BOOKLET_1

Engineering Trainings Booklet

CONTENT

1. Basic Engineering Process I + II2. Knowledge Management / Continuous Improvement3. Seat System Design I4. Optitex Basic Training

5. FMEA Basic Training6. Epic Introduction

7. Epic For Engineers

8. Epic Reports

9. IR/DA

10. GD&T

11. Injection Molding Tools

12. Core Products Portfolio

13. Basic Catia V5 kinematic training14. Catia V5 for Managers15. Catia V5 Creator I. and II.

16. Catia V5 Reviewer Training

17. Catia V5 update Training

18. DDX Coordinator Training

19. GVPM 3DCom Coordinator

20. GVPM Best Practice Training21. GVPM Classic Client Coordinator

22. GVPM Overview

23. GVPM Update Training

24. JCI 2D Standards Training

25. OEM CAA and Standards Training

26. OEM CAA and Standards Update Training

27. Q-checker Reviewer Training

28. Workshops (CAD application related topics)

1. BASIC ENGINEERING PROCESS I + II Trainer

Jn HospodrskyDuration2,5 hoursKey topic

BEP (Basic Engineering Process), Plan Do Check Act (PDCA), A3, Problem Solving, Problem Definition, Problem Resolutions, Pugh Analysis, Tactical Plan, Double Ended Schedule, Knowledge Base.Mandatory for:

Engineering Managers, Lead Engineers, Design Engineers.Recommended to:

all other engineers who currently are or in the future might be part of the team who is working on the resolution of any problem. Prerequisites:

Participant should have:

basic experience with problem resolution, either as a part of the team working on the problem resolution or as a leader of it. This helps to participant to easier understand the content of the training as well as to better use acquired knowledge at the work.After attending this training participant will be enabled to:

analyze the problem better, find the root cause of the problem, establish the targets in order to resolve the problem, measure them and find the best solution,

prepare proper tactical plan.2. Knowledge management / Continuous Improvement

Trainer

Brigita RohovDuration

2 hours

Key topic

Definition and responsibilities for Knowledge worker,

Definition for Knowledge object, for Knowledge Management Process of creation, storage and publishing of Knowledge Objects,

Explanation of Knowledge Management (KM) Monthly meetings and KM Reporting,

Introduction for existing Trencin Portal pages and Trencin Wiki (Collaboration Articles, Another Activities f. e. Engineering Roundtable meetings, Trencin A3 list),

Explanation for Knowledge sharing and enhancement for communication between Knowledge Integration Specialist and Knowledge Workers from Trencin departments.Mandatory for:

each Knowledge worker in JC Trencin location, who is responsible for knowledge sharing and creating Wiki articles or Portal pages on the Intranet.Recommended to:

chosen person from each department that is aware of all news and activities in department that should be communicated within/between location.Prerequisites:Participant should know to work with Documentum Webtop, eRoom, Freemind, they should be communicative too.

After attending this training participant will be enabled to:

Knowledge worker can define the basic terms in Knowledge Management Knowledge Object, Knowledge worker, Knowledge Map (Freemind map), Setup and execute a plan for collection, creation, enhancement and storage of Knowledge objects (explicit Knowledge ), Attend the regular meetings with assigned Knowledge Management Specialist, Knowledge worker can support knowledge sharing in their department.

3. Seat System Design 1

Trainer

Milo Hmorsk

Duration

3 hours.Key topic

Seat and its components, Lifecycle of seat, developing and using.

Mandatory for:

new engineers, who will work on CoC CS or seat components.Recommended to:

those who work with Epic, Trim cover developers, Engineers from CoCs Plastic, AR/HR, Foam, Metal, IP, DP and for IMDS coordinators and specialists who works with seat systems.Prerequisites:

English language.After attending this training participant will be enabled to:

have overview about seat system, functions, process. People gain basic information and based on them they can develop gained knowledge.4. OPTITEX Basic Training

Trainer

Tamara egan Wharton

Duration

5 days.Key topic

Overview of the user interface, Digitizing, File Organization I, Pattern orientation, Pattern mastering in CAD, Seam definition, Piece walking, Measure and report functions.Mandatory for:

STS Product Engineers (Technician, Specialist, Engineers) and Trim CAD Engineers.Recommended to:

Anyone working in Trim Development.Prerequisites:

Participant should: know to work with PC, have any knowledge of graphic tools helps a lot and also basic English, STS basic knowledge.After attending this training participant will be enabled to:

Use Optitex as tool pattern development.

Preparation needed?

