Upload
doliem
View
225
Download
2
Embed Size (px)
Citation preview
Chris Cooper
Regional Sales Manager
Southeast & Southwest Territories
Bosch Rexroth SERCOS III
Automation Solutions & Applications
www.infoPLC.net
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.2Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Agenda- Automation Solutions & Applications
Introduction to Bosch Rexroth
Automation Solutions
De-centralized Drives
High Performance Controls
SERCOS III Ethernet Based System Architectures
SERCOS III Application Examples
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.3Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Bosch Rexroth in the Americas
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.4Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
The Company – The Technology Areas
Everything from one source – specialized and integrated
Components, modules, systems, as well as services and engineering
services in the areas
Hydraulics
Electric drives
and controls Service
Linear and
assembly
technologies Pneumatics
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.5Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
The Company – The Markets
Food and Packaging
Cutting and forming
machine tools
Automotive industry
Printing and converting
Assembly/handling
Logging industry
Rubber and injection-
molding machines
Tunnel and mining
industry
Civil engineering
Entertainment
Offshore technology
Shipbuilding
Maritime applications
... and much more
Rexroth services are used worldwide
in nearly all industries ...
500,000 Customers worldwide!
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.6Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Rexroth Automation House
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.7Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
IndraDriveTM
The new drive generation for all applications
Worldwide first provider of servo- and frequency converter on one
platform
SERCOS II & III Interfaces
Open architecture connectivity
Drive-integrated safety technology
for safe stop and safe motion
(certified acc. to EN 954-1, safety category 3)
Single- and multi-axes Motion Logic
acc. to IEC 61131-3 and PLCopen
Scalable power, functionality and
performance for best application fit
Fast and easy start-up assistant incl.
automatic motor identification and
auto-tuning
Drives and motors
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.8Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
IndraDyn
Next generation of motors
IndraDyn S
Synchronous servo motors up to 240 Nm
IndraDyn A
Asynchronous servo motors up to 100 kW
IndraDyn L
Synchronous linear motors up to 22.000 N
IndraDyn T
Synchronous torque motors
up to 13.800 Nm
IndraDyn H
Synchronous high-speed motors
up to 30.000 min-1
Planetary gearboxes
Drives and motors
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.9Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
IndraControl V
Controls and HMI
Controller based terminalsFrom text displays up to graphical touch screen
Windows CE Embedded based terminals
Visualization and PLC runtime in one device
Standard industrial PC‟s
Cost-effective solutions by standardised PC hardware
High-end industrial PC‟sFor highest demands in industrial environment
Complete PC-based operator
terminalsVisualization and PLC control in one device
Visualization softwareUseable on different platforms
(Win XP, CE, Web)
AccessoriesMachine operator panels, keyboards, …
Controls and HMI
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.10Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
IndraControl L
Controls and HMI
IndraControl LThe most compact embedded control with Ethernet,
SERCOS II, III and PROFIBUS interfaces in their class
Rexroth Inline The flexible I/O portfolio for
cabinet installation with degree of protection IP20
Rexroth FieldlineThe rugged I/O technique for
field installation with degree of
protection IP67
Scalable in power and functionality
Modular and flexible with many
open communication standards
Fast and tool-less installation
Controls and HMI
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.11Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
IndraLogic
The uniform and open PLC solution
Uniform PLC runtime for all Rexroth systems:
Motion Control, CNC and PLC system solutions
Scalable in performance and control platform:
Drive-based
for drive-based applications with integrated
motion-logic
Controller-based
based on IndraControl L and direct
connection of the I/O portfolio
