33
B.M.P. DOORS LTD INDUSTRIAL RAPID DOORS Web site : www.bmpdoors.co.uk e-mail : [email protected] INSTALLATION MANUAL Read this manual carefully before installing the product The service of installation must be performed only by authorized personnel and in accordance with national wiring standards. After reading the entire manual, keep it for future reference. IMPORTANT ENGLISH THERMICHROLL KOMBY

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Page 1: B.M.P. DOORS LTD INDUSTRIAL RAPID DOORSvorotaservis.com/d/790391/d/thermichroll_komby.pdf · B.M.P. DOORS LTD INDUSTRIAL RAPID DOORS Web site : ... Fix the Dynamicroll® support plates

B.M.P. DOORS LTD INDUSTRIAL RAPID DOORS

Web site : www.bmpdoors.co.uk e-mail : [email protected]

INSTALLATION MANUAL

Read this manual carefully before installing the product

The service of installation must be performed only by authorized personnel and in accordance with national wiring standards.

After reading the entire manual, keep it for future reference.

IMPORTANT

EN

GL

ISH

THERMICHROLL KOMBY

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Operating instruction

Installation manual 2

INSTALLATION INSTRUCTIONS

- Always use a power circuit specifically dedicated to the door. For wiring follow the manufacturer's instructions.

- Tighten the screws of the electrical terminals to prevent loosening. - Make sure the power source has the required capacity. - Make sure the thickness of the cable conforms to what is stated in the

specification of the power source. - Never install a differential circuit breaker in wet or damp areas.

EQUIPMENT NEEDED

1 Tape measure 10 Level

2 Suitable lifting equipment (Genie, Forklift, Scissor Lift etc)

11 Set of spanners (17 mm, 13 mm, 10 mm, 8 mm)

3 Screwdriver set

12 Tester

4 Steel drill 13 Hammer

5 Hammer drill 14 Cordless screwdriver

6 Drill bits (Steel and concrete) 15 Grinder

7 Scissors 16 Silicone gun

8 Cable cutters

17 Pliers

9 Vices / Clamps 18 Set of Allen keys

Elevator Forklift WITH INTENTION TO CONTINUOSLY IMPROVE ITS SERVICE, B.M.P. SRL. RESERVES

THE RIGHT TO CHANGE THIS MANUAL AT ANY TIME, WITHOUT PRIOR NOTICE.

IMAGES USED IN THIS MANUAL MAY BE SLIGHTLY DIFFERENT FROM YOUR PRODUCT AND ARE USED FOR ILLUSTRATIVE PURPOSES ONLY.

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Operating instruction

installation manual 3

ASSEMBLY OF THE MECANICAL PART

Door parts placed on the ground

Attach the base plates to the wall.

Fixing points.

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Operating instruction

Installation manual 4

ROLL-UP SHUTTER DOOR PLATE HOLDER ASSEMBLY

Motor side

Bearing side - 30

Bearing Side - 40

Fix the Dynamicroll® support plates to the Roll-Up Shutter plate holders.

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Operating instruction

installation manual 5

Rotate the motor using the chain, until it reaches the horizontal position.

Lift up and install the roll-up shutter.

Insert the bearing on the opposite side of the shaft.

Assemble the components of the Dynamicroll® door.

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Operating instruction

Installation manual 6

1

INFRARED PHOTOCELLS - BP100

NOTE: IN CASE OF OTHER PHOTOELECTRIC SENSORS INSTALLED NEARBY,

YOU MAY EXPERIENCE DIFFICULTIES DUE UNCONTROLLED BEAM REFLECTIONS.

