary expert inspections are carriedout and ollowed up in accordance with appendix H regarding

    expert activities,

    consider the need or and recommend renewal and

    modiications o liting equipment in consultation with the

    users.

    The operational responsible person shall make sure compliance with this NORSOK standard and

    installation-speciic governing documentation ,

  • 8/3/2019 BP Lifting Operations HSE Directive

    9/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 111

    Liting

    be in charge o the overall and operational management o the

    liting operations,

    ensure uniorm planning and perormance o liting operations

    in dierent areas, and evaluate saety in connection with

    simultaneous operations,

    ensure suicient exchange o inormation among the shits,

    make sure that the liting operations are carried out with

    suicient and qualiied personnel,

    make sure that the standards requirements regarding storage

    o loose liting equipment are met,

    appoint mentors, approve oshore crane operation practice,

    consider whether a liting appliance can be classiied as a

    simple liting appliance,

    * Technical responsible person Oshore or all liting equipment,

    except drilling related liting equipment

    ** Applies to drilling-related liting equipment, i.e. only 1st line oshore

    crane maintenance

    WP

    Role ValhallQP,PCP,

    ValhallIP og DP

    ValhallFlankeog Hod

    ULAQ og P

    UlaD

    Tambar WestEpsilon

    LivarHaga

    Livar Haga LivarHaga

    LivarHaga

    LivarHaga

    LivarHaga

    LivarHaga

    SveinH.

    Hetland

    Svein H.Hetland

    Svein H.Hetland

    Svein H.Hetland

    Svein H.Hetland

    Svein H.Hetland

    Svein H.Hetland

    EldarLarsen

    Eldar Larsen EldarLarsen

    MarieRavnestad

    MarieRavnestad

    MarieRavnestad

    S

    Notactual

    medvig

    Svein H.Hetland

    Svein H.Hetland

    Svein H.Hetland

    Svein H.Hetland

    Svein H.Hetland

    Svein H.Hetland

    GunnarFeed

    GunnarFeed

    GunnarFeed

    ArneVargervik

    ArneVargervik

    ArneVargervik

    ArildErikson,Smedvig

    OIMValhall

    OIM Valhall OIMValhall

    OIM Ula OIM Ula OIM Ula OIM WE

    OTL-VM/U

    *

    BP Drillingsupervisior

    **

    OTL-VMU

    OTL-V

    *SmedvigRig Supt

    **

    OTL-V SmedvigRig

    SuptOLT-V

    M/UBP DrillingSupervisor

    OTL-VMU

    OTL-V SmedvigRig Supt

    OTL-V SmedvigRig Supt

    Description of roles on the different installations, Des 2005

    EngineeringAuthority

    Technical

    Authority

    Lifting Equipment

    Onshore Support

    Team Leader

    Offshore Installation

    Manager

    Technical responsible,Offshore

    Operationally

    Responseble

    Internal disipline

    leader enterprise

    of competence

    Technicalresponsible person=Discipline, Engineer,

    Mechanical

  • 8/3/2019 BP Lifting Operations HSE Directive

    10/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006112

    Denition:Drilling-related liting equipment: Liting equipment to be maintained

    by the drilling contractor. Consists o pipehandling system, BOP crane,

    drawwork, etc. used in connection with drilling. The drilling contractor

    is responsible or 1st line maintenance on oshore cranes on the drilling

    platorms. The drilling contractor is also responsible or perorming

    maintenance on and inspections o all loose liting equipment in the

    drilling area.

    The operator o the liting appliance shall lead and ensure saety or each lit,

    plan each liting operation, see Sec. 4.4 NORSOK R-003,

    select the appropriate liting gear,

    make sure the liting appliance and the liting gear are in good

    working order and in accordance with the manuacturers

    instructions, speciications and instructions, make sure the liting appliance is maintained in accordance with

    the maintenance programme,

    carry out frst line maintenance or ensure that it is carried out in

    accordance with the maintenance programme,

    carry out a pre-use check o the liting appliance,

    take care o necessary alerts or liting operations in progress,

    make sure the necessary communication has been set up

    between everyone involved in the operation,

    coordinate the liting operation with other ongoing activities, operate the liting appliance and liting gear correctly according

    to the manuacturers instructions, this NORSOK standard and

    the companys governing documents,

    ollow instructions and signals given by the signaller, and obey a

    stop signal regardless o who is giving it,

    operate the equipment in accordance with the capacities and

    limitations that apply or the liting appliance,

    halt a liting operation i there is any doubt about the saety. Theoperation must not be recommenced beore saety has been

    re-established,

    not participate in liting operations i he eels physically or mentally unft,

    not participate in other activities which might divert his attention

    while operating the liting appliance,

    carry out a check o the liting appliance ater it has been used,

    keep a daily log where this is a requirement,

    report any undesirable incidents.

    The signaller shall participate in the planning o each liting operation,

    clear the liting route and ensure the necessary cordoning o

    to keep personnel not involved in the liting operation outside the

    exposed area

    make sure the slinger is in a sae area when the load is lited and

    lowered,

  • 8/3/2019 BP Lifting Operations HSE Directive

    11/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 113

    Liting

    give the start-up signal or and direct the sae movement o the

    liting appliance and the hook load in accordance with this

    NORSOK standard and the companys governing documents,

    communicate in accordance with the requirements o this

    NORSOK standard,

    inorm everyone involved in the liting operation who the new

    signaller is, i a new signaller has to take over. The new

    signaller must confrm that he takes over the responsibility

    stay in visual and radio contact with the slinger at the begining and

    the end o the operation,

    supervise the liting operation at all times

    not touch the load.

    The slinger shall participate in the planning o each liting operation,

    select and use liting gear in accordance with the manuacturers

    instructions, this NORSOK standard and the companys governing

    documents,

    check the liting gear beore and ater use,

    make sure the load and load carrier are careully prepared and

    secured beore the liting operation is started,

    hook the straps on and o the load and the crane hook or liting gear,

    inorm the signaller when the load is ready or liting and whenthe hook is ree again at the end o the lit,

    not touch a load that is swinging or rotating,

    not touch a load that is above hip height (above 1.30 m).

    The deck operator shall peorm the slinger and/or signallers duties in connection with

    liting operations with oshore cranes.

    The mentor shall provide instructions and training in accordance with the relevant

    training plan or training programme,

    consider at all times which tasks the person concerned can

    perorm independently and supervise his/her perormance o

    these tasks,

    be responsible or the crane operation during periods where

  • 8/3/2019 BP Lifting Operations HSE Directive

    12/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006114

    new liting appliance operators are undergoing training,

    confrm that the training has been carried out in an adequate

    manner and veriy that the person concerned has obtained a

    competence level which is in line with the relevant training plan

    or training programme.

    The external examiner shall evaluate and approve new oshore crane operators in connection

    with practical tests carried out in accordance with the instructions

    available in KOSAR.

    The rigger shall approve or use and issue tags or temporary liting appliances

    with SWL less than 2 tonnes in line with the procedure in 8.4.

    I more than one person takes part in the rigging o a temporaryliting appliance, a responsible rigger shall be appointed.

    The navigator on duty (Captain)See OLF guideline no. 06

    The seam shall carry out the tasks o the slinger and/or signaller in connection

    with liting operations with an oshore crane,

    secure the load.

