Bollards

Underground Structure Project – Doha Hydraulically Operated Blocker System

Almana Network Solutions | P.O. Box: 55229, Doha – Qatar

TABLE OF CONTENTS

1. Introduction …………………………………………………………………………………………………………… 03

2. Company Details ……………………………………………………………………………………………………. 06

3. Product Partners ……………………………………………………………………………………………………. 07

4. Project Delivery ……………………………………………………………………………………………………… 08

5. Design ……………………………………………………………………………………………………………………. 09

6. Services ……………………………………………………………………………………………………………….... 10

7. Project References …………………………………………………………………………………………………. 11

8. Company Organization Chart …………………………………………………………………………………. 13

9. Manufacturer Authorization …………………………………………………………………………………… 14

10. Compliance Statement …………………………………………………………………………………………… 16

11. Product Datasheets ………………………………………………………………………………………………… 18

12. Testing Program………….…………………………………………………………………………………………… 33

13. Manufacturer Drawings…………………………………………………………………………………………… 43

14. Manufacturer Documents………………………………………………………………………………………… 47 a. Declaration of Conformity b. Warranty and Limitation of Liability

15. Manufacturer Project References …………………………………………………………………………… 49

Underground Structure Project – Doha


1. Introduction

Almana Networks is an emerging industry leader in low voltage systems

deployment and IT services that helps maximize the value of technology

investments. Founded in the mid-2005, we have achieved exponential growth in

terms of our service recognition and have established a significant local market presence as low-voltage systems contractors in Qatar.

As a company, we pride ourselves on delivering high quality products and services.

Our partners are global technology leaders known for their excellence in quality of

products and service that they provide. The range and quality of our services in IT services and consultancy has been and will always be the best.

Objective & Commitment:

The overall objective at Almana Network Solutions is to ensure a consistently high

level of service through our years of experience and expertise in the field. From

comprehensive planning, through precise implementation, to round-the-clock

maintenance, ANS successfully meets the diverse and multiple challenges

encountered by our clients throughout the project lifecycle. Our security solutions

are tailored to specific requirements based on the threat level perceived and varies

from conventional stand alone systems to complex, IP based security solutions.

Almana Network Solutions is committed to delivering safety & security to our

clients by continuously offering innovative solutions & consistently superior

services. We fulfill commitments made to our channel partners by providing them

profitable avenues of growth. We at Almana Network Solutions lay strong emphasis

on adhering to fair & ethical practices while dealing with its employees & business

partners.

Our core values:

Leadership – Keeping in touch with the latest technologies, we lead the way in our

industry through cutting edge solutions.

Vision – We envision ourselves to be amongst the most reputed ELV system

integrators in the country. Our commitment to stay tuned with the customer while

continuously raising the bar on performance helps us to be aligned with our vision

all the time.

Integrity – We pride ourselves on working with Transparency, Integrity &

Accountability.

Page No. 03

Hydraulically Operated Blocker System



Long term relationships require ongoing commitment to achieve business

excellence. Our endeavors are always aimed at improvement in the quality of our

services.

OUR VALUE PROPOSITION:

We are a one stop solutions provider focused on delivering integrated

solutions to our clients.

We always keep the bigger picture in mind to provide our clients with the

most efficient solution.

We proactively engage clients, consultants and product providers to deliver

world-class solutions.

OUR SERVICE METHODOLOGY

ANS team works closely with client teams to understand an organization's

exact security needs and requirements, design security plans, select the most

appropriate solutions, manage projects through to completion, and provide

ongoing maintenance and support.

ANS customers and partners benefit from the overall project management provided

by us and the specific security solutions knowledge that our Certified Professionals

offer in High-Security and SCIF environments.

ANS utilizes security technologies from multiple vendors and manufacturers for high

level custom integrated security projects, such as those commonly found in an

enterprise Government & Corporate environment.

ANS provides the following services in the physical security systems environment:

Technical Proposal & Pre-Bid Support

Preparing Commercial Offer

First Level CAD Drawings

Design & Engineering

Schematics & Datasheets

Technical Submittals

Site Surveys

Implementation

Project Management & Resource Mobilization

Consultant Coordination




Certified Technicians in all Fields

Installation, Testing & Commissioning Supervision

Training

Warranties and corrective action management

Maintenance & Field Services

24\7\365 Service Level Agreements

Systems Specialist Response

THE ALMANA ADVANTAGE:

A formidable team of Subject Matter Experts (SMEs)

Covering all aspects of Low Voltage Systems and Communications

Integration specialists

Ability to ―finish work

We meet 100% bid specifications

We make sure we incorporate changes in our proposal as per customer needs




2. Company Details

Title of the Company : Almana Network Solutions

Address : Financial Square Building No. 1

1st Floor, Office No. 5, C-Ring Road,

P.O Box 55229,

Doha, State of Qatar.

Telephone Number : +974 44073000

FAX Number : +974 44622809

Email ID : [email protected]

Website : www.almananetworks.com

Contact Details : General Manager – Mr. Mahesh Haval

Project Manager – Mr. Balan Kesavan

Product Partners :

Page No. 06


mailto:[email protected]

http://www.almananetworks.com/



3. Product Partners

Page No. 07




4. Project delivery

Project delivery is the core function of the Organization.