CONTROL BOARD

LEGEND

1 CONTROL CARD 6 MOTOR BRAKE TERMINAL FRAME (N°30-31) + FLASHING LIGHTS (N°29-30)

2 CONTROL CABINET 7 CONTROL CABINET LOCK 3 MOTOR TERMINALS (U-V-W) 8 START BUTTON 4 ISOLATOR 9 EMERGENCY BUTTON 5 EARTH TERMINAL 10

2

3

4 5

6

7

8

9

1

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Operating instruction

installation manual 7

CONTROL CARD TERMINAL WITH LIMIT SWITCH

Jumpers inputs N.C. not used

Terminal N°

CONNECTION

1 +12V DC 100mA max. 2 0 V DC 100mA max. 3 Not used 4 5

SIGNAL - (option used 20.300) door open signal

- (option used 40.300) door close signal 6 Not used 7 Photocell/safety sensor or safety edge N.C. 8 Opening command, radar, push button, pull cord etc N.O. 9 Not used 10 Not used 11 Start opening (standard) / closing option in use 000008

N.O. 12 Pedestrian start N.O. 13 Common inputs (+12Vdc) 14 Photocell N.C. 15 Common inputs (+12Vdc) 16 Stop N.C. 17 Slow down opening limit switch N.C. 18 Slow down closing limit switch N.C. 19 Opening limit switch N.C. 20 Closing limit switch N.C. 21 24 V ac power. Accessories 300mA max. 22 24 V ac power. Accessories 300mA max.

32-33 SIGNAL: open door signal

Terminal N°

CONNECTION

23 Motor phase U 24 Motor phase V 25 Motor phase W 26 Power phase 230Vac 27 Neutral phase 230Vac 28 GROUNDING TERMINAL 29 Flashing light 230VDC 30 Flashing light/brake phase (COMMON) 31 Brake 105VDC

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Operating instruction

Installation manual 8

PRE-WIRING WITH LIMIT SWITCH

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Operating instruction

installation manual 9

CONTROL CARD TERMINAL WITH ENCODER

Jumpers inputs N.C. not used (no jumpers photocell with encoder)

Terminal N°

CONNECTION

1 +12v DC 100mA max. encoder red cable 2 0 V DC 100mA max. encoder black cable 3 Not used 4 5

SIGNAL - (option used 20.300) door open signal

- (option used 40.300) door close signal 6 Not used 7 Photocell/safety sensor or safety edge N.C. 8 Opening command, radar, push button, pull cord etc N.O. 9 Not used 10 Not used 11 Start opening (standard) / closing option in use 000008 N.O.

12 Pedestrian start N.O. 13 Common inputs (+12Vdc) 14 Photocell (no jumpers photocell with encoder) N.C. 15 Common inputs (+12Vdc) 16 Stop N.C. 17 Encoder green cable 18 Encoder yellow cable 19 Not used 20 Not used 21 24 V ac power. Accessories 300mA max. 22 24 V ac power. Accessories 300mA max.

32-33 SIGNAL (option used 20.300)closed door signal

Terminal N°

CONNECTION

23 Motor phase U 24 Motor phase V 25 Motor phase W 26 Power phas e 230Vac 27 Neutral phase 230Vac 28 GROUNDING TERMINAL 29 Flashing lights 230VDC 30 Flashing lights/brake phase (COMMON) 31 Brake 105VDC

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Operating instruction

Installation manual 10

PRE-WIRING WITH ENCODER

SCREEN ENCODER CABLE MUST BE CONNECTED TO TERMINAL

NO. 2 (0Vdc) IN THE CARD

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Operating instruction

installation manual 11

SIGNAL LED

LD2 LED CLOSING LIMIT SWITCH

LD3 LED OPENING LIMIT SWITCH

LD4 LED SLOW DOWN CLOSING LIMIT SWITCH

LD5 LED SLOW DOWN OPENING LIMIT SWITCH

LD6 LED STOP

LD7 LED ALIGNED PHOTOCELL

LD8 LED PEDESTRIAN START

LD9 LED START

LD10 NOT USED

LD11 NOT USED

LD12 LED OPENING COMMAND

LD13 LED PHOTOCELL/SAFETY SENSOR

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Operating instruction

Installation manual 12

CURTAIN INSERTION

1

2

CURTAIN TENSIONING AND COLUMNS FIXING

GUIDA

MOLLA

MONTANTE

TELO

OPEN ING

BUTTON (P2)

PROGR. BUTTON

(P3)

CLOSINGBUTTON

(P1)

MAX!