    Appendix B. Training requirementsThe ollowing skill requirements apply to the requirement stipulator:

    Technical Authority Liting Equipment, TAL: Be updated on current liting equipment rules

    Good relevant technical background

    Thorough knowledge o current requirements regarding liting

    appliances, including relevant requirements in NORSOK R-003 and

    accompanying standards

    Knowledge o enterprise o competence and necessary

    documentation as described in regulatory requirements, standards

    and ederal and local BP documents

    Knowledge o maintenance programs and systems used or the

    liting appliances

    Internal Discipline Leader, enterprise o competence: The Discipline Leader shall have the competence stipulated in

    Samordningsradets additional criteria or enterprise o competence

    Appendix B.7 Mentor arrangement All documentation regarding ulflled training and verifcation shall be

  • 8/3/2019 BP Lifting Operations HSE Directive

    13/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 115

    Liting

    fled by the appointed personnel on the installation

    Appendix B.8 Skills maintenance and B.9 Skills verication

    Oshore crane operators, signallers and slingers shall undergo

    retraining with a crane simulator every three years

    Operators o other types o motorised liting appliances (other than

    oshore cranes) shall reresh the installation-specifc training every

    three years

    Personnel who have not been involved in liting operations the past

    12 months shall undergo new internal training beore being able to

    work independently

    NORSOK R003 SAFE USE OF LIFTINGEQUIPMENT

    ForewordThe NORSOK standards are developed by the Norwegian petroleum

    industry to ensure adequate saety, value adding and cost eectiveness

    or petroleum industry developments and operations.

    Furthermore, NORSOK standards are, as ar as possible, intended

    to replace oil company speciications and serve as reerences in theauthorities regulations.

    The NORSOK standards are normally based on recognised international

    standards, adding the provisions deemed necessary to ill the broad

    needs o the Norwegian petroleum industry. Where relevant, NORSOK

    standards will be used to provide the Norwegian industry input to the

    international standardisation process. Subject to development and

    publication o international standards, the relevant NORSOK standard

    will be withdrawn.

    The NORSOK standards are developed according to the consensus

    principle generally applicable or most standards work and according to

    established procedures deined in NORSOK A-001.

    The NORSOK standards are prepared and published with support by

    The Norwegian Oil Industry Association (OLF) and Federation o

    Norwegian Manuacturing Industries (TBL).

    NORSOK standards are administered and published by Standards

    Norway.

    Annexes A, B, C, D, E, F, G, H, I and K are normative. Annex J is

    inormative.

    IntroductionThe intention o this NORSOK standard is to provide requirements andguidelines or the sae use o liting equipment.

  • 8/3/2019 BP Lifting Operations HSE Directive

    14/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006116

    This NORSOK standard shall help to establish, maintain and urther

    develop an acceptable level o saety or personnel, the environment

    and material assets in the planning and execution o liting operations.

    During the preparation o this NORSOK standard, consideration was

    given to Norwegian regulations, European and international standards,

    OLF and NR guidelines, and the operator companies and shipowners

    internal speciications and procedures relating to the sae use o liting

    equipment.

    Amendments made to Rev. 1, October 1997 are so extensive that it was

    not appropriate to mark them.

    This NORSOK standard shall, based on input rom the users, be revised

    on an annual basis by a revision group. Improvement proposals shall be

    coordinated by the individual company beore being sent to the revisiongroup.

    In order to assist learning and experience exchange, the improvement

    proposals and the revision groups processing o these shall be made

    available.

    Standard Norge is secretariat or the revision group.

    1. SCOPEThis NORSOK standard embraces the sae use o liting equipment used

    in connection with liting operations in the petroleum activities. It does

    not include the use o lits and all protection equipment.

    NOTE Examples o liting equipment covered by this NORSOK standard

    can be ound in Annex J.

    2. NORMATIVE AND INFORMATIVE REFERENCESThe ollowing standards include regulations and guidelines which,

    through reerences in this text, comprise the regulations and guidelines

    in this NORSOK standard. The latest versions o the reerences shall

    be used unless otherwise agreed. Other recognised standards can

    be used provided that it can be proven that they satisy or exceed the

    requirements and guidelines in the standards reerred to below.

    2.1 Normative reerencesDNV Certiication Note CN 2.7-1

    Oshore Containers

    DNV Certiication Note CN 2.7-2

    Oshore Service Containers

    EFIBCA Standard 005Single trip

    DAT Regulation no. 608, order no. 555Use o work equipment (see NOTE below)

    FOR 1986-01-13 no. 31The Norwegian Maritime Directorate: Regulations or deck

    cranes etc. on mobile installations (see NOTE below)

  • 8/3/2019 BP Lifting Operations HSE Directive

    15/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 117

    Liting

    FOR 1978-01-17 nr. 04The Norwegian Maritime Directorate: Regulations or loading

    and unloading appliances on ships (see NOTE below)

    IMDG code, DAT Regulation no.820, order no. 522, Regulations or machinery (see NOTE below)

    DAT Regulation no. 1139Regulations or classiication, marking etc. o dangerous

    chemicals (see NOTE below)

    MSC/Circ. 860Guidelines or the approval o oshore containers handled in open seas

    NORSOK R-CR-002Liting Equipment

    NORSOK Z-015Temporary equipment

    NS-EN 365

    Personal protective equipment against alls rom a height -General requirements or instructions or use, maintenance,

    periodic examination, repair, marking and packaging.

    NS-EN 813Personal protective equipment or prevention o alls rom a height - Sit

    harnesses

    NS-EN 12079

    Oshore containers -Design, construction, testing, inspection

    and marking

    NS-EN 45004General criteria or the operation o various types o bodies

    perorming inspection

    OLF/NR 061Guidelines or saety in the interaction between the installation,

    supply base and oshore service vessel (see NOTE below)

    OLF/NR 078Recommended guidelines or the use o riding belt (see NOTE below)

    OLF/NR 081Implementation o NPDs requirement set orth in the Facilitiesregulations Section 55 and the Activities regulations Section

    80, with regards to remote operated pipe handling

    FOR 1998-12-29 no. 1455The Norwegian Maritime Directorate: Regulations or

    equipment on ships (see NOTE below)

    Note Unauthorised translation o title.

    2.2 Inormative reerencesDNV - Rules or planning and execution o marine operations.

    3. TERMS, DEFINITIONS AND ABBREVIATIONS

    The ollowing terms, defnitions and abbreviations apply or this

    NORSOK standard.

  • 8/3/2019 BP Lifting Operations HSE Directive

    16/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006118

    3.1 Terms and denitions3.1.1 blind litsliting operation whereby the liting appliance operator does not have a

    direct view o the load or landing area

    NOTE Use o closed circuit television monitoring the work area is not

    considered to be direct view.

    3.1.2 shouldverbal orm used to indicate that among several possibilities one is

    recommended as particularly suitable without mentioning or excluding

    others, or that a certain course o action is preerred but not necessarily

    required

    NOTE The term should means that other solutions can be chosen than

    the one recommended in the standard. It shall be documented that the

    alternative solution provides an equivalent level o saety.