Rexroth Inline
PC-based
combined with integrated Visualization
based on IndraControl V
Programming according to IEC 61131-3
Common PLCopen library with
standardised motion functions
Complete engineering with IndraWorks
PLC
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.14Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Architectures
Economic solution for
low to medium demands
up to 8 axes
MLDMotion Logic Drive-based
MLCMotion Logic Controller-based
MLPMotion Logic PC-based
Uniform engineering for motion, logic, HMI and drives with IndraWorks
Open standards and uniform PLC platform acc. to IEC 61131-3
Uniform system bus for motion, drives, safety and I/O„s: SERCOS III
MLD
Drives
I/O
HMI
MLC
Drives
I/O
HMI
Drives
I/O
HMI
MLPMotion LogicMotion LogicMotion Logic
WEB, MES, ERP
Uniform general technology functions and program templates
Standard solution for
medium to high demands
up to 64 axes
High integrated solution for
medium demands
up to 32 axes
Drives
I/O
HMI
HMI
Motion LogicMotion Logic
WEB, MES, ERP
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.15Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Architectures
Economic solution for
low to medium demands
up to 8 axes
MLDMotion Logic Drive-based
MLCMotion Logic Controller-based
MLPMotion Logic PC-based
Uniform engineering for motion, logic, HMI and drives with IndraWorks
Open standards and uniform PLC platform acc. to IEC 61131-3
Uniform system bus for motion, drives, safety and I/O„s: SERCOS III
MLD
Drives
I/O
HMI
MLC
Drives
I/O
HMI
Drives
I/O
HMI
MLPMotion LogicMotion LogicMotion Logic
WEB, MES, ERP
Uniform general technology functions and program templates
Standard solution for
medium to high demands
up to 64 axes
High integrated solution for
medium demands
up to 32 axes
Drives
I/O
HMI
HMI
Motion LogicMotion Logic
WEB, MES, ERP
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.16Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Line-Controller
with fieldbus
(optional)
Sercos-III
CCD Master
MASTER
Programming
and
Parametrizing
of all drives
and I/O´s with
IndraWorks
w/o changing
the socket
Ethernet TCP/IP
SLAVE 1 SLAVE N
FKM-
Sercos-III
Sercos III
Ethernet based
MLD Systems - Motion Logic Drive-based
Sercos-III Ethernet Master with Sercos-III Slave´s
HMI
PLC in
Drive Sercos-III I/O´s
Switch
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.17Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Application Example #1
BVK1300 HFFS Machine
Cross seal
3
1
5
4
2
Foil Feed
Lug Chain
Rotary knife
Transport
Fin Seal
6
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.18Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
A3
Cross Seal
A4
Rotary knife
A5
Transport
A6
Fin seal
A1
Lug Chain
PLC Basic Advanced
MLD-Master
Basic Basic Basic Basic
I/Os Reference
switch
1 Probe Input
2 Inputs
1 PLS Output
3 Outputs
Reference
switch
Reference
switch
Reference
switch
Operating mode
electronic motion
profile
Linear
profile
Linear profile Cross seal
profile
Non linear
profile
Linear profile Linear profile
SIII
WinCE
- Visualisation
PLC Network
variables
A2
Foil feed
Application Example #1
BVK1300 HFFS Machine
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.19Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
High Speed handling of many Products per minute
Depending on the product size and the machine design, the
throughput requirements can be anywhere from 5 to 2000
products per minute (250 to 500 typically)
Registration
Accurate and high speed registration must be performed in
order to align package labeling
ELS (Electronic Line Shafting) functionality
Reduces mechanical components on the machine and
significantly reduces setup and product change-over time
Electronic Camming allows for different knife profiles to be
executed based on the product length & height
Lock-on, Lock-off cam profiles to achieve “No-product= No-
wrap” functionality
Servo Requirements for a HFFS machine
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.20Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Architectures
Economic solution for
low to medium demands
up to 8 axes
MLDMotion Logic Drive-based
MLCMotion Logic Controller-based
MLPMotion Logic PC-based
Uniform engineering for motion, logic, HMI and drives with IndraWorks
Open standards and uniform PLC platform acc. to IEC 61131-3
Uniform system bus for motion, drives, safety and I/O„s: SERCOS III
MLD
Drives
I/O
HMI
MLC
Drives
I/O
HMI
Drives
I/O
HMI
MLPMotion LogicMotion LogicMotion Logic
WEB, MES, ERP