P1 OPEN P2 CLOSE

12

13

REVERSE

Page 13: B.M.P. DOORS LTD INDUSTRIAL RAPID DOORSvorotaservis.com/d/790391/d/thermichroll_komby.pdf · B.M.P. DOORS LTD INDUSTRIAL RAPID DOORS Web site : ... Fix the Dynamicroll® support plates

Operating instruction

installation manual 13

B

500

LIMIT SWITCH

OPEN (green)

SLOW DOWN OPENING (white)

SLOW DOWN CLOSING (grey)

CLOSE (brown)

COMMON (yellow)

ADJUSTING SCREWS

CAMMES

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Operating instruction

Installation manual 14

LIMIT SWITCH SETTINGS

SETTING OPEN GREEN CABLE (C1)

1) SETTING SLOW DOWN OPENING WHITE CABLE(C2)

2) SETTING SLOW DOWN CLOSING GREY CABLE (C3)

3) SETTING CLOSE BROWN CABLE (C4)

300-

400

mm

100

mm

PHOTOCELL

LED OK

LED OK

LED OK

LED OK

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Operating instruction

installation manual 15

PLANNING WITH LIMIT SWITCH

PRESS START BUTTON

FAST FLASHING HOLD FOR 10 SECONDS

DOOR OPEN

WAIT BREAK TIME PRESS START

END

LED OK

1 2

3 4

5 6

7 8

DOOR CLOSE

OK

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Operating instruction

Installation manual 16

SETTING WITH ENCODER

PRESS

FAST FLASHING

PRESS

HOLD FOR 20 SECONDS

WAIT BREAK TIME

CONFIRM BREAK TIME

START

DOOR CLOSE

CURTAIN STOPS AT PHOTOCELLS LEVEL

1 2

4 3

5 6

8 7

9 10

CONFIRM THAT THE DOOR IS OPEN

OK

PRESS

PRESS

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Operating instruction

installation manual 17

SETTING POSITION OPEN AND CLOSE WITH PROGRAMMER (only with encoder)

ONLY AFTER PROGRAMMING THE ENCODER

INSERT PROGRAMMER IN THE CONTROL CARD PLUG

(*) OPEN RIDE VALUE INDICATIVE ONLY

(*) CLOSE RIDE VALUE INDICATIVE ONLY

*+/- 10qc = ~ 1cm

* +/- 10qc = ~ 1cm

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Operating instruction

Installation manual 18

ATTENTION: CORRECT POSITION CLOSED DOOR

ATTENTION: CORRECT POSITION OPENED DOOR

YES NO BALLAST TUBE

YES NO

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Operating instruction

installation manual 19

SETTING HIGHEST SPEED (System parameters)

MOTOR TYPE : 1,5 KW 50/60Hz

PARAMETER FREQUENCY MAX SPEED HZ OPEN FREQUENCY 70HZ

CLOSE FREQUENCY 40HZ SLOW DOWN OPEN FREQUENCY 30HZ

SLOW DOWN CLOSE FREQUENCY 30HZ

MOTOR TYPE : 0,75 KW 50Hz

PARAMETER FREQUENCY MAX SPEED HZ OPEN FREQUENCY 60HZ

CLOSE FREQUENCY 30HZ SLOW DOWN OPEN FREQUENCY 25HZ

SLOW DOWN CLOSE FREQUENCY 25HZ

PARAMETERS TO BE RESPECTED (System status)

(*) IF THE VALUE EXCEEDS THAT SHOWN LOWER OPEN FREQUENCY. (*) IF VALUE DROPS BELOW THATSHOWN CHECK THE POWER SUPPLY CIRCUIT (CABLES SECTION 2.5MM FROM MAIN SOURCE, POWER SUPPLY VOLTAGE ETC.)