By maximizing and building upon the skills and expertise of our project teams,

ALMANA will aim to manage projects in an environment of open communication,

along with the promotion of pro–active techniques.

Non adversarial

Team based ethos

High productivity

Technologically innovative

Problem identification and resolution

The ALMANA value chain supports and enhances organizational activity in all

aspects of the project delivery process.

ALMANA is driven to providing its customers and their clients with superior service

and value. Being able to transmit and receive all common forms of construction

data electronically, ensures our efficiency and improves convenience of

communication. This contributes to reduced execution periods whilst QA procedures

maintain consistency.

Maximizing our supply chain, ALMANA will provide products and services that are

supported by the best suppliers and sub–contractors.

ALMANA can demonstrate proven experience in rapid project delivery and design

across most industry sectors. This allows Almana to operate where others may not

and provides flexibility for multi-sector customers who wish to obtain a complete

service from one organization.

By capitalizing on these factors, Almana will provide cost efficient methods of

execution and value-based alternatives/solutions, best suited to match client

requirements.

Page No. 08




5. Design

In addition to the core activity, Almana demonstrates a strong in-house design

facility.

This service enables the organization to offer further technical advantages to the

client and their representatives:

Benefits: - Timely drawing production

- Robust services co-ordination input

- Design development

- Value engineering

- Problem solving

- Technical advice and support

- Maintainability

- Reduced Site Coordination issues

- Advantageous early input by client

- Early cost certainty

- Ensure system performance

- Value engineered projects

- Budget alignment

- Reduced site co-ordination issues

- Reduced procurement / installation period

- Environmentally aware solutions

Page No. 09




6. Services

Almana Networks’ services can help you map multiple technology solutions to

your unique business needs, select the most suitable and effective elements from

the array of current and emerging technologies, and deploy them to your greatest

advantage. In addition, Almana Networks can help with developing the necessary

processes and tools to support the rapid implementation of enhanced services for

your customers and end-users. Network Infrastructure Consulting Solutions

combine services from other consulting portfolios to offer a complete solution or

address a vertical industry.

Structural Cabling System

IT Infrastructure

IP Telephony, Voice Mail & IVRS systems

Security Access Control Systems

CCTV (Closed Circuit Television) System

Fire Alarm System

Audio and Visual Systems (AV Systems)

Public Address System

Building Management Systems (BMS)

Guest and Facilities Management Systems

Smart Building Solutions

Lighting Control System

Uninterruptible Power Supply

SMATV System

IPTV System

Page No. 10




7. Project References

S. No PROJECT CUSTOMER NAME

1 Diplomatic Compound Phase 1 Al Jaber Group

2 Al Khor International School RasGas Company Ltd.

3 Al Sadd Development Complex Barwa

4 Alfardan Residence Alfardan Properties

5 Al-Maddar Office Al-Maddar Group

6 Al Handasa Complex Qatar Petroleum

7 Business park Qatar National Hotels Co. (QNH)

8 Doha High Rise H.E. Sheikh Saoud Al-Thani

9 Parcel 1, 2 & 3, Pearl Qatar United Development Co. (UDC)

10 ETA Head Office ETA Engineering & Contracting Co.

11 Alrayyan Municipality Ministry of Municipal Affairs & Agriculture

(MMAA)

12 BMW,PDI & Khalifa Showrooms Alfardan Automobiles

13 Doha Sewage Plant Doha North Sewage Treatment Works

14 QDC Expansion QTEL

15 New Arrival Terminal Qatar Airways

16 Vodafone Showroom Vodafone

17 Parcel 7A, Pearl Qatar United Development Co. (UDC)

18 Pearl GTL United Development Co. (UDC)

19 Grand Regency Al Asmakh Contracting

20 Parcel 2A, Pearl Qatar United Development Co. (UDC)

21 3rd QDC(Qtel) QTEL

22 Parcel 1C, Pearl Qatar United Development Co. (UDC)

23 Plant Tissue & Genetics Lab Ministry of Municipal Affairs & Agriculture

(MMAA)

24 NATCO Data Center NATCO Ltd.

25 PAG Building Alfardan Motors

26 Ferrari Showroom Alfardan Motors

27 Omar Bin Khatab Hospital National Health Authority

28 Viva Bahriya 29, Pearl Qatar United Development Co. (UDC)

29 Al Murraih Hospital National Health Authority

30 Ain Khaild Hospital National Health Authority

31 Al Jazzera Building Alfardan Real Estate

Page No. 11




32 BMW Used Cars Showroom Alfardan Automobiles

33 Bin Omran Branch Commercial Bank

34 OSS Building QTEL

35 Rolls Roys Showroom Alfardan Automobiles

36 Health Center - Al Jumilah National Health Authority

37 Al Khaliji Bank Al Khaliji

38 Mackeen Real Estate Co.

Building

Mackeen Real Estate Development Co.