Prepare booklet/related work instructions and manuals and insure equipment available (PCs + Optitex licences) for length of the training.5. FMEA Basic Training

Trainer

Valria Jamborov

Duration

4 hours.Key topic

Introduction of the FMEA - quality chain, Block diagram, Matrix, DFMEA, SC/CC handling.Mandatory for:

all SDT members involved in FMEA-QC development, all design responsible BU and CoC engineers and designers.Recommended to:

all JC employees within Product Development.Prerequisites:

cursory overview of FMEA method (detail information are not expected), participants are also welcome in the case they never heard about FMEA.After attending this training participant will be enabled to:

understand FMEA QC and all of the elements which it contains.6. EPIC Introduction

Trainer

Mat Somr

Duration

day.Key topic

Overview of the product change management process, Program set up to support PLUS and VSO ( integrated change ), Setting up EPIC as a favorite and logging in, Searching for parts drawings/ ECRs etc, How an ECR is raised and progressed in EPIC.Mandatory for:

new users of EPIC.Recommended to:

Program Managers, Buyers, AQEs, AFMs, AMEs, Release Coordinator.Prerequisites:

Basic language English, Internet Explorer basic knowledge, Understanding of EBOM structure, Understanding of PDM system.After attending this training participant will be enabled to:

Search and orientate within EPIC PDM system, Understand JCI product change management, Understand PLUS within EPIC PDM system.7. EPIC Training for Engineers

Trainer

Mat Somr

Duration

day.Key topic

Raising part and drawing numbers, Raising OEM numbers and linking to part numbers, ECR for initial release, ECR for running change including EBOM Markups, Workbench overview, Rules of Interchangeability.Mandatory for:

product Engineers.Recommended to:

project Engineers.Prerequisites:

EPIC Introduction training must be passed before taking this course, EPIC account must be established for attendee, Attendee must be able to raise ECR.After attending this training participant will be enabled to:

Implement product change management within the EPIC, Release change ECR/ECO.8. EPIC Reports

Trainer

Mat Somr

Duration

2 hours.Key topic

Using of EBOM tool, Download latest EBOM for program, Download latest EBOM for specific assemblies, Using of ECR/ECO report tool.Mandatory for:

IMDS and RELEASE coordinators, who are working with latest version of EBOM and ECR/ECO reports.

Recommended to:

IMDS coordinator, Release coordinator, Product engineer, Project coordinator.Prerequisites:

EPIC Introduction training must be passed before taking this course, EPIC account must be established for attendee.After attending this training participant will be enabled to:

Download latest EBOM for program, Download latest EBOM for specific assemblies, Use EBOM tool.9. IR/DA

Trainer

Mat Somr

Duration

2 hours.Key topic

How to raise an IR, IR lifecycle, How to raise a DA, DA lifecycle.

Mandatory for:

all SDT members.Recommended to:

Product Engineers, Program Managers, Launch Managers.Prerequisites:

EPIC introduction.After attending this training participant will be enabled to:

Raise an DA, Raise an Issue Report IR.10. GEOMETRIC, DIMENSIONING AND TOLERANCING (GD&T)

Trainer

ubomr Medvec, Matej HudkDuration

2 days per 4hours.Key topic

Explanation of the whole process of creation of part ( Logic diagram ), Explanation of Craftsmanship sections, Explanation of fixing concept ( Rule 3-2-1 ) on real parts, Explanation of estimation tolerances for plastic parts ( DIN 16901 ), Calculation of short tol. Chains, to be able to calculate f. ex. size of holes for the screws, omega clips, Explanation of Datum, tolerance frame, geometrical tolerances whole ISO 1101, ISO 5459, Explanation of differences between ASME and ISO standards.Mandatory for:

CAD Designer Engineering degree, CAD Designer who is not directly after university (practice needed ), CAD Designer who designs parts in 3D software, does the drawings, Lead Engineers.Recommended to:

Engineering Managers.Prerequisites:


some experience with design in 3D software ( 3D, drawings ),

basic knowledge about GD & T.After attending this training participant will be enabled to:

know how to define right fixing concept for parts in assembly acc. To requirements,

know how to calculate short tolerance chains,

know how to define master datum system/ subsystem and geometrical tolerances on drawing,

know how to estimate the tolerances for single plastic parts.

11. INJECTION MOLDING TOOLS

Trainer

Martin Blaho

Duration

2 hours.Key topic

Injection molding tools - basic overview, What include each tool (metal parts of tool) for molding of plastic parts.