POWER MOTOR (Opening door)

1.5KW = MAX 8.5A (*)

0.75KW = MAX 4.5A (*)

POWER BUS VOLTAGE (Opening door)

MIN 280V(*)

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Operating instruction

Installation manual 20

PLANNING PEDESTRIAN OPENING WITH ENCODER

END

SLOWLY FLASH

PRESS WITHIN 5 SECONDS

WAIT BREAK TIME

4 3

5 6

8 7

CONFIRM PEDESTRIAN POSITION

PRESS

PEDESTRIAN HEIGHT

DOOR CLOSE

PRESS

PRESS

2 1

CONFIRM BREAK TIME

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Operating instruction

installation manual 21

PLANNING PEDESTRIAN OPENING WITH LIMIT SWITCH

FAST FLASH

PRESS

PRESS 10/15 SEC.

CONFIRM BREAK TIME

WAIT BREAK TIME

DOOR CLOSE

END

1 2

4 3

5 6

8 7

CONFIRM PEDESTRIAN POSITION

PRESS

PRESS

PRESS

PEDESTRIAN HEIGHT

Page 22: B.M.P. DOORS LTD INDUSTRIAL RAPID DOORSvorotaservis.com/d/790391/d/thermichroll_komby.pdf · B.M.P. DOORS LTD INDUSTRIAL RAPID DOORS Web site : ... Fix the Dynamicroll® support plates

Operating instruction

Installation manual 22

CONNECTIONS WITHOUT ELECTRICAL PRE WIRING

WIRING CABLE:

Motor cable 3x1.5 screened cable (screen grounded)

Limit switch cable (where installed) 5x0,5 Encoder cable (where installed) 4x0,5 screened cable

(screen grounded) Break cable 2x1,00 screened cable

(screen grounded) Flashing light cable 2x1,00 screened cable

(screen grounded) Photocell receiver cable 3x0,5

Photocell transmitter cable 2x0,5 Motor safety switch cable 2x0.5

Button/anchors cable 2x0,5 Radar cable 4x0,5

Cable lines:

- First tube line: motor, brake and flashing light cable ( High voltage 230V)

- Second tube line: Photocell ,limit switch, push buttons, radar etc. ( Low voltage 12-24V)

BMP srl IS NOT RESPONSIBLE IF THE DOOR DOES NOT WORK WHEN THE REQUIREMENTS ARE NOT OBSERVED

MOTOR “TRIANGLE CONNECTION”

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Operating instruction

installation manual 23

DOOR ELECTRICAL SYSTEM

MOTOR BOX WIRING

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Operating instruction

Installation manual 24

SENSOR NO TOUCH

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Operating instruction

installation manual 25

LIMIT SWITCH CONNECTION

C1 OPENING LIMIT SWITCH

C2 SLOW DOWN OPENING LIMIT SWITCH

C3 SLOW DOWN CLOSING LIMIT SWITCH

C4 CLOSING LIMIT SWITCH

F1 CONNECTION N.C.

F2 CONNECTION N.C.

F3 CONNECTION N.C.

F4 CONNECTION N.C.FC CONNECTION COMMON

DIP SWITCH (DS)

- ADJUSTABLE AUTOMATIC CLOSURE To set this function put the dip Switch1 to ON (*) Functioning mode set by the factory

- STEP BY STEP

To set this function put the dip switch 1 to OFF

ATTENTION!!! THIS FUNCTION DOES NOT PERFORM THE AUTOMATIC CLOSURE FUNCTIONING WITH “NEGATIVE” ENGINE BRAKE

To set this function put the dip switch 2 to OFF

FUNCTIONING WITH “POSITIVE” ENGINE BRAKE (*)

To set this function put the dip switch 2 to ON

(*) set it only if you have a door with “COUNTERWEIGHT” to open the door in case of power cut to the control board

Page 26: B.M.P. DOORS LTD INDUSTRIAL RAPID DOORSvorotaservis.com/d/790391/d/thermichroll_komby.pdf · B.M.P. DOORS LTD INDUSTRIAL RAPID DOORS Web site : ... Fix the Dynamicroll® support plates

