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Blue World TechnologiesBrintbranchens Årsdag 2019 - e-fuels, methanol and fuel cells
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E-fuels - Electricity into chemistry Power2X
Power2Gas
• Hydrogen• Methane• Ammonia• ….
Power2Liquid
• Methanol• Gasoline• Diesel• …
Fuel factory
Wind power and solar power
CO2 / Nitrogen from biomass or waste
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Methanol
Carbon dioxide + hydrogen = methanol
- A widespread chemical component
Transportation fuel - Rolling replacement plan:
Today:Gasoline blends (M5 and M15)
Next week: M100 for combustion
engines
Next year: M100 for fuel
cells
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Storage and logistics
• Easy to transport worldwide • By ships and trucks
• Long-term storage • Ensuring energy security with enough fuel
for months
Logistics Long-term storage
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Carbon recycling = carbon neutrality
Renewable electricity
Methanolfactory
Methanolfor transport
Bio-syngasplant
Bio-methane Organic waste
Manure
Manure /nutrient
Animals
Plants
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Renewable methanol map
New Fuel A/S
Municipal waste Wood wasteBiogasBiogas Hydrogen synthesis Biogas
Electrofuelsynthesis
Power2MetSynthesis
Municipal waste
Hydrogen synthesis
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Power2Met - Denmark
Phase 1 (2019): 250,000 /year pilot plant at Aalborg University
1-2 MW ELECTROLYSIS
Phase 2 (2020-): 1-2,000,000 L/year at biogas plant
Phase 3 (2022-): 10,000,000 L/year at North Jutland main power plant Source: Søren Knudsen Kjær, Power2Met
CURRENT CONSORTIUM
Biogas: Nature Energy and E.ONElectrolysis: GreenHydrogenMethanol production: RE::integrateResearch and development: AAUEnd user: Drivkraft Danmark (members)Phase 3 : Rockwool, Eurowind
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Biogas - CO2 upgradingCH4 (methane)
CO2
1 t/h
1.5 t/h
Methanolsynthesis
Electrolysis
Renewableelectricity
1.1 t/h CH3OH
HeatH2
0.2 t/h
10.5 MWh
0,5 MWh
2.5 MWh
Oxygen0.1 t/h
Biogasproduction
Source: Søren Knudsen Kjær, Power2Met
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Wind power for methanol production• Nouryon and Gasunie to supply 20
MW electrolyzer• BioMCN / OCI will combine CO2 and
H2O to produce methanol
• Pilot project • 4,000 to 8,000 tonnes of
sustainable methanol / year
Wind power
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Use of methanol for transport
COMBUSTION ENGINE
ICE engines (20-100 kW)
• Low blends (2-5% blend in gasoline)
• M85
• A20 (15%Methanol-5%ethanol)
• M100
MARINE ENGINE
Marine engine (2-5 MW)
• Methanol in dual fuel engines
FUEL CELL SYSTEM
Range extender (7-25 kW)
• Water blends
• Pure methanol (M100)
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Infrastructure – Past, present…
UK BLENDING
• Advanced motor fuel blends
• Ongoing implementation
CHINA 7%
• Volume
• M100 – trail ended with 10,000 cars and 200 million km driven
SKALBORG, DENMARK
• Since 2015
• Supporting fuel cell cars
FVV REPORT – CONVERSION IN GERMANY
• Methanol ready since 2005 (95%)
• 2,250 EUR per filling point
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…and next step
CHINA
• Strong top level focus – 8 ministries
• Continue expansion; 4 provinces.
• Full focus M100 ICE, hybrids and FC: legislation and promotion
• Build of local renewable production
DENMARK – Circle K
• Reuse current infrastructure
• Investigating initial steps
• Fast implementation
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Methanol fuel cells
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Who is Blue World Technologies?
