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Borealis Facts & Figures2019-2020
Borealis Facts & Figures 2020 1 |
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Content
− Borealis‘ mission and strategy
− Borealis at a glance
− Highlights 2019
− Workforce
− Values
− Key financial and sustainability figures
− Executive Board
− Ownership structure
− Borealis worldwide
− History
− Products
− Sustainability
− EverMinds™
− Project STOP
− Polyolefin producers
− Polyolefin market
− The plastics value chain
− Fertilizer market in Europe
− Melamine market & value chain
Borealis Facts & Figures 2020 2 |
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Borealis Group Strategy 2035The new strategy is built on three key pillars
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Borealis at a glance
Worldwide Market Position Employees Line of Business Ownership Structure
Joint Venture Joint Venture Circularity Patents
Head Office in Vienna, Austria. Operating on five continents
in 120 countries
#2 among polyolefinproducers in Europe
More than6,900 employees
Production and distribution ofpolyolefins, base chemicals
and fertilizers
64% Mubadala, United ArabEmirates / 36% OMV, Austria
Net profit 2019 – MEUR 872 Net sales 2019 – EUR 8.1 billion
Bayport Polymers – bringsBorstar® technology to American
polyethylene markets
Two polyolefin recyclingoperations in Europe
120 priority patentsfiled in 2019
Financial figures
Borouge – the world‘s largestintegrated polyolefin complex
in Ruwais, UAE
Borealis Facts & Figures 2020 4 |
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Highlights 2019January-December 2019
Safety first: Continued focus on safety with a TRI rate of 1.6 in 2019
Generation of 28 GWh power by windmills connected directly to internal grid at Borealis facilities in Kallo, Belgium.
Borealis becomes Core Partner of the New Plastics Economy initiative led by the Ellen MacArthur Foundation.
Launch of circular economy-related product innovations at K 2019 in Düsseldorf, Germany.
Introduction of new Borcycle™ brand delivers pioneering circular solutions for demanding applications.
Record number of 120 priority patents filed.
Scaled-up Project STOP receives prestigious ADIPEC award.
Publication of “10 Codes of Conduct for Design for Recyclability” to promote plastics circularity in the industry.
ReOil collaboration with OMV advances chemical recycling of post-consumer plastics.
Strategic co-operation with Neste to produce renewable polypropylene.
Production capacity increased by 60% at plastics recycling facility in Wildon, Austria, after strategic investment.
Groundbreaking ceremonies in Kallo for world-scale propane dehydrogenation plant and in Texas, USA, for new Borstar® polyethylene unit.
Inauguration of polypropylene (PP) compounding plant in North Carolina, USA, strengthens commitment to North American automotive industry.
Memorandum of Understanding (MoU) with ADNOC, Adani and BASF to evaluate collaboration on chemical production complex in Mundra, India.
Resolution of tax case in Finland by way of Mutual Agreement Procedure between Austrian and Finnish tax authorities.
Borealis honoured as best European PP producer in 2019 by Polymers for Europe Alliance.
Borealis Facts & Figures 2020 5 |
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Employing a skilled workforce worldwide
Around 6,900 employees run Borealis production sites, innovation centres and customer centres around the globe.
Borealis' success is the result of hard work put in by dedicated employees.
Employees worldwide
Others: 600
Austria: 1,900
France: 900
Finland: 900
Sweden: 900
Germany: 400Netherlands: 200
Belgium: 1,100
6 | Borealis Facts & Figures 2020
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Our values guide our business decisions and drive every action we take
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We strive for zero incidents in health and safety.
We consider our local and global responsibility for the environment in our decisions.
We do business according to high ethical standard and lead by example.
We trust and involve people and communicate openly, respectfully and in a timely manner.
We collaborate, support and help each other to develop for the best of Borealis.
We build on diversity for better results as “One Company”.
We win through Excellenceand deliver beyond expectations.
We commit to making joint decisions and follow through.
We give feedback and make “Connect–Learn–Implement” and “Continuous Improvement” a natural way of working.
We are fit, fast and flexible and seek smart and simple solutions.
We encourage decisions on all levels of the organisation to increase ownership and speed to realisation.
We welcome change and manage it to shape our future.