Operating instruction

Installation manual 26

SAFETY RESISTIVE EDGE RECEIVER TRANSMITTER RESISTIVE EDGE

ATTENTION ALWAYS CHECK THE RESISTIVITY BEFORE CONNECTING TRANSMITTER AND RECEIVER

TRANSMITTER CONNECTION

NO JUMPER

PROG

RESISTIVE EDGE INSIDE CURTAIN

RESISTIVE EDGE VALUE BETWEEN

8.1 AND 8.4 kΩ (Tester on 20kΩ)

Page 27: B.M.P. DOORS LTD INDUSTRIAL RAPID DOORSvorotaservis.com/d/790391/d/thermichroll_komby.pdf · B.M.P. DOORS LTD INDUSTRIAL RAPID DOORS Web site : ... Fix the Dynamicroll® support plates

Operating instruction

installation manual 27

RECEIVER CONNECTION

CODE MEMORY

A) Press PROG (transmitter) until you hear a beep B) Press PROG (in 5 sec max) (receiver) until you hear a beep C) Wait 10/15 sec D) LD 13 (resistive edge) “ON”

MAXIMUM DISTANCE BETWEEN RECEIVER AND TRANSMITTER 8 METERS

TRANSMITTER

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Operating instruction

Installation manual 28

MANUAL OPERATION

RESET CONTROL CARD

SAFETY GENERAL RULES

Before any intervention the maintenance engineer must:

o Cordon off area and affix the right signs in order to signal the maintenance works on the door

o Check that the electricity power is disconnected before you start the maintenance o Check that they fully understand the maintenance required and have read and

understand this manual o

The maintenance man can’t use the electrical fittings without a declaration of his proved experience.

Don’t allow unauthorized people to repair or maintenance the doors. Read the manual before maintaining the doors. During maintenance don’t use heat sources that could start fires. During maintenance do not weld The presence of the maintenance staff around the door must be limited. The presence of other people around the door is necessary only to support the maintenance staff

PERIODICAL CHECKS AND MAINTENANCE

CLOSE BUTTON

(P1)

OPEN BUTTON

(P2)

- SWITCH OFF THE POWER TO THE CONTROL CARD - PRESS AND HOLD BUTTONS P1 & P2 - SWITCH THE POWER BACK ON TO THE CONTROL

CARD WHILST STILL PRESSING THE BUTTONS P1 & P2 - KEEP PRESSED FOR 5-6 SECONDS - RESET COMPLETE, RESET ENCODER IF FITTED

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Operating instruction

installation manual 29

GENERAL CLEANING AND MAINTENANCE The general maintenance operations can be carried out by the user. The maintenance and cleaning of the door is necessary to ensure the smooth operation and continued reliability in operation of the door. COMPONENT DESCRIPTION PERIODICITY

Structure

Verify that the structure is securely fixed to the wall in order to avoid incidents. Clean with soft cloth any dirt or dust build up ( use soap and water if required ) If there is ice on the structure immediately remove it

Six-month

Photocell and radar

Clean with soft cloth ( in dusty areas could be necessary to clean more frequently the photocells: dust on photocells could cause malfunctioning of the photocells)

Six-month

Vision Window Clean the window with a soft cloth and if necessary with soap and water ( do not use any solvent that could damage the window) Six-month

Curtain Check the condition of the belts and of the curtain. Clean the curtain with a soft cloth and if necessary with soap and water ( do not use any solvent that could damage the curtain)

Six-month

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Operating instruction

Installation manual 30

CHECK, PLANNED INSPECTIONS AND MAINTENANCE Only the maintenance staff or authorized people could do checks, planned inspections and planned maintenance. These operations are necessary for the validity of the warranty INTERVENTION POINT

DESCRIPTION PERIODICITY

Structure

- Check the condition of the fixing frames, and all fixings are tight that secure the frame to the fixing face

- Check that there isn’t any structural damage due to impact or collisions

Six-month

Electrical components

- Check the electrical connections in the control board and check that there is no moisture inside the cabinet.