39 Fitness First Building Fitness First

40 Global Business Center Building Al Hitmi Group

41 Khalifa Work Shop Alfardan Automobiles

42 Alfardan Jewellary Building Alfardan Jewellary

43 Ramaco Warehouse Ramaca Trading Co.

44 Al Murraikh Hospital National Health Authority

45 Pearl Villa United Development Co. (UDC)

46 Al Shahaniya Hospital National Health Authority

47 Grand Regency Hotel Al Asmakh Facilities Management

48 Meeting Room Recording

System

QTEL

49 Woqod Petrol Station, Dukhan Woqod

50 EDS Office EDS

51 Qatar Airways 5 Star Hotel AAC

52 Amiri Guard - Barzan Camp GHD

53 Cultural Village Building No. 08 Katara

54 Qatalum Aluminium Limited Qatalum




8. Company Organization Chart:

Page No. 13




9. Manufacturer Authorization

Page No. 14




10. Compliance Statement

Page No. 16


P.O. Box: 55229, Doha – Qatar, Tel: +974 44073000, Fax: +974 44622809 E-mail:[email protected] – www.almananetworks.com

Compliance Statement

S No Design Requirements Compliance Remarks

Rising Blocker

1 Shall be hydraulically operated Wedge type road blocker

YES Proposed Avon RB780CR High Security Road Blocker is automatic hydraulically operated system. See attached technical Datasheet

2

The height of the segment when in the raised position, as measured from the top of mounding frame, shall be a match with the Specification

YES

The nominal height of the blocker when in the raised position is 800mm as measured from the top of mounding frame to the ground level. See attached technical Datasheet

3 The nominal width of the blocker segment shall be match with the specification

YES The nominal width of the blocker segment is 2.5m

4 The Blocker should be meet the requirement for a K12 or PAS68, 7.5 at 80kph rating

YES

Individually impact tested with 7500kg at 80kph (PAS68). Therefore, this PAS 68 standard is technically a higher specification to the K12. See Crash test Report

5 Safety Inductive Loop Detector YES

To prevent blocker from the raising arm under any authorized vehicle and the Safety loop will ensure the vehicle is moved 100% completely from the Blockers. (Safety loop will be installed in around the road blocker)

6 Control’s for the Road Blocker System

YES Push Button Control Open/ Close/ Emergency Stop

7 Suitability for intense operations YES 100% duty cycling

8 Placement’s of Blocker and their arrangements.

YES See attached Manufacturer drawings

9

Blockers are to fabricated, installed and commissioned by the manufacturer or its nominated contractor

YES

Manufactured by Avon Barrier. Installed/Commissioned by Almana Networks (See the attached Letter from the manufacturer)

10 Supportability and maintainability in Qatar by local agents

YES Via Manufacturer approved Supplier Almana Networks (Refer the attached letter)



11. Product Datasheets

(AVON)

Page No. 18


Avon Barrier Company LtdHead Office – Nova House191-195 South Liberty LaneAshton Vale Trading EstateBristol BS3 2TNUnited Kingdom

Tel: +44 (0)117 953 5252Fax: +44 (0)117 953 5373Email:[email protected]

(90.3)

AvonRB780CRRB780CRHighHighSecuritySecurityRoad BlockerRoad Blocker

KEY FEATURES

Physically crash tested to exceed DoS andBritish Standards

Manufactured from heavy gauge materials

Substantial 800mm raise height

Manual operating override facility

Anti-burst valves (may be omitted if required)

High quality coating system

Modular hydraulic/electronic construction

BENEFITS

Proven to withstand large vehicle impact and befully operational

Reliability (100% duty cycling)

Zero site penetration to DoS K12 Impact

Operation in power failure conditions

Protection against hose sabotage

Durability

Service spares availability – ease of replacement

The Avon RB780CR ChieftainHigh Security Road Blockerprovides an effective means ofsecuring sites from aggressivevehicle attack.

Designed and manufactured byengineers with over 25 yearsexperience in the field of highsecurity and system design theRB780CR provides an effectivesolution to controlling vehicleentry/exit points at sensitiveestablishments.

With an experienced system designcapability along with a worldwideinstallation, service andmaintenance capability we are ableto provide a swift and efficientsolution to all your high securityrequirements.

STANDARD CONTROLS – PUSH BUTTON TORAISE/STOP/LOWER

OPTIONAL EXTRAS

Access Control: Card/Proximity ReaderKeypad/KeyswitchRadio TransmitterInductive Loops/Infra RedIntercom – audio/visual

Safety Equipment: Traffic LightsInset Warning LightsPhoto-Electric CellInductive Loop

Status: Back indicationEmergency: Panic button with key release

Power failure backup(UPS/Accumulator)Emergency fast raise circuit

IMPACT RATING

Impact absorption 7610 Kg at 80 kph, fully crash tested toexceed DoS Standard K12-L3 with NO operationaldamage after impact

Zero site penetration with test vehicle destroyed andblocker fully operational after impact.

Technical SpecificationB

Avon Barrier Company LtdHead Office – Nova House, 191-195 South Liberty Lane,Ashton Vale Trading Estate, Bristol BS3 2TNUnited Kingdom.Tel: +44 (0)117 953 5252 Fax: +44 (0)117 953 5373Email: [email protected] Web site: www.avon-barrier.co.uk

The Avon RB780CR Chieftain High SecurityRoad Blocker is available in a variety of widths from2m to 4m in 500mm increments (wider units areavailable on application). The blocking segment has araise height of 800mm to ensure that vehiclepenetration during attack is kept well within theDoS/British minimum standard requirement for bothU.S and European manufactured vehicles.

The heavy-duty top plate is provided with aremovable access cover to enable efficient installationand servicing to be undertaken. The blockermechanism is encased in a steel enclosure with accesspoints for onward connection to ducting for hydraulichoses and control cables.