Responsible Respect Exceed Nimblicity™
Borealis Facts & Figures 2020
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Key financial and sustainability metrics 1/2
Total Recordable Injuries (TRI) Net SalesTotal Sales 1)
Gearing ROCENet Profit
1.4
0.91.1
1.3
0
0,5
1
1,5
2015 2016 2017 2018 2019
TRI N
umbe
r/mio
. wor
kho
urs
1)
2019
9,0268,768
9,069
9,937 9,768
6,000
7,000
8,000
9,000
2015 2016 2017 2018 2019
EUR
mio
.
2019
1) Includes own employees and contractors 1) Total net sales of Borealis and pro- rata sales of at equity consolidated companies
7,77,218
7,564
8,337 8,103
6,000
7,000
8,000
9,000
2015 2016 2017 2018 2019
EUR
mio
.
2019
19
10 12
2024
0
15
30
45
2015 2016 2017 2018 2019
Perc
ent
2019
9881107 1095
906 872
0
300
600
900
2015 2016 2017 2018 2019
EUR
mio
.
2019
1516
1513
11
0
5
10
15
2015 2016 2017 2018 2019
Perc
ent
2019
1.5
1
0.5
1.6
8 | Borealis Facts & Figures 2020
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Key financial and sustainability metrics 2/2
Total Recordable Injuries (TRI) Waste GenerationEU ETS Co2 Emissions
Energy Consumption Water WithdrawalFlaring Performance
4,2704,600
4,210 4,3024,625
0,000
1,000
2,000
3,000
4,000
5,000
2015 2016 2017 2018 2019
Kilo
tonn
es
2019
157,000
49,03661,398 53,713
86,109
0,000
50,000
100,000
150,000
2015 2016 2017 2018 20192019
22,600 24,100 22,40024,476 25,831
0,000
10,000
20,000
30,000
2015 2016 2017 2018 2019
47,690
38,700
51,600
26,275 27,819
0,000
20,000
40,000
60,000
2015 2016 2017 2018 2019
Tonn
es
2019
300
724 752675
750
0
300
600
900
2015 2016 2017 2018 2019
M³ (
mio
.)
2019
GW
h
Tonn
es
2019
1.4
0.91.1
1.3
0
0,5
1
1,5
2015 2016 2017 2018 2019
TRI N
umbe
r/mio
. wor
kho
urs
1)
2019
1) Includes own employees and contractors
1.5
1
0.5
1.6
9 | Borealis Facts & Figures 2020
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Our Executive Board
− Chairman of the Executive Board
− Human Resources− Communication− Procurement− Legal− Strategy & Group
Development− Group HSE and Quality
Lucrèce Foufopoulos
CEO CFO EVP Polyolefins & Innovation & Technology
EVP Base Chemicals & Operations
EVP Middle East & Growth Projects
− Business Support− Business Finance− IT & Services− Internal Audit− Business lntelligence− Group Tax− Treasury & Funding− Group Controlling
− Melamine & Fertilizer− Group Quality, Programme &
Project Management Office
− Polyolefins− Circular Economy Solutions− Innovation & Technology− Commercial Excellence− Borealis regions
− North-America− Latin-America− Asia-Pacific
− Base Chemicals− Operations Polyolefins and
Base Chemicals− Technical Development &
Engineering− Plant Availability & Turn-
Around− Manufacturing Excellence
and Improvement
− Borouge JVs− Growth Projects − Technical Support− Borealis ME Representative
Office
Mark Tonkens Martijn van Koten
Philippe RoodhooftAlfred Stern
Borealis Facts & Figures 2020 10 |
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A solid ownership structure provides a reliable foundation for the future
Borealis Facts & Figures 2019 11 |
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Borealis worldwide
Borealis Locations
Head OfficeBorealis AGWagramer Strasse 17-19A-1220 Vienna, AustriaTel. +43 1 22 400 300Fax + 43 1 22 400 [email protected]
Customer Service CentresAustria, Belgium, Brazil, Finland,France, Hungary, Turkey, United States
Production PlantsAustria, Belgium, Brazil, Finland, France, Germany, Italy, Sweden,The Netherlands, United States
Borouge Locations
Head OfficesSingapore, UAE
Innovation/Application CentresChina, UAE
Production PlantsChina, UAE
Sales Offices/Representative OfficesChina, India, Indonesia, Japan, Singapore, Thailand, UAE, Vietnam
Logistics HubsChina, Malaysia, Singapore, UAE
The purpose of this visualization is of representational nature only. Though it was prepared with the greatest possible attention to detail, simplified illustrations may have been applied.