- Check the electrical connections in the junction box and check that there is no moisture present

- Check the condition and operation of the safety components (photocells, safety edge and emergency button etc)

- Check the condition and operation of the opening components (opening buttons, radars, loop detectors etc)

- Check that all the electrical cables are in good condition.

Six-month

Mechanical components

- Check the condition of the motor - Check the condition of the motor brake - Check the wear and tension of the drive chain from the

motor to the barrel (where applicable) - Check the condition of the Gearbox: eg oil leaks, fixing to

the motor, fixing of the structure. - Check the condition of the limit switch box: eg wear of the

drive chain, wear and fixing of the cogs, the correct functioning of the cams and micro switches.

- Check the tightness of all bolts for any part of the structure.

- Check the condition of the main barrel in the heading - Check the condition and grease the bearings. - Check the condition of the anti wear washers on the

columns - Check the condition and clean the guides ( on the

Dynamic doors) -

Six-month

Curtain

- Check the condition and wear of the curtain and in particular in the areas subject to rubbing.

- Check that there aren’t any tears on the curtain. - Check the condition and operation of the belts, lower and

upper fixing plates and of the loop belts( for the rapid pack doors)

- Check the condition of the curtain bars - Check the operation of the curtain rolling around the barrel

squarely - Check the tensioning of the curtain, the condition and

wear of the zips ( for the dynamic doors)

Six-month

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Operating instruction

installation manual 31

PROBLEM SOLUTION

1 THE WARNING LIGHTS IN THE CONTROL BOARD DO NOT LIGHT UP

1 CHECK POWER SUPPLY ( 230 V )

1 CHECK FUSE

2 THE DOOR DOES NOT MOVE WITH P1 AND P2 BUTTON

2 CHECK SETTING MOTOR WITH PROGRAMMER (SETTING PARAMETERS – MOTOR TYPE ……kW)

2 RELEASE STOP BUTTON (LED 6 turned on)

2 CHECK MOTOR CONNECTION (triangle 230V three-phase, star 380V three-phase)

3 YOU CAN NOT COMPLETE THE SETTING OF THE CARD ( with encoder)

3 CHECK WITH PROGRAMMER PARAMETER OPTION IN USE 4300 FOR SINGLE PHOTOCELL 4380 FOR DOUBLE PHOTOCELL

3 RELEASE THE STOP BUTTON (LED 6 turned ON)

3 MOVE THE DOOR WITH BUTTON P1 AND P2 OF 40/ 50 cm AND LOCATE IT ON CLOSE POSITION ( this operation is useful to recognize the encoder )

3 VERIFY THAT THE LED LD13 (radio safety edge or sensor in the upper case) IS ON

3 IF NOT, MAKE JUMPERS 7 /13 AND CONTROL THEN THE SECURITY COMPONENTS

3 INVERT THE ENCODER CABLE (yellow with green )

3 FOR DOORS WITH UPPER PHOTOCELL CONTROL THAT LD 3 IS OFF WHEN THE DOOR IS CLOSE

4 YOU CAN NOT COMPLETE THE SETTING OF THE CARD

4 CONTROL THAT THE LIMIT SWITCH ARE CORRECTLY REGUALATED ( if slow down closing and closing limit switch are not pressed the card can not be set)

(with limit switch ) 4 VERIFY THAT THE LED LD13 (radio safety edge or sensor in the upper case) IS ON

4 VERIFY THAT THE LED LD7 (safety photocell ) IS ON

4 RELEASE STOP BUTTON (LED 6 turned on)

5 YOU CAN NOT COMPLETE THE SETTING OF THE RESISTIVE EDGE

5 VERIFY THAT THE JUMPER ON THE TRANSMITTER J1 IS TAKEN OFF

5 RESET THE OLD CODES (close the jumper "MR" press the PROG button until you hear a beeps tight series, then remove the jumper)

5 VERIFY WITH THE TESTER THE CHARGE OF THE TRANSMITTER BATTERIES

5 VERIFY IF THE RESISTENCE (8.2 KΩ) FOR THE CABLES THAT COME OUT FROM THE EDGE CHANGES IF YOU PRESS THE EDGE if it does not change control that the resistive band is perfectly flat for all the length of the black profile or take out the gum and control the integrity.