The blocker is operated by a hydraulic actuator/seach with a 20 tonne mechanical lifting weight as wellas anti burst valves to protect against hose sabotage(may be omitted if required). A Hydraulic Power Unit(HPU) contains the hydraulic and electronic controlequipment housed in an externally rated cabinet tobe positioned locally or remotely to the blocker unit.

On installation the entire blocker enclosure isencased in concrete in accordance with our specificinstallation instructions.

Agent’s Stamp

The Avon Barrier Company reserve the right to change or amend the

specification of its products from time to time in furtherance of its policy

of continued product improvements.

AvonRB780CRRB780CRHigh SecurityRoad Blocker

INSECURE SIDE SECURE SIDE

SB970 CR Bollard Manual A.Boyson. May 2009.

HPU General Specification.

Physical dimensions: Bollard 324mm diameter x 1 metre high when raised. Outer Casing: 610 x 610 x 1800mm High. Weight: 1575Kg as supplied, built into rebar cage. Actuator lifting limits: 1280Kg /100 Bar. Point Loading : 400Kg Maximum of 1500mm between centres; gaps between Bollards limited to a maximum of 1200mm. Standard HPU cabinet dimensions: W: 635mm x D 660mm x H 1300mm Fast Raise HPU cabinet dimensions: W: 935mm x D 660mm x H 1300mm HPU cabinet concrete foundation support: W: 1100mm x D: 800mm x H: 300mm.

Electrical requirements:

Illustration Hpu-002.cabinet

Electrical Supply Value Tolerance Comments

Supply Voltage (V ac) 415 +10%, -15% 3 phase

Supply Voltage Frequency (Hz) 50 60 available as a special order.

Current Rating (A) (Current dependant on Equipment supplied and may vary)

20A The Bollards should be protected by a type ‘D’ MCB

Maximum power cable size (mm2) 6

Maximum signal cable size (mm2) 4


Cabinet: Physical Dimensions: 630W x 660D x 1300H. Steel cabinet with 2 full length access doors, 1 front & 1 rear, each with double barrel locks. Constructed from 2.5mm steel plate, it houses the Hydraulic Power Unit (HPU), the operating mechanisms, manual hand pump and electrical enclosures. Vents are fitted into the cabinet to allow for air circulation. The Electrical controls, relays and programmable logic controller (PLC) are housed in their own IP65 rated individual panel within the HPU cabinet. A rotary mains isolation switch is supplied below the electrical enclosure.

HPU: The Hydraulic Power pack uses a heavy duty motor driven positive displacement pump to supply hydraulic fluid under pressure, via a manifold and set of electrically operated valves, to the hydraulic ram, this in turn raises and lowers the bollards. The hydraulic fluid is delivered through double steel braided hoses (to EN853-2SN 10). (Refer to document: Hyd hose spec. ) Hydraulic hoses are supplied in a standard length of 10 meters, other sizes can be supplied on request. Please refer to data sheet: SB970 CR Hose Length Guidelines Emergency hand pump /manual release facilities are provided and are incorporated in the cabinet. The hydraulic power pack fluid reservoir is fitted at the base of the cabinet enclosure and is fitted with an oil level \ temperature indicator. The power pack has been designed to give 100% duty cycling. A relief valve prevents excess pressure being generated in the system and a flow control valve is fitted to control lowering speed. The pump will stop operating when the Raised / Lowered limit switches are activated, and an hydraulic pilot operated check valve will hold the Bollard in the raised position. Where emergency Fast Raise or power fail backup is installed, the hydraulic ram is powered from a bladder type accumulator system which can be sized to give a single or multiple raise operations.

Hydraulic Cylinder. The hydraulic cylinder is of steel construction with built-in end of stroke cushioning. It has a bore of 25mm, a nominal stroke of 1010mm and a stainless steel piston, it is attached to the bollard base using a 20mm pin and bayonet fitting. The top ram bracket locates around the main bollard tube shaft using a specially manufactured clamping bracket which is secured using M24 X 80mm bolts.

Illustration Hyd-010.Bollard ram

Electrical: Standard supply requirements: 380v - 415v AC 3 phase 50/60 hertz, max 20 amps. Supplies should be protected by a type “D” magnetic circuit breaker. Cable entry is via conduit through the base of the HPU cabinet. System control utilises a programmable logic controller which allows for a wide variety of configurations and control /monitor interfaces. The hydraulic pump is driven by a 415v 3 phase motor. (Other options available). Proximity limit switches are fitted to a limit switch assembly located within the bollard and provide raised / lowered input signals to the PLC.


Options: Depending on site conditions and requirements the following options are available: Single Bollard system using 1 x HPU. Up to 5 bollard system using 1 x HPU. The PLC programmable controller allows many different modes of operation to be incorporated. The Bollards comes with a simple raise and lower push-button control as standard, however it can be customised to interface with a wide range of access control equipment to suit specific customer requirements and any configuration including card readers, remote control systems, communication equipment and manned guard panic systems can be accommodated. Safety systems can include; inductive road loops and photo cells. Large head (200mm Diameter) red / green traffic lights can be provided with status signalling received from the PLC controller and back indication inputs. Emergency fast raise, using hydraulic accumulators, can be provided to give a sub- 1 second raise time. Power fail back up with UPS battery and hydraulic accumulators can be provided to allow the bollard to be raised and lowered in a power failure situation. Where the control point is to be remote from the Bollard position, we strongly recommend the fitting of a recordable CCTV system, traffic lights, signage and safety inductive loop systems.


