bms-IV project guidelins - Copy

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PARLE PRODUCTS PVT. LTD.

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Project Report on Industrial Visit

For

PARLE PRODUCTS PVT LTD.

BACHELOR OF MANAGEMENT STUDIES (BMS)

MARATHA MANDIRS

BABASAHEB GAWDE BUSINESS SCHOOL

MUMBAI CENTRAL

SUBMITTED TO

Prof. Suvarna Sable

SUBMITTED BY

Neha J. Vora

BATCH-2009-12 & Roll no- 59


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Acknowledgement

The second industrial trip of our BMS IInd year was to the Parle biscuit factory

located at vile Parle (east) as planned

by our honorable director Dr. Sunil karve without whom this industrial visit would

not have been possible.

I express sincere thanks to Prof. SUVARNA SABLE who told us before what we

have to observe during the industrial visit

I would like to thanks Professor GAURAV RATHOD and Prof. SAMEEKSHA

RANE who accompanied us during the industrial visit and helped us with their

valuable suggestion and thoughts during the industrial visit.

The trip was a great eye opener to our batch. After witnessing the processes and co

ordination of the various processes, students realized how Operations play a

significant part in the manufacturing and production sectors. Our lot of queries and

doubts were cleared up after this interactive-learning session.

We were given packets of Parle G as a token of appreciation by the manager at the

Parle factory.


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Details of Visit

Name of the Company :PARLE PRODUCTS PVT.LTD.

Date of visit : 30/12/2010

Duration of Visit : 12. P.m-2 p.m

Address : Parle products Pvt. Ltd.

V.S.Khandekar Marg,

Vile-Parle East,

Mumbai- 400057, Maharashtra.

Product Manufactured : Biscuits, Sweets &Candy

and Snacks.

Name/Designation

of the Concerned

Industry Authority : Mr. Ajay Singh


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Index

Sr.No Contents Page

No.

1 Introduction

y About Companyy Products & Servicesy Plant Layout

6

7

9

2 Manufacturing Process

y Inputy Processy Output

12

14

15

3 Observation /Suggestions 16

4 Opinion about Industrial Visit 17


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List ofDiagram

Sr.No Name ofDiagrams Page No

1. Plant layout 9

2. Production line layout 13

3. Manufacturing process 14


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INTRODUCTION

About industrial visit:

The industrial visit is a very important part our management course. Outdoor

demonstrations like the industrial visit will create more interest; lengthy technical dissertations

dull the mind and tire the body. If the interest is to be maintained an industrial visit is must to be

planned.

The following things were observed when we visited Parle company-

A welcome by a senior executive

A short introduction about the firm. its history, organization products, photographs,

video, charts etc.

A short tour of the plant pinpointing the highlights of the production methods.

Explanation about the essence of manufacturing process was worthwhile.

We were accompanied by our faculty prof .Sameeksha Rane and prof. Gaurav Rathod.

About company

Parle Products has been India's largest manufacturer of biscuits and confectionery, for

almost 80 years. Makers of the world's largest selling biscuit, Parle-G, and a host of other

very popular brands, the Parle name symbolizes quality, nutrition and great taste. With a

reach spanning even the remotest villages of India, the company has definitely come a

very long way since its inception.

Apart from the factories in Mumbai and Bangalore Parle also have factories in

Bahadurgarh in Haryana and Neemrana in Rajasthan, which are the largest biscuit and

confectionery plants in the country. Additionally, Parle Products also has 7

manufacturing units and 51 manufacturing units on contract. With a 40% share of the

total biscuit market and a 15% share of the total confectionary market in India, Parle has

grown to become a multi-million dollar company


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TYPES OF PRODUCT

Parle - G

Hide and Seek

Krackjack Hide & Seek Milano

Magix Digestive Marie

Monaco Parle Marie

Kreams Milk Shakti

Parle 20-20 Cookies Golden Arcs

Nimkin Kreams Gold

Chox

Monaco Jeera

Hide & Seek Bourbon


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CONFECTONARIES:

Melody Kismi Gold

Mango Bite

Orange Candy

Kaccha Mango Bite

Xhale

Poppins 2 in 1 Eclair

Kismi Toffee Golgappa

Kisme Toffee Bar Melody Softee

Mazelo Parle Lites


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PLANT LAYOUT

Fig 1: plant layout

Moulding

Department

Baking &

Cooling

Department

Mixing

Department

Office

Department

Raw

MaterialPacking

Department

Controlling

Department

Main

Department

Marketing

Department

Inquiry

OfficePARKING


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MANUFACTURING PROCESS

INPUT-Machinery used in manufacturing.

1. Stephen mixer.

2. Rotary mould.


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3. Cooling conveyor.

4. Biscuit baking oven.


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(B) RAW MATERIAL-Wheat flour, Sugar, Partially hydrogenated edible vegetable oils, Invert

syrup, Leavening agents (503 Baking powder),Milk solids, Salt, Emulsifiers (E 322 or E 471 or

E 481) and, Dough conditioners (E 223) and contains added flavors.

Wheat- For proteins that will help you grow wheat Sugar-for taste Vanaspati-for energy Milk-for calcium to build healthy bones Salt- for taste

Parle Biscuits Pvt.Ltd. Production is the conversion of raw-material in to finished products The

Company gets raw materials from Gujarat.

The raw material is mixed in certain proportion, to get the best quality of biscuits. All the

ingredients are tested in laboratory so that no low quality of raw material is used in

manufacturing process. The raw material is tested for their acidic value, moisture it contains, and

quality of milk powder.

(C) SHIFTS-There is nearly 10,000 employees working in the company and are working in

three shifts.35,000 tones of biscuits are manufactured in a day of one particular product, andthere are such nine product manufactured in the factory.


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PRODUCTIONLINE LAYOUT

Fig 2: production line layout


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PROCESS OF PRODUCTION:

RAW MATERIAL TESTING

MIXING

MOULDING

BAKING

COOLING

PACKING

Fig 3: Production process


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RAW MATERIAL TESTING:After completion of requirements for raw materials, the

materials are tested in the department.

After testing the raw material all the raw material are mixing by machine process.

MIXING: after the testing is done all the raw materials are mixed through the

machine.

MOULDING: After completion of mixing process it is send to the moulding

department for giving the shape.

BAKING: When the process of moulding is done biscuits are send for baking in

the oven. The machine is 155feet long with six burners.

COOLING: After this biscuits are been send to the cooling zone. The biscuits get

cooled in 3-4 seconds.

PACKING: when the production process gets completed the biscuits are send to

the packaging department where the biscuits are packed and labelled.

With this the whole production process gets completed and packaging,

labeling is been done in the packaging department.

OUTPUT-The output is the Parle-g biscuits. Packaging, labeling and all other stuff

is been done and product is ready to sell in the market through the variousdistribution channels.


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OBSERVATIONS/SUGGESTIONS

In this company 5s is been practiced

There are different department in Parle company like boiler house, garage etc.

In the auditorium of Parle-g company various medals achieved by the company and all

the products are been kept for display.

Company should adopt innovative packaging techniques.

The packaging of Parle Glucose biscuits (1/2 and 1 kilogram packs) must be improved

for its better sales

There are two type of wastage in factory. First is the waste materials fallen on ground.

Such waste material is of 1% which is marginal and acceptable which goes into total

waste. Second types of waste are the biscuit collected in tray of the multi-pack wrapping

machine, since these biscuit are broken they are not packed and sold to the customer but

collected in other tray and sold as broken pieces and sold for less price


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bms-IV project guidelins - Copy