5 VERIFY THE CONNECTIONS OF THE RECEIVER

6 THE PHOTOCELL DOES NOT WORK ( LD 7 OFF)

6 VERIFY THE ALIGNMENT

6 VERIFY THE CONNECTION OF THE BLACK RECEIVER CABLE( brown +12Vdc) (blue 0V dc ) ( black: signal that it arrives to the terminal 14 in the local plant)

(the door does not close )

6 VERIFY THE CONNECTION OF THE TRANSMITTER GREY CABLE ( brown +12Vdc) (blue 0V dc)

( ATTENTION! If you invert the brown and blue cables you will damage the sensors)

7 THE ANTI-JAMMING SENSOR DOES NOT WORK (sensor) (the sensor does not light up)

7 VERIFY THE CONNECTION ( brown +12Vdc) (blue + white 0V dc ) ( black: signal that it arrives to the terminal 7 in the local plant)

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Operating instruction

Installation manual 32

8 THE ANTI-JAMMING SENSOR DOES NOT WORK (sensor) (the door closes but the sensor does not work if I press it)

8 BRING THE SENSOR CLOSER TO THE CURTAIN

8 PUT THE SENSOR FRONTALLY TO THE TUBE AXIS

8 CONTROL THE CONNECTIONS ( brown +12Vdc) (blue 0V dc ) ( black connected to the cable 7 in the local plant)

9 THE DOOR STOPS AT THE PHOTOCELL LEVEL AND COMES BACK

9 REGULATE THE SLOWING DOWN LIMIT SWITCH: IT CLOSES 10 cm BEFORE THE PHOTOCELL ( the contact switch off the functioning )

10 THE DOOR CLOSES ONLY 50 cm AND THEN COMES BACK

10 INCREASE THE INTERVENTION TIME OF THE ANTI-JAMMING PHOTOCELL USING THE PROGRAMMER (PARAMETER SETTING- ANTI-JAMMING PHOTOCELL READING)

10 LOWER THE ANTI-JAMMING PHOTOCELL SENSOR

11 LD1 REMAINS ON( IN THE TOP LEFT-HAND )

11 VERIFIY THE FUSE

11 THE CARD IS DAMNAGED ( replace it)

12 THE DOOR DOES NOT CLOSE AUTOMATICALLY

12 VERIFY DIP 1 ( ON = automatic ) (OFF = manual )

12 CONTROL THE CORRECT FUNCTIONING OF THE SAFETY COMPONENTS ( LD 7 - LD 13- LD 6 on)

13 THE DOOR WORKS BUT SOMETIMES IT GETS STUCK (in any position)

13 VERIFY THE CORRECT SETTING OF THE MOTOR WITH THE PROGRAMMER (PARAMETER SETTING – TYPE OF MOTOR ……kW)

13 CONTROL THAT THE FLASHING LIGHTS WIRES OR THE MOTOR BRAKE WIRES ARE NOT IN THE SAME CABLE OF THE PHOTOCELL AND LIMIT SWITCH (interference problem) they must have their own cable and tube ,the 230V must be separated from 12- 24V

13 VERIFY WITH THE TESTER THAT THE CURRENT ISN’T LOWER THAN 220V (control when the door’s working) if the current is lower than 220V control the input

13 VERIFY WITH THE PROGRAMMER THAT THE BUS VOLTAGE IS NOT LOWER THAN 300V (SYSTEM CONDITION – BUS VOLTAGE) (control when the door’s working) if the voltage is lower than 300V control the input.