Uniform general technology functions and program templates
Standard solution for
medium to high demands
up to 64 axes
High integrated solution for
medium demands
up to 32 axes
Drives
I/O
HMI
HMI
Motion LogicMotion Logic
WEB, MES, ERP
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.21Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Multi axis kinematic up to 8 axis
Over 100 kinematic transformations
Easy kinematic configuration
Zero offset, Override, Teach-In, …
Adaptive belt tracking (4 belts)
Easy integration of vision systems
Customer-defined kinematics
Application Example #2
Robotics
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.22Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Axis
Axis
Application Example #2
Robotics
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.23Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Application Example #2
Robotics
Highlights:
Hardware: MLC V03
7X SERCOS III Indradrive (2 ms SERCOS time)
Camera interface via Ethernet TCP/IP
HMI interface via Ethernet OPC
Belt synchron (Infeed and Outfeed belt)
Delta kinematics Transformation
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.24Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
IndraWorks
Framework for all Rexroth System Solutions
Software tools for all engineering tasks included
Ergonomic, Windows conform graphical user
interface
Wizards for configuration and parameter setup
Transparent project navigation with
functional arrangement of device objects
Comfortable programming editors
according to IEC 61131-3 and
DIN 66025/RS247
Guaranteed future by the latest
.net based system architecture
Openness by support of
standardized software interfaces
Engineering
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.25Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
SERCOS III – The Next Generation
Rexroth System Products with SERCOS III
IndraMotion
MLC
Inline
Block I/OInline
Bus coupler
IndraMotion
MLD
IndraControl L
Option module
(Master)
IndraControl
L15
(Slave)IndraDrive
IndraMotion
MLP
BDC
Pneumatic
Valve Manifold
IAC-R
Control Valve with
integrated hydraulic
axis control
IndraControl L45
IndraControl L65
IndraControl VEP
HNC100
Hydraulic
Axis control
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.27Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Partial list of Rexroth SERCOS III Customers
Robot control, Germany
More than 100 customers
in more than 20 countriesPackaging machine, Italy
Injection molding machine, Canada Press systems, Canada
Board turner in saw mill, Canada
System integrator, Canada
Automation systems, Canada
Pull nose box loader, NorwayConversion presses, Germany
Tubular bag machine, USA/Germany
Tea bag machines, Germany
Grinding machine, Japan
Packaging machine
Packaging machine, Germany
Pipe production machine, Germany
Roll forming machines, Belgium
Packaging machine
Production of wheel hub motor „Active Wheel“
Switzerland
Distributor, Automation
Switzerland
Die and device bonding
France/Sweden
Packaging machine, USA
Engineering, USA
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.28Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
SERCOS III and Industrial Ethernet
Reference customers (Rovema)
Flow wrapper VPL260
PC based control architecture
ROVEMA P@ck-Control
with SERCOS III-Master
(from AUTOMATA)
IndraDrive drives with SERCOS
III
SERCOS III I/Os
presented at Interpack 2008
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.29Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
SERCOS III and Industrial Ethernet
Reference customers (JTEKT)
Standard Grinding Machine
SERCANS III PCI card
IndraDrive Cs
IndraDyn Motors
IMTS, Chicago, 08-13 September
2008
New Generation of
High-End Grinding Machine
SERCANS III PCI board
IndraDrive M
Cross Communication & I/Os
IndraDyn Motors
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.30Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
Examples of SERCOS III Applications
Printing MachinesPackaging MachinesPlastic Injection Molding
High Speed MillingCrank Shaft GrindingTest Stands
Profilers Roll Feeds Presses
© All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. We also retain sole power of disposal, including all rights relating to copying, transmission and dissemination.31Electric Drives and Controls l Bosch Rexroth - Solution Provider for Food & Packaging l V08 l Steffen Winkler, BRC/SIF
For More Information, Contact:
Dan Throne, National Sales Manager – Hoffman Estates
847-645-3749
Scott Hibbard, VP of Technology – Hoffman Estates
847-645-3670