HPU General Specification.

Physical dimensions: Bollard 324mm diameter x 1 metre high when raised. Outer Casing: 610 x 610 x 1800mm High. Weight: 1575Kg as supplied, built into rebar cage. Actuator lifting limits: 1280Kg /100 Bar. Point Loading : 400Kg Maximum of 1500mm between centres; gaps between Bollards limited to a maximum of 1200mm. Standard HPU cabinet dimensions: W: 635mm x D 660mm x H 1300mm Fast Raise HPU cabinet dimensions: W: 935mm x D 660mm x H 1300mm HPU cabinet concrete foundation support: W: 1100mm x D: 800mm x H: 300mm.

Electrical requirements:

Illustration Hpu-002.cabinet

Electrical Supply Value Tolerance Comments

Supply Voltage (V ac) 415 +10%, -15% 3 phase

Supply Voltage Frequency (Hz) 50 60 available as a special order.

Current Rating (A) (Current dependant on Equipment supplied and may vary)

20A The Bollards should be protected by a type ‘D’ MCB

Maximum power cable size (mm2) 6

Maximum signal cable size (mm2) 4


Cabinet: Physical Dimensions: 630W x 660D x 1300H. Steel cabinet with 2 full length access doors, 1 front & 1 rear, each with double barrel locks. Constructed from 2.5mm steel plate, it houses the Hydraulic Power Unit (HPU), the operating mechanisms, manual hand pump and electrical enclosures. Vents are fitted into the cabinet to allow for air circulation. The Electrical controls, relays and programmable logic controller (PLC) are housed in their own IP65 rated individual panel within the HPU cabinet. A rotary mains isolation switch is supplied below the electrical enclosure.

HPU: The Hydraulic Power pack uses a heavy duty motor driven positive displacement pump to supply hydraulic fluid under pressure, via a manifold and set of electrically operated valves, to the hydraulic ram, this in turn raises and lowers the bollards. The hydraulic fluid is delivered through double steel braided hoses (to EN853-2SN 10). (Refer to document: Hyd hose spec. ) Hydraulic hoses are supplied in a standard length of 10 meters, other sizes can be supplied on request. Please refer to data sheet: SB970 CR Hose Length Guidelines Emergency hand pump /manual release facilities are provided and are incorporated in the cabinet. The hydraulic power pack fluid reservoir is fitted at the base of the cabinet enclosure and is fitted with an oil level \ temperature indicator. The power pack has been designed to give 100% duty cycling. A relief valve prevents excess pressure being generated in the system and a flow control valve is fitted to control lowering speed. The pump will stop operating when the Raised / Lowered limit switches are activated, and an hydraulic pilot operated check valve will hold the Bollard in the raised position. Where emergency Fast Raise or power fail backup is installed, the hydraulic ram is powered from a bladder type accumulator system which can be sized to give a single or multiple raise operations.

Hydraulic Cylinder. The hydraulic cylinder is of steel construction with built-in end of stroke cushioning. It has a bore of 25mm, a nominal stroke of 1010mm and a stainless steel piston, it is attached to the bollard base using a 20mm pin and bayonet fitting. The top ram bracket locates around the main bollard tube shaft using a specially manufactured clamping bracket which is secured using M24 X 80mm bolts.

Illustration Hyd-010.Bollard ram

Electrical: Standard supply requirements: 380v - 415v AC 3 phase 50/60 hertz, max 20 amps. Supplies should be protected by a type “D” magnetic circuit breaker. Cable entry is via conduit through the base of the HPU cabinet. System control utilises a programmable logic controller which allows for a wide variety of configurations and control /monitor interfaces. The hydraulic pump is driven by a 415v 3 phase motor. (Other options available). Proximity limit switches are fitted to a limit switch assembly located within the bollard and provide raised / lowered input signals to the PLC.


Options: Depending on site conditions and requirements the following options are available: Single Bollard system using 1 x HPU. Up to 5 bollard system using 1 x HPU. The PLC programmable controller allows many different modes of operation to be incorporated. The Bollards comes with a simple raise and lower push-button control as standard, however it can be customised to interface with a wide range of access control equipment to suit specific customer requirements and any configuration including card readers, remote control systems, communication equipment and manned guard panic systems can be accommodated. Safety systems can include; inductive road loops and photo cells. Large head (200mm Diameter) red / green traffic lights can be provided with status signalling received from the PLC controller and back indication inputs. Emergency fast raise, using hydraulic accumulators, can be provided to give a sub- 1 second raise time. Power fail back up with UPS battery and hydraulic accumulators can be provided to allow the bollard to be raised and lowered in a power failure situation. Where the control point is to be remote from the Bollard position, we strongly recommend the fitting of a recordable CCTV system, traffic lights, signage and safety inductive loop systems.


HYDRAULIC HOSE SPECIFICATION

DINAMIC 2SN MD – EN 853

Description: • The inner tube has a smooth synthetic rubber (resistant to oils and water). • The reinforcement has 2 high tensile steel braids. • The hose cover has been made from synthetic rubber having a very high • resistance to abrasion, ozone, weather agents and flame.