    3.1.3 documented trainingtraining whereby it can be documented that the person who will use

    the liting equipment has received practical and theoretical training that

    provides knowledge about its structure, operation, applications,

    limitations and scope o use, as well as maintenance and inspection

    in accordance with the requirements set or sae use and operation

    stipulated in regulations and instructions or use

    3.1.4 simple liting appliancesliting appliances (overhead cranes, winches, chain hoists, monorail

    cranes, etc.) where use is not considered to involve a hazard to lie,

    health and/or material assets

    3.1.5 dangerous goodsload that is classifed and marked in accordance with the IMDG code

    3.1.6 xed attachment point or liting appliancepad eyes, winch and mobile crane oundations, liting beams and beamsor temporary attachment o beam clamps

    3.1.7 pre-use and post-use checkvisual and unctional assessment (not test) o the liting equipments

    technical condition beore and ater use (without disassembly)

    3.1.8 suspended work platorm

    mechanically operated work platorm that can move reelyNOTE For example, suspended on rope.

    3.1.9 installationacility, plant and other equipment or petroleum activities (however, not

    ships that transport petroleum in bulk)

    NOTE In this NORSOK standard, supply and standby boats are included

    in the defnition o an installation. Examples o installations include fxed

    installations, oating production, storage and oshore loading (FPSO)

    vessels, rigs, barges, crane barges, service vessels etc.

  • 8/3/2019 BP Lifting Operations HSE Directive

    17/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 119

    Liting

    3.1.10 inspection

    visual control o liting equipment or deects, and check o operating

    controls, limit switches and indicators

    NOTE Normally does not require disassembly.

    3.1.11 snatch blockliting equipment consisting o at least one sheave in a rame with an

    attachment point or rope, wire sling or chain that can be attached to a

    fxed point or to a movable point on the load.

    3.1.12 canverbal orm used or statements o possibility and capability, whether

    material, physical or incidental

    3.1.13 elevating work platorm

    mechanically operated work platorm that moves vertically in guides

    3.1.14 controllerperson in enterprise o competence who has sufcient theoretical

    knowledge, practical experience and understanding to carry out control

    o liting equipment in a satisactory manner

    3.1.15 craneliting appliance whereby the load can be moved horizontally in one or

    more directions, in addition to the vertical movement

    3.1.16 critical liting operationsoperations requiring a work permit and special saety measures in order

    to address the interace with adjacent activities

    NOTE These operations include, but are not limited to

    lit over critical areas, process equipment and well equipment, personnel transport with the liting appliance, unless management

    on board has established other approval arrangements,

    coordinated lit whereby the weight exceeds the maximum liting

    capacity o one o the liting appliances,

    overload testing o the liting appliance with SWL over 10 tonnes,

    lit o special loads such as structures, mobile cranes etc,

    heavy lits that are not considered routine operations,

    subsea operations using the oshore crane.

    3.1.17 load carrierall types o container, baskets, tanks, skids and rames that are used to

    transport load

    3.1.18 liting and stacking truckorklit truck and similar mobile motorised work equipment or combined

    liting, moving and stacking

  • 8/3/2019 BP Lifting Operations HSE Directive

    18/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006120

    3.1.19 liting components

    parts o the structure o, or used as part o a liting gear, such as hooks,

    shackles, rings, eye bolts, etc.

    3.1.20 liting operationall administrative and operational activities beore, during and ater a

    load is moved and until the liting equipment is ready or a new load

    3.1.21 liting appliancecombined unit that is used to lit loads, with or without horizontal

    movement NOTE Examples o liting appliances are shown in Annex J.

    3.1.22 liting gearcomponents or equipment used between the liting appliance and the

    load or on the load to grip it, but which is not an integrated part o the

    liting appliance NOTE Examples o liting gear are shown in Annex J.

    3.1.23 liting equipmentcommon term or liting gear, liting appliances and liting components,

    used together or individually

    3.1.24 man overboard boat MOBboat or speedy rescue o personnel in the sea

    3.1.25 material handling planplan or moving load on the installation to ensure a sae and efcient

    operation

    NOTE The material handling plan takes into account, among other things

    the need or type and number o liting and transport equipment,

    the need or loading and unloading areas,

    preparing or the use o liting and stacking trucks, trolleys etc., access to areas and workplaces or operation and maintenance.

    3.1.26 nominal capacity (R0 or Rn)

    the actual hook load that the crane is designed to lit in a given operating

    condition

    NOTE 1 For example, boom confguration, number o lines, o lead, side

    lead, heel, trim, radius, wave height, etc.

    NOTE 2 Nominal capacity R0 is equivalent to SWL as defned in ILO

    conventions. Nominal capacity or an oshore crane is stated in the

    cranes load chart or dierent signifcant wave heights.

    3.1.27 oshore containertransportable unit or repeated transport o load or equipment, a unit

    that can be handled in open sea to/rom installations and vessels

    NOTE 1 The unit includes equipment or liting, handling, flling,

    emptying, cooling and heating etc.

  • 8/3/2019 BP Lifting Operations HSE Directive

    19/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 121

    Liting

    NOTE 2 There are two categories o oshore container:

    1. Oshore reight container a. Freight container ordangerous goods. b. Freight container or nonhazardous

    load that is not covered by the IMDG code.

    2. Oshore service container Service container produced andequipped or special use, mainly or temporary installation.

    3.1.28 oshore craneslewing crane or general use mounted on an installation and

    which is used to handle loads to and rom supply boats, barges

    or semi-submersible installations

    3.1.29 oshore installation manageroverall manager on the installation

    NOTE On a vessel this will be the captain.

    3.1.30 riggerperson who assembles, controls and issues tags or temporarily

    assembled liting appliance

    3.1.31 competent controlcontrol carried out by an enterprise o competence in order to

    veriy that liting equipment satisfes relevant requirements and

    is designed, embedded, installed, set up, tested, documented

    and maintained in such a way that use o the liting equipment isully justifed

    NOTE There are our types o competent control:

    initial control;

    - periodic control;

    - extraordinary control;

    - saety evaluation.

    3.1.32 competent person

    person approved by The Norwegian Maritime Directorate to

    certiy and perorm competent control on installations that are

    subject to The Norwegian Maritime Directorates regulations

    3.1.33 enterprise o competenceentity in the operator companies organisation, or in other

    companies or institutions, that together have sufcienttheoretical knowledge and practical experience to understand

    calculations or liting equipment, its design and unction, and

    to carry out necessary examinations and tests in order to issue

    certifcates

    3.1.34 certicateorm based on ILOs recommendation, issued by the enterprise

    o competence/competent person, confrming that the liting

    equipment meets statutory requirements and is designed,

  • 8/3/2019 BP Lifting Operations HSE Directive

    20/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006122

    embedded, installed, set up, tested, documented and maintained

    in such a way that use o the liting equipment is ully justifed. The

    certifcate shall state the statutory requirements on which it is based

    NOTE 1 The scope o the control or certifcation purposes will vary,

    depending on whether EU regulations or maritime regulations apply.

    NOTE 2 EU regulations Here, the certifcate is based on the

    manuacturers declaration o conormity and CE marking in accordance

    with DAT Regulation no. 820, order no. 522. Reerence is made to

    chapter IX o DAT Regulation no. 608, order no. 555, or a description o

    the scope o the control.

    NOTE 3 Maritime regulations Here, the certifcate can be based on, or

    example, FOR 1986-01-13 no. 31, or FOR 1978-01-17 no. 04. Similarly,

    the classifcation regulations or the declaration o conormity and controltagging in accordance with FOR 1998-12-29 no. 1455 can orm the basis

    where this applies.

    NOTE 4 Previously, the term Certifcate o Use was used instead o

    Certifcate. Previously issued Certifcates o Use will remain valid

    documentation that use o the liting equipment is ully justifed.