Founded in
October 2018 The team holds
120 yearsof fuel cell experience
A team of 29 peoplewith 9 different
nationalities
Production goal of
50,000 units / year from
2022 - 23… and counts
10 PhDs
15
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Methanol fuel filler
Methanol fuel tank
Methanol fuel cell system
Batteries
Electric charging plug
Methanol fuel cell hybrid
• 1,000 km range
• 3 min refuelling time
• Zero harmful emissions
• Significant fuel cost savings
• No noise and vibration
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BlueBOX – methanol fuel cell
Hybrid range extender specifications
Power output 7 kW / 15 kW
Voltage 350-530 VDC
Weight 100 kg
Size 800 x 800 x 140 mm
Start up time 10 min
Fuel 100 % methanol
Electric efficiency ~45 %
Fuel consumption ~0.5 L/kWh
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Methanol fuel cell hybrid
Methanol fuel cell
Battery pack
DC power
Application
100 % Methanol
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Methanol fuel cell – High Temperature PEM
• No external heat needed as waste heat drives fuel evaporation process = higher conversion efficiency
• No gas clean-up needed = simple and cost effective system
• Water regeneration = increased energy storage
Reformer
HT PEM fuel cell
100 % methanol
Gas clean-up
Heat reuse and water regeneration
External heat Evaporator
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Technology platform
Vehicle integration
MEA (Membrane ElectrodeAssembly)
Graphite flow plate
Fuel cell stack
Methanol reformer
Fuel cell system
Membrane
Electrode
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Production platform
Test & QA
Graphie compound mixing & forming Plate hot press and lamination
Roll to MEA
Automated stack assembly
PBI synthesis
Catalyst preperation
Membrane casting
Electrode coating
ELEC
TRO
DE
MEM
BR
AN
EFL
OW
PLA
TE
22
Europe’s largest fuel cell factory
• Production of cores materials, key components, fuel cell stack
• 4,000 m2 - 750 MW capacity (50,000 units per year)
• Buildings ready late 2019
Current Blue World Technologies HQ
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Timeline
October 2018
Company Registration
2021
Commercial scale-up >5,000 systems
2022 - 23
Full commercial operation
50,000 units
November 2019
Factory Build completed
August 2019
DFM milestone 1
December 2019
First systems running
June 2020
Test fleet running
December 2018
Seed investment round closed
August 2020
Pilot production initiated
✓
✓
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The combat against air pollution
91%of the world’s
population lives in places where air
quality exceeds WHO guideline limits
7 millionPeople die every
year from exposure to fine particles in
polluted air
The transport sector
is responsible for a large proportion of urban air pollution
Out of the 7 million premature deaths
4.2 million
die as a result of exposure to ambient air
pollution
Blue World Technologies
makes a difference
with zero harmful emission fuel cell
technology
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Well to Wheel CO2 emissions
Tank to Wheel - methanol fuel cell
• ~500 g CO2/kWh
• 30-50 g CO2/km
• Zero harmful emissions
Today
• Oil, coal, natural gas, wind, solar, biomass
2050
• Biomass, solar, wind
Source: Danish Department of Energy – Alternative drivetrains 2014
0
20
40
60
80
100
120
140
160
180
200
Diesel Gasoline Hybrid Battery Electric Hydrogen Fuel cell Methanol Fuel cell
today 2050
Well to WheelCO2/km
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Basic fuel economics (DK example)
Availability and infrastructure is not all, there is also a significant fuel saving for the end user.
Fossil diesel Fossil gasoline Fossil methanol Renewable methanol
Raw Price 5.77 kr. 5.00 kr. 1.81 kr. 2.79 kr.
Energy tax 2.71 kr. 4.27 kr. 1.19 kr. 1.19 kr.
CO2 tax 0.43 kr. 0.40 kr. 0.10 kr. 0.00 kr.
NOx tax 0.01 kr. 0.01 kr. 0.01 kr. 0.00 kr.
VAT 2.23 kr. 2.42 kr. 0.78 kr. 0.99 kr.
Pump price 11.15 kr. 12.10 kr. 3.88 kr. 4.97 kr.
km/L 28 25 14 14
DKK/km 0.40 kr. 0.48 kr. 0.28 kr. 0.36 kr.
Savings (vs. diesel) 29 % 9 %
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Aiways U5
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For further information please contactMads Friis Jensen, CCO at Blue World TechnologiesMobile: +45 29 70 74 88, e-mail: [email protected]