Applications: Medium high pressure lines in heavy environmental conditions, severe abrasion conditions, underground mines or strip mines.

Operating Temperature: From -40 Celsius to 100 Celsius (Max 125 Celsius).

Hose Tolerances I.D. O.D. Working

Pressure Burst Pressure Actual Burst

Pressure Bending Radius

DN Inch Mm inch bar psi bar psi bar psi mm inch

10 3/8 19 0,748 330 4785 1320 19140 1440 20870 130 5

12 1/2 22,2 0,874 275 3990 1100 15960 1220 17680 180 7

Hydraulic hose fittings used are:

• 3/8 bsp 2 piece mild steel • 1/2 bsp 2 piece mild steel

All fittings should be crimped by a suitably qualified engineer using the correct equipment to make sure that the required tolerance is met.

Fitting Tolerance: I.D Outside Diameter Once Crimped

DN Inch mm inch

10 3/8 21.1 0.831

12 1/2 25.4 1 All Avon Barrier hydraulically operated equipment will be supplied with 10 metre hoses as standard.


SB970 CR HOSE LENGTH GUIDELINES.

Guidelines: Optimum lengths for Hydraulic Hoses. The calculations below are based on a straight line, above ground, distance of 1000mm between the center of the nearest Bollard and the duct exit point beneath the HPU cabinet. Distances greater than this will need to be added to the total hose length. It also presumes the conduit is run vertically and horizontally, if conduit is run at an incline then hose lengths may be shorter.

From ram hose connection point to bottom of the bollard tube 1500 90 degree bend: bottom of bollard tube into duct… 150. From bottom of bollard tube to duct exit at edge of the foundation block 600 90 degree bend: out of bollard tube duct into hose conduit 150 From 90 degree bend to bottom of pit under HPU 1000 90 degree bend: bottom of hose pit ( horizontal to vertical ) 150. From bottom of pit to ground level (vertical) 1600 From ground level to connection points inside HPU 600. 90 to 180 degree bend: inside HPU to final connection point 400 Total Hose length for first bollard 6150. Plus 1500 for second bollard 7650 Plus 1500 for third bollard 9150


HYDRAULIC OIL DATA SHEET 1: IDENTIFICATION OF THE SUBSTANCE / PREPARATION AND OF THE COMPANY / UNDERTAKING

Product Name: Hyspin AWS 32 6018-UK Application: Hydraulic systems

Company: Castrol (U.K.) Limited

Address: Burmah Castrol House, Pipers Way, Swindon, Wiltshire, SN3 1RE

Telephone (24 hours): 01793 512712 Fax: 01793 491442 2: COMPOSITION / INFORMATION ON INGREDIENTS

Composition: Highly refined mineral oil and additives

Hazardous Ingredient(s) Symbol Risk Phrases Other Information % This product contains ingredients classified as hazardous. However, they are NOT present in sufficient quantities to warrant classifying the product as hazardous

All constituents of this product are listed in EINECS (European Inventory of Existing Commercial Chemical Substances) or ELINCS (European List of Notified Chemical Substances) or are exempt.

Refer to Section 8 for Occupational Exposure Limits.

3: HAZARDS IDENTIFICATION This product is NOT classified as hazardous

4: FIRST AID MEASURES Eyes: Irrigate immediately with copious quantities of water for several minutes

Skin: Wash thoroughly with soap and water or suitable skin cleanser as soon as possible

Inhalation: Remove from exposure

Ingestion: Obtain medical attention. Do NOT induce vomiting.

5: FIRE FIGHTING MEASURES Suitable Extinguishing Media: Carbon dioxide, powder, foam or water fog - Do not use water.

Special Exposure Hazards: None

Special Protective Equipment: None

6: ACCIDENTAL RELEASE MEASURES Personal Precautions: Spilt product presents a significant slip hazard

Environmental Precautions: Prevent entry into drains, sewers and water courses

Decontamination Procedures: Soak up with inert absorbent or contain and remove by best available means

Issue No: 01 Date: 01/04/1994 Code: 6018-UK Page: 1 of 4

7: HANDLING AND STORAGE Handling: When used in high-pressure systems, leakage may result in mist formation so presenting a hazard

To avoid the possibility of skin disorders, repeated or prolonged contact with products of this type must be avoided. It is essential to maintain a high standard of personal hygiene

Storage: No special precautions

8: EXPOSURE CONTROLS/PERSONAL PROTECTION Occupational Exposure Limits:-

Substance 8 Hr.TWA STEL Source/Other Information

Mineral oil (see Oil mist, mineral) 5mg/m3 10mg/m3 EH40 (OES)

Engineering Control Measures: Mechanical methods to minimise exposure must take precedence over personal protective measures

Personal Protective Equipment: Avoid skin and eye contact. Wear impervious gloves(egPVC), in case of repeated or prolonged contact. Change contaminated clothing and clean before re-use


9: PHYSICAL AND CHEMICAL PROPERTIES Physical State: Liquid

Colour: Amber

Odour: Mild

Boiling Point/Range (°C): Above 250

Pour Point: (ºC): Below minus 30

Kinematic Viscosity @ 40ºC (cSt): 32

Flash Point (closed, °C): Above 170

Autoignition (°C): Above 250

Explosive Properties (%): Not determined

Relative Density (at 20°C): Below 1.0

Water Solubility: Insoluble

Fat Solubility: Not determined

10: STABILITY AND REACTIVITY Stability: Stable, will not polymerise

Conditions to Avoid: Temperatures (°C) above 90

Materials to Avoid: Strong oxidising agents

Hazardous Decomposition Products: None

11: TOXICOLOGICAL INFORMATION The following toxicological assessment is based on a knowledge of the toxicity of the product's components Expected oral LD50, rat > 2g/kg Health Effects

On Eyes: May cause transient irritation

On Skin: Unlikely to cause harm on brief or occasional contact

Issue No: 01 Date: 01/04/1994 Code: 6018-UK Page: 2 of 4

By Inhalation: Mist and vapours may cause irritation to nose and respiratory tract

By Ingestion: May cause nausea, vomiting and diarrhoea.