    3.1.35 certied saety training

    training provided by certifed training enterprise in accordance with therequirements in section 49 and section 50 o DAT Regulation no. 608,

    order no. 555

    3.1.36 signicant wave heightaverage height o the highest third o prevailing waves, typically

    measured over a period o three hours.

    NOTE As a rule o thumb, signifcant wave height is about hal themaximum wave height.

    3.1.37 sae working load SWL

    maximum load the liting equipment is certifed to withstand under

    normal use

    NOTE SWL is normally used by ILO and shall apply on all oating

    and other mobile installations and ships that are not covered by EU

    regulations.

    3.1.38 shallverbal orm used to indicate requirements strictly to be ollowed in order

    to conorm to the standard and rom which no deviation is permitted,

    unless accepted by all involved parties

    NOTE This verbal orm is used in connection with requirements that

    shall be ulflled in order comply with this NORSOK standard. I other

    solutions are necessary, this shall be treated as a nonconormance

  • 8/3/2019 BP Lifting Operations HSE Directive

    21/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 123

    Liting

    and dealt with as a deviation according to company requirements. The

    alternative solution, together with any compensating measures, shall

    provide an equivalent level o saety.

    3.1.39 working load limit WLLmaximum load that a sling or a liting component is certifed to

    withstand under normal use and in a given confguration

    3.1.40 testspecifc operation o liting equipment, with or without a defned load, in

    order to determine whether the liting equipment is suitable or use

    3.1.41 test loadspecifed load that the liting equipment shall withstand within

    the manuacturers specifed limits without resulting in permanent

    deormation or other deects, and thereby confrming that the design,materials and manuacture comply with specifcation and statutory

    requirements

    3.1.42 heavy litload that is handled with the oshore cranes main block

    3.1.43 examinationunction test o all saety devices, i.e. limiting and indicating equipment,

    brakes, clutches etc. in order to veriy that they operate within thetolerance requirements

    NOTE An examination is more comprehensive than an inspection.

    3.2 AbbreviationsBOP blow out preventer (utblasingssikring)

    CE Conormite European (CE-merking som bekreter

    overensstemmelse med grunnleggende krav i EU-direktiver)CETOP European Oil Hydraulic and Pneumatic Committee

    DAT Direktoratet or arbeidstilsynet

    DNV Det Norske Veritas

    EFIBCA European Flexible Intermediate Bulk Container Association

    HAZOP hazard and operability study

    IMDG Code) International Maritime Dangerous Goods (Code)

    ILO International Labour Organisation

    KOSAR Kompetansesenteret or arbeidsutstyr AS

    MOB mann-over-bord-batMSC The Maritim Saety Committee

    NR Norsk Rederiorbund

    OLF Oljeindustriens Landsorening

    OMHEC Oshore Mechanical Handling Equipment Committee

    SJA sikker jobb analyse (sae job analysis)

    SWL sikker arbeidsbelastning (sae working load)

    WLL storste tillatte arbeidslast (working load limit)

    UHF ultra high requency

    VHF very high requency

  • 8/3/2019 BP Lifting Operations HSE Directive

    22/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006124

    4. SAFE USE OF LIFTING EQUIPMENTThis clause describes the individual lit and how the persons involved

    shall carry it out. This description applies to all types o liting equipment

    used. Subsequent sections state additional requirements that apply or

    dierent types o liting equipment.

    4.1 Overall requirementsAll use, maintenance, storage, checks, inspection and examination oliting equipment shall comply with the manuacturers instructions or

    use, and the requirements in this NORSOK standard with annexes, see

    NS-EN 365. The liting equipment shall not be modiied or purposes

    other than those stated without the consent o the manuacturer and

    enterprise o competence.

    Liting equipment shall only be used by personnel who have and can

    document competence as described in Annex B.

    Responsibilities o the company and personnel who are involved inliting operations are described in Annex A.

    4.2 Management

    The operational responsible person shall manage all o the activities

    with liting appliances within his area o responsibility.

    Liting appliance operator is in charge o the individual liting operation.

    When considered to be saer, a person other than the liting appliance

    operator can be designated to be in charge o the liting operation. I a

    signaller is involved in the liting operation, he shall be responsible or

    directing the load.

    4.3 Risk assessmentAll personnel involved shall assess the need or a pre-job talk, SJA or

    use o other risk analysis methods as described in Annex I.

    I, during the execution o a liting operation, there is a change in

    operational conditions or in the assumptions on which the risk mapping

    was based, the operation shall cease and the need or a new riskassessment and implementation o any corrective saety measures shall

    be considered.

    4.4 PlanningEach liting operation shall be planned in order to ensure sae execution

    and that all predictable risks are taken into consideration. The planning

    shall be carried out by personnel who have the relevant competence.

    For repeated or routine operations, such planning is only necessary

    the frst time, provided that an operating procedure is in place or

    documented in another way. Periodic revisions shall be carried out to

    ensure that no critical actors have changed.

    The planning o liting operations shall, as a minimum, ensure that

    all personnel involved are amiliar with the task, i.e. what is to be

    lited, weight o the load, what liting equipment to use, the travel

    path, and the roles o the persons involved in the liting operation,

    competent and sufcient personnel are present at all phases othe liting operation,

  • 8/3/2019 BP Lifting Operations HSE Directive

    23/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 125

    Liting

    the travel path is clarifed and any obstacles are removed beore

    liting commences,

    barriers are in place to prevent personnel rom walking or

    standing under suspended load,

    method o communication is clarifed,

    the liting operation can be executed saely in relation to

    simultaneous operations,

    liting appliances and liting gear are suitable and will be used in

    accordance with the manuacturers instructions or use,

    the landing area can accommodate the load in terms o size and weight,

    use o tag line is considered,

    personnel involved have sufcient competence and knowledge o

    the regulations and standards that govern the operation that is to

    be executed,

    work permit is obtained or critical liting operations,

    enterprise o competence is involved in tandem lits where theweight can exceed the liting capacity o one o the liting appliances.

    For subsea liting operations, a recognised standard shall be applied,

    such as DNV - Rules or planning and execution o marine operations, in

    addition to this NORSOK standard

    4.5 LimitationsThe liting appliance operator shall map and take into consideration

    limitations that can aect the liting operation, including the capacity othe liting equipment, weather conditions, movements, landing areas,

    blind zones and other limitations as a result o the travel path.

    4.6 User checkUser o liting equipment shall check the liting equipment and make sure

    that it is in a sae condition beore and ater use.

    The pre-use and post-use checks should include the ollowing: visual check o the liting equipment;

    unction test o the equipment in accordance with the

    manuacturers recommendations;

    unction test o the emergency stop device;

    report any aults or deects to the technical responsible person.

    Daily check routines o the liting equipment can cover this user check

    requirement. Liting appliances shall not be used i saety systems or

    parts o saety systems are not unctioning or have been isolated.

    4.7 CommunicationAt all times there shall be adequate communication between all

    personnel who are involved in the liting operation.

    Radio equipment appropriate or the relevant liting operation shall be

    used. Radio check shall be carried out prior to the start o the liting

    operation. When directing the load, instructions shall be clear and

    unambiguous.

  • 8/3/2019 BP Lifting Operations HSE Directive

    24/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006126

    The liting appliance operator can repeat the signallers instructions

    (conirmatory communication) to avoid any misunderstandings during

    liting operations.