Mandatory for:

All designers of Plastic parts.Recommended to:

Leaders senior engineers of all departments working with plastics.Prerequisites:

Knowledge about creation of plastic parts, Basic Knowledge of plastic materials .After attending this training participant will be enabled to: knowledge of basic process of molding plastic parts in production which will help designers to create plastic parts feasible.12. Core Products Portfolio CPP Power FeaturesTrainer

Vazoslav Vyskoil

Duration

1,5 hours.Key topic

CPP ( Core Products Portfolio ) - short overview/ introduction, CPP philosophy, CPP strategy, CPP parts & Examples, PowerFeatures overview, PowerFeatures in EPIC, PowerFeatures Catalog, Last status, Example of application.Mandatory for:

CAD Engineer, Design Engineer, Lead Engineer form Product design area (CoC DP/BLU, CoC IP/FC, CoC Plastics) working with Catia V5.Recommended to:

product design area CAD Engineers.Prerequisites:


basic knowledge about Catia V5,

approx. year experiences in product design,

English language basic.After attending this training participant will be enabled to:

have a basic knowledge about CPP,

use PowerFeatures. find additional help document for PFs.13. Basic CV5 kinematic training

Trainer

Peter Lenk

Duration

day.Key topic

Build up kinematic skeleton, Make kinematic joins on skeleton, Dress up, Simulations, Functions, Training includes using kinematics skeleton and Dress up. Main kinematics joins, simulations and scenes. Using simulations with laws. How to handle kinematics with GVPM.

Mandatory for:

Designer, Project Engineers and CAD Engineers working on CATIA V5, making kinematic investigations.Recommended to:

Designers, Project Engineers and CAD Engineers working on CATIA V5.Prerequisites:


basic knowledge about GVPM and CATIA V5.After attending this training participant will be enabled to:

create kinematic mechanism, work with kinematic skeletons and Dress up.14. CATIA V5 for Managers

Trainer

Marcel Koethe

Duration

1 2 days.Key topic

Get to know the basic system and the philosophy of Catia V5, Functionality of modules CATPart, CATProduct and CATDrawing, Creation / construction procedure of a CAD model by a CATPart modul, Difference between surface and solid, How accrues a drawing from a CATPart and CATProduct?

How accrues a CATProduct?

Mandatory for:

Manager with lack of understanding regarding the CATIA V5 environment.Recommended to:

Engineering Managers.Prerequisites:

Participant doesn't need any knowledge.After attending this training participant will be enabled to:

Understand CATIA V5 working and creation procedure.15. CV5 Creator I. and II.

Trainer

Patrik Vclav

Marcel Koethe

Duration

5 days.Key topic

Creation of CATPart (individual component & components), Creation of CATProduct (assembly/ extra part), Creation of CATDrawing (technical drawing for components & extra part).Mandatory for:

Designer, Project Engineers and CAD Engineers.After attending this training participant will be enabled to:

Create and modify CAT Part, CAT Product, CAT Drawing, General functionalities of CATIA, Creation procedure of CAD models.16. CV5 Reviewer Training

Trainer

Patrik Vclav

Marcel Koethe

Duration

1 day.Key topic

How to find and open CATParts from GVPM (3DCom or Classic client), Handling CATPart in CATIA V5, Making measuring in CATIA V5, Sectioning.Mandatory for:

Designer, Project Engineers and CAD Engineers, Engineering managers, Lead Engineers.After attending this training participant will be enabled to:

Work with VPM (Search, Open) and review product in CATIA V5 Make measurements and DMU investigations.17. CV5 update training

Trainer

Marcel Koethe

Patrik Vclav

Duration

4 hours.Key topic

New Catia V5 release level, Specific changes in processes and method, Training depends on significant update of system or process.

Mandatory for:

Designer, Project Engineers and CAD Engineers.Prerequisites:

Participant should have basic knowledge about CV5.After attending this training participant will be enabled to:

Depend on specification in process or method.18. DDX Coordinator Training

Trainer

Jana Farkaov

Ali Shekarchi

Duration

1,5 hours.

Key topic

Orientation in DDX, Sending data internal, Sending data to OEM, Receiving data.Mandatory for:

Designer, Project Engineers and CAD Engineers.After attending this training participant will be enabled to:

Start DDX, set user's settings, prepare package and send data to receiver

Receive package, find job with usage of filter.