Chronic: Repeated and prolonged skin contact may lead to skin disorders

12: ECOLOGICAL INFORMATION Environmental Assessment: When used and disposed of as intended, no adverse environmental effects are foreseen

Mobility: Mobile liquid. Insoluble in water. Non-volatile.

Persistence and Degradability: Inherently biodegradable

Bioaccumulative Potential: Bioaccumulative based on logP values of constituents

Ecotoxicity: Not expected to be toxic to aquatic organisms

Not expected to be inhibitory to sewage bacteria

13: DISPOSAL CONSIDERATIONS Disposal must be in accordance with local and national legislation.

Unused Product: May be sent for reclamation

Used/Contaminated Product: Dispose of via an authorised waste contractor to a licensed site

May be incinerated

Packaging: Must be disposed of through an authorised waste contractor

May be steam cleaned and recycled


14: TRANSPORT INFORMATION This product is NOT classified as dangerous for transport

15: REGULATORY INFORMATION This product is NOT classified as dangerous for supply in the UK Hazard Label Data:-

EC Directives: Waste Oil Directive, 87/101/EEC

Framework Waste Directive, 91/156/EEC

Statutory Instruments: Health & Safety at Work, etc. Act 1974

Consumer Protection Act 1987 Environmental Protection Act 1990

Codes of Practice: Waste Management. The Duty of Care Guidance Notes:

Occupational exposure limits (EH 40)

Carcinogenicity of mineral oils (EH 58)

Skin cancer caused by oil [MS(B)5]

Save your skin! - Occupational Contact Dermatitis [MS(B)6]

Dermatitis - cautionary notice [SHW 367]

Effects of mineral oil on the skin [SHW 397]

16: OTHER INFORMATION The data and advice given apply when the product is sold for the stated application or

applications. The product is not sold as suitable for any other application. Use of the product for

applications other than as stated in this sheet may give rise to risks not mentioned in this sheet.

You should not use the product other than for the stated application or applications without

seeking advice from us.

Further copies of this Safety Data Sheet my be obtained from Castrol (U.K.) Limited.

Issue No: 01 Date: 01/04/1994 Code: 6018-UK


LIST OF SUITABLE HYDRAULIC OILS.

Hydraulic-mineral oil HLP to DIN 51524, part 2

BRAND ISO - VG32 ISO - VG46

(alphabetical) Temperature Range

+10 to +60 degrees C +20 to +70 degrees C

AGIP AGIP OSO 32 AGIP OSO 46

ARAL ARAL VITAM GF 32 ARAL VITAM GF 46

ASEOL ASEOL PLUS 16-110 ASEOL PLUS

BP BP BARTRAN HV 32 BP BARTRAN HV 46

CASTROL CASTROL HYSPIN AWS 32

CASTROL HYSPIN AWS 46

ESSO ESSO NUTO H 32 ESSO NUTO H 46

FUCHS RENOLIN MR 10 RENOLIN MR

GULF GULF HARMONY 32 AW

GULF HARMONY 46 AW

MOBIL MOBIL D.T.E. 24 MOBIL D.T.E.

PANOLIN PANOLIN HLP 32 PANOLIN HLP 46

SHELL SHELL TELLUS OIL 32

SHELL TELLUS OIL 46

TEXACO RANDO OIL HD A-32 RANDO OIL HD A-46



12. Testing Program

(AVON)

Page No. 33


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13. Manufacturer Drawings

(AVON)

Page No. 43




14. Manufacturer Documents

(AVON)

Page No. 47


17 November 2011

References Please find below examples of Avon Barrier clients. Qatar Petroleum - Ras Laffan main entrance and East Gate entrance. Various other sites at Ras laffan and accross Qatar. Road Blockers, Barriers, Bollards (Automatic & Static), Gates and Turnstiles. Qatar Gas – Main Building at Ras Laffan. Road blockers, Barriers and Gates. Doha International Airport – Road Blockers and Barriers. Kabul Airport – Road Blockers. Exxon HQ Doha – Road Blockers (8 x RB880CR’s). Kuwait Oil Company – Upgrade to all sites accross Kuwait. Road Blockers and Gates. Mobily Telecom – 21 sites accross Saudi Arabia. Automatic and Static Bollards. British Embassy Muscat – Road Blockers, Gates and Bollards. British Embassy, Bahrain – Road Blockers Royal Office, Oman – Road Blockers and Barriers Canadian Embassy, Algeria – Road Blockers KSA Embassy, Cairo – Gates Heathrow Airport, London – Bollards, Road Blockers and Barriers Bristol International Airport – Bollards and Barriers.