    When directing the crane in blind zones, transporting personnel

    and other liting operations where radio communication is o prime

    importance, conirmatory communication shall be used.

    In order to help the liting appliance operator, the desired crane

    movement can be stated in metres.

    Where appropriate, a communication method can be chosen whereby

    the signaller gives a continuous signal to continue the movement. The

    liting appliance operator shall stop immediately i he does not receive

    the signal.

    The method o communication to be used shall be agreed as part o the

    pre-job talk or SJA.

    Unnecessary use o radios shall be avoided.

    All unnecessary noise or activity that can distract the liting appliance

    operator shall be avoided.

    Unless otherwise agreed, communication shall be in Norwegian. Allpersonnel who are involved shall be competent in the language chosen.

    When directing the crane, the ollowing instructions shall be used:

    Instruction Instruction(Norwegian) (English) ActionHiv Pick up lit the load

    Lr Lower lower the load

    Topp bom Boom up raise the boomLegg bom Boom down lower the boom

    Sving hyre Slew right slew to the right (rom crane

    operators position)

    Sving venstre Slew let slew to the let (rom crane

    operators position)

    Stans Stop stop the movement immediately

    Pent/int/rolig Gently/slowly slow movement

    Slakk av Slack o release tension in the wire

    so that the hook can be releaseFri krok Hook ree lit up released hook

    I visual signals are used, the hand signals shown in Annex F shall be

    used.

    When using personnel winch, the communication requirements in OLF/

    NR 078 shall be ollowed.

    Liting appliance operator shall at all times be ully attentive to the

    operation.

  • 8/3/2019 BP Lifting Operations HSE Directive

    25/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 127

    Liting

    4.8 Sae execution

    4.8.1 Fundamental saety requirementsThe load and any load carrier shall be properly secured and prepared

    beore the liting operation commences.

    For transport o bulk loose material, a load carrier shall be used that is

    designed such that material cannot all out during loading or unloading

    operations. Liquid products shall be transported in sealed

    load carriers.

    For internal transport, load carriers should be used where practical.

    Relevant areas shall be barriered o beore the liting operation

    commences.

    On installations with signifcant movement, loads shall be secured

    against unintentional displacement or overturning. Procedures

    describing when and how this shall be carried out shall be available

    on each installation, see Annex C. Loads shall not be transported over

    personnel.

    Personnel shall not walk under suspended load.

    All personnel who are involved in the liting operation shall ensure thatthey have an unrestricted escape route in all phases o the operation.

    Loads shall be attached to the liting appliance and handled in such a

    way that the load remains stable throughout the entire liting operation.

    The liting operation shall cease immediately i saety is jeopardised,

    when instructions are unclear, or in the event o loss o communication.

    Liting appliance operator shall only obey instructions rom the

    designated signaller, but shall obey the emergency stop signal at all

    times, regardless o who gives this signal.

    Liting appliance operator shall not leave the operators cabin or station

    with load hanging on the hook.

    I a liting appliance is used to hang o a snatch block or similar, the

    liting appliance shall be secured against unintentional use.

    I a block and tackle/chain hoist is used between the hook on the liting

    appliance and the load in order to manoeuvre the load in connection

    with assembly or disassembly work, care shall be taken to ensure that

    the block and tackle/chain hoist does not become load bearing when the

    liting appliance is in motion.

    I the assumptions on which the planning and risk assessment were

    based change during the operation, the operation shall cease and the

    need or a new risk assessment and initiation o any corrective saety

    measures shall be considered.

  • 8/3/2019 BP Lifting Operations HSE Directive

    26/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006128

    4.8.2 Signaller and slingerAll participants in a liting operation shall, at all times, know who

    is the signaller.

    Participants in liting operations and their roles can be made

    known through the wearing o special clothing, such as a

    reective vest, hardhat or similar.

    The signaller and slinger shall stand in a sae area at all times

    when the crane and/or liting wire is moving. The slinger can

    manually guide the empty hook to and rom the load or load

    carrier.

    I the liting appliance operator has a good visual overview o the

    area, the slinger can, with clearance rom the liting appliance

    operator, handle/manoeuvre the load when it is under control andbelow shoulder height.

    I the liting appliance operator has a good visual overview o the

    area, the signaller can carry out the slingers duties, see Annex

    A. In such circumstances, the signaller can, with clearance rom

    the liting appliance operator, handle/manoeuvre the load when it

    is under control and below shoulder height, and manually guide

    the empty hook to and rom the load or load carrier.

    4.8.3 Blind litsIn connection with blind lits, there shall always be at least two

    persons (signaller and slinger) who have visual contact with the load

    and each other, and have radio contact with the liting appliance

    operator. Any closed circuit television that monitors the work area is

    considered to be an aid, and not a replacement or either o these

    persons.

    I load has to be be pushed or pulled into position manually, a

    signaller shall be present by the load or as close to the load such

    that he can direct the liting appliance saely and thereby address

    the saety o other involved persons.

    Where possible, the signaller should place himsel in a position

    where he can give the stop signal manually in the event o radio

    ailure.

    4.8.4 Liting operations through hatches and in shatsFor liting operations through hatches and in shats, the

    requirements or blind lits apply, see 4.8.3.

    Liting through several levels shall be covered by local

    procedures, possibly through an SJA. In particular, the risk o

    the load or load carrier snagging on hatch rames should be

    assessed.

  • 8/3/2019 BP Lifting Operations HSE Directive

    27/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 129

    Liting

    For crane operations in shats, the liting appliance operator shall

    ensure that the liting appliance brake unction is active and that

    any unction or automatic overload protection is disconnected

    during the operation.

    4.8.5 Use o tag lineLiting appliance operator shall assess and approve the use o tag

    line.

    Tag lines should not be used or liting operations to and rom

    vessels. I, however, it is necessary to use tag lines, this shall

    be agreed between the vessel and liting appliance operator, and

    particular care and attention shall be exercised.

    The end o the rope shall be secured against raying, but knots

    shall not be used at the ree end o the rope.

    For internal movement o load, tag line can be used.

    Tag line should be used to keep control o a load, not to gain

    control over a load.

    I several tag lines are necessary, personnel who are not deck

    operators can be involved in the operation. SJA shall then

    be carried out, and the personnel shall have undergone thenecessary training related to the use o tag lines.

    4.8.6 Transport o scaolding material and boardsWhere practically possible, scaolding material and boards

    should be transported in dedicated load carriers. For liting

    operations to and rom vessels, scaolding material and boards

    shall always be transported in a dedicated load carrier.

    When moving scaolding material and boards whereby load

    carrier cannot be used, nylon ratchet straps shall be used to

    prevent slipping. The slings shall be wrapped round twice and

    choked around the load. The slings should be choked in the same

    direction.

    4.8.7 Radioactive sources, trace elements and explosivesRadioactive sources, trace elements and explosives shall be

    placed and handled in accordance with the material saety datasheets, marking on the load carrier and local procedures.

    When radioactive sources, trace elements or explosives are sent

    ashore rom the installation, the vessel and supply base shall be

    notiied.

    Receiving o containers or radioactive sources, trace elements

    or explosives shall be dealt with by the designated person on the

    installation.

  • 8/3/2019 BP Lifting Operations HSE Directive

    28/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006130

    4.9 Completion and evaluation

    Any undesirable incidents taking place during the liting operation shall

    be reported.