19. GVPM 3DCom Coordinator

Trainer

Peter Lenk

Ali Shekarchi

Duration

1,5 day.Key topic

Locate, Create and Duplicate ( new from ) parts in database, Manage product lifecycle, Work with EPIC integration, Share Product with JCI sites, Create a copy with new JCI part number. Modify the geometry. Create a drawing with same / different part number. Release Part/Drawing and share. Working with workbooks.

Mandatory for:


There is recommended Overview training. After attending this training participant will be enabled to:

Work with Windows platform of GVPM (3D Com Client), Search and create duplicate parts, Mange product life cycle, Work with EPIC integration, Share products.20. GVPM Best practice training

Trainer

Peter Lenk

Duration

2 hours.Key topic

Recommended processes, Workarounds for unsupported operations by GVPM, Best practice of handling Drawings in GVPM to prevent losing links, COP handling in GVPM, As installed as manufactured best practice, etc.Mandatory for:

Designer, Project Engineers and CAD Engineers (GVPM users).Prerequisites:


basic knowledge about GVPM Coordinator Training.After attending this training participant will be enabled to:

Depend on topic (e.g. flexible parts, COP parts, confidential organization)21. GVPM Classic client Coordinator

Trainer

Peter Lenk

Ali Shekarchi

Duration

1,5 day.Key topic

Locate, Create and Duplicate ( new from ) parts in database, Manage product lifecycle, Work with EPIC integration, Share Product with JCI sites, Create a copy with new JCI part number. Modify the geometry. Create a drawing with same / different part number. Release Part/Drawing and share.

Mandatory for:


There is recommended Overview training. 22. GVPM Overview

Trainer

Peter Lenk

Martin Sandmann

Duration

2 hours.Key topic

General information about GVPM,

GVPM and CATIA,

GVPM and EPIC,

Sharing data,

JCDX.

Mandatory for:

Designer, Project Engineers and CAD Engineers, Managers, Lead Engineers, Release Coordinator. Prerequisites:

Participant doesn't need any knowledge. After attending this training participant will be enabled to:

Understand what is GVPM, Understand integration with EPIC, Share data JCDX tool.23. GVPM update training

Trainer

Peter Lenk

Duration

2 4 hours.Key topic

New functionalities, Specific changes in processes, Change from UNIX to Windows platform.

Mandatory for:

Designer, Project Engineers and CAD Engineers (GVPM users).Required knowledge prior attending training:


basic knowledge about GVPM 3DCom or Classic Client Coordinator.


use new functionalities and updates of the system, understand changes in processes, use new user interface.24. JCI 2D Standards training

Trainer

Mria Sovk - Makov

Duration

4 hours.

Key topic

What is Johnson-Controls startmodels, What is Johnson-Controls catalogs, Where is and how to use it, Where are the info in the Intranet, Work with checklists, Open DRW start model, adding details from catalogue, orientation in details, etc.

Mandatory for:



basic knowledge of CV5.


use JCI 2D standards.25. OEM CAA and Standards Training

Trainer

Mria Sovk - Makov

Duration

2 hours.

Key topic

Using OEM start model for 3D and 2D, OEM specific catalogue for 2D, OEM check tool, Open 3D part and DRW start model, adding details from catalogue, orientation in details, drawing version use in JCI for proper OEM etc.Mandatory for:



CV5 basic knowledge.After attending this training participant will be enabled to:

Use OEM start model, Find and use OEM specific catalogue for 2D, OEM check tool.26. OEM CAA and Standards Update TrainingTrainerMria Sovk MakovDuration

hour.Key topic New functionalities, Specific changes in processes, Training depends on significant update of system or process.

Mandatory for: Designer, Project Engineers and CAD Engineers.Perequisites:Participant should have:

Basic knowledge about OEM CAA and standards.27. Q checker Reviewer training

Trainer

Jana Farkaov

Mria Sovk - Makov

Duration

2 hours.

Key topic

CAA Q-Checker overview, Quality criteria checking profile, Reading outputs, Repairing errors.Mandatory for:



basic knowledge of CV5.After attending this training participant will be enabled to:

Starting Q checker, select correct profile, run check, read results, repair errors, etc.

Use Q-checker.28. Workshops (CAD application related topics)

Trainer

Mria Sovk - Makov

Duration

Depends on topics.Key topic

Depends on subject, Go with your problem to get it solved.Mandatory for:

CAD Designer, Project Engineers and CAD Engineers, Managers, Lead Engineers.Prerequisites:

Depend on subject and topics.After attending this training participant will be enabled to:

Depending on topic.Johnson Controls

2009

Engineering Trainings Booklet

Trenn Engineering Center

14

Documents

BOOKLET_1