Sales Offices/Representative OfficeArgentina, Chile, China, Colombia, Czech Republic, Denmark, France, Hong Kong, Mexico, Morocco, Poland, Russia, South Africa, Spain, Turkey, UAE, UK
Borealis L.A.T LocationsAustria, Bulgaria, Croatia,Czech Republic, France, Greece,Hungary, Romania, Serbia, Slovakia
Borealis Rosier Locations*Belgium, The Netherlands
12 | Borealis Facts & Figures 2020
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Aware of our history, ambitious about the future, dedicated to fulfil our potential
*Total recordable injuries (TRIs) per million working hours drop to 4.0 from 8.4
Borouge Joint Venture established
Safety record: 50% drop in TRIs*
Inauguration Int. Innovation HQ, Linz (AT)
Opening first Borstar® PP plant
Borealis becomes operational
Signing Responsible Care® global charter
Expanding Base Chemicals business
Acquisition GPN and Rosier
Acquisition Speciality Polymers
Antwerp
Acquisition mtmplastics
and mtm compact
Next steps in going global
Acquisition Ecoplast
1994 2000 2006 2011 2016
1998 2002 2009 2013 2017
20182013
Acquisition DEXPlastomers in
Geleen
2014
Borealis Facts & Figures 2020 13 |
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Borealis provides pioneering solutions in three business areas
Polyolefins Base Chemicals Fertilizers, Melamine & Technical N-Products
Borealis works closely with its customers and industry partners to provide innovative and value-creating plastics solutions that increase end-product safety, reduce weight, lower costs and enable integration of parts.
Borealis continues to develop its profitable Base Chemicals business building on unique feedstock technology, logistics and integration strengths.
Borealis is a leading fertilizer and melamine company in Europe with strong ambitions for further growth in selected markets worldwide.
Borealis supplies fertilizers and technical nitrogen products via its Borealis L.A.T distribution network.
Borealis Facts & Figures 2020 14 |
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Borealis Sustainability Ambition
We are committed to create a world where there is no waste of resources, no emissions
into the environment and no harm to society, while delivering prosperity for Borealis and
our stakeholders
Borealis Facts & Figures 2020 15 |
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Borealis Sustainability Strategic Framework
Borealis Facts & Figures 2020 16 |
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• A platform to heighten the visibility of plastics circularity
• As the polar opposite of a dismissive “never mind” attitude, establishes a more circular mind-set
• Serves to streamline all Borealis circular economy related activities and boost their impact:
• Innovation• Commercial offerings• Corporate initiatives • Value-chain initiatives• Industry associations & memberships
• Sparks interaction and exchange with stakeholders
• Acts as a catalyst to inspire innovative circular polyolefin solutions
• Represents people who challenge the status quo, aresmart, mindful and progressive
What EverMinds™ is about
MindfulnessWe take action to shift towards
a circular mindset
QualityWe strive to deliver premium performance whilst caring for
the environment
CollaborationOnly together we can shape a
better tomorrow
PioneeringWe are constantly innovating
our product portfolio; the reason our clients choose us
The EverMinds™ values
The EverMinds™ platform – thinking circular
Borealis Facts & Figures 2020 17 |
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A city-partnership project co-founded by Borealis and SYSTEMIQ
@endoceanplastic
Project STOPsupports cities to design and implement low-cost,
sustainable and more circular waste
management models
Three Objectives: Zero leakage of
waste Driving circularity Community
Benefits
www.stopoceanplastics.com
Strategic partners Supporting and technical partners
Borealis Facts & Figures 2020 18 |
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Polyolefin Producers: Mubadala family & Borealis JVs command top positions
PE PP
Capacities year-end 2018 in MT, based on ownership share
World Europe
Legend: Mubadala family refers to Borealis, Borouge & NovaSource: Borealis and IHS
19 | Borealis Facts & Figures 2020
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Growth in polyolefin demand 2005-2020
20
24
15
23
10
22
05
22
05 2010 15
7543
20
4
15
4
10
3
05
2
20
102
15
78
10
58
05
4120
12
15
10
10
8
05
5
7
05
6
20
9
15
8
10
20
27
15
24
10
22
05
23