    Ater the operation is completed, the persons involved shall assess

    whether experience transer or improvements to operational procedures

    are necessary.

    Ater the liting operation is completed, any barriers shall be removed

    and the area tidied.

    5. ADDITIONAL REQUIREMENTS FOR THELIFTING OF PERSONNEL

    Moving personnel with the aid o liting appliance involves a high risk.

    Such operations are only permitted when other transport or method is

    not possible or appropriate. The intention o the requirements below is

    to reduce the use o this type o personnel transport to a minimum, and

    to ensure that management on the installations are amiliar with and

    ollow up liting o personnel.

    5.1 General requirementsAn ongoing assessment shall take place to determine whether routine

    work can be carried out more saely through establishing permanentaccess or by identiying other methods o perorming the work tasks.

    This assessment shall be implemented in consultation with the saety

    delegate service and the operational responsible person.

    All liting o personnel with liting appliance can be logged in order

    to maintain an overview o the scope o the lit and type o work

    operations.

    All liting o personnel with liting appliance shall be voluntarily.

    The oshore installation manager shall, directly or through elegating,

    approve all personnel transport with liting appliance.

    The liting appliance operator shall have at least one years experience

    as operator o equivalent liting appliances.

    Liting equipment shall be approved or the liting o personnel. In thisconnection, approved means the ollowing:

    For liting equipment put into operation ater 14.1.98: Type

    approved by Notifed Body or personnel transport. This applies

    or liting equipment that comes under the scope o DAT

    Regulation no. 820, order no. 522.

    For liting equipment put into operation beore 14.1.98 and

    liting equipment that does not come under the scope o DATRegulation no. 820, order no. 522: Saety in connection with

  • 8/3/2019 BP Lifting Operations HSE Directive

    29/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 131

    Liting

    personnel transport shall be reviewed and ound acceptable by

    the company. In this respect, an overall assessment o operational

    and technical conditions shall orm the basis. The assessment shall

    be documented.

    The review shall be perormed based on technological developments.

    This means that relevant requirements in DAT Regulation no. 820,

    order no. 522, annex 1, and relevant saety standards related to these

    regulations shall be taken into consideration.

    For mobile installations that are registered in a national ships register,

    and that ollow a maritime operating concept, relevant technical

    requirements in the Norwegian Maritime Directorates regulations

    which, according to the companys assessment provide the same level

    o saety as DAT Regulation no. 820, order no. 522, can orm the basis.

    Secure locking device shall be used between the crane hook and the

    liting gear. This can be done through locking the saety latch or by using

    saety wire.

    During operations involving the liting o personnel over the sea, lie vest

    or survival suit shall be worn. MOB shall be on standby in accordance

    with requirements that apply or work over the sea.

    Liting appliance operator shall assess whether the operationalconditions (weather, visibility, movements) permit a sae execution o

    the operation.

    In connection with blind lits, the liting appliance operator shall have eye

    contact with the signaller, who in turn shall have eye contact with the

    personnel who are being lited.

    Radio contact shall be established and maintained between one o thepersons being lited, liting appliance operator and signaller.

    A checklist shall be used to ensure that the requirements to liting o

    personnel are addressed.

    5.2 Use o work basket

    When transporting people with liting appliances and work basket,

    the liting appliances maximum allowable load shall be at leasttwice the weight o the work basket with maximum load,

    all protection equipment shall be used,

    tools shall be secured against all,

    the area below the work basket shall be barriered o.

    Beore using work basket, a SJA shall be carried out.

    In connection with welding work rom the work basket, measures shall

    be taken to ensure that there is no current leakage through the liting

    appliance in order to prevent damage to crane components.

  • 8/3/2019 BP Lifting Operations HSE Directive

    30/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006132

    5.3 Transer o personnel between installation and vesselOshore installation manager and captain shall approve the

    transer o personnel between the installation and vessel.

    Transer shall be logged.

    For this type o transer, the ollowing applies:

    transer shall take place in good visibility with good lighting,

    and only when weather conditions permit a sae transer;

    a pre-job talk involving relevant personnel shall be carried out;

    liting appliance operator shall be in charge o the transer;

    beore the operation commences, the pick-up and lay-down

    areas or the personnel transer basket shall be prepared to

    ensure adequate room to carry out a sae operation;

    duty navigator and liting appliance operator shall maintain

    radio contact with each other throughout the entire operation;

    raising and lowering o the basket shall insoar as possibletake place over the open sea;

    MOB shall be on standby;

    the personnel transer basket shall be able to unction as a

    temporary lie rat or the number o people it is designed or.

    MOB should not be used to transer personnel between the

    installation and the vessel.

    The traditional personnel net basket should not be used, butreplaced with equipment or personnel transport that satisfed

    the requirements in DAT Regulation no. 820, order no. 522.

    When using the traditional personnel net basket:

    the net basket shall be maintained in good condition. It shall

    be tested every six months with a test load twice the

    maximum load. The result o the test shall be logged,

    the net basket shall be stored together with lie vests ina storage area where it cannot be damaged by equipment or

    chemicals,

    measures shall be taken to ensure that the crane hook does

    not injure anyone using the personnel net basket by using an

    appropriate pennant line,

    personnel who have not been transerred by personnel net

    basket previously shall be accompanied by a person who is

    very amiliar with its use,

    personnel shall stand on the ring on the outside o ropes on thenet basket, with both hands ree to secure a frm grip on the

    ropes.

    5.4 Handling o man overboard boat (MOB) with oshore craneWhen using the oshore crane to handle the MOB, the crane,

    boat and pennant line shall be approved or such use. The

    approval shall reer to the relevant crane and the additional

    dynamic load applied by the crane and pennant line on the boat.

  • 8/3/2019 BP Lifting Operations HSE Directive

    31/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 133

    Liting

    An operating procedure shall be prepared or handling the

    MOB with the oshore crane. The procedure shall include,

    among other things, descriptions o normal travel path, placing

    personnel in the boat, and how the personnel shall be evacuated

    in the event o crane stoppage.

    An elasticised pennant line or other suitable damping element

    should be used between the MOB hook and crane.

    During exercises, the MOB shall only be launched in wind

    speeds below 13 m/s (25 knots) (at 10 m level) and signifcant

    wave height below 2.5 m or allowable movements or the

    installation. Each installation shall defne limit values or

    maximum allowable movements.

    5.5 Handling o man overboard boat (MOB) with davitAn operating procedure shall be prepared or use o davit. The

    procedure shall include, among other things, how to place

    personnel in the boat, and how the personnel shall be evacuated

    in the event o davit ailure.

    During exercises, the MOB t shall only be launched in wind

    speeds below 13 m/s (25 knots) (at 10 m level) and signifcant

    wave height below 2.5 m or allowable movements or the

    installation. Each installation shall defne limit values ormaximum allowable movements.

    5.6 Use o personnel winch and riding beltFor use o personnel winch, OLF/NR 078 should be used, in

    addition to relevant requirements in this NORSOK standard.

    Split pin shall be used on shackle nut between riding belt and

    winch wire. It shall not be possible or the split pin to all outduring use. Other types o pin shall not be used.

    Use, maintenance, storage, check, inspection and examination

    o riding belts shall as a minimum comply with manuacturers

    instructions or use, see NS-EN 813 and NS-EN 365.