13 VERIFY WITH THE PRORAMMER THE MOTOR UPTAKE (SYSTEM CONDITION- MOTOR CURRENT with motor 0,75kW can’t be higher than 7A;with motor 1,5 kW can’t be higher than 9A, control when the door’s working) if the door exceeds the threshold lower the opening HZ

14 THE PHOTOCELL DOES NOT WORK (the door closes but the photocell doesn’t reverse the curtain)

14 CONTROL THAT IN THE VICINITY THERE ARE NOT ANY OTHER PHOTOCELLS THAT COULD CAUSE REFLECTION (try to darken the photocells)

14 CONTROL THAT WITH THE PHOTOCELL CABLES THERE ARE NOT ANY HIGH VOLTAGE CABLES (motor ,motor brake, flashing lights, power line) (take to the control board separated cables in different pipes, separate the low voltage 12-24V from the high voltage ≥ 100V)

14 PUT THE MINUS OF THE RECEIVER (black cable, blue wire) ground

15 WITH OPEN DOOR (locked) THE CURTAIN SLOW DOWN

15 SET THE MOTOR BRAKE (remove the fan cover and close of a quarter turn of the dial brake adjustment, then make tests to reach the optimum)

Information needed:

- Personal information company (or owner of the door) - Door data (serial NO.) - Description of the problem - Eventually photos

Spares or Technical support

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Operating instruction

installation manual 33

- RUN OPTION with control card BMP1-VO1;BMP1-V03 end BMP2-V03 WARNING: logic board is set to the value of 200 (200 DEFAULT VALUE) by the factory.

- Further values must to be added.

FUNCTION DESCRIPTION

VALUE TO INSERT ON

“RUN OPTION”

Enable ups batteries: function opens after fixed time 2 Enable ups batteries: function opens after start command 4

Start button: it closes but it doesn’t open 8 Step cycle: closing the door to start stops mid 10

“Pause time” and “queue time after transit” individually considered with zero (0) break time only 20

Move the pedestrian start on internal radar: when you need pedestrian + ups 40 It disables current control brake before starting 100

It disables timeout control alarms on movements and other inconsistencies DEFAULT SETTING 200

Pedestrian start: it opens but doesn’t close, it only clears pause time 400 It disables unplugged encoder alarm 800

Frost protection function: maneuver every 15 minutes 1.000 Frost protection function: running every 60 minutes 2.000

Frost protection function: adjustable time You write the time in “queue time after transit” 3.000

Encoder recognized automatically to the first movement in jog DEFAULT SETTING 4.000

It reverses relay outputs for signal door state Terminals 4-5 = door open

Terminals 32-33 = door closed 20.000

It reverses relay outputs for signal door state Terminals 4-5 = door closed Terminals 32-33 = door open

DEFAULT SETTING

INTELOOK for BMP1-V03 end BMP2-V03(new models) Enable interlaced operation connect:

Terminal no. 4 of card “1” with terminal no. 12 of the card “2” Terminal no. 5 of card “1” with terminal free of the card “2”

Terminal no. 4 of card “2” with terminal no. 12 of the card “1” Terminal no. 5 of card “2” with terminal free of the card “1”

Write in the lcd menu "bussola/c.remoto terminal n°”….” The number of terminal used

80.000

INTELOOK for BMP1-V01(running model) Enable interlaced operation connect:

Terminal no. 4 of card “1” with terminal no. 12 of the card “2” Terminal no. 5 of card “1” with terminal no 13 of the card “2” Terminal no. 4 of card “2” with terminal no. 12 of the card “1” Terminal no. 5 of card “2” with terminal no. 13 of the card “1”

80.000

It disables automatic alignment (after blackouts to return power) With encoders and 1 single photocell 100.000

If you inserted a undervoltage motor heating (use only with installations in low temperature 200.000

On pedestrian cycle , when the door is open, It closes relay door state and disables automatic 400.000

The radar does not open it only performs reversals in closing 1.000.000