Source: IHS/Borealis
Regional PE and PP market development (MT)
LDPE LLDPE HDPE PP
Borealis Facts & Figures 2020 20 |
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Key drivers of the polyolefin market
Cyclical industry Changing profitability
Market Substantial differences in regional growth profiles
Asset economics A challenge for non-integrated players
Feedstock Increasing regional differences
The competition Comprehensive restructuring during last years
Environment & perception Sustainability & image
Borealis Facts & Figures 2020 21 |
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Translating challenges into opportunities in the global polyolefin market
Borealis Facts & Figures 2020 22 |
Key challenges Key opportunities
Advantaged production capacity in the Middle East and North America in future
Competitiveness of European-based production assets
Continuing market volatility(e.g. feedstock, prices)
Sustainability of global demand growth (especially in Asia)
Increasingly strict environmental legislation(e.g. REACH)
Competition for talent and resources
Strengthen own resources and partnerships in the Middle East
Leverage deep expertise to drive lean manufacturing processes
Ensure flexible processes and an efficient organisation
Capture potential in other growth regions(e.g. Turkey, N. Africa, Americas, CEE)
Reposition the image of the chemical / plastics industry
Drive operational excellence acrossthe organisation to deliver results
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The plastic value chain (1/2)
Borealis Facts & Figures 2020 23 |
Oil and gas production Refining The cracking process
Polyolefins begin with oil and natural gas, most of which is exploited for energy. Only 4% becomes plastic raw material.
In the refinery the oil and gas mixture is separated into different products by distillation.
Cracking modifies hydrocarbon molecules into new molecules, including the gases ethylene and propylene. Borealis operates its own crackers and produces most of the olefins it needs.
© OMV AG © OMV AG
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The plastic value chain (2/2)
Borealis Facts & Figures 2020 24 |
The polymerisation process PE, PP and compounding Plastic solution
Polymerisation is a chemical reaction caused by a catalyst. Borealis produces PE and PP at its polymerisation plants across Europe and with its JV partner Borouge in the Middle East.
Borealis PE and PP polymers are designed for specific applications and are delivered to customers in the plastics converting industry, usually as 2-to-3-millimetre particles.
Borealis' customers melt Borealis PP and PE and process them into the plastic products for everyday use (e.g. packages, bags, film rope).
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Borealis – a leader in the European fertilizer business
Borealis Facts & Figures 2020 25 |
European Fertilizer Market 2018 in million tonnes (MT), nameplate production capacities in the EU, non-EU Balkans and Norway. Source: Borealis and Fertilizers Europe. Includes AN, AS, ASN, CAN, CN, DAP, MAP, NP, NPK, OSTRN, OSTPH, PK, Solut, SSP, TSP, Urea
Capacity per owner (million tonnes) – Top 10
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Melamine: the product value chain
Borealis Facts & Figures 2020 26 |
High Pressure Melamine Low Pressure Melamine
Thermosetting Amino Resins
Melamine SaltsMF Resins MUF Resins Etherified
MF Resins Others
95%
61% 25% 9% 5%
Melamine
Natural Gas
Ammonia
Urea
Melamine Crystal
2.5%2.5%
Raw Materials
Processes
Product / Intermediate
Downstream
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Melamine market by end use …
Borealis Facts & Figures 202027 |
− Global consumption is approximately 1.6 million tonnes
− About 75-80% of melamine consumption can be ascribed to the wood-working industry
− Share of applications expected to remain constant until 2020
Consumption by application in 2018 (%)
Laminates
Other
Paper/Textile Treating
Wood Adhesives
Surface Coating
Molding Compounds
Sources: Borealis Agrolinz Market intelligence
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6446 44
1229
24
2411
52
48
21
1310
51720 10
7 814
6 10
Europe Americas China Asia Others
Laminate Wood Adhesives Surface Coating Molding Compunds Other
… and by region
Borealis Facts & Figures 2020 28 |
Consumption by application in 2018 (%)
Sources: Borealis Agrolinz Market intelligence
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Thank you
Borealis Facts & Figures 202029 |