    5.7 Use o movable work platormsMovable work platorms shall be considered as liting equipment,

    and shall be subject to requirements to saety outitting as otherpersonnel transport equipment.

    There is no requirement or one-years experience or operators

    o movable work platorms. Operator shall be approved by the

    operational responsible person.

    Fall protection equipment shall be used in connection with use o

    movable work platorm.

  • 8/3/2019 BP Lifting Operations HSE Directive

    32/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006134

    Tools shall be secured against all.

    The deck area below the work platorm shall be barriered o.

    Normal operation o machinery or remotely operated equipment shall

    not take place while movable work platorm is being operated in the

    area.

    Movable work platorms shall be mechanically secured when in the

    parked position.

    Movable work platorms can be used without signaller or slinger. Work

    platorm operator shall carry out relevant parts o the tasks that would

    otherwise be carried out by the slinger and signaller.

    6. ADDITIONAL REQUIREMENTS FORDIFFERENT LIFTING APPLIANCES

    6.1 Oshore crane

    6.1.1 Shit handoverThe outgoing shit shall inorm the incoming shit about signiicant

    ongoing and planned work relevant to the operation. The outgoing shit

    shall also inorm the incoming shit about any incidents.

    6.1.2 Necessary personnelThere shall be two deck operators available at all times during

    operations with the oshore crane.

    The crane operator and deck operators can assess whether the

    operation can be carried out saely without the direct involvement o

    both deck operators. The one who is not involved shall wear normal

    work clothes and be equipped with radio on the crane channel.

    There shall be at least two deck operators directly involved in the

    operation during

    blind lits.

    large movements on mobile installations.

    narrow landing areas.

    heavy lits.

    use o tag line.

    complex lits such as tandem lits, assembly lit and asymmetric lits.

    Each installation shall determine limit values or movements and identiy

    landing areas that require the direct involvement o at least two deck

    operators in the operation.

    In order to address the principle o two saety barriers when liting and

    landing, at least two persons shall at all times have the load under visualcontact in the event that the operation has to be stopped.

  • 8/3/2019 BP Lifting Operations HSE Directive

    33/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 135

    Liting

    I the crane operator or one o the deck operators has a good visual

    overview (not via closed circuit television) o the area, the signaller can

    carry out the slingers tasks. In such circumstances, there shall

    be a clear division between the roles.

    Participants in liting operations and their roles can be made known

    through the wearing o special clothing, such as a reective vest,

    hardhat or similar.

    See also requirements in 4.8.2.

    6.1.3 Operational limitationsOperations with the oshore crane shall be halted when

    the crane operator considers urther operation unsae.

    wind speed or wave height exceeds 80 % o the cranes design limit. movements on the mobile installation make it difcult to carry out

    the operation in a sae and controlled manner. Each installation shall

    determine limit values or movements.

    In such circumstances, the operation can only be resumed ater

    reviewing the Checklist or liting operations under marginal weather

    conditions, see Annex K.

    The review shall be carried out by the involved persons, as a minimumthe crane operator, duty navigator on the vessel, deck operator and

    operational responsible person. Crew on the vessel can participate via

    radio.

    6.1.4 Use o liting gearIn order to address additional dynamic loads, a higher saety actor or

    liting gear used or lits between the vessel and the installation shall be

    applied. Saety actor shall be selected in accordance with requirementsin NORSOK R-CR-002.

    Plates shall be transported in baskets or by drilling holes in the plates

    to accommodate shackles. Plates can be lited in and out o load carrier

    through the use o chain or wire slings. In such circumstances, the lit

    shall not exceed shoulder height.

    Plate clamps shall not be used in connection with liting with the

    oshore crane.

    The latch on the main hook and whip-line hook shall always be ftted

    with lock-pin to prevent unintentional opening o the latch, or example

    by means o a through bolt which is secured with nut or

    split pin.

    The crane ball or block shall be painted in a colour that is easily visible.

    I the crane has two independent liting systems, loose liting gear

    should be removed rom the hook that is not in use.

  • 8/3/2019 BP Lifting Operations HSE Directive

    34/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006136

    Fixed hook with Clevis connection on chain shall only be used

    internally on the installation.

    Fibre slings should not be used in liting operations between

    the vessel and installation. I use o other liting gear o liting

    components is deemed unsae, unsuitable or could damage the

    load, fbre slings can be used in liting operations between the

    vessel and installation. An SJA shall then be carried out.

    Special care shall be exercised when using eye bolts and eye

    nuts.

    Since it can be difcult to determine material/steel quality

    o equipment and machinery, eyebolts/nuts can be used in

    accordance with the ollowing principles:

    or lits rom vessel to installation, primary load carrier is

    used;

    or lits in/out o load carriers, use eye bolts and eye nuts in

    accordance with suppliers recommendations, where this is

    considered to be the saest liting method;

    or internal transport with the oshore crane, use suitable

    load carrier or slings;

    or assembly, use eye bolts and eye nuts in accordance with

    suppliers recommendations.

    I eyebolts are included as part o the equipment that is intended

    or liting with the oshore crane on the installation and to/rom

    the vessel, this shall be stated on the certifcate.

    6.1.5 Loading and unloading o supply boatDynamic load chart shall be used or all liting operations

    involving vessels. Crane operator shall enter relevant signifcantwave height and shall not lit loads that exceed the cranes

    nominal capacity (Rn) stated in the dynamic load chart.

    For landing load on vessel and how much load area that can

    be used, see Annex D. Duty navigator is responsible or sae

    positioning o the vessel. This should however be carried out in

    consultation with the crane operator.

    Everyone who is involved in the loading and unloading operationshall be equipped with a radio, preerably UHF. In order to ensure

    communication with vessels that do not have such radios, the

    installation can have three extra UHF radios set to the crane

    channel or the purpose o loan to the vessel.

    Vessel deck crew and deck operators on the installation shall

    wear radio with headset and integrated microphone.

  • 8/3/2019 BP Lifting Operations HSE Directive

    35/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 137

    Liting

    In order to prevent spillage over the vessel, or other discharges

    rom interering with vessel operations, an announcement can be

    made over the public address and alarm system that the vessel

    is laying to the installation.

    I discharges rom the installation interere with vessel

    operations, the loading and backloading operation hall cease.

    Crane operator and duty navigator on the vessel shall carry

    out a pre-job talk beore the loading and backloading operation

    commences.

    The talk should include

    a review o the extent o the operation, positioning o load,

    backload etc..

    bulk delivery, number o hoses that shall be used and needor manned crane.

    operational conditions that can create difculties or the

    execution o the operation.

    any heavy lit or other loads that require special precautions,

    e.g. acid, isotopes etc..

    any seaastenings.

    inormation exchange about personnel under training or other

    actors that shall be taken into consideration.

    transer o material saety data sheets or loads requiring this.

    Beore loading, transport documents shall be transerred

    between the installation and vessel. In addition, material saety

    data sheets shall accompany loads where this is a requirement.

    Beore the operations commence, duty navigator on the vessel

    shall ensure that sae zone and escape route are known to the

    crew on the vessel and crane operator.

    Signal or when to hook on and o shall be agreed beorehand

    between crane operator and crews.

    Pennant shall be o an adequate length to ensure the saety o

    the crew on the vessel at all times. Length o pennant should be

    at least 7 m.

    Loose pennants that are not in use represent a saety risk tothe crew on the vessel. The number o pennants and allowable

    working load shall be appropriate or the load.

    During crane operations, the vessel should move as little as

    possible and not ollow the movement o the load.

    Visibility (not via closed circuit television) shall always be such

    that the crane operator can see the deck crew, hook and load on

    the vessel deck.

  • 8/3/2019 BP Lifting Operations HSE Directive

    36/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006138

    Load shall never be swung over the wheelhouse or crew on the vessel.

    Load should be lited and lowered over the sea when possible.

    6.1.6 Loading and unloading when using load carriersLoad picking shall not take place. Load picking means taking load

    carriers that are positioned in between other loads, and which requires

    crew to climb on other load carriers or expose themselves to other

    hazard in order to hook on the load. Nor is it allowed to extract load rom

    a load carrier on the vessel deck.

    Barrel liters and pallet trucks shall only be used to handle load in and

    out o load carriers.

    General requirements to use o load carriers are described in 7.11.

    6.1.7 Loading and unloading o drill pipe and casingWhen preparing to carry out the lit, the slinger shall ensure that

    protectors are frmly in place.

    When liting tubulars, slings shall be wrapped around twice, choked

    and secured. Slings should be choked in the same direction. Due to the

    small bend diameter when choking, this area shall be inspected

    thoroughly in connection with pre-use check.

    To prevent mixing and incorrect use o slings, eorts should be made to

    use only one type o sling or all transport o drill pipe and casing to an

    installation.

    To ease the working o slinging up pipe bundles, the ollowing standard

    wire rope can be used:

    Wire rope dimension O20 mm, length 8 m, 30 cm sot eyeWire rope type 6 x 36 + 1FCSaety actor 6Choking SWL o the sling shall be reduced by 25 %

    when choking.

    Locating sling on load Slings shall be placed 1/4 o the pipe lengthrom the end o the load.

    Angle Sling angle through the choke shall not exceed120?.

    Working angle Working angle should not exceed 45?.Securing Ater the slings are tight, a saety clamp shall be

    ftted and tightened.

    Guidelines should be prepared or how many tubulars o each type can

    be lited in one load.

    6.1.8 Receiving and return o bulkSystems or receiving bulk and uid on the installation shall be

    ready beore the vessel arrives. This is important in order to avoid

  • 8/3/2019 BP Lifting Operations HSE Directive

    37/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 139

    Liting

    misunderstandings and errors when transerring bulk. Each installation

    should use valve diagrams and checklists or this preparation.

    Hoses, hose connections and buoyancy elements shall comply with the

    requirements in OLF/ NR061 and be colour coded. Hoses that are used

    simultaneously should be the same length.

    Deck operator shall check buoyancy elements and marking, and make

    sure that the hoses are without visible damage that can lead to a leak.

    Where appropriate, bulk hoses should be ftted with a swivel between

    the hose and the installation.

    Prior to loading and unloading, transport documents shall be exchanged

    between the installation and vessel. In addition, material saety data

    sheets shall be exchanged where this is a requirement.

    Throughout the bulk transer operation, continuous radio contact shall

    be maintained between the vessel, crane operator and person receiving/

    sending bulk on the installation.

    Bulk hoses should be vented beore and ater use.

    Bulk hoses shall be sent to the vessel by means o the crane. The hose

    should normally be hooked on at the end.

    Care shall be taken to ensure that bulk hoses do not snag on the

    installation structure thereby causing additional strain orce. Two deck

    operators should be used when handling bulk hoses.

    Crane operator can only leave the crane during the bulk operation i

    consent is given rom the duty navigator on the boat.

    I bulk transer is carried out under difcult weather conditions, the

    crane operator shall remain in the crane until the operation is complete.

    In the event o wind speeds exceeding 15 m/s (about 30 knots) and

    signifcant wave height over 4 m, the crane should be manned.

    As soon as loading or unloading is complete, the crane operator should

    retrieve the hose.

    6.1.9 Liting in connection with assembly and disassembly workSpecialist personnel with knowledge o the equipment shall be involved

    in connection with the planning o the work operation and handling o

    own equipment.

    In connection with assembly and disassembly lits, a pre-job talk or

    SJA shall be completed. Specialist personnel with knowledge o the

    equipment to be lited, as well as the crane operator and deck

    operators, shall participate.

  • 8/3/2019 BP Lifting Operations HSE Directive

    38/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006140

    In connection with assembly and disassembly lits, the

    instructions or use rom the equipment supplier shall be

    ollowed.

    The slinger shall pay particular attention to ensure that the load is

    completely ree beore liting commences.

    To prevent overloading liting equipment in connection with

    disassembly, the weight indicator should be monitored closely

    to ensure that it does not exceed the stated or assumed weight

    o the load.

    6.1.10 Liting operations to and rom the drill foorDuring liting operations on the drill oor, all personnel involved

    shall be on the same radio channel.

    Beore the hook or load is brought into the drill oor area, the

    liting operation shall be cleared with the responsible person on

    the drill oor.

    6.1.11 Transport o chemical tanksCrane operator and deck operators shall know the contents o

    the tank, hazards and material saety data sheets.

    Chemical tanks shall be placed and dealt with in accordance withtransport documents and local procedures.

    Beore transport, the slinger shall check that covers are in place

    on drains and discharge points, that the outside surace o the

    load carrier is not contaminated by substances or chemicals, and

    that the tank is otherwise ready or the lit.

    6.2 Overhead craneI the overhead crane is located in an area with a good overview,and there is no blind lits involved, the liting appliance operator

    can carry out the liting operation alone through dealing with the

    slinger and signallers tasks.

    When operating an overhead crane or bridge crane with

    two speeds, the load should be stabilised and secured by

    commencing the liting operation at crawl speed.

    6.3 Pipe handling on pipe deck and in the drilling areaThis subclause deals with the use o the drawworks or similar

    liting equipment or liting o top-driven rotation system in

    coordination with other pipe handling equipment.

    For requirements to remotely-operated pipe handling, reerence

    is made to OLF/NR 081.

    Pipe handling in the drilling area to and rom deck shall be carried

  • 8/3/2019 BP Lifting Operations HSE Directive

    39/80

    HEALTH, SAFETY & ENVIRONMENT HANDBOOK 2006 141

    Liting

    out in accordance with local procedures.

    Only personnel who are cleared by the operational responsible

    person can be present in the drilling area.

    When liting tubulars with the claw or magnet, the work area

    shall be barriered o and no personnel shall be in the vicinity.

    When barrier o the area, special attention shall be given to

    the act that tubulars can slip out and represent a hazard or

    surrounding areas.

    I liting appliances are located in an area with a good overview,

    and there is no blind lits involved, the liting appliance operator

    can carry out the liting operation alone through dealing with the

    slinger and signallers tasks.

    A local procedure shall be in place or the number and type o

    tubulars that can be lited saely in one bundle.

    Beore commencing the lit, the liting appliance operator shall

    make sure that the correct gripping arrangement has been

    selected and that the claw or magnet is in the correct position

    and is correctly secured to the load.

    The crane path shall be ree o obstacles and supply cables shallrun reely.

    The operator shall ensure that the gripping arrangement is in the

    correct position and properly secured.

    The operator shall ensure that the liting appliance and guiding

    device are coordinated.

    6.4 Cargo winch (tugger)

    As part o the pre-use check, the winch operator shall check

    that the hook and swivel are in order and that nut and split pin

    are used on shackles. Split pin shall not be cap