Avon Barrier Company Ltd, Nova House, 195 South Liberty Lane, Ashton Vale Trading Estate, Bristol, BS3 2TN, United Kingdom Registration No: 2297622 VAT NO: 520 2255 00

Telephone : 0117 9535252 Fax: 0117 9535373 Web: www.avon-barrier.com

Registration No: 2297622 VAT NO: 520 2255 00

Bahrain Manama British Embassy 1x SG1100, 1x RB780

Iraq Baghdad British Army Baghdad Airport 1x RB980

Iraq MOD 1 x RB880

Iraq Baiji Baiji Refinery 12 x RB780CR

Iraq Erbil British Embassy 2 x RB980's

Iraq Erbil British Consulate 1 RB880

Iraq Basra British Military 2 x RB880's

Jordan Amman British Embassy 1 RB880, 1 EB950

Jordan Australian Embassy DFAT 4 sliding gates, 1 cantilevered gates, 1 turnstiles, 2 RB780'S

Jordan Amman Jordan Armed Forces Royal Guards Brigade 5 x RB780,

Kuwait Kuwait City National Stadium 2 x RB780CR

Kuwait Intercontinental Hotel 6 x RB780CR

Oman Muscat British Embassy 1x Speed Gate

Oman British Embassy 3 x RB780CR 2 x EB750 1 x Ground track gate (20724)

Oman British Embassy 1 x Avon Ground Track Sliding Gate

Oman Sheraton Hotel Muscat 2 x RB780CR, 4 X SB970 Statics

Oman Dhofar 2 x RB780CR

Oman OPC Project 2x SB970CR

Oman Royal Flight 2 x RB780CR

Oman Royal Office 3 x RB880CR

Oman Royal Office 6 x RB780CR

Oman ROP Prison 2 x EB950CR

Qatar Rasalafan QP Rasafan x100 3 roadblockers,

Qatar Qatar Gas 15 X RB780CR

Qatar Doha Airport 4 RB780 Roadblocker, 4 Rising Arm Barrier's

Qatar Exxon Mobile HQ 8 x RB880CR

Qatar Diplomatic Quarter 17 x RB780CR

Qatar Consolidated Gulf 4 x EB750, 2 x turnstilles

Qatar CIF 13 RB780CR Roadblockers, 2 RB780 Roadblockers

Qatar CIF 4 x RB780's

Qatar Gulf Security Equipment 10 x RB780's, 6 x SB970's, 165 Static Bollards

Qatar Trading and agency services 2 x RB7800CR, 4 x EB450's,

Qatar Gulf Security Equipment 2 x RB700's

Saudi Arabia Australian High Commision 1 RB780CR

Saudi Arabia Salwa Housing / BAE 8 x RB780CR 6 x EB450

Saudi Arabia Swayeh Company Ltd 4 x SB970CR

Saudi Arabia ISS 20 RB780CR, 20 Parking Barriers

Saudi Arabia Jamal Jaroudi 6 x RB780CR and Tyre Killer

Saudi Arabia Dammam Dammam Port 14 x RB780CR, 10 EB450'S,

Saudi Arabia Al Yamama British Military 2 x RB880'S

Saudi Arabia Jeddah CIF 4 x SB970CR

Saudi Arabia Modern Horizon Advanced Projects Co 1 x SB970

Syria Damascas British Embassy 3 x RB780's

UAE Abu Dhabi British Embassy Abu Dhabi 4 x RB780 1 Automatic Groundtrack gates (20501)

Abu Dhabi British Embassy Abu Dhabi 1 x Ground Track Gate, 1 x Pedestrian Gate,

Dubai Baker Hughes Dubai 2 x RB780's

Yemen San'a British Embassy 2 x SB970'S

British Embassadors Residence 2 x SB970'S

Qatar CIF 13 RB780CR Roadblockers, 2 RB780 Roadblockers

Qatar CIF 4 x RB780's

Qatar Gulf Security Equipment 10 x RB780's, 6 x SB970's, 165 Static Bollards

Qatar Trading and agency services 2 x RB7800CR, 4 x EB450's,

Qatar Gulf Security Equipment 2 x RB700's

Saudi Arabia Australian High Commision 1 RB780CR

Saudi Arabia Salwa Housing / BAE 8 x RB780CR 6 x EB450

Saudi Arabia Swayeh Company Ltd 4 x SB970CR

Saudi Arabia ISS 20 RB780CR, 20 Parking Barriers

Saudi Arabia Jamal Jaroudi 6 x RB780CR and Tyre Killer

Saudi Arabia Dammam Dammam Port 14 x RB780CR, 10 EB450'S,

Saudi Arabia Al Yamama British Military 2 x RB880'S

Saudi Arabia Jeddah CIF 4 x SB970CR

Saudi Arabia Modern Horizon Advanced Projects Co 1 x SB970

Syria Damascas British Embassy 3 x RB780's

UAE Abu Dhabi British Embassy Abu Dhabi 4 x RB780 1 Automatic Groundtrack gates (20501)

Abu Dhabi British Embassy Abu Dhabi 1 x Ground Track Gate, 1 x Pedestrian Gate,

Dubai Baker Hughes Dubai 2 x RB780's

Yemen San'a British Embassy 2 x SB970'S

British Embassadors Residence 2